DL8000 Preset

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New Preset Platform
• What is a preset?
– A flow computer with additional layers of control
– Packaged for hazardous areas
– Rugged interface according with load rack conditions
– Controller, Keyboard, Display for batching activity

+ +
Sequentia l
Managem ent
System

=
GALLONS
Volume
Corrected to 60F

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Remote Automation Solutions
Preset Market
Refining
and Electronic Preset
Chemical Blending Oxygenates

Processing

STRAINER
OVAL Security Access
CHECK SOLENOID

TEST

Additive Injection Panel

Additive Injection Flow Control Valve

Air Elimination & Flow Conditioning Flowmeter

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 Current Preset Philosophy
• Single arm, dedicated presets, add sequential or ratio
blending with additives.
• Lowest risk with residual effect of equipment failure
minimized
INPUTS OUTPUTS
Permissives Pulse Per Unit Volume
Additive Selection Trip
Recipe Selection Recipe Selections
TAS Auto/Manual Component Combination
Alarm Reset Alarms
Terminal Automation Valve Control
Temperature Probe Ticket Printing
Pressure Sensor Meter Proving
Densitometer Terminal Automation

A
A Additives D P T

D Densitometer From
Product M
P Pressure Sensor Pump
Strainer Block Valve Meter: Control Valve
PD
T Temperature probe
Coriolis
Turbine

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 Key Design Considerations
• Customer up-time is critical. Peace of mind is vital.
High reliability is important.
• Flexibility of design
– Single arm (Multiple Arm in Future)
– Up to 4 products, Up to 6 Additives
– Ability to handle up to 30 recipes
– Expand to different communications (Ethernet, Wireless,
Serial)
– Standard programming language architecture (IEC)

• Same platform used for pipeline metering station

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Single Arm, Single Product
Single Product Top Load -
Arm Position
or
Single Product Stre am I/O Count
Single Product Bottom Load - 1- APM
One additive 2-PI (Turbine Dual Pulse)
Additive Pumps 1-PI (Additives Injector)
(ACO) 1- Densitometer Input
1- AC-IO
1- AC Permissive Power
P-1 1 - Product Pump
1 - Product Select Valve
1 - Injector Pump ,1 - Injector Valve
or 2- Arm Position
Flowmeter
2- Control Valve
(1-PI)
1 - RTD
1 - RS485 Modbus

Additive Select
Valves V-1
(ACO)

Single Product Stre am Arm

Position
(2-ACI

T T

Temperature Density
Product Select Valve Strainer Flowmeter Valve
(1-RTD) (or Pressure)
Pump (1ACO) (2-PI) (2-ACO)
(1-ACO)

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Single Arm, Two products,
Two Additives, Sequential Blending
Two Products Top Load -
Arm Position E-13 E-14
Additives
or V-13 V-11

Three Product Streams Total Configuration

Two Products Bottom Load - AC_IO - 12 (2 Modules)
2 - Additive Control
One additive 4 - Product Control
2 - Main Valve Control
2 Arm Position or Second Additive
APM - 4 (1 Modules)
1 - Dual Pulses Main Meter
1 - Injector Pulse
1 - Desitomiter
RTD (1 Modules)
I - Main,
RS485 Modbus (2 Modules)
1 - Remote Monitoring(Modbus)
Display connected to CPU

Product Streams
Arm Position Indication
2 AC-IO

Valve (1-AC_IO)
T T

Pump
(1-AC_IO) Temperature Densitometer
Strainer Flowmeter Valve
(1-RTD) (or pressure)
(2-PI) (2-AC_IO)
(2-RS 485 Modbus)
Valve (1AC_IO)
Pump
(1-AC_IO)

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Single Arm, Three products,
Three additives, Sequential Blending
Three Stream Sequential Blend
E-12 E-13 E-14 with 3 Additives
V-15 V-13 V-11
Three Product Streams Total Configuration
AC_IO - 18 (3 Modules)
Additives
6 - Additive Control
6 - Product Control
2 - Main Valve Control
2 Arm Position
2 - Permissives monitors
APM - 6 (2 Modules)
2 - Dual Pulses Main Meter
3 - Injector Pulses
1 - Desitomiter
4 - RTD (1 Modules)
Product Streams
I - Main,
RS485 Modbus (2 Modules)
1 - Printer
1 - Remote Monitoring(Modbus)
Valve (1-AC_IO)
Display connected to CPU
Pump
(1-AC_IO)

Valve (1-AC_IO)
T T

Pump
(1-AC_IO) Temperature Densitometer
Strainer Flowmeter Valve
(1-RTD) (or pressure)
(2-PI) (2-AC_IO)
(2-RS 485 Modbus)
Valve (1AC_IO)
Pump
(1-AC_IO)

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Single Arm, Three Products
Three additives, Ratio Blending
Three Stream Ratio Blending
E-12 E-13 E-14 with 3 Additives
V-15 V-13 V-11
Three Product Streams Total Configuration
AC_IO - 18 (3 Modules)
Additives
6 - Additive Control
6 - Product Control
2 - Main Valve Control
2 - Permissives
2 - Arm Position
APM - 8 (3 Modules)
6 - Dual Pulses Main Meter
3 - Injector Pulses
3 - Desitomiter
RTD - 4 (2 Modules)
Product Streams
I - Main,
3 - Product
T
RS485 Modbus (1Modules)
1 - Remote Monitoring(Modbus)
Valve (1-AC_IO) Flowmeter Temperature Display connected to CPU
(2-PI) (1-RTD)
Pump
(1-AC_IO)

