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8500 Ventilator Training Manual

Blease
8500
Anaesthesia Ventilator

Training Manual

0120

Part Number: 129TM000


Issue 3

1
8500 Ventilator Training Manual

Read this manual before servicing the 8500


Ventilator

2
8500 Ventilator Training Manual

Contents

1. Mode Descriptions for the 8500


2. Test Procedures
Adjustment and Calibration Document 129AC000
Checklist and Calibration Record Document 129TC000
Final Test Procedure Document 129TP000
3. Circuit Diagrams
Interconnection Diagrams
8500 Electrical Interconnection
6500/8500 Pneumatic system Diagram
Display
Blease Display Interface 10100190
Pressure Interface
Pressure Interface 10110088
BAV Controller
BAV Controller Type 2 Alarms 10110077
BAV Controller Type 2 Analogue 10110077
BAV Controller Type 2 Connect 10110077
BAV Controller Type 2 CPU 1010077
BAV Controller Type 2 I/O Circuits 10110077
BAV Controller Type 2 Memory 10110077
BAV Controller Type 2 PWM 10110077
Power Supply
BAV Power Supply 101CD076

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8500 Ventilator Training Manual

The Blease 8500 ventilator must only be serviced by Qualified Service Personnel.

The contents of this manual are not binding. If any significant difference is found between
the product and this manual please contact Blease Medical Equipment Limited for further
information. To ensure correct functioning, the equipment must be serviced at regular in-
tervals.

Blease Medical Equipment Limited recommends that the machine should be serviced at
intervals not exceeding three months. Qualified Service Personnel and genuine spare
parts should be used for all servicing and repairs. Blease Medical Equipment Limited will
not otherwise assume responsibility for the materials used, the work performed or any pos-
sible consequences of the same.

In communication with Blease Medical Equipment Limited, quote the model and serial
number of the equipment, with the approximate date of purchase. If the unit is being re-
turned for repair, indicate the nature of the fault or the work you require to be carried out.

Contact:
Blease Medical Equipment Limited
Beech House
Chiltern Court
Asheridge Road
Chesham
Buckinghamshire
HP5 2PX
England
Tel: +44 (0)1494 784422
Fax: +44 (0)1494 791497
www.blease.com
Sales@blease.com

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8500 Ventilator Training Manual

MODE Descriptions for the 8500s


PEEP

Control Panel

The Control panel has a permanent display of measured PEEP and a button to actuate
the setting of the desired value.

The display box will have the heading “PEEP” and show the “SET” value.

The default is that PEEP will be at the minimum setting ie. the residual that is < 2 cmH2O
caused by the bellows assembly. In this default condition or if the Set value is subse-
quently set below 3 cmH2O the set value display will show as “OFF”.

The method of control is that the user will rotate the Trak Wheel until the desired display is
highlighted, press the Trak Wheel and then increase the set value by rotating the Trak
Wheel until the desired value is reached, this is then accepted by a further press of the
Trak Wheel.

The range of set values will be 3 to 20 cmH2O. An alarm will be implemented to indicate
to the user that the set value has not been maintained. The alarm will activate at ± 50 %
of the set value.

The activation of a set value will be made by pressing the Trak Wheel. If this is not
done no change will be made and the previous value will be reset after a time out
period. This is to apply to all controls.

The implication of PEEP on other alarms is that the Pressure and cycle alarms will be
PEEP referenced, the pressure Limit will be absolute. ie. Referenced to atmosphere

Control System

For the control system to effect PEEP two functions will need to be activated :-

1. During the expiration phase of the breathing cycle or continuously in Spontaneous


mode the flow control valve will pass 10 LPM of diving gas.

2. A pulse width modulator will control the power to the coil of a PEEP valve. This
valve is a voice coil actuator working as a variable spring applying a force to a disc
that impinges on a seat. The implication being that the valve is closed until the gas
pressure exceeds the actuator force.

The control processor will monitor the PEEP value and modify the PWM setting to main-
tain the desired value.

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8500 Ventilator Training Manual

Future Improvements

In the 8500s ventilator there is a monitor that measures the fresh gas flow of the anaes-
thetic machine. The 10 LPM gas flow from the Flow valves in 1 above is an arbitrary fig-
ure that has been arrived at empirically. This flow can be reduced substantially at low fresh
gas flow rates. It only requires high drive gas flows with high fresh gas flows to maintain
PEEP. This could obviously save gas which would be helpful when using cylinders for sup-
ply.

Volume Control ventilation (CMV)

Volume Control ventilation is a mechanical mode that delivers a tidal volume set by the
user into the patient tubing. This delivered volume is to be independent of the compression
losses in the absorber, bellows and associated tubing. It will also be independent of any
small leaks that may be present. Fresh gas flowing into the breathing system will not
cause a permanent change in the delivered volume. If a change in fresh gas flow rate oc-
curs during ventilation the ventilator will re-adjust the delivered tidal volume to be correct
within the next 4 breaths.

8500s Ventilator Fresh Gas and Compliance Compensation


Fresh Gas

Fresh gas flow adds to the delivered Tidal Volume during the inspiratory period. To com-
pensate for this, a reduction in the delivered volume needs to be made. This reduction is :-

FG Flow rate ml / M x Insp Time (sec)

60

Take FG = 5 LPM TV 600 ml 10 BPM I:E 1:2.0

5000 x 2 seconds = 166 ml

60

New Effective TV is now 600 - 166 = 434 ml

Compliance

The effect of the gas being compressed in the dead space within the breathing system is to
reduce the Volume (TV) that is delivered to the patient. In an ideal ventilator the Set TV
would the volume of gas that is delivered to the patients lungs. This can only be partly
achieved because the anatomy of the patient is unknown, what can be done is the set TV
can be made to be accurately delivered from the catheter mount. Thus reducing set TV er-
rors to a minimum.

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8500 Ventilator Training Manual

To calculate the effect of Breathing System compliance on the delivered TV it is necessary


to measure what the capacity or compliance of the system is (Cs). This can only be done
by some form of pre-use check procedure. In essence it is necessary to have the ability to
first of all select “Compliance Compensation” from a menu. It is then necessary to lead the
user through the process of measuring the dead space within the particular breathing sys-
tem for that period of use. It is obvious that should the system be re-configured the test
will need to be repeated.

A possible process is to allow the ventilator to prompt the user to :-

1. Reduce the FG flow to minimum (but Allow for it as above)

2. Occlude the catheter mount. This can be a 15 mm male taper on the gas machine.

3. The ventilator then delivers a breath to pressurize the system to 10 cmH2O.

4. The ventilator records the volume required to achieve this pressure and verifies that
a leak is not present.

The dead space is now calculated as follows :-

Volume in ml = Dead space compliance Cs


Pressure

This figure is stored until the ventilator is switched off or a re-test is asked for by the user.

The ventilator is then set to use on a patient and when the ventilation is stable measure
the total compliance of system and patient Ct. An adjustment can the be made to the TV
that will be increased to compensate for the lost volume due to compression within the
breathing system. :-

Increase in TV = Set TV x 1+ Cs = new TV


Ct - Cs

eg.

System test Measurement using 200 ml gave 25 cmH2O pressure rise.

80 ml = Cs = 8
10 cmH2O

Running the ventilator on a patient with a set 500 ml TV gave 20 cmH2O peak pressure .

500 ml = Ct = 25
20 cmH2O

So to calculate the TV increase :-

500 x 1 + 8 = 735 ml
25 - 8

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8500 Ventilator Training Manual

So 735 ml is the actual ventilator output into the breathing circuit to give 500 mL at the
catheter mount.

This figure would have to be recalculated in the light of any fresh gas flow change as
above but would just be a variation on the 735 ml figure.

Pressure Control ventilation (PCV)

Pressure control ventilation is a time cycled mode where the ventilator strives to produce
the user set inspiration pressure for the inspiratory period. To accomplish this goal, the in-
spiratory flow rate and pressure are set by the user. To do this, the control that is used for
the Set TV function will be reasigned as “I Flow” and calibrated in LPM. The pressure
Limit control becomes the “Set Pressure” control. This allows the user to define the deliv-
ered wave form. The default pressure will be 30 cmH2O in both Adult and Paediatric
modes.

Inspiratory Pause

A function that is “Inspiratory Pause” is to be implemented. This option will be available in


volume and PCV mode such that a pause of 25% of the inspiratory time is used as a Pla-
teau before starting the expiratory phase. This means the expiratory time is reduced by
the plateau time. If at all possible the pause or plateau time should be made variable from
5 to 60 %. The x % should be displayed on the second row up of the display.

Sigh

Sigh is a function that can be selected in volume or Pressure ventilation the effect is that
every 50 breaths the delivered breath is increased by 15 %. The selection of this function
will be displayed as an extension to the main mode display under the bar graph.

Spontaneous or PSV

Spontaneous is a mode that is equivalent to the machine being in standby with all moni-
toring enabled. This allows a patient to breath at their own rate and volume with the venti-
lator being able to display the monitored parameters and actuate alarms. At this level the
Breathing rate would be a monitored parameter, it should follow the same pattern as other
features in that it will display the monitored value in large characters and show Pressure
Support Ventilation “PSV” as the mode.

Pressure Support

When a patient is taking a “Spontaneous Breath” from an anaesthetic system the work of
breathing is higher than normal. To overcome this it is desirable for the ventilator to be
able to assist the spontaneous breath. The assistance is provided by the ventilator sens-
ing the negative pressure caused by the “Patient Attempt” to breath and initiating flow
from the ventilator. This flow is continued to the point where the breathing circuit pressure
has reached a set value. ie. Pressure Support. To implement this action the user needs
to be able to set first the trigger threshold in the range -1 to -10 cmH2O and secondly the
Support Pressure 0 to 30 cmH2O both referenced to the PEEP level.

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8500 Ventilator Training Manual

It will also be necessary to define an inspiratory time in which the pressure support is deliv-
ered. In this case the breathing rate and tidal volume are not relevant. The Inspiratory
flow rate will be a fixed value of 40 LPM in Adult and 30 LPM in Paediatric.

The detection of a “Patient Attempt” will be carried out by the control system to aid
the speed of support. A patient attempt will be indicated on screen by the negative
excursion of the pressure wave form being green rather than blue for the positive
phase.

SIMV

This mode is Synchronised Intermittent Mandatory Ventilation. This is an extension of the


spontaneous mode in so far as the patient can take breaths on demand with pressure sup-
port but some mandatory breaths are included. To achieve this it is necessary to set a
tidal volume, a breathing rate and all of the features described above for pressure support.
To simplify things a little the inspiratory flow rate can be assumed from the TV / Inspiratory
Time set values.

The patient attempt or trigger signal will be used to synchronise the mandatory breaths to
the patients breathing pattern and initiate the pressure supported spontaneous breaths.
Thus allowing the patient to establish the breathing rate.

In this way a patient could be breathing at say 12 BPM with the settings such that 4
breaths of say 500 ml are mandatory and 8 breaths are taken spontaneously with pressure
support of up to 30 cmH2O above the PEEP level.

The ventilator will monitor all of the breaths, display the parameters TV / BPM / I:E and in-
dicate the patient attempt by showing negative excursions of the graph in RED. The set
breathing rate and measured rate will be displayed, the Set Inspiratory time and I:E ratio
will be displayed in the appropriate window.

A means of preventing hyperventilation will be implemented such that any change in


breathing rate is only allowed to take place slowly.

The method of inflating the patient's lungs and the operation of the valves and the gas
flows in the SIMV mode are the same as for the CMV mode.

The main difference between this mode and CMV is that a facility is provided for synchro-
nising the mechanical breaths given by the ventilator to the patient's own respiratory ef-
forts (spontaneous breaths).

If the patient fails to make any effort, then SIMV will default to ventilation functionally iden-
tical to CMV at the set SIMV rate.

The routine within the ventilator that detects the Patient Trigger is used to detect the in-
stant a patient starts to inhale and is thus ready for a synchronised breath to be given by
the ventilator. Whether a breath is spontaneous or mandatory depends on where it occurs
in the SIMV cycle.

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8500 Ventilator Training Manual

This can be explained as follows :-


1. The frequency control sets up an internal clock tick in the ventilator. The time be-
tween clock ticks is the Set breathing period and is equal to a time in seconds of
60/frequency in BPM. ie. 4 BPM = 1 tick every 15 seconds
With no patient triggers detected, the ventilator will deliver a mechanical breath at
the start of each respiratory period on the clock tick.
2. Preceding each clock tick is a time window in which the ventilator will be looking
for a patient trigger. If a trigger occurs within the window the patient will be given a
synchronised mechanical breath. If it occurs outside the window it will be a sponta-
neous or Pressure Supported spontaneous breath depending on the ventilator set-
ting.
In practical use of the SIMV mode, the ventilator should first be set at an adequate
RATE, TIDAL VOLUME, I:E RATIO, PEEP and PRESSURE LIMIT for controlled
ventilation, say 600 ml, 12 BPM and 1.5 secs for an adult patient. When patient
trigger signals are being displayed regularly the mandatory rate can be reduced
and the total breathing rate will be controlled by the patient. If this rate is inade-
quate the the low MV or Rate alarm will be activated.

