Cements Testing Tools PDF
Cements Testing Tools PDF
Cements Testing Tools PDF
Sampling
Standards EN 196/7; UNE 80.401; ASTM C 183; AASHTO T127
Chemical tests
Standards EN 932/1; UNE EN 196-2
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Accessories:
C0010/2 Reference cement 114p (10 g).
C0010/8 Glass thermometer -10 +50 ºC.
Spare parts:
C0010/1 Filter paper (1000 units).
C0010/3 Manometer fluid (100 ml).
C0010/4 U-shaped manometer tube.
C0010/5 Stainless steel cell with perforated disc.
C0010/6 Perforated disc.
C0010/7 Suction pump.
Spare parts:
C0012/1 Spare mesh with mesh size 0.18 mm.
C0012/2 Spare mesh with mesh size 0.09 mm.
Consistency
Determining setting times and the consistency of cement re- tar is also determined by the probe penetration method. Other
quires the use of a clean mix with standard consistency. The Vicat frequently used methods include the jolting table or the falling
test is generally indicated as the method to use in order to deter- ball method. The corresponding instruments required to perform
mine the water content, which produces the required consisten- these tests are described in this section.
cy. Mortar, silt and cement consistencies are determined using a
probe penetration method, as specified in EN standards for these
types of materials. The setting point or useful life of fresh mor-
Vicat method
Standards EN 196-3; ASTM C187, 191; BS 4550; AASHTO T131; NF P15-414 P15-431; DIN 1168
This method is used to determine the amount of water needed to produce a cement paste with standard consistency.
Consisting of a base with support, a sliding probe measuring Ø 10 m and weighing 300 g, and a graduated
scale. Supplied complete with a Ø 1.13 mm needle for initial setting and a Ø 1.13 mm needle for final set-
ting, a Ø 120 mm glass base and a tapered mold measuring (EN) Ø 70/80 x 40 mm.
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Consistency
Standards EN 196/3; D.M. 3/6/68; ASTM C191; DIN 1164 1168; BS 4550; NF P15-414; P15-431; AASHTO T131
This type of test has traditionally been conducted using a simple The apparatus described here is completely automatic, thereby
apparatus consisting of a base and a support, a sliding probe and eliminating possible test inaccuracies and guaranteeing maxi-
a graduated scale (manual Vicat needle) to read the penetration mum reliability. This instrument records the results on paper, so
depth. an operator is not necessary and the progress of the test can be
determined without doubts or inaccuracies.
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Gilmore method
Standards ASTM C91, C141, C266; AASHTO T 154
C0017 Gilmore Apparatus
Used to determine the setting time of cement. Consisting of two horizontal supporting arms,
a vertical adjustable supporting shaft and two needles with stainless steel tips. Made of a light
aluminium alloy, it includes two calibrated weights as per specifications.
Weight: 3 kg.
Jolting tables
Jolting tables are used to determine cement and mortar consistency. PROETI manufactures several
models, depending on the standard required.
Standards UNE 83.258
C0019 Manually operated jolting table
Accessories
C0019/1 Ø 70/100 x 60 mm tapered mold as per EN.
C0019/2 Ø 40mm wooden tamper.
Spare parts
C0019/3 Jolting table glass.
Accessories
C0021/1 Ø 101.6/69.9 x 50.8 mm tapered mold.
C0021/2 12 x 25 x 250 mm wooden tamper.
Accessories
V0076 Sample diameter gauge (200 x 0.02).
V0077 Sample diameter gauge (300 x 0.02).
V0079 Digital sample diameter gauge (200 x 0.02).
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Used to measure the consistency of cement mortar. The test consists in al-
lowing a Ø 25 mm acrylic ball fall freely from a height of 250 mm onto a
mortar sample contained in a mold measuring Ø100 x 25 mm. The pen-
etration of the ball in the mortar determines the consistency of the sample
being tested.
The apparatus basically consists of a height adjustable vertical support, a
falling device, an acrylic ball and a brass mold.
Weight: 6 kg.
Accessories
C0023/1 Device to measure the penetration of the ball in the sample.
Consisting of a metal support with 25 x 0.01 mm dial gauge.
Spare parts
C0023/2 Ø 100 x 25 mm brass mold.