Valve (1-AC_IO) Flowmeter Temperature

(2-PI) (1-RTD) T

Pump
(1-AC_IO) Temperature
Strainer Valve
(1-RTD)
(2-AC_IO)
T

Valve (1AC_IO) Flowmeter Temperature

(2-PI) (1-RTD)
Pump
(1-AC_IO)

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 Emerson Adopts a New Platform
• The 800 platform is proven in many duties:
– Liquid flow computer; upstream, production and downstream
– Gas flow computer; natural and pure gases
– PLC; process, pipeline, utilities, etc.
– RTU
– The Preset is an application extension of the flow computer
• The 800 platform is a low risk option
– Is field proven
– Thousands of units sold

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 The 800 Platform
• Platform and hardware common with existing technology
• The 800 platform may be used plant-wide for many
applications
• Network capability (Ethernet) makes plant-wide LAN
based systems a possibility
• Upgrading without EPROM changes
• Expand the applications with standard Development Suite
software

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 Outstanding Functionality
High performance CPU IEC61131-3
and real-time operating compliant
system programming

Sophisticated
Distributed
valve control
architecture

Flexible logic and

Fast, accurate API sequencing
flow calculations control

Broad
communications
Fill-in-the-blanks capability
configuration

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DL8000 Capabilities
• Configuration is Variable, full configuration is:
– Meters – Up to 4
– Pulse Inputs – Up to 12 single, 6 dual, 2 Density
– AC Input/Output up to 18 points
– Up to 6 Additives
– RTD Up to 4 inputs
– Com Ports (RS232, RS485, Ethernet) up to 2 (plus 3
of CPU card)
– By reducing one capacity we can increase or add
others – I/O is flexible

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 Features
• Reliable and robust design
– Extensive opto-isolation
• Packaging options
– Explosion Proof DL6000 Enclosure
• Communications flexibility
– RS232, RS-485 & Ethernet
• Flexible, user friendly configuration
– Intuitive Windows based configuration software
• Extensive calculation library
• Scalable
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Flexible Installation Options

Class 1 Division 1 Class 1 Division 2

Explosion Proof Future NEMA 4X

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Standard Offering – Slot Allocations

CPU PSU
3 2 1
RTD RS-232 RS-485
6 5 4
RTD APM APM
9 8 7
AC I/O AC I/O AC I/O

Hot swappable modules

Modules self identifying

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 Standard Modules Available
• Pulse input (Two channel - Single Pulses or Advanced
Pulse Module) or Pulse Output
• Analog input and output
• RTD input
• Discrete input and output (AC & DC)
• Communications (RS-232, RS-485, Modem, Ethernet)
• Relay output
• AC-I/O
• HART
• PSU (12 VDC, 24VDC, 120/240 VAC)
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 Highly Configurable
• ROCLINK Software
– Fill in the Blank
Configuration
– Simple, easy to use
– Windows based
– Printing of Calibration
Reports

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 Highly Configurable
• DS 800 Development Suite
– Functional Block Diagram Programming
– Ladder Diagram Programming
– Structured Text Programming

• Function Sequence Tables (FST)

• ROConnect for OPC driver and Delta-V Integration

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Delta V Terminal System

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 Secure Communications
• With the Ethernet capability
of the 800 platform, it is
possible to effectively extend
the company’s local area
network (LAN) to the field.
• Ethernet is faster and less
expensive than conventional
communications methods.
• RS-485 & RS-232 options
are included to meet varying
requirements

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 DL8000 Highlights
• Modular Construction
– Low Density IO
– Failed modules have less impact, easier to replace
– Hot swappable
• Isolated IO, Rugged environmental design
• Latest API standards
– Latest Tables
– Double Precision Floating Point Math
• Expandable
– Expanded IO can reduce total cost per measurement

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Future Considerations
• Multiple arm control
• Class 1 Division II packaging to permit
expansion using ROC827 Platform, Safe Area
installation
• PetroCount protocol (Brooks)

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 Emerson Process Management
• Terminal Management Solutions – PlantWeb, AMS
• Daniel – Liquid Turbine meters, Liquid Ultrasonic Meters,
Valves, Compact Prover
• Emerson Tank Gauging Solutions – Saab-Rosemount
tank level measuring systems
• Micro Motion – Coriolis meter, Solartron Densitometers
• Rosemount - Pressure transmitters, Temperature
transmitters
• Remote Automation Solutions – Presets, Flow
computers, RTU’s

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SupportNet

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 Summary
• Supports global standards – ISO, API etc.
• Network capability with Ethernet and standard
Modbus
• The Next Generation Preset utilizes the 827 platform
– Flexible packaging for hazardous and safe area
options
– Future Scalable using the ROC827 Concept
– Reliable design and hardware configuration
– Configurable using ROCLINK and DS800
Development Suite

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