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8500 Ventilator Training Manual

Matrix of Modes, Facilities and Alarms

Mode Sigh Pause Press Supp PEEP MV Alm Rate Alm Press Alm

CMV ü ü ü ü ü

Spont ü ü ü ü ü ü

SIMV ü ü ü ü ü ü

PCV ü ü ü ü ü

CMV Defaults at start up

Vol Rate Insp Press Limit Vol Alm Press Alm


TIME
Lo / Hi Lo / Hi
Adult 500 ml 12 1.5 50 4 / 10 4 / 55
Paed 150 ml 20 1.5 40 1/6 4 / 45

SIMV Defaults at start up

Vol Rate I:E Press Limit Vol Alm Press Alm


Lo / Hi Lo / Hi
Adult 500 ml 12 1:2.0 50 4 / 10 4 / 55
Paed 150 ml 20 1:2.0 40 1/6 4 / 45

Spontaneous Defaults at start up

Support Rate Alm Vol Alm Press Alm


Pressure
Lo / Hi Lo / Hi Lo / Hi
Adult 10 5 / 25 4 / 10 4 / 50
Paed 10 10 / 35 1/6 4 / 40

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8500 Ventilator Training Manual

Spontaneous with Pressure Support Defaults at start up

Insp Insp Support Press Rate Alm Vol Alm Press Alm
Flow TIME Pressure Limit
Lo / Hi Lo / Hi Lo / Hi
Adult 30L 1.5 10 50 5 / 25 4 / 10 4 / 55
Paed 20L 1.5 10 40 10 / 35 1/6 4 / 45

Pressure Control Ventilation Defaults at start up

Insp Ventilation Rate Press Alm


Flow Pressure
Lo / Hi
Adult 30L 30 12 4 / 50
Paed 20L 20 20 4 / 40

Default for all Modes is “PEEP off” in PCV the maximum PEEP available will be limited to
6 cmH2O.

If PEEP is set, the default “PEEP Alarm” will be ± 50 % in the range 0 to 30 cmH2O

The Rate or BPM alarm is to be the set value ± 50 % or in SIMV mode Lo 10 hi 20 BPM.

12
Blease Test Procedure

Title: 8500 Adjustment & Calibration Document No:129AC000 Sheet 1 of 12

1.0 OBJECTIVES

To set up and calibrate the Blease 8500 Anaesthesia Ventilator. A final test (129TP000) must
also be followed to obtain a set of calibration results.

2.0 SCOPE

This test document is applied to new manufactured units before burn-in and after warm up,
and/or when any repairs have been completed on the ventilator.

This procedure is only valid for software versions 8.20 and 8.60 onwards.

3.0 OVERVIEW

The following procedure describes the adjustments and checks necessary to calibrate the
ventilator and set all the pre-set controls to achieve the specified performance. Inability to
make these adjustments, or failure to meet the specification, after these adjustments have been
made, must be considered a fault.

The procedure given in section 4 is written so that minimum adjustment of controls and test
equipment is done between each test. This means that any particular test assumes all previous
tests have been set up IN THE SEQUENCE STATED and passed. If this is not done, invalid
results may be taken.

4.0 ADJUSTMENT AND CALIBRATION

All quoted test parameter values and tolerances are absolute with no allowance made for test
equipment errors unless otherwise stated in the text. At appropriate points during this
procedure the route card should be updated to reflect the key stages of calibration.

Issue 1 2 3 4 5 6

Change Note No n/a 3724 3829 3487 3866 3935

Originator JLB JLB JLB JLB JLB JLB

Checked DB RHC RHC RHC RHC

Date Nov 00 Dec 00 June 01 July 01 28/08/01

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94
Blease Test Procedure

Title: 8500 Adjustment & Calibration Document No:129AC000 Sheet 2 of 12

4.1 Test Apparatus


4.2 Initial Checks
4.3 Reference Voltage and Electrical Supplies
4.4 BAV Controller PCB
4.5 Display Interface PCB
4.6 Main Pneumatic Regulator Calibration
4.7 Calibration
4.8 Flow Control Set-up
4.9 Zero Offset Connection
4.10 Pressure Sensor Gain
4.11 Delivered TV Calibration
4.12 Hardware Pressure Overload Backup
4.13 Fresh Gas Flow Sensor Calibration
4.14 Saving Data and Printer Check
4.15 O2 Monitor Calibration
4.16 PEEP Calibration
4.17 Font Panel Calibration Adjustment
4.18 Parameter Checking
4.19 Assembly Completion and burn in

4.1 Test Apparatus


• Digital Voltmeter to measure the 4v reference supply.

• Timeter RT-200 Calibration Analyser with following options fitted: RT-201 Control
Module, RT-202 Press Module, RT-203 Flow Module, or another calibrated calibration
analyser with the required functionality.
• IBM PC (compatible) ANSI terminal emulator running on serial interface. 9600 baud,
8-data bits, 1 start bit and 1 stop bit.
• Digital storage scope or chart recorder for monitoring drive gas flow waveform.

• Ventilator programming cable (12600015). For programming and diagnostics through


calibration port.
• Front Panel programming lead (12600016).

• Miscellaneous 17mm/22mm pneumatic tubes.

• O2 sensor simulator. (68A – 68D)

• 20 ± 1 L compliance. (C20), 5 ± 0.25 L compliance

• 20 ± 2 cmH2O /L/s resistance. (R20)

BLEASE QUALITY DOCUMENT


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Title: 8500 Adjustment & Calibration Document No: 129AC000 Sheet 3 of 12

4.2 Initial Checks


BAV Controller Board 10110077
Check all links are fitted correctly and securely.
• JP2 link pins1&2
• JP5 link pins 2&3
• GND & AGND
• No links to be fitted to JP1 & JP3
PSU Board 10100076
• LK2 and LK3 on PSU board both have links fitted.
Display Interface Board 10100190
• Ensure J15 has pins 3 & 4 linked
BAV Interface Board 10110075

4.3 Reference Voltage and Electrical Supplies


With nominal mains input applied, switch ventilator ON in standby mode.
Check the following voltages are correct before proceeding any further:
• +24V Valve supply PSU TP6 = +25.0 ± 2.0V
• +25V unregulated PSU TP2 = +26.5 ± 3.0V
• Battery voltage PSU TP4 = +14.0 ± 0.8V
• A-5V analogue supply CPU-5VA = -4.20 ± 0.3V
• A+5V analogue supply CPU+5VA = +5.0 ± 0.25V
• ALM+5V alarm supply PSU TP7 = +5.0 ± 0.25V
• D+5V logic supply CPU 5V = +5.0 ± 0.25V
• +6V main supply PSU TP3 = +6.05 ± 0.3V
• +4VREF CPU 4V REF =+4000±60mV

4.4 BAV Controller PCB


To program the controller board connect the ventilator serial cable (12600015) between the
calibration port connector on the back panel of the 8500 & a PC. Run the flash for front and back
flash programming utility on the PC under windows & download the latest BAV.ABS opcode
file.

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94
Title: 8500 Adjustment & Calibration Document No: 129AC000 Sheet 4 of 12

4.5 Display Interface PCB

First time program


Ensure that JP2 has a link fitted & JP1 has a link fitted between pins 1 & 2, prior to switch on.
Connect a serial cable (12600016) between J10 & a PC & run the Hitachi flash programming
utility to load the H8/3048 microcontroller.
Select connect from the command menu, select BOOT mode and then OK to load the boot
kernel.
Once the kernel has been downloaded select program for the command menu, the
LOAD386.A20 absolute opcode file will be loaded.
Switch off 8500 remove the link on JP2 & move the link on JP1 to between pins 2 & 3.
Switch on the 8500 and run the flash for front and back program, select the A20 absolute opcode
file, followed by open to download the file.

After the first time programming of the display interface board, ensure JP1 has a link between
pins 2 & 3 and JP2 has no link fitted.

Re-program
Connect the ventilator serial cable (12600015) between the calibration port connector on the
back panel of the 8500 & a PC.
Run the flash for front and back utility under windows on the PC; select the A20 absolute
opcode file, followed by open to download the file.
Enter the save menu on the 8500, select configuration, and enter the password PRAAA in the
set-up menu.
Select re-program

4.6 Main Pneumatic Regulator Calibration


Remove the plug from the side of the pneumatic block and connect a pressure gauge to this port.
Select adult mode.
Using a DVM check that JP4 is open.
Connect gas supply.
Adjust the supply pressure to 35 psi/37 PSI Max
JP4 should now be closed.
The pressure switch should be adjusted so that as the supply gas is reduced, to between 35 & 37
PSI, the switch opens (on JP4).

Check the switch is reset by the time the supply pressure is raised in excess of 2 PSI beyond the
stated alarm pressure.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
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Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using
the Tidal Volume control.
Set main regulator output pressure = 34.0 ± 0.5 PSI while ventilator is in standby mode.
Turn ventilator off and remove gas supply.
Remove pressure gauge and replace plug.

4.7 Calibration
Initial Calibration
Prior to calibrating the unit ensure that the switch, encoder and all the membrane key switches
perform their expected functions.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.
Adjust RV2 on the Interface board for –50 mV +/-10 mV at FGZ test pin.
Select Patient airway pressure zero, to cal press Space Bar
Select Drive gas pressure zero, to cal press Space Bar
Select Flow gas pressure zero field
Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600 ±
5, press spacebar to update display. When achieved press Space Bar to save.
Select Patient Flow Pressure Zero.

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Title: 8500 Adjustment & Calibration Document No: 129AC000 Sheet 6 of 12

Adjust RV1 on the Interface board for 0V +/-10mV at PFZ test pin.
Press Space Bar to save.
Press Ctrl+U to save zeros.
Leak Test and Absorber Switching
Absorber switching
The function of this will have been checked during compliance compensation and the
presence of an absorber will have been displayed.
Fresh gas leak test

Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Patient Flow transducer leak test
Connect spirometry tubing 10110089 from TJ92 to the patient connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained.
Drive Flow Sensor Leak Test
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the recorder output connector on the back panel of the 8500 & a PC. Run Hyper Terminal on the
PC using the stored 8500 HT settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using the
TAB key & scroll through using the UP/DOWN cursor keys.
Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet.
Select Blow off valve ref. pressure. With the flow sensor outlet blocked the internal pressure
will build up until the Blow off valve operates.
Using an oscilloscope monitor the voltage at test point DF on the BAV Interface Board
10110099 this voltage will remain stable whilst the monitored pressure is stable if there are no
leaks.
Once this test is complete restart the ventilator by pressing CTRL + E.

Run the ventilator for 3 hours on default settings, but with BPM set to 30.

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Title: 8500 Adjustment & Calibration Document No: 129AC000 Sheet 7 of 12

Fine calibration
Ensure that unit is in cal standby.
Note: to run the Blease Medical Test I/O Diagnostics connect the ventilator serial cable between
the calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the
PC using the stored 8500 settings file.
Press CTRL+E on the PC followed by the up cursor key. Page through the diagnostics using
the TAB key & scroll through using the UP/DOWN cursor keys.
On page 1 set gas to that specified by the model number, use right cursor, set gas convert to
Norm.

4.8 Flow Control Set-up


Connect Gas supply, Flow sensor, Fresh gas sensor and Mains power supply to the rear of the
ventilator.
With no fresh gas supply and the flow sensor disconnected from the test lung, select the
relevant fields; on the flowmeter, watch peak flow on constant not peak.
Select Flow valve just off ref. value.
Press space bar to start auto-find. A series of dots will appear in the value field. Once the lowest
achievable flow has been discerned, the relevant value will replace the dots.
Select Min flow available (use right cursor) enter peak value from the monitor.
Select Flow valve on full ref. value.
Press space bar to start auto-find. A series of dots will appear in the value field. Once the highest
achievable flow has been discerned, the relevant value will replace the dots.
Select Max flow available (use right cursor) enter peak value from the monitor.
Press Ctrl+U to save flows.