Used to verify the homogeneity of a fresh mortar mix based on its plasticity,
as specified in Standard EN 413-2. The unit consists of a small rectangular
container divided by a removable separator and a vibrator coupled to one of
the walls of the container. The test consists of introducing the fresh mortar
into the first compartment and removing the spacer that divides the con-
tainer. This automatically activates the vibrator; the test ends by recording
the vibration time required for the sample to spread homogeneously over
the second compartment.
Power supply: 220 V. / 50 Hz.
Dimensions: 400 x 200 x 200 mm.
Weight: 18 kg.
Le Chatelier test
This method is used to determine dimensional stability or expansion in cement.
Spare parts
C0031 Le Chatelier mold, Ø 30 x 300 mm long.
C0032 Glass plates (2), 50 x 50 mm.
C0033 Le Chatelier clamp to hold the glass plates.
C0033/1 Equipment to check the Le Chatelier clamps.
C0034 100 g weight to place on the glass plates.
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Standards ASTM C490, C348; BS1 881, 6073; NF P18-427; UNE 80113
Expansion test molds
C0040
C0040 Three-gang prism mold for producing speci-
mens measuring 25.4 x 25.4 x 287 mm, made of treated
and ground steel, fully dismountable, in compliance with
UNE 7207.
C0041 Two-gang prism mold for producing specimens
measuring 25 x 25 x 250 mm, made of treated and ground
steel, fully dismountable, in compliance with ASTM C490. C0040/1
C0042 Two-gang prism mold for producing specimens
measuring 75 x 75 x 254 mm, made of treated and ground
steel, fully dismountable, in compliance with BS 1881,
6073.
C0043 Three-gang prism mold for producing specimens
measuring 40 x 40 x 160 mm, made of treated and ground C0042
steel, fully dismountable, in compliance with ASTM C348.
C0044 Three-gang prism mold for producing specimens
measuring 70 x 70 x 280 mm, made of treated and ground
steel, fully dismountable, in compliance with NF P 18-427.
C0040/1 Contact points for C0040 mold (pack of 12). C0041
C0040/1 Contact points for C0041 and C0042 molds
(pack of 12).
C0040/1 Contact points for C0043 and C0044 molds C0044
(pack of 12).
C0043
Standards EN 1367-4, 12617-4; ASTM C151; C490 ; NF P15-433; P18-427; BS 1881:5, 6073, 812: 102; DIN 1164
C0037 Shrinkage measuring device
Accessories:
C0037/1 Reference bar for specimens measuring 25x25x250
and 75x75x254 mm as per ASTM C490 y BS 1881.
C0037/2 Reference bar for specimens measuring 40x40x160 as
per EN 12617, ASTM C348 and NF P15-433.
C0037/3 Reference bar for specimens measuring 70x70x280 mm
as per NF P18-427.
C0037/4 Reference bar for specimens measuring 50x50x200 mm
as per EN 1367-04.
V0014 Dial gauge, 5 x 0.001 mm.
V0023 Digital dial gauge, 25 x 0.001 mm, with RS232 connection
to a PC.
V0023/1 Connection cable from the digital dial gauge to the PC.
Construction lime
Lime stability test
Standards EN 459/2 Standards EN 459/1 - BS 890, 1191
C0058 Apparatus to determine C0038 PAT Test
apparent density
Used to determine
the stability of lime
Consisting of a cylindrical container and plaster. Consist-
with capacity for 1 L, a connection ing of a brass mold
element with closing valve and measuring Ø 100
a feeder head with closing lever x 5mm high, with
mounted on springs to hold and re- an inner angle of
lease the valve. 5º and a glass base
Weight: 5 kg plate. Three molds
are needed to per-
form the test.
Standards EN 459/2
C0062 Hydration container
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Standards EN 459/2
C0059 Kleine apparatus to determine the carbon dioxide level
Plaster expansion
Standards BS 1191; UNE 6782
C0039 Plaster extensometer
Accessories
C0045/1 Stirrer paddle in compliance with EN 196/8.
C0045/2 Stirrer paddle in compliance with ASTM C186.
S0023 Electrical paraffin heater.
Spare parts
C0045/3 Dewar Glass.
C0045/4 Beckmann Thermometer.
C0045/5 Glass funnel.
Designed to determine the volume of air contained in fresh mortar and silt
mixtures. The reading is performed directly using a pressure gauge that in-
dicates the percentage value, with a range 0 – 50%. Supplied with a manual
air pump.