4.9 Zero Offset Correction


Select Patient airway pressure zero, to cal press Space Bar
Select Drive gas pressure zero, to cal press Space Bar
Select Flow gas pressure zero field
Adjust RV3 on the Interface board for a Flow gas pressure zero adjustment parameter of 600 ± 5,
press spacebar to update display. When achieved press Space Bar to save.
Select Patient Flow Pressure Zero.
Adjust RV1 on the Interface board for 0V +/-5mV at PFZ test pin.
Press Space Bar to save.
Select Fresh gas flow zero.
Adjust RV2 on the Interface board for -50mV +/-5mV at FGZ test pin.
Press Space Bar to save
Press Ctrl+U to save zeros.
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Title: 8500 Adjustment & Calibration Document No: 129AC000 Sheet 8 of 12

4.10 Pressure Sensor Gain


Wind both pots fully anti-clockwise on PEEP control board.
Select Blow off valve ref. Pressure. Set a flow of 1 LPM, the flow rate can be adjusted using
the Tidal Volume control.
Tee in to the drive gas outlet the pressure monitor and then block the flow sensor outlet. With
the flow sensor outlet blocked the internal pressure will build up until the Blow off valve
operates. The pressure will then stabilise at this point, shown on the pressure monitor, this
should be 75 ± 3 cmH2O.
If the reading is other then 75 +/- 3 cmH2O then adjust the valve.
Select Patient airway pressure gain.
When measured patient airway pressure reaches set value press the Space bar to set gain value.
Select Drive gas pressure gain.
When measured patient airway pressure reaches set value press the Space bar to set gain value.
Press Ctrl+U to save values.

4.11 Delivered TV Calibration


With the flow sensor connected to the test lung (C20 compliance & R20 resistance) via the high
flow port on the monitor, check the default values are set to; TV =500ml, rate = 12 BPM and
Ratio 1:2.0.
Change mode from cal. standby to cal. mode. By pressing STBY/ON switch.
Select Flow gas pressure gain for a delivered output volume of 470ml TV. Adjust the tidal
volume setting until 470ml is monitored, on the external monitor, not the 8500.
Press space bar to save.
Press Ctrl+U to save values.
Select patient flow inspired gain for a delivered output volume of 500ml TV. Adjust the tidal
volume setting until 500ml is monitored, on the external monitor, not the 8500.
Press space bar to save.
DO NOT move the cursor from patient flow inspired gain until the displayed EtidalV value HAS
GONE RED (on third breath) then returned to black.
Select patient flow expired gain, press space bar to set.
Press Ctrl+U to save values.
Change mode from cal. mode to cal. Standby, using STBY key.

4.12 Hardware Pressure Overload Backup


Put the ventilator in cal mode standby. All settings should be at default. Move the cursor to
Sensor Calibration at the top of diagnostics page 1.
With a C5 compliance connected to the drive gas outlet. Put the ventilator into run mode and

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adjust flow for a peak pressure of 80 cmH2O. Wind R99 on the BAV board fully clockwise.
Adjust R98 on the BAV board until pressure limiting is observed. This can be checked by
observing that the can of Q1 goes high to low each time the limit is reached.
Once triggering has been achieved, decrease delivered volume to reduce the peak pressure to
find the exact trigger point. The trigger point should be such that it will not have any effect on
the ventilator functions. It should be set to greater than 80cmH2O.

4.13 Fresh Gas Flow Sensor Calibration


Ensure that the unit is standby.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file. Press Ctrl+E to connection to 8500 then press up arrow to
enter calibration page.
Ensuring that there is no fresh gas flowing, highlight the Fresh gas flow zero field and press
spacebar to set value.
Set 10 LPM fresh gas flow, highlight Fresh gas flow gain (10 L/M) field and press spacebar to
set value. Press Ctrl+U to save values.
Press Ctrl+E to exit calibration page.
Ensure that the unit is standby.
Press the memory button, then select configuration.
Select setup and enter password ‘TECHY’
Select fresh gas.
Ensure there is no flow through fresh gas flow sensor.
Press trakwheel to set 0 LPM
Set each flow rate as requested, press trakwheel to set.
Return to main screen.
4.14 Saving Data and Printer Check
Check all printer output parameters are set up and there are no warning messages. Label
ventilator as calibrated.
Enter calibration date, on diagnostics page 2.
Enter the serial number & and the model number of diagnostics page 2.
Press Ctrl + U to save.
Press Ctrl + E to complete software calibration.
Run the Blease Medical Test I/O Diagnostics, connect the ventilator serial cable between the
calibration port connector on the back panel of the 8500 & a PC. Run HyperTerminal on the PC
using the stored 8500 settings file.
Choose printer output from the transfer menu. A print out of all parameters just set up is
automatically obtained at switch on. Deselect printer output on the transfer menu, the stored
information will now be printed.

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4.15 02 Monitor Calibration


Hardware Calibration
Short TP2 And TP3
Rotate VR2 fully anti clockwise when viewed from the back looking at the adjusting screw.
Adjust VR1 until just greater than 2.52V on TP1 and display turns to OFF.
Remove link and connect O2 sensor simulator to rear panel socket.
Set O2 sensor simulator to 100 then set VR2 fully clockwise and note that display reads over
100%. Also TP1 must be lower then 1.3V
Adjust VR2 until display reads approximately 1.28V on TP1.
Set O2 sensor simulator to 0. Check that no more than 2.49V on TP1. Check that display reads
off when the sensor has been unplugged.

Software Calibration
Put 8500 into standby.
Press the menu button, and then select oxygen calibration.
Set the O2 sensor simulator to 100%.
Select the oxygen figure; use the trakwheel to change the number to 100. Push the Trak wheel to
accept. Return to main screen.
Set O2 sensor simulator to 50 check display reads 50% ±2%
Set O2 sensor simulator to 21 check display reads 21% ±2%
Disconnect the O2 sensor simulator. Check the display shows OFF.
4.16 PEEP Calibration
Put unit into run mode.
Connect a scope probe to the connector PL8 pin 1 on the PSU board.
Run the 8500 with 500ml MV/TV, 12BPM, 1:2.0 Ratio.
nd
Place a link on JP3 (2 pair from the left) to disable feedback.
Adjust the PEEP setting from OFF to 3
Adjust VR1 on the PEEP Control board (part no.10101550) until the ripple is just visible below
the 26V line.
Set the PEEP Control to 20 cm H2O.
Adjust VR2 to give an indicated 20 cmH2O of PEEP on the bar graph.
Recheck that when PEEP is turned off, no PEEP is shown on the bar graph.
Remove the link on JP3.
Check that when PEEP is set to 20 cmH2O the indicated PEEP level gradually increases over 4
or 5 breaths to the set value.

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4. 17 Front Panel Calibration Adjustment


Set-up the vetilator in a full circuit including an absorber (See below). Run the ventilaor and
compare the values displayed on the front panel of the ventilator with the values displayed by the
calibration analyser.

Patient Driving
Flow Sensor Gas
Short Hose
Hi Flow
20R Outlet
Resistor Calibration Anaesthesia Ventilator
Analyser Bellows and Absorber
20 L Hi Flow
Compliance Patient
Inlet
12600010 Lo pressure Circuit
Inlet P+

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

If adjustment of the displayed Vte, Vti and Peak pressure is required the calibration values can
be adjusted by pressing the save key and selecting configuration then setup, enter the password
PRAAA. This disables the alarms and replaces the alarm panel with a new menu. (See
below).

Changing the gain factor in the Vol box effects both Vti & Vte. Once Vte is satisfactory the
Ratio of Vti to Vte can be adjusted by changing the ratio value. The peak pressure value is adjusted
by changing the value in the P.High Box and the zero pressure value is adjusted by changing the
value in the P.Zero box.

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4.18 Parameter checking


Check that the ventilator monitored Vte &Vti are within tolerance at the following settings
Set Tv 0.2, BPM 25, I:E 1:2 Measured Tv = Set Tv +/- 0.03
Set Tv 0.5, BPM 12, I:E 1:2 Measured Tv = Set Tv +/- 0.05
Set Tv 0.8, BPM 10, I:E 1:2 Measured Tv = Set Tv +/- 0.05
Set Tv 1.0, BPM 6, I:E 1:1.0 Measured Tv = Set Tv +/- 0.05
Also confirm that the ventilator monitored peak pressure = the externally monitored peak
pressure +/- 2cmH2O.
4.19 Assembly Completion and burn in
At this point the case wrap should be put on the unit and the unit should be put on burn
in for a further 24 hours before following final test procedure 129TP000.

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Checklist and Calibration Record for 8500 Anaesthesia Ventilator

Part Numbers: Issue: 4 Software Front Panel


version:
BAV
Serial No: Document No: 129TC000 Supply Gas: Fresh Gas:
Works Order No: Date: Signature:

Ref Description Value Units Notes


5.2 Initial Inspect, mains in locked-plug type, finger proof P/F P/F
exhaust, gas inlet, orientation

Gas Inlet Fixing = USA/UK ⇒ USA/UK


Inlet (USA O2 green, USA Air yellow,
UK 02 White, UK Air White/Black) Inlet ID = USA/UK Colour
Bellows = Ad/Paed Ad/Paed

5.3 Leakage/Continuity mains supply volts ------------- Vac


Mains insulation (500v dc) ------------- Mohm
Earth Continuity ------------- Ohms
Earth equipot Continuity (≤ 0.2R) ------------- Ohms
Earth Leakage Normal (≤ 500µA) ------------- µA
Reverse (≤ 500µA) -------------
µA
Supply (sfc) Normal (≤ 1000µA) -------------
------------- µA
Reverse (≤ 1000µA)
µA
5.4 Fresh Gas Leak Test P/F P/F
Fresh gas alarm, Tv 0.5 Lpm P/F P/F
Fresh gas alarm, Tv 0.25 Lpm P/F P/F
5.5 Printer Out, Pressure high/low lim = 20 & prod model, P/F P/F
Batch no., manu/cal date, soft vers, cal gas, option defaults,
pressure zero ±0.1, flow zero ±0.5, Lims ±1.
8500 pressure low alarm delay 20 seconds

5.6 Battery Backup P/F P/F


Vent/mains off, vent on → mains fail
Mains on, vent → normal operation
Mains off, battery charge off, mains fail on
1 min mains fail warning
mains on, battery charge on, mains fail off

5.7 Compliance Test P/F P/F


Absorber Switching connection P/F P/F
5.8 Mute Timeout Delay (seconds) ------------- ----------- -----------
120 ------------- secs

5.9 Supply Gas Low alarm On (Standby) ------------- psi


Low alarm Off (Standby) ------------- psi

Checked:-_______
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Vent Measured
Del Freq
Ref Description BPM TV(L) Ratio Del Ratio Del TV/L VTi VTe
(BPM)

5.10 Vent Control 6 1.0 1:1.0 1:


Functions 6 1.0 1:Max ------------- 1: ------------- ----------- -----------
10 1.0 1:2.0 ------------- 1:
20C+20R 20 0.6 1:3.0 -------------
Adult Mode 20 0.4 1:Min ------------- 1: ------------- ----------- -----------
Min Fresh Gas 20 0.2 1:2.0 ------------- 1:
40 0.1 1:2.0 ------------- ------------- ----------- -----------
60 0.2 1:1.0 ------------- 1:
90 0.1 1:2.0 1:

Ref Operation\Description Value 2 Value 1 Units


5.11 Expired Volume + Alarms, 1000 ml / 10 BPM, 1:2.0 Ventilator ------------- VTi -------------
Monitored MV (Value 2) & TV (Value 1) VTe L
MV/TV = 4L/200ml, Frq = 20 BPM ------------- ------------- -------------
Decrease gas, MV low alarm operation <2.0L for 30 seconds P/F P/F
Increase gas, MV High alarm operation >6.0L for 30 seconds P/F P/F
5.12 Pat pressure + Alarms, 1000 ml / 12 BPM, 1:1.0 ------------- ------------- -------------
Delivered peak pressure (2)/vent monitored peak (1) cm H2O
vent monitored mean ------------- cm H2O
Pressure high (2) and low (1) limit alarm settings cm H2O
5.13 Adult 50 cm H2O pressure limit, 1200 ml, 10 BPM, 1:2.0 ------------- cm H2O
5.14 Apnoea Alarms ------------- -------------
Apnoea disconnection time (sens input), pressure limit = max ------------- -------------
30 ------------- seconds
5.15 Vent Cycle Alarm , 20 BPM, disconnection time (sens input) ------------- seconds
5.16 Flow and waveform, TV 1L. 25 BPM, 1:2.0 ------------- ------------- -------------
Patient = C50, delivered TV ------------- L
Paed bellows movement ------------- ------------- -------------
50 ml bellows movement ------------- ml
200 ml bellows movement ------------- ml
5.17 Paed 20 cm H2O pressure limit, /200 ml, 30 BPM, 1:2.0 ------------- cm H2O
Bellows pause position ------------- ml
Sensor disconnection ------------- cm H2O
5.18 ASB Test -------------
Trigger point 5, BPM 8500 (2), Timeter (1) ------------- BPM
Trigger point 15 Breathing Stop ------------- P/F
Alarm sound ------------- P/F
Trigger point 5 Normal Running ------------- P/F
Alarm silenced ------------- P/F

Checked:-_______
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Ref Operation\Description Value 2 Value 1 Units
5.19 PCV Test – Default Settings ------------- ------------- -------------
Monitored Peak (Value 2) delivered Peak (Value 1) cm H20
Monitored Peak (Value 2) delivered Peak (Value 1) cm H20
Return to default ------------- P/F

PCV Test – Inspired Flow ------------- ------------- -------------


Monitored Peak (Value 2) delivered Peak (Value 1) cm H2O
Monitored Peak (Value 2) delivered Peak (Value 1) cm H2O
Return to default ------------- P/F
5.20 PEEP 500ml, 12 BPM, 1:2.0
Delivered minimum pressure (value 2), monitored PEEP (value 1)
Set 3 cmH20 cm H2O
Set 20 cmH20 cm H2O
Set 10 cmH20 cm H2O
P/F
PEEP set to OFF
5.21 Hardware Pressure Overload Cm H2O
5.22 Fresh Gas
0 LPM
1 LPM
3 LPM
5 LPM
LPM
10
5.23 O2 Test
100% ------------- %
50% ------------- %
21% ------------- %
OFF ------------- P/F
5.24 Absorber ----------- Y/N
Lang
Language -----------
O.E.M ----------- Name
5.25 Test completion, mode switch centre off.
Check readings, sign and date all documents

Issue No: 4 Originator: JLB Checked: Date: ECN Ref: 3829

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Blease Test Procedure

Title: Final Test 8500 Document No: 129TP000 Sheet 1 of 17

1.0 OBJECTIVES
To final test and provide a set of results for the 8500 Anaesthesia Ventilator.
2.0 SCOPE
The final test in conjunction with the checklist and calibration record (129TC000) should be
completed whenever an 8500 Anaesthesia Ventilator is being readied for shipment from the
factory.
This may be for Demonstration or Production purposes. It should also be used on ventilators
which are going into stock, and are to be fully packed and for shipping within a few days.