Volume: 1 l.
Dimensions: Ø 200 x 320 mm.
Weight: 3.5 kg.
Designed to determine the volume of air contained in fresh mortar and silt
mixtures. The reading is performed directly using a pressure gauge that in-
dicates the percentage value, with a range 0 – 50%. This model includes an
electric mini-compressor that supplies pressurised air at a constant pressure
during the entire test.
Power supply: 1 x 230 V / 50 Hz.
Volume: 1 l.
Dimensions: Ø 200 x 320 mm.
Weight: 4 kg.
Accessories:
C0050/2 Filling hopper.
The density method for determining air content in mortar provides more
repeatable results than those provided by the pressure method. The equip-
ment needed is simple, although it does require knowledge of the specific
gravity of the components and the mix proportions by weight.
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The thermo-cement system is a unit consisting of a spectrophotometer with a 200 ml thermostatised cuvette for titrimet-
ric assessment by photometry, an adjustable speed paddle stirrer and PID digital temperature controller for temperatures
of up to 99.9ºC with 0.1ºC of accuracy. The unit complies with standard UNE – EN196-2:1996 for the colorimetric analysis
of cement.
Spectrophotometer:
200 ml heated cuvette and Pt100 temperature sensor.
Concave diffraction grating, 1200 lines.
Bandwidth: 5 nanometres.
Range: 330 - 850 nm (in 0.1 nm).
Scales: Abs 0.170-2.000.
Trans 0-150%.
Scanning: from 60 to 800 nm/minute.
LCD screen, graphic data and printing.
RS232 port and parallel port.
Spare parts
V9994/2 200 ml optical glass cuvette.
V9994/3 Adjustable paddle stirrer.
Determining workability
This test consists of pouring 1 l of sample into the hopper, ensur- determined by measuring the horizontal distance between the
ing that it is evenly distributed. Thirty seconds later, the discharge centre of the discharge opening and the end of the paste after
bar is pulled slowly upwards to release the paste and allow it 30 seconds.
uniformly run through the slump trough. The “slump value” is
Standards EN 13395-2
C0064 Apparatus for testing the slump of paste
Standards EN 1015-9
C0063 Complete workability period unit
in accordance with standard EN 1015-9
Used to determine the workability period of a sample of fresh mortar. After a slump
value is defined, the workability can be defined by measuring the time in minutes until
the sample reaches its stiffness or workability limit.
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Grout fluidity
Standards EN 455; NF P18-358, P18-507
C0068 Funnel viscosity meter
Accessories:
C0068/1 Ø 12.5 mm interchangeable nozzle.
C0068/2 Ø 150 mm sieve, mesh size 1.5 mm.
Determining permeability
Standards EN 1015-19, UNE EN 1015-21
C0073 Apparatus to determine water permeability.
C0072
C0071
Water retention
Standards ASTM C91, C110
Cracking test
Standards NF P15-434
C0075 Mold
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Mixing
Standards EN 196/1, 196/3, 413/2, 459/2; ISO 679; ASTM C305; AASHTO T 162
The correct sequence for homogeneous mixing is important if the results are to be repetitive and uniform. Mixers should be suffi-
ciently powerful in order to ensure that the speed of the motor is not affected by the components of the mixture; they are designed
to ensure that mixing action and paddle do not decompose the individual sand particles and preferably to provide automatic mixing
cycles.
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Sample preparation
Standards EN 196/1, 196/3, 413/2, 459/2; ISO 679; NF P15-413 P18-401; ASTM C109, 348; AASHTO T 106; BS 4550
Proper preparation during the molding of cubes and prisms is es- The molds described in this section have been designed and
sential if the strength tests to be performed on the sample are to manufactured according to the requirements of the aforemen-
be significant. The molds should be made of a material capable tioned standards.
of withstanding tough operating conditions.
Made of treated and ground steel, fully dismountable, with hardness in ex-
cess of 400 HV. All components are marked with an identification number to
facilitate assembly. Each mold is individually verified with calibrated instru-
ments to certify
hardness, perpendicularity, flatness and roughness, and are engraved with a
unique serial number.
Dimensions: 290 x 195 x 50 mm.
Weight: 8 kg.
Accessories:
C0089/1 Glass sheet measuring 200 x 200 mm to cover the
mold.