WARNING - Under no circumstances should ANY part of the ventilator be opened or


removed after this test procedure has been completed and signed off. This procedure is
only valid for software versions 8.20 & 8.60 onwards.

3.0 OVERVIEW
The remaining sections of this document are:
Section 4 Test Limits Specification
Section 5 Test Procedure
Section 6 Using the Calibration Analyser
Section 4 contains the test limits for the final calibration checks. The test results noted for
section 5 on the checklist and calibration record (129TC000) must be compared against these
test limits for conformity.
Section 5 gives details of the test and calibration to be done with a list of test equipment. The
section is written so that minimum adjustment of controls is done between each test. This
means that any particular test assumes all previous tests have been set-up IN THE
SEQUENCE STATED and passed. If this is not done, invalid results may be taken.
Section 6 gives a few pointers on using the Calibration Analyser with respect to this test
procedure. A good place to start if you have not used this unit and/or have not used this
test procedure for some time.

Issue 1 2 3 4 5 6

Change Note No n/a 3724 3829 3847 3866 3962

Originator JLB JLB JLB JLB JLB JLB

Checked DB RHC RHC RHC RHC

Date Nov 00 Dec 00 June 01 July 01 August 01

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DURING TESTING, ALWAYS BE AWARE OF CORRECT VENTILATOR OPERATION AND


LISTEN FOR ANY UNEXPECTED OR UNUSUAL NOISES FROM THE MACHINE AND
ASSOCIATED TUBING, AS THIS MAY INDICATE A POTENTIAL PROBLEM.

ALWAYS COMPLETE COMPLIANCE COMPENSATION AFTER SWITCHING THE


VENTILATOR OFF AND BACK ON AGAIN. ALWAYS WAIT FOR COMPLIANCE
COMPENSATION TO COME BACK ON BEFORE TAKING ANY READINGS.
4.0 TEST LIMITS SPECIFICATION
Sched. Function set Parameter Tolerance Units
Ref. or tested Measured
5.3 Mains connected Mains Supply 90-265 Vac
(500 Vdc) Mains insul Res 50 Mohms

(25 A ac) Equip cont Res ≤ 0.2 Ohms


Norm leakage ≤ 500 µA
Revs leakage ≤ 500 µA
O/C norm leakage ≤ 1000 µA
O/C revs leakage ≤ 1000 µA

5.8 Mute ON Mute times 120 ± 2 sec

5.9 Supply alarm ON Supply gas pressure 34.5 - 36.0 psi


Supply alarm OFF Supply gas pressure ≤ 36.0 psi
5.10
6 BPM/1:1.0 1.0 L delivered TV 0.93 - 1.07 L
10 BPM/1:2.0 1.0 L delivered TV 0.95 – 1.05 L
20 BPM/1:3 0.6 L delivered TV 0.55 - 0.65 L
20 BPM/1:2 0.2 L delivered TV 0.17 - 0.23 L
60BPM/1:1.0 0.2 L delivered TV 0.17 - 0.23 L
90BPM/1:2.0 0.1 L delivered TV 0.08 - 0.12 L

NOTE: i.e. MAX = 1:5.1


The bellows deflection is affected by compliance compensation and this should be
considered when judging the results.

A fresh gas supply of 0.25 L/m, will add about 10 ml to the breath at 6-10 BPM and can be
ignored at higher rates. The above tolerances allow for this.
Also included is additional ± 10 ml for Calibration Analyser display error.

Delivered TV = Total TV / (1 + Vent compl/Pat compl) where ventilator adult compliance

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≈ 3 ml/cm H2O, and vent paediatric compliance ≈ 2 ml/cm H2O.

Total TV = Set TV + Fresh gas in L/m


BPM Rate x (I + E)

At higher frequencies time delays due to compliances greatly affect delivered volumes and
ratios.
5.10 Frequency tolerance at all BPM ± 1%
5.10 I:E Ratio tolerance at all BPM ± 10% or ± 0.1 whichever is larger.
Sched. Function set Parameter Tolerance
Ref. or tested Measured
5.11 Exp Vol 1 L Exp TV Delivered TV ± 10%
10 L Exp MV 10 x Exp TV ± 0.2
5.12 Patient Pressure vent monitor peak Delivered peak ± 1.5
Calibration vent monitor mean 20 ± 3 cmH2O
Pressure high alarm High alarm setting Delivered peak ± 2
Pressure low alarm Low alarm setting Delivered peak ± 2
5.13 Adult Pressure Limit 50 cm H2O set 50 ± 2 cm H2O
5.14 Apnoea Alarm Sensor disconnection time 30 ± 5 sec
5.15 Cycle Alarm Sensor disconnection time 8 ± 1 sec
5.16 Max TV Delivered TV 1.00 –0.20/+0.05 L

Set TV Vents
50 ml bellows movement 50 ± 10 ml
200 ml bellows movement 200 ± 40 ml
5.17 Paed Pressure 20 cm H2O set 20 ± 1 cm H2O
Limit Bellows position =100 ml
Sensor disconnection 21 ± 1.5 cm H2O
5.18 ASB Test Delivered = Measured ± 1
5.19 PCV Test Delivered ± 1 cmH2O
Monitored ± 2 cmH2O
5.20 PEEP Test Set = measured ± 1 cm H2O
5.23 O2 Test Measured = set ± 2%

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5.0 TEST PROCEDURE

5.1 Test Equipment and Setup

ENSURE ALL TEST EQUIPMENT HAS A CURRENT CALIBRATION CERTIFICATE.

The following items will be needed to perform all the checks in this procedure:
• Timeter Calibration Analyser RT-200 with following options fitted: RT-201 Control
Module, RT-202 Press Module, RT-203 Flow Module, or another Calibration Analyser.
The Timeter is supplied with its own pneumatic adapters for connection to hoses. See
section 6.0 for details of Calibration Analyser usage.
• Hyperterminal should be set up as follows: 9600 baud, 1 start and stop bit, 8 data bits. No
handshaking is used. File should be saved as 8500.HT for further ref.
• Electrical Safety Tester for earth leakage and continuity checks.
• Stop Watch or other timepiece to measure up to 180 seconds.
• 5 ± 0.25 L compliance, 20 ± 1 L compliance, 50 ± 2.5 L compliance, 20 ± 2 cm H2O
resistance.
• Miscellaneous air and oxygen supply hoses provided with the ventilator, a variable 60 psi
Air and/or Oxygen supply and a variable 0 to 20 L/m fresh gas source. Also a ventilator
patient hose and one short hose.
Equipment Setup
The pneumatic equipment listed above is connected as shown below for adult tests. Minor
alterations are done to this arrangement as the testing progresses. (All other Calibration
Analyser connections must be left open to atmosphere).

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Patient Driving
Flow Sensor Gas
Short Hose
Hi Flow
20R Outlet
Resistor Calibration Anaesthesia Ventilator
Analyser Bellows and Absorber
20 L Hi Flow
Compliance Patient
Inlet
12600010 Lo pressure Circuit
Inlet P+

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

5.2 Initial Checks

Fill out the header at the top of the 'Checklist and Calibration Record' (129TC000) for the unit
being tested. This will include the serial number of the Ventilator plus the date of testing, the
gasses used, software version, catalogue number and model.
Factory test does not require cover and lid at the initial stage.
Visually inspect the overall machine for any defects. In particular check:
• The mains cable is firmly attached to the ventilator and locked in place.
• The correct mains plug is fitted for the country.
• The supply gas inlet is for oxygen (unless specified differently), and orientation is such
as to show gas type uppermost. Note USA or UK type fitting.
• The finger proof exhaust gas outlet is fitted.
• The supply gas label is the right colour for gas/country. USA oxygen is green, USA air is
yellow, UK oxygen is white and UK air is chequered white/black.
• Verify the bellows size, adult or paediatric.

5.3 Earth Leakage and Continuity


With the electrical safety tester set to the following test positions (with its test selector knob),
perform the following checks and note all results from the electrical safety tester meter.

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Test
1. Electrical safety tester test: Check the electrical safety tester meter rises to a value within the
indicated 'test' region.
2. Supply: Note the mains supply voltage reading.
3. Insulation: Press the test switch on the electrical safety tester and note the insulation resistance
reading.
4. Earth Continuity: put the test probe on one of the two screws adjacent to the mains inlet at the
rear of the ventilator and repeat the test. Note the meter reading.
5. Earth/equipotential continuity: Place the electrical safety tester test probe on the equipotential
connector at the rear of the ventilator. Press the test switch and again note the meter reading.
6. Normal Earth Leakage: Set the electrical safety tester Normal/Operate/Reverse switch to
Normal and note the earth leakage current. Then set to Reverse and again note the earth
leakage current.
7. Supply o/c Earth Leakage: Obtain the two earth leakage readings as in operation 6. (Normal
and Reverse.
5.4 Fresh gas leak test

Connect spirometry tubing 10110089 from TJ92 to the fresh gas connections on the rear of the
ventilator. Each side of the circuit is checked by pressurising it to 80 mmHg and checking that
the pressure is maintained..
Fresh Gas Alarm
Set ventilator to Tv 0.5, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 11.8 LPM.
Set ventilator to Tv 0.25, BPM 12, I:E 1:2. The fresh gas alarm should go off when the fresh
gas flow is greater than 5.9 LPM.
5.5 Printer Output Check
Connect the 8500 to the PC via the calibration port on rear the of the 8500 ventilator.
Run 8500.ht on the PC. Switch the ventilator ON and check that the calibration data is
displayed on the dumb terminal.

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5.6 Battery Back Up


Turn the ventilator OFF for at least 5 seconds and isolate from the mains supply.
Turn the ventilator ON to adult mode and listen for the vent mains fail alarm to activate.
Switch off the ventilator.
Reconnect the mains supply to the ventilator and observe that it starts up as normal.
Isolate from the mains supply again and verify the battery on charge indicator goes off
after one minute and the mains fail alarm activates for a few seconds.
Verify that after one minute of mains failure the mains fail alarm activates again for a few
seconds and the screen backlight goes off. Check the SET UP screen comes on and remains
on until the next alarm sounds.
Reconnect the mains supply and check that the battery on charge indicator turns on and the
mains fail indicator turns off.

5.7 Compliance test


Conect the ventilator using the relevant tubes, occlude the patient airway sensor. Switch the
ventilator on and say yes compliance compensation. Follow the on screen instructions. If the
compliance and leak tests are passed it is unlikely that there are any internal leaks.
Absorber Switching
The function of this will have been checked during compliance compensation and the presence
of an absorber will have been displayed.

5.8 Mute Timeout


Press the Alarm menu button, select MUTE TIME and set 120 seconds.
Press MUTE while there is an alarm condition, and note the audio mute time.

5.9 Supply Gas Low Alarm


With the ventilator in standby mode, reduce the supply gas pressure until the gas supply low
alarm just activates. Note the gas supply pressure.
Slowly increase the gas supply pressure until the gas supply alarm just deactivates and note the
pressure.
Restore supply pressure to 60 PSI.

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5.10 Ventilatory Control Functions


With the correct supply gas (oxygen/air), note the following delivered parameters at the stated
control settings whilst ensuring no pressure limiting occurs: (Patient = 20C+20R, mode = adult
run & min fresh gas.) After changing any settings wait for compliance compensation to come
back on before taking any readings.
BPM TV(L) Ratio Delivered and Monitored Parameters to Note
6 1.0 1:1.0 Freq Ratio TV
6 1.0 1:Max Ratio
10 1.0 1:2.0 Ratio TV
20 0.6 1:3.0 Freq TV
20 0.4 1:Min Ratio
20 0.2 1:2.0 Ratio TV
40 0.2 1:2.0 Freq
60 0.2 1:1.0 Ratio TV
90 0.1 1:2.0 Freq Ratio TV
Max ratio for the 8500 is 1:5. Min ratio for the 8500 is inverse 2:1

5.11 Expired Volume and Alarms


Set ventilatory controls to: MV/TV = 10L/1000ml
Freq = 10 BPM
Ratio = 1:2.0
After one minute note the ventilator monitored MV and TV.
Reduce MV/TV to 4L/200ml and increase frequency to 20 BPM.
Press the Alarm menu button – choose Alarm Limits and set MV Low alarm at 2.
Open a small leak in the airway and verify the MV low alarm turns on immediately the
first MV reading occurs below 2.0 L (50% of set MV). Check active alarm stops 30 seconds
after MV reading is increased to ≥ 2.0 L. (After the leak is closed off.)
Set frequency to 20 BPM.
Set MV low alarm to 4 and MV high alarm to 6
Increase the fresh gas supply until the ventilator monitored MV rises to >6.0 L (> 150% of set
MV) and verify the MV high alarm turns on immediately the first MV reading occurs
above 6.0 L. Check active alarm stops 30 seconds after MV reading is reduced to ≤ 6.0 L.
Set the MV high alarm to 25.

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5.12 Patient Pressure and Alarms

Set ventilatory controls to: MV/TV = 10L/1000ml


Freq = 10 BPM
Ratio = 1:1.0.
After several breaths, note the delivered peak pressure, the ventilator monitored peak and mean
pressures.
Reduce the pressure high alarm limit until a pressure high alarm just occurs and note the
control setting. Restore control to default.
Increase the pressure low alarm limit until a pressure low alarm just occurs and note the
control setting. Restore control to default.
5.13 Adult Pressure Limit

Set ventilatory controls to: MV/TV = 12L/1200ml


Freq = 12 BPM
Ratio = 1:2.0
Set pressure limit to 50 cm H20 and note the delivered peak pressure after several breaths.
Verify the pressure high alarm activates for a short period as the ventilator pressure cycles
into expiration.
5.14 Apnoea
With the ventilator running normally, disconnect the lower (female) patient flow input just as
expiration starts and note the time when the apnoea alarm activates for 30 seconds.
5.15 Ventilator Cycling Alarm
With the ventilator set to 20 BPM, 12 (600 ml TV), disconnect the lower patient flow input as
before and note the time to when the pressure low alarm activates.
5.16 Flow and Waveform
Set ventilatory controls to: (Patient = C50)
TV = 1000ml, Freq = 25 BPM, Ratio = 1:2.0
After several breaths note delivered TV.
Exchange the adult bellows for a paediatric bellows and change the test lung to a 5C
compliance

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Title: Final Test 8500 Document No: 129TP000 Sheet 10 of 17

Switch the ventilator to paediatric mode and carry out compliance compensation as directed
on screen:

Set ventilatory controls to: TV = 0.5L/50ml


Freq = 10 BPM
Ratio = 1:2.5
Note bellows movement.

Set ventilatory controls to: TV = 2L/200ml


Freq = 10 BPM
Ratio = 1:2.0
Note bellows movement.

5.17 Paediatric Pressure Limit

Set ventilatory controls to: TV = 6L/200ml


Freq = 30 BPM
Ratio = 1:2.0
Set pressure limit to 20 cm H2O and note the delivered peak pressure after several breaths.
Note the bellows position.
Disconnect lower patient airway connector.
Note peak pressure.

Switch the ventilator to Adult mode and carry out compliance compensation as directed
on screen:

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Title: Final Test 8500 Document No: 129TP000 Sheet 11 of 17

5.18 ASB Test


Tee into the circuit between the patient flow sensor
Patient Flow
and the resistor and attach TJ096. As shown
Sensor opposite.
Set ventilator to ASB mode. Set trigger point to 5.

Switch on TJ096 And ensure that BPM shown on


8500 matches BPM shown on the Calibration
Analyser.
To TJ096
Set trigger point to 10, check 8500 stops breathing
and all associated alarms sound.
Return trigger point to 5, check that alarms clear and
8500 runs as normal.

5.19 PCV Test


Set vent mode to PCV.
20R Resistor
With default set-up, note the delivered peak pressure
and the monitored peak pressure.
Increase the pressure limit to 30. Again, note the
delivered and monitored peak pressures.
Return to default settings and ensure that they are
achieved.
Change the mode to allow inspired flow to be set.
Repeat as above but when the pressure limit is raised
to 30, raise the inspired flow to 50.
Allowable tolerances: delivered ± 1 cmH2O,
monitored ± 2 cmH2O

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Title: Final Test 8500 Document No: 129TP000 Sheet 12 of 17

5.20 PEEP Test

Return circuit to as shown in 5.1. Set ventilatory controls to TV = 500ml , Freq = 12 BPM
Ratio = 1:2.0.

Set peep to 3cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to 20cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to 10cm H2O, check on the Calibration Analyser this is achieved within 5 breaths
Set peep to OFF, check on the Calibration Analyser this is achieved within 2 breaths

Allowable tolerances Set = measured ± 0.5cm H20

5.21 Hardware Pressure Overload


With the ventilator in Adult CMV mode with settings at default, connect to a C5 lung.
Run the Test I/O diagnostics as described in Section 5.4. Position the cursor on line 1 of
page 1, to disable software limiting.
Increase delivered volume until the hardware pressure limit is triggered. Note the peak
delivered pressure.

Press CNTL+E to exit the PC calibration screen

5.22 Fresh Gas


With the unit in STANDBY set flows below and record the measured values.
Set 0 LPM flow check 0 +0.1 LPM measured
Set 1 LPM flow check 1 ±0.2 LPM measured
Set 3 LPM flow check 3 ± 0.5 LPM measured
Set 5 LPM flow check 5 ± 0.5 LPM measured
Set 10 LPM flow check 10 ± 0.5 LPM measured

5.23 O2 Test
Plug O2 sensor in to rear of 8500. Place sensor in gas flow and check that the reading is within
2% of the delivered O2 level at levels of 100%, 50% and 21%. Check that when the sensor is
unplugged the display says OFF.

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Title: Final Test 8500 Document No: 129TP000 Sheet 13 of 17

5.24 Dealer specific information


The following options can be set:
Absorber Present (default) / Not present
Language English (default), German, French, Spanish, Turkish, Italian
O.E.M Blease (default), A.M.S, Acoma, Finesa, User select
The Absorber switch setting can be found under setup enter the password “TECHY”
The Language and O.E.M settings can also be found under setup enter the password “LINGO”
If anything other than the default options are required then these should be set
All options should be recorded on the calibration record even if they are default.
5.25 Test Completion
Restore ventilator controls to default. Ensure mode on/off switch is in the OFF.
Check that all the noted readings are within the tolerances as specified in section 4.
Sign off the 'Checklist and Calibration Record' and the customer printout. Ensure both have the
ventilator serial number, date and signature of final tester, etc.
If the original sticker over the hole in the calibration port on the rear of the ventilator was
removed, replace with a new ‘calibration void’ sticker.
Attach the required notification to the ventilator which states that the unit has passed its final
test.
Calibration Gas As specified by model number
Gas Convert Norm
BAV Software Version 8.60
Front Panel Software Version 8.20
Ventilator Model No:
Manufacture Date (part of serial no.)
Calibration Date:
All options on second sheet are at default.

5.26 Printer Output


Connect the serial printer to the recorder output.
With no pneumatic connections attached, turn the ventilator ON (adult mode) and check that
the printer starts operating after a few seconds. Note the output software version on the
checklist and calibration record and any other details required in the record header.

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Title: Final Test 8500 Document No: 129TP000 Sheet 14 of 17

5.27 Ventilator Catalogue Number/Model Summary

Cat No Description Notes


12900001 8500 90 - 260 Vac Adult USA O2 Driven
12900002 8500 90 - 260 Vac Paed USA O2 Driven
12900003 8500 90 - 260 Vac Adult UK O2 Driven
12900004 8500 90 - 260 Vac Paed UK O2 Driven
12900005 8500 90 - 260 Vac Adult USA Air Driven
12900006 8500 90 - 260 Vac Paed USA Air Driven
12900007 8500 90 - 260 Vac Adult UK Air Driven
12900008 8500 90 - 260 Vac Paed UK Air Driven

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Title: Final Test 8500 Document No: 129TP000 Sheet 15 of 17

6.0 USING THE CALIBRATION ANAYSER


This section is intended to be guide in using the Calibration Analyser with this test procedure.
It should be read in conjunction with the operating manual supplied with the Calibration
Analyser.

6.1 Volume Measurement Correction


For volume measurements, the patient circuit is connected as shown in section 6.4, that is,
with compliance connected to the High Flow Outlet of the Calibration Analyser. In this
configuration, all Calibration Analyser volume measurements MUST HAVE A
CORRECTION FIGURE ADDED TO THE INDICATED VALUE.

A simple correction formulae is:

At 500 ml ≈ 25cm H2O peak pressure ∴ mean pressure ≈ 12.5


Calibration Analyser reads 0.48 Lpm
Actual = (0.48 x (1+0.0125)) = 0.486 Lpm

Where MEAN PRES is the breath mean pressure in cm H2O while there is measurable flow.
This formulae must be applied to ALL the Calibration Analyser volume readings BEFORE
they are written on the Checklist and Calibration Record.

For example, given an indicated volume of 1.13 Litres and a mean breath pressure of 30
cmH2O. The actual volume would be:

= 1.13 ( 1 + 30/1000) = 1.13 x 1.03 = 1.16 Litres

Timeter specific information

For other analysers consult their operating manual.

The breath mean pressure need only be accurate to ± 5 cm H2O and could be obtained
directly from the ventilators own pressure display. Alternately, Function Code 12 with the
Peak Special Function could be selected on the Timeter to obtain the peak breath pressure. A
ventilator supplying a constant gas flow produces a linear ramp change in pressure, hence
the mean pressure is approximately half the peak pressure. (Normally a few cm H2O more
due to compliance effects on pressure waveform.)

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Title: Final Test 8500 Document No: 129TP000 Sheet 16 of 17

It is not unusual when measuring volume that the Timeter throws up an error message like
'HELP R' or 'HELP F'. All this means is that the Timeter had difficulty in identifying the start
or end of a breath, possibly due to some pneumatic valve noise or reverse flow through the
Timeter.
If it occurs a lot, it might be because there is a leak in the patient circuit, or the Timeter
needs zeroing, or the patient circuit is moving/vibrating with the breath. These are a few
things to check before assuming there is anything wrong with the ventilator.

6.2 Timeter Peak Pressure Measurements


If the ventilator has anything more than a few cmH2O of CPAP pressure, the Peak Pressure
function on the Timeter will NOT operate. It will sit there forever showing the last peak
pressure measured.

6.3 Timeter Zeroing and Power Up


When the Timeter is first switched ON, its sensors and electronics will need to be zeroed
before the Function Codes will operate. This is simply done by pressing the Zero button
provided after a Function has been selected and there are NO PNEUMATIC CONNECTIONS
TO THE TIMETER.
The zeroing must be checked and done to all Functions periodically. The procedure is as
follows:
a) Remove any tubing from the Timeter
b) Check the display reading. The display should read zero
c) If the display does not read zero, press the Zero button on the keypad. The display will
now read zero
d) Resume testing
ALWAYS ALLOW AT LEAST 10 MINUTES WARM-UP AFTER INITIAL SWITCH ON
BEFORE USING THE TIMETER.

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Title: Final Test 8500 Document No: 129TP000 Sheet 17 of 17

6.4 Typical Calibration Analyser Equipment Set up


The equipment is connected as shown below. All other Calibration Analyser connections
should be left open to atmosphere.
Patient Driving
Flow Sensor Gas
Short Hose
Hi Flow
20R Outlet
Resistor Calibration Anaesthesia Ventilator
Analyser Bellows and Absorber
20 L Hi Flow
Compliance Patient
Inlet
12600010 Lo pressure Circuit
Inlet P+

Fresh gas is set for minimum required


to maintain full bellows <0.5 l/min
Fresh Gas Sensor

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Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 1 of 5

1.0 OBJECTIVE
To set up and test power supply board 10100076 used with the Blease 8500 Anaesthetic
Ventilator and record a set of test results using 129TC000 Checklist and Calibration Record
2.0 SCOPE
The test procedure should be used with newly manufactured boards. When successfully passed
they can be placed into Blease stock after inspection.
3.0 OVERVIEW
All testing is done with the aid of a test jig (TJ 70), this provides power resistors and switching
that allows the correct test loading to be applied. Five 3½ digit LCD panel meters are also
incorporated into the jig which are connected to the input and output power rails of the PSU
board via its connectors.
The jig also contains a mains transformer and rechargable battery with circuits identical to that
used in an 8500 Anaesthetic Ventilator. Hence any results noted will accurately reflect the
board operation when it is eventually fitted into a ventilator.
Most of the testing uses an external DC variable supply, this avoids the need for a 'Variac' and
also allows current limiting to be used.
WARNING - WHEN POWERING UP A BOARD FOR THE FIRST TIME ALWAYS USE
THE CURRENT LIMIT. THIS WILL REDUCE THE RISK OF ANY PERSONAL INJURY
OR DAMAGE TO THE BOARD IN THE EVENT OF A FAULT OCCURRING.
Test results must be noted on the checklist and calibration form 101TC00076. When testing is
successfully completed, the form must be 'signed off' and the necessary 'pass' notification
attached to the tested board.
The following procedure describes the adjustments and checks necessary to calibrate the board
and set all the pre-set controls (if any) to achieve the specified performance. Inability to make
these adjustments, or failure to meet the specification after these adjustments have been made,
should be considered as a fault.

Issue 1

Change Note No n/a

Originator JLB

Checked

Date

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94
Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 2 of 5

4.0 TEST DETAILS


4.1 Equipment
1. TJ 70 - Blease test jig (The jigs are serialised TJ 70A, TJ 70B, etc)
2. Variable DC power supply, 17-30 Vdc @ 2.5 Amp. The supply must have an adjustable
current limit of 100 mA to 2.5 Amps.
3. Pair of short 4mm plug to plug leads for external DC supply to jig connection.
4. Miscellaneous short connection leads for attachment of test BAV supply board to jig (6 off).
These will vary according to the issue of board tested.
4.2 Connections and Set up
Connections for the test set up are shown below. (Not to scale)

1. Test jig TJ 70 (viewed from Top)

Jig Interface Board (Fixed to jig) - 10100177

PL0
PL7 PL6 PL3 PL2 PL1 PL8 PL5 PL4

4. Misc
Test Leads

LK1
PL6 PL3 PL2 PL5 PL4
LK2
LK3
2. PL1
External DC PL7
Power Supply Board under test - 10100076 BAV PSU

3. Test lead with 4mm plugs

4.3 Top Charge


The 'Top Charge' switch on the jig only functions when the 'simulated' battery is selected.
A passive circuit is used that kicks the board charger into continuous top charge mode as the
switch is toggled down. It causes an increase in the charger load and also a temporary drop in
voltage in the battery simulated.
If this does not work, the switch needs to be returned to the up position for a few seconds
before toggling it back down again. If this still does not work, there may be a problem with the
battery charger on the board under test.
Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 3 of 5

4.4 Test Limits


These are provided on the Checklist and Calibration Record.
The battery volts for ops. 2, 3 & 4 may fall below the stated limits if the temperature of the
board under test (IC3) rises above 21°C.
For op. 12 the test limits (z+?) are referenced to the noted reading (z) for the unregulated
supply voltage.
5.0 TEST SCHEDULE
See 4.0 TEST DETAILS for information on the test equipment and its use. Also covered are
connection details, set ups, methods and test limits.
All operations in this section must be done in the order as written.
5.1 Preliminary
The board must NOT be attached to the test jig until operations 1 to 3 below are successfully
completed.
1. Set all Test Jig switches to uppermost toggled position.
2. Set external DC supply to 0 volts with a 100 mA current limit.
3. Perform a visual quality check of the new board assembly. In particular:
• look for any defects in the overall assembly.
• check in more detail any areas that have been reworked/repaired for any defects.
• check the boards and assembly against the production drawings, in particular the issue.
• check all connectors are firmly seated.
• Check all integrated circuits which have been fitted into sockets are correctly fitted. (Right
way round, no bent pins, etc.)
• check all links are fitted correctly.
LK1 is open.
LK2 and LK3 both have shorting links fitted.
5.2 No Load Voltages
With a current limit of 100mA set, slowly increase the external DC suppply voltage until the
jig UNREG +25V meter reads 17.0 Vdc. The external supply will be about 2 volts higher than
this.
Check there is no excessive supply current (< 100 mA) and that the jig BATT VOLTS meter
settles to between 13.3-13.7 Vdc. (See 4.4 Test Limits)
Increase the external supply current limit to 400 mA and then toggle the jig PCB MODE
switch to ON.
After a few seconds note the four supply voltages stated on the Checklist & Calibration
Record.
Note - the external supply voltage may need to be increased slightly to maintain a
constant test input voltage as shown on the UNREG +25V meter. This is mainly due to
losses caused by the external supply connection leads which should be kept as short as
possible.
Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 4 of 5

5.3 On Load Volts


Set the external supply current limit to maximum (≥ 2.5 Amp) and then toggle the following
five jig switches to ON:
TOP CHARGE ⋅ +5V LOAD ⋅ +6V LOAD ⋅ FLOW VALVE ⋅ DUMPVALVE
Note the four supply voltages stated. (UNREG +25V = 17.0 Vdc)
5.4 Regulation Volts
Increase the external DC supply voltage until the jig UNREG +25V meter reads 29.0 ± 1 Vdc
and note the four supply voltages again.
5.5 Off/On Check
Toggle the jig PCB MODE switch to OFF for a few seconds and then return to the ON
position.
Apart from the BATT VOLTS supply, verify that the other three supplies turn OFF and are
then restored to there previous value when the PCB MODE switch is turned back ON.
5.6 Battery Operational Check
Toggle the following three jig switches:
BATT to CONNECTED ⋅ BATT RELAY to ON ⋅ +6V SUPPLY to HOLD
Reduce the external DC supply voltage to 0 Vdc and note the four supply voltages stated.
5.7 Alarm Operation
Toggle the jig ALARM SOUND switch to ON and verify the audio transducer on the board
under test operates loudly.
5.8 Alarm Backup
Toggle the jig +24V RELAY switch to OFF and verify the volume of the alarm reduces by
about half and that the REGUL +24V supply turns OFF.
Note the two supply voltages stated.
5.9 Alarm Links
Remove link 3 from the board under test and verify the volume of the alarm reduces by half
and does not stop sounding.
Remove link 2 from the board under test and verify the volume of the alarm reduces by another
half but does not stop sounding.
Insert link 1 and verify the alarm stops sounding.
Restore all three link positions (1 = open, 2 & 3 = closed).
5.10 Shut Down
Toggle the jig PCB MODE switch to OFF and verify the alarm stops sounding but the REGUL
+6V supply is still present.
Toggle the jig +6V SUPPLY switch to NORM and verify the REGUL +6V supply turns OFF.
Note - the top charge LED may turn ON as the REGUL +6V supply turns OFF. This is
normal and indicates the internal jig battery is being charged by the board under test.
Blease Test Procedure

Title: B.A.V. POWER SUPPLY PCB DocumentNo:129TP076 Sheet 5 of 5

5.11 Mains Operation


Toggle the following three jig switches:
ALARM SOUND to OFF ⋅ +24V RELAY to NORM ⋅ PCB SUPPLY to AC
After toggling the jig PCB MODE switch to ON, verify all supplies are restored to their
nominal ON LOAD values. The BATT VOLTS may be a little low as charging is initiated due
to previous testing.
Verify on the jig that the PCB SUPPLY lamp is similarly illuminated as the adjacent JIG
SUPPLY lamp.
Note - the supply voltage to the board under test as shown on the UNREG +25V meter is
protected by thermistors. These may trip if the board is allowed to run at full load for
any length of time, particularly when running from AC.
To regain normal operation, turn OFF the jig external DC and mains supplies for a
couple of minutes.

5.12 Unregulated Supply


Results for the following are affected by the mains supply voltage which should be at its
nominal value of 240 Vac.
Note the value from the jig UNREG +25V meter.
Toggle the jig PEAK READ switch down and again note the value from the jig UNREG +25V
meter.
Blease Test Procedure

Title 8500 B.A.V. Front Panel Document No: 129TP078 Sheet 1 of 1

The front panel for the 8500 Anaesthesia Ventilator


is functionally checked as part of the test procedure for the controller.

See test procedure 129TP077

Issue 1

Change Note No n/a

Originator AA

Checked

Date

BLEASE QUALITY DOCUMENT


BQD 083.V2
25/5/94
REMOVE ALL BURRS AND SHARP CORNERS DO NOT SCALE IF YOU HAVE ANY DOUBTS PLEASE ASK

Blease DRG.No.

1011SM02
???? DRG.No.
REMOVE ALL BURRS AND SHARP CORNERS DO NOT SCALE IF YOU HAVE ANY DOUBTS PLEASE ASK
A B C D E F G

DUMP PEEP
VALVE
4 SOLENOID
VALVE

EXHAUST
PORT
75cmH2O
EXPIRATORY RELIEF
VALVE VALVE

34.5 psi

PNEUMOTACHOGRAPH

3 DRIVE
GAS GAS
SUPPLY FLOW CONTROL VALVES OUTLET
INLET PORT
36-101 psi
FILTER
2.5-7 BAR MAIN AIRWAY FLOW FRESH GAS
REGULATOR SENSOR INLET SENSOR INLET

LOW
SUPPLY
PRESSURE
DETECTOR
36psi

2 AUTO ZERO VALVE

AUTO ZERO VALVE

PT2 PT4 PT5 PT3 PT1

FLOW PEEP DUMP


PRESSURE VALVES VALVE VALVE
PL5 PL5
SWITCH PL4 PL8
INSPIRATORY DRIVE PATIENT PATIENT FRESH
CONTROLLER BOARD POWER SUPPLY BOARD FLOW PRESSURE PRESSURE AIRWAY FLOW GAS FLOW
10110077 10100076
1 PRESSURE INTERFACE BOARD 10110075

1
- JLB
1-00
-
1:1
-
- 1011SM03
1 2 3 4 5 6 7 8

D11
TP8 C20
R32 R35 TP6 1N4002
1n +24V 2 PL4-2 VBAT 9 PL2-9
100R 1K00
SBAT +24V SW-WAF
(+26V) D12
D7 D14
L5 Flow Valve 1N4002
C14 IN4002 1N4002 +25V
R19 220uH
100n 1 PL4-1
Alarm 10R0
DRIVE SBAT 3 PL2-3
ALM1 Vol
+29V Min ON-FLW TR3 SW-POL
LK3 LK2 NC L4
LM2577TADJ TP5 LM317AT ZTX650
1R0 L2 R24
+25V IC2 IC4 TP7 LM341P5
R37 R29 3W 100uH 100R
D 5 4 3 2 2 PL5-2 IC5 D
3K32 10K0 2W5
+24V ALM+5V 3 1
RL2 MODE SW
+ D2 D8
C19 R27 R28 RY6-10-006 Dump Valve
+6V PBYR745 IN4002

160R
10u 475R 2K21 R18
1 PL5-1 C17 C16

1
-4V 240R R23
DRIVE 100n 10u

2
R38 R12 47K5
+ + + ON-SOL TR4 D6 TP10
R31 10K0 C9 C10 47K5 C5 C4
ZTX650 BAT42 GND 1 PL2-1
4K75 D4 470U 220n 470u 12u
TR8 ICCSOL ICCFLW GND
1N4448 TP9
ZTX650 C13
R17
TR2 10u + 2 PL2-2
R30 R33 R11 4K75 R20 R21 R22 C15
TR9 MPSA13 OFFLOW
LK1 10K0 2K74 2K00 47R5 1R00 1K00 10u D13 R16
ZTX650 4 PL2-4
BAT42 100R
GND /AD-ON
6 PL2-6
ALMSIG ON-24V /AD-ST
D15 R1 FRONT PNL
8 PL2-8
1N4002 1K50
4 PL3-4 /PD-ST
CHASSIS 2 LED+ 10 PL2-10
o
PLM REG-SINK
14 C/W /PD-ON
MAINS INLET BLOCK
PL6-1 1 3 PL3-3
80200000 SWITCH MODE POWER SUPPLY 25V Sec +25V C18 LED-
MAINS L
2 LPS45-M BR1 GBPC802
10u
LIVE 2 PL3-2 2 PL1-2
T1A
+6V /PD-ON
PLM 4 PL1-4
PL6-2 2 1 PL3-1 /PD-ST
MAINS 0V R2
1 Sec GND 6 PL1-6
C N 1K50 C
/AD-ST
NEUTRAL T1A 1
8 PL1-8
EARTH-TRM3 C1
/AD-ON
100n

GRN/YEL
MAINS E
1 1
E R34
10 PL1-10
OFFLOW
EARTH 100R
24 PL1-24
SWBAT
C21
EQUI- R36 Transition
4 GRN/YEL 10100080 1n
1K00 to
POTENTIAL D10 TP2 LM2576TADJ TP3
NC L3 controller
PBYR745 IC1 100uH
17-35V Mains 1 2 +6V 15 PL1-15
9-14V Batt L1 +6V
220uH 17 PL1-17
RL1 R15
+6V
RY6-10-006 10K0 R14
TP4 VBAT +6V

160R

4
R3 TR1 D3
C11
1R00 TIP30A BAT49 7K87
+25V 10u
C2 R13 D1 C3 26 PL1-26
R4
TR6 TR5 TR7 2200u 2K00 PBYR 470u GND
1R00 D9
5.1A ZTX650 ZTX650 ZTX650 + 745 3 PL1-3
BATT CHARGER R6 R7 RT1 I= 1N4448 C12
3.0A GND
1K00 110K MFR300 10u
12V GND 1 PL1-1
BAT1 GND
CHASSIS
RN2B RN2A
1 16 2 PL7-2 D5 TP1 /OVRCH 12 PL1-12
R8 2K2 2K2 RN1A
2 15 BATT+ 1N4448 /OVRCH
39K2 2K2
CHASSIS

B 3 14 25 PL1-25 B
Battery
4 13 ON-PSU
RN1B
5 12 1 PL7-1
2K2
6 11 BATT- 19 PL1-19
7 10 ON-BAT
RN1C
8 9 +6V SBAT 5 PL1-5
R10 2 A/Hr 2K2
IC3 ON-24V SBAT
C8 365K VR2
PL8-2 2 +24V 21 PL1-21
100n R9 R44 1K R45 RN1D
C6 C7 +24V ON-24V
R5 30K1 C23 2K2
100n 100n D16 220R 220R ON-SOL 23 PL1-23
1K00 PEEP Valve IN4448 GND
R25
ON-SOL
GND PL8-1 1 33P 22 PL1-22
475R
OUT 7 ON-FLW ON-FLW
8 3 R43 9 PL1-9
R42 1
TR10 1K ON-LEK
IC6 2 R40 R39
/OVRCH ZTX650 12K 6
CA3130E 12K 12K VBAT 14 PL1-14
4 VBAT
+25V 13 PL1-13
R41 C22 +25V
47R5 R46 10µF RN2D RN2C R26
+24V 16 PL1-16
2K2 2K2 2K21
10K VR1 +24V
5K ALM+5V 11 PL1-11
GND ALM+5V
ALMSIG 7 PL1-7
ALMSIG
ICCSOL 18 PL1-18
ICCSOL
TR1, IC1, IC2, IC4, D1 D2 and D10 are all
A ICCFLW 20 PL1-20 A
mounted on the heatsink
DEVICE PINOUTS ICCFLW
block.

ZTX650
E-LINE
MPSA13
TO92
TO202-3P
LM341P5
TO220-3P
TIP30A
TO220-2P
PBYR745
TO220-5P
LM2577T-ADJ
IN
TO220-5P
LM2576T-ADJ
OFF
TO220-3P
LM317AT
RELAY-8A
SCHRACK RY6-10-006
Title
B.A.V. POWER SUPPLY
E E OUT E A OUT FB IN
B
C
B
C
GND
IN
C
B K
GND
FB
GND
OUT
OUT
ADJ
Size
A3
101CD076
Number
9
Revision

CMP IN
Date: 4-Feb-2002 Sheet of 1 1
BASE BASE GND TOP VIEW C TOP VIEW K TOP VIEW GND TOP VIEW GND TOP VIEW OUT TOP VIEW RL1&2 Top View
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10100076-9\10100076.ddb
By: A.J.W./A.A
1 2 3 4 5 6 7 8
1 2 3 4 5 6

U52C
U52A
ALARM7 Pressure High Display 9
8 1
10 3
PHIDSP
2
U42F MC74HC132AD
D17
MC74HC132AD
13 12
OVERLOAD_INT
U52D
D BAR42 MC74HC14AD D
12
PRS_OVRLD
11
U52B
13
U53D
ALARM6 Pressure Low Display 4
MC74HC132AD
6 12
5 11
PLODSP
13
D18 U42A MC74HC132AD
1 2 MC74HC132AD

U53A
BAR42
MC74HC14AD
1
APNOEA
U54A 3 PL2[1..50]
PL2[1..50]
2 U53C
ALARM5 Power Fail LED 1 U40C
3 MC74HC132AD 9 8
2 8 10 R15 PL244
GND /PWR_FAIL TP9
REF1 1 10 9 390R
+5VALM R73 TP18 U42B D20 MC74HC132AD
1
R88 TPOINT MC74HC132AD

8
3 4 MC74HC02D
160K TPOINT
LT1004CZ12
470K
R72 3 U32A +5VALM BAR42
R74 MC74HC14AD U51D U53B
47K 1 12
C R71 2 11 4 C
100R
68K LMC662CM 13 6
R70 5
GND
PL113 +25V R69
10K + C19 MC74HC132AD
4

2u2 63V MC74HC132AD


62K GND
ALARM4 Mute LED
ALARM3 Mute Audio R87
GND U42C
560K U40B
VCC
5 6 5
R75 4 R89 PL243
2M2 6 D25 0R0
MC74HC14AD
D19 U34A U40A
2 6 2 MC74HC02D
RC Q
1 BAS16
BAR42 + C20 3
100u 25V U51C
1 9 MC74HC02D
GND C U54C
8
4 7 10 9
A Q
5 8
VCC B MC74HC132AD U42D COMALM
9 8 10
3
CLR MC74HC132AD
U51B MC74HC14AD
B ALARM[1..7] MC74HC4538AD B
4
U42E D22
6
11 10 R77 5
RESET U54B BAR42 U54D U40D
47K 4 11 PL1[1..26]
MC74HC132AD PL1[1..26]
6 12 13 PL17
MC74HC14AD D15 1 5 11 12
ALARM2 Continuous Audio 13
TP10 MC74HC132AD MC74HC02D
MC74HC132AD
BAR42
R78 TPOINT
U51A +5VALM
D16 47K
ALARM1 Pulse Audio 1 R84 R86
3 100K 100K 1K0 TP11
BAR42 BAR42 2 1
+5VALM D21 R81 U32B
5 TPOINT
ALARM[1..7] MC74HC132AD
+ C21 7
R79 2u2 63V R83
U34B 560K 6
R76 14 10 R80 LMC662CM
NOT FITTED 10M0
VCC RC Q
100K GND 470K
C36 R82 R85
10n GND
100K 100K
15 C37
GND C 6n8
TP12 INODSP
A 12 91 A
CLRBAK A Q
11 TPOINT
B
Title
VCC
13
CLR 15Hz
BAV CONTROLLER TYPE 2 ALARMS
MC74HC4538AD Size Number Revision
ALMCLR B
10110077 4
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110077-4\10110077-4.DDB
By:
1 2 3 4 5 6
1 2 3 4 5 6

R46
ANALOGSIG
4K7 RESET

D D3 BAR42 U24 D
1
OC GND
11
CLK ANALOGSEL
AGND
19 2 D0
AGND 1Q 1D
18 3 D1
2Q 2D
17 4 D2
3Q 3D
D4 D5 D6 16 5 D3
4Q 4D
15 6 D4
5Q 5D
14 7 D5
6Q 6D
BAR42 BAR42 BAR42 13 8 D6
7Q 7D
U20 12 9 D7
8Q 8D
PL318 Patient Pressure 13 3
X0 X
PL319 Drive Pressure 14 U17 MC74HC574ADW
RP11 100K X1
PL320 Flow Pressure 15 9
X2 C VCC
PL15 1 2 SWBAT 12 10 7 6
X3 B Y7 E3
PL113 3 4 +24V 1 11 9 5 BAR42 D[0..15]
X4 A Y6 E2 GND D[0..15]
+25V PL116 5 6 SBAT 5 10 4 1M0
X5 Y5 E1 GND
+24V PL124 7 8 +25V 2 11 D8 U33A
X6 Y4 R45 TP19
TEST3 4 6 12 2 6
X7 INH Y3 RC Q VCC TPOINT
RP10 13 3
Y2 C

4
1 2 7 14 2 + C13
-5VA VEE Y1 B 47u 16V
3 4 15 1 U9A
Y0 A
5 6 MC74HC4051DW 1 2 5

SD
C C D Q APNOEA C
7 8 TEST[0..4]

1
RP12 10K AGND TEST[0..4] TP1
MC74HC138AD 4 7 3
GND A Q CLK
1 2 10K 5

1
-5VA TPOINT B VCC
3 4 U21 C29 6

CD
R4010n Q
5 6 13 3 3
X0 X CLR
7 8 14 1M0 MC74HC74AD
+5VA RP13 X1
15 9 MC74HC4538AD

1
X2 C -5VA R44
1 2 12 10 PL317
+5VMAG X3 B

4
3 4 1 11 10K
+5VALM X4 A R41
5 6 5 470n16V LT1078CN8
VCC X5 47K
7 8 2 C28 2 LT1078CN8
+6V X6 R39
TEST2 4 6 1 6 D7
X7 INH
10K 3 16K0 7 PL16
4VREF R38
RP14 RP15 7 120K U27A 5 D12
-5VA VEE 4VREF U27B
1 2 1 2 33K BAR42 BAR42
AGND AGND R42
3 4 3 4 MC74HC4051DW

8
5 6 5 6 R36 R37 PL14
R43 +5VA
7 8 7 8 D13
AGND 33K 470K
100K AGND BAR42
U22 C16 R35
10K 10K GND
R96 TEST1 Self-Test 1 13 3 1u0 63V
EXTFLW X0 X 10K PRS_OVRLD
PL3[1..26] 10K 14 Pressure Limit Set
PL3[1..26] R60 X1 R30
15 9 PL26
EXTPRS X2 C AGND
PL321 Freshgas Flow 12 10 1

+
B 10K X3 B 10K B
PL322 Temperature 1 11
X4 A TP4
1

PL326 Patient Flow 5


X5 VCC
PL22 Pressure Low Set 2 +5VA TPOINT
TP2 X6
PL21 Pressure High Set 4 6
X7 INH
TPOINT BAR42
R27

8
C11 C10 7 D9 U33B
R24 -5VA VEE
+ R25 + R26
47K 6 R33 R34 14 10
U28A RC Q
1M0 1M0 1M0 MC74HC4051DW 3 7 10K 1M0

10
PL1[1..26] 1 R29 5 + C15
PL1[1..26] U28B 1u0 63V
2 10K U9B
AGND
TLC27L2CD TLC27L2CD 15 12 9

SD
10u 50V 10u 50V GND C GND D Q
U23 + C14 D10
R18 TEST0 Self-Test 0 13 3 2u2 63V R28 12 9 11
1K0

4
X0 X A Q CLK
PL118 Solenoid Current 14 470K 11
X1 VCC B

CD
PL120 R17 Flow Valve Current 15 9 BAR42 8
X2 C Q
PL27 1K0 CPP Set 12 10 AGND -5VA 13
X3 B CLR
PL26 Pressure Limit Set 1 11 Q1 MC74HC74AD
X4 A R6 TP3 R31
PL25 Ratio Set 5 1 2N2222 MC74HC4538AD

13
X5
PL24 Frequency Set 2 4VREF 33K R98 TPOINT 10K
X6
PL23 Volume Set 4 6 100K
X7 INH
C5 R19 C6 R20 C7 R21 C8 R22 C9 7 R7
-5VA VEE 160K R32
+ + + + +
GND ALMCLR
A PL2[1..50] MC74HC4051DW D11 A
R23 R99 10K
10K BAR42
PL2[1..50]
1M0 Title
D1 D2 BAV CONTROLLER TYPE 2 ANALOGUE
AGND
1M0 1M0 1M0 1M0 AGND Size Number Revision
BZX79C4V7 BZX79C4V7
B
10110077 4
10u 50V 10u 50V 10u 50V 10u 50V 10u 50V
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110077-4\10110077-4.DDB
By:

1 2 3 4 5 6
1 2 3 4 5 6
U60B
U61B 12
GND 1,2EN
U56 12 10
GND 1,2EN 1Y
LM2937ET-5 11
1Z
9 14 10 11
+6V
+6V 1
IN OUT
3 VCC TP17
VCC
PL5
GND
GND
15
1A
2A
2Y
2Z
13
VCC
GND
9
1A
1B
1Y
PL1[1..26]
PL1[1..26]
PL54 13

1
TPOINT 4 2Y
BATONCHG MC3487 14

GND
3 VCC 2A
+ C22 15
C40 100u 25V C38 2 GND GND 2B
PSU+ PL1
100n 100n 1 VCC
D MC3486 GND D
R90 1
CON4 PL12 PL2[1..50]

2
GND TP16
GND 47K GND
2
3
PL2[1..50]
PL4 U59 PL14

1
TPOINT 4
PL12 Lamp Backlight 1 16 PL224 PL15
34 UPDOWN I1 O1 5
PL54 2 15 PL240 PL16 PL2
33 PHIDSP I2 O2 6
PL14 3 14 PL241 PL17 PL21
32 PLODSP I3 O3 7 1
PL16 4 13 PL242 PL18 PL22
31 INODSP I4 O4 8 2
U57 PL18 5 12 PL19 PL23
30 COMALM I5 O5 9 3
LP2950CZ-5 PL15 6 11 PL110 PL24
29 I6 O6 10 4
PL110 7 10 +5VALM PL25
1
IN OUT
3 +5VA TP15
+5VA
28
27 GND GND
8
I7
GND
O7
VCC
9
+6V
PL112
11
12
PL26
5
6
PL326 PL113 +25V PL27

1
TPOINT 26 13 7
ULN2003
GND

25 AGND 14 +5VMAG 8
+6V PL29
C39 C41 24 15 9
+ C23 GND VCC PL116 PL210
100n 100n 23 16 10
10u 50V D23 BATONCHG +6V PL211
22 17 11
PL321 PL118 PL212
2

21 18 12
PL320 U60A PL119 PL213
20 19 13
BAR42 PL319 4 PL120 PL214
19 VCC 1,2EN 20 14
PL318 PL121 PL215
18 R103 R104 21 15
PL317 PL122 PL216
17 22 16
422TxD# 10K 10K 422RxD 2 3 FP0 PL123 PL217
16 1A 1Y 23 17
422TxD 422RxD# 1 PL124 PL218
C 15 1B 24 18 C
422CTS# 5 PL125 PL219
14 2Y 25 19
U55 4VREF 422CTS 422CTS 6 GND PL220
8
VIN VOUT
1
TP14 4VREF 13
12 GND
422CTS# 7
2A
2B
26
PL221
20
21
7 5 GND VCC CON26 PL222
1

FDBK ERR TPOINT R93 11 GND 22


3 PSU+ MC3486 FP[0..2] +6V
SHTDN C42 10 FP[0..2] 23
22K1 0.1% PSU+ PL224
100n 9 24
6 4VREF
GND

TAP R92 8 PRS_OVRLD 25


2 + C24 PL3[1..26] AGND
SENS 10u 50V C43 7 APNOEA PL3[1..26] 26
300R PL26 PL227
6 R101 R102 27
LP2951ACM 100n 422DTR# U61A PL228
5 28
422DTR 10K 10K 422TxD 2 4 FP2 PL229
4

4 1Y 1,2EN 29
422TxD# 3 PL3 PL230
R91 3 GND 1Z 30
422RxD# 422DTR 6 1 FP1 PL31 PL231
2 2Y 1A 1 31
10K 0.1% 422RxD 422DTR# 5 7 GND PL232
1 2Z 2A GND 2 32
PL33 PL233
3 33
CON34 MC3487 PL34 GND
4 34
PL235
TP24 TP20 TP21 TP22 TP23 5 35
+ C25 VCC PL236
TPOINT TPOINT TPOINT TPOINT TPOINT 6 36
10u 50V U58 PL37 GND
7 37
1 8 AGND VCC
/PBRST VCC 8 38
2 7 +5VALM PL39 VCC
TD /ST R95 9 39
+ C26 3 6 +5VALM GND PL240
TOL /RST R94 10 40
10u 50V 4 5 22K Q2 PL311 PL241
-5VA

1
GND RST TP13 11 41
100K ZTX650 AGND UC32A PL312 PL242
B -5VA 12 42 B
LT1054CN 100n PL313 PL243
1

TPOINT 13 43
PL314 PL244
14 44
GND PL315 +5VALM
15 45
C44 GND AGND PL246
16 46
2n2 PL317 PL247
17 47
R105 C45 PL318 PL248
+5VA 18 48
4K7 100n PL249
+
PL319
19 49
C27 UC27A UC28A UC29A UC30A UC31A UC20A UC21A UC22A UC23A PL320 PL250
20 50
100u 25V 100n 100n 100n 100n 100n 1n 1n 1n 1n PL321
AGND 21
PL322 CON50
22
UC27B UC28B UC29B UC30B UC31B UC20B UC21B UC22B UC23B 4VREF
100n 100n 100n 100n 100n 1n 1n 1n 1n 23
-5VA
-5VA 24
Power supply decoupling - adjacent to I.C of same number +5VA
25
PL326
26
VCC
CON26
UC1 UC2 UC4 UC5 UC6 UC7 UC8 UC9 UC10 UC12 UC13 UC14 UC15 UC16 UC17 UC18 UC24 UC25
1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n
GND

VCC
UC26 UC3A UC3B UC3C UC33 UC34 UC36 UC37 UC38 UC39 UC40 UC41 UC42 UC43 UC44 UC45 UC46 UC47 UC48 UC49 UC50
1n 1n 1n 100n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n
GND
A A
VCC +6V +5VA
Title
UC51 UC52 UC53 UC54 UC60 UC61 UC59 UC55 UC11 BAV CONTROLLER TYPE 2 CONNECT
1n 1n 1n 1n 10n 10n 1n 1n 1n
GND GND AGND
Size Number Revision
B
10110077 4
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110077-4\10110077-4.DDB
By:
1 2 3 4 5 6
1 2 3 4 5 6

RP1 VCC
A[1..19] SPEN 1 2
A[1..19]
PL6 C2 3 4
D[0..15] C3 5 6
D[0..15] GND 1 2
C0 7 8
3 4
5 6
10K

A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
7 8

A9
A8
A7
A6
A5
A4
A3
A2
A1
D 9 10 RP2
D
HEADER 5X2 FC0 1 2
FC2 3 4
U5 Auxiliary Serial Connector DELAY 5 6

27
26
25
24
22
21
20
19
17
16
15
14
12
11
10
9
8
7
6
5
3
2
1
VCC PL315 7 8
8
GND 10K

A9
A8
A7
A6
A5
A4
A3
A2
A1
A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
10u 50V
12.288MHz C3 C2 RP3 VCC
+ 10u 50V +
CLK 100 BCLR 1 2
EXTAL
101 U10 FRZ 3 4
XTAL
98 + C1 11 15 + C4 NVHOLD 5 6
CLKO 4u7 63V V+ V- 4u7 63V
RESET 92 10 13 NVWP 7 8
RESET /RESET C1+ C2+
HALT 91 12 14
/HALT C1- C2-
BERR 94 SCC21 5 2 PL312 TXD 10K
R9 /BERR T1I T1O DTR used to drive
C4 74 SCC25 18 1 PL314 DTR
VCC VCC BUSW T2I T2O Autozero Valve
4K7 73 SCC11 19 24 PL37 RP4
GND DISCPU T3I T3O
FRZ 72 21 20 BERR 1 2
/FRZ VCC T4I T4O
C0 104 SCC20 6 7 PL311 RXD DB9 - Recorder AVEC 3 4
/AS R1O R1I
C[0..4] C1 103 SCC24 4 3 PL313 CTS C5 5 6
C[0..4] R/~W R2O R2I
C2 106 SCC10 22 23 PL39 C7 7 8
/UDS-A0 R3O R3I
C3 105 17 16
/LDS-DS R4O R4I VCC
C4 85 PL3[1..26] 10K
/DTACK PL3[1..26]
PL1[1..26] 123 MAX238CNG
PL1[1..26] /RMC-IOUT1
C 122 MASTER DB25 - RS232 RP5 C
IAC
BCLR 86 30 D15 SCC26 1 2
/BCLR D15 R3 R4
C5 90 31 D14 SCC24 3 4
/BR D14 GND
VCC VCC 87 32 D13 10K 10K SCC23 5 6
/BG D13 R1
C7 88 33 D12 SCC22 7 8
/BGACK D12 VCC
ICTL0 97 35 D11 1K2
/IPL0 D11 U4B
R12 R11 ICTL1 96 36 D10 10K GND
/IPL1 D10
4K7 U4D 1K2 ICTL2 95 37 D9 RESET 4 3 PL214
/IPL2 D9
FC0 132 38 D8 RP6 VCC
FC0 D8
9 8 PL121 FC1 130 40 D7 C1 1 2
FC1 D7 R2
FC2 129 41 D6 SN74HC05D ICTL0 3 4
FC2 D6 VCC
AVEC 93 42 D5 1K2 ICTL1 5 6
SN74HC05D U4C /AVEC-IOUT0 D5
43 D4
U4A
ICTL2 7 8
D4
6 5 ON_24V 69 45 D3 VCC HALT 2 1
/DREQ-PA13 D3
TEST0 70 46 D2 WATCHDOG 4K7
SN74HC05D /DACK-PA14 D2
71 47 D1
/DONE-PA15 D1 SN74HC05D
TEST[0..4] 48 D0 RP7
TEST[0..4] D0
CS0 128 10K SCC12 1 2
/CS0-IOUT2
CS1 127 U1 JP2 SCC13 3 4
/CS1 R97
CS2 125 JP1 1 SCC36 5 6
/CS2 /PBRST 1
CS3 124 DELAY 2 7 ON_24V 7 8
/CS3 1 TD /ST 2
BRG2-SDS2-PA7

/DCD3-SPCLK 3 6
2 TOL /RST 3
/CTS3-SPRXD
/RTS3-SPTXD

U3
RCLK3-PA10

5
TCLK3-PA11

10K

/TOUT1-PB4

/TOUT2-PB6
/WDOG-PB7
RCLK2-PA2

/IACK7-PB0
/IACK6-PB1
/IACK1-PB2
RST
TCLK2-PA3

BRG3-PA12
/DCD2-PA6
RXD2-PA0

/CTS2-PA4
/RTS2-PA5

RXD3-PA8
TXD2-PA1

TXD3-PA9

CS[0..3] MC68302FC16C HEADER 2 GND

TIN1-PB3

TIN2-PB5
CS[0..3]
MAX1232CPA SWITCH TO VCC RP8
RCLK1
TCLK1

/DCD1

FORCE FLASH MODE


RXD1

/CTS1
/RTS1
TXD1

BRG1

B GND VCC CLK SCC14 1 2 B

PB10
PB11
PB8
PB9
SCC16 3 4
VCC VDD VCC SCC34 5 6
R13 FC1 7 8
VDD 4K7
108
109
110

111
113
114
115
117

118
119
120
121
52
80
82
81
51
79
50
76

53
54
55
56
58
59
60
61

63
64
65
66
49
78
77
68

VCC
Calibrate Protection 10K
S2 GND
R5 GND
SCC10
SCC11
SCC12
SCC13
SCC14

SCC16

SCC20
SCC21
SCC22
SCC23
SCC24
SCC25
SCC26

SCC34

SCC36

OVERLOAD_INT
WATCHDOG R14 10K
U4E 4K7 U4F
PL249
FP0 Input data 10 11 12 13
VCC
FP1 Output data VCC

10
VCC R108
FP2 Output data enable
SN74HC05D SN74HC05D
1

R106 10K U7B


U7A 20K R16 Pressure Switch 12 9

SD
D Q
FP[0..2] 6 10K
CD

FP[0..2] Q U41F R8
PL2[1..50] 11
PL2[1..50] VCC CLK
3 12 13 PL235 10K
CLK

CD
U6 FLWSIG 8
Q
6 5 2 JP4
SD

SCK Q D MC74HC14AD
NVWP 3 5 HEADER 2 GND MC74HC74AD
/WP SI
NVHOLD 7 2 MC74HC74AD

13
/HOLD SO C47 1
1 SPEN ALARMS IO
4

/CS 10n 2 VCC


ALARMS-4.SCH IO-4.SCH
A VCC A
U11 25C020N GND
1 8 GND
4VREF VREF VCC +5VA
2 7 ANALOGUE MEMORY Title
ANALOGSIG +IN CLK
3
-IN DOUT
6 R107 PL33 ANALOGUE-4.SCH MEMORY-4.SCH BAV CONTROLLER TYPE 2 CPU
CLK

4 5 100R PULFLW
AGND GND CS
Size Number Revision
UPDOWN 10110077 4
LTC1286CS8 CONNECT PWM
PWMCLK Orcad B
CONNECT-4.SCH PWM-4.SCH
PWMDIVCLK
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110077-4\10110077-4.DDB
By:
1 2 3 4 5 6
1 2 3 4 5 6

VCC

2
4
6
8

2
4
6
8
RP18 10K
10K RP17
RESET
PL1[1..26] D[0..15]
PL1[1..26] D[0..15]

1
3
5
7

1
3
5
7
U44
D PL2[1..50] PL18 Adult On 2 18 D0 CS[0..3] D
PL2[1..50] 1A1 1Y1 CS[0..3]
PL16 Adult Standby 4 16 D1 U18
1A2 1Y2
PL12 Paed On 6 14 D4 7 6 A[1..19]
1A3 1Y3 Y7 E3 A[1..19]
PL232 /PRSSEL 8 12 D5 9 5 CS2
1A4 1Y4 PWMLATCH Y6 E2
10 4
Y5 E1 GND
11 9 D7 11
2A1 2Y1 Y4
13 7 D6 12
2A2 2Y2 DACCS Y3
PL14 Paed Standby15 5 D3 13 3 A5
2A3 2Y3