C0091 Aluminium filling hopper.
C0092 Set of EN 196/1 spatulas for levelling the molds.
C0092/1 300mm Leveller.
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Standards NF P18-401
C0097 Triple mold for 70 x 70 x 280 mm specimens
Made of treated and ground steel, fully dismountable,
with hardness in excess of 200 HV.
Weight: 5.5 kg
Standards BS 4550
C0096 Cubic mold for 70.7mm samples
Made of treated and ground steel, fully dismountable,
with hardness in excess of 200 HV.
Dimensions: 100 x 100 x 90 mm.
Weight: 3 kg.
Accessories:
C0090 Triple mold for 40 x 40 x 160 mm mortar specimens.
C0091 Aluminium filling hopper, 40 x 40 x 160 mm.
C0092 Set of spatulas (2), to level the mold.
Sample curing
Standards EN 196/1; ISO 679
Standard EN 196 states that prior to the test, the specimens must water for the required curing time, generally 48 hours, 72 hours,
be cured for at least 24 hours at 20 ± 1° C and 90% RH. The speci- 7 and 28 days.
mens must then be removed from the molds and submerged in
Accessories:
C0105/1 Immersion cooler of up –10ºC.
Accessories:
C0105/1 Immersion cooler, for temperatures between ambient temperature
and –10ºC.
C0105/3 Air compressor.
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General Characteristics
Test frame that guarantees high level of stability.
Easy to use and maintain, designed for continuous use.
Designed in accordance with the specifications of International Standards EN, ASTM, AASHTO, BS, UNE, DIN, NF.
Single or double chassis versions.
Round, tempered and ground compression plates in compliance with ISO 6507-1, the top plate has a hinge joint for perfect positioning.
250 kN and 300/15 kN capacity.
Measuring systems with digital display, with a microprocessor or computerised.
Versions with a motor pump with manual load adjustment or automatic servo-control.
All versions are supplied with ENAC Official Calibration Certificate, in compliance with ISO-EN 7500-1.
Models:
C0110 Motor-driven press with 250 kN capacity and H0206/1 digital display
Piston activation via hydraulic motor pump unit with a manual flow or test
speed adjustment valve that guarantees superior precision and handling.
H0206/1 digital measurement unit with two-channel microprocessor, in-
cluding memory, load speed indicator, rupture detector with automatic stop
and RS232C output. H0206/1 test software for data collection, data transfer
for processing to PC and data viewing on screen in real time.
Accuracy and repeatability: ±1%.
Power supply: 220-240 V 1ph 50 Hz 750 W.
Piston stroke: 110 mm.
Bottom plate diameter: 145 mm.
Top plate diameter: 80 mm.
Dimensions: 650 x 430 x 940 mm.
Weight: approx. 190 kg.
Piston activation via hydraulic motor pump unit with a manual flow or test
speed adjustment valve that guarantees superior precision and handling.
H0206/1 digital measurement unit with microprocessor, including memory,
load speed indicator, rupture detector with automatic stop, RS232C output
and two selectable measurement channels. H0206/1 test software for data
collection, data transfer for processing to PC and data viewing on screen in
real time.
Accuracy and repeatability: ±1%.
Power supply: 220-240 V 1ph 50 Hz 750 W.
Bottom plate diameters: 145 mm.
Top plate diameters: 80 mm.
Dimensions: 820 x 430 x 940 mm.
Weight: approx. 210 kg.
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H0206/PLUS Digital Force Display Module with Microprocessor UDI 16/4 PLUS
Developed in the Windows XP environment to perform concrete and cement tests on servo-controlled machinery (test
performance, calibration, diagnosis, management and data files). Open, interactive design to satisfy a variety of requirements
for material testing laboratories in order to perform mechanical strength tests on composite samples, cement, ceramics, etc.
in complete compliance with International Standards (EN, UNI, ASTM, ISO). Thanks to its flexibility, the operator can enter
a wide range of methods and calculations (even personalised) to perform compression and bending strength tests. The
software also provides control diagnostics and direct remote connection with Proeti's Technical Service.
Main characteristics:
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All test data and the rupture curves are saved in *.mdb for-
mat to facilitate export to databases (Access, Excel) for cus-
tom management by the client.
Accessories:
Devices for compression/bending tests. Placed between the machine plates without the need to use spacer plates to perform the tests.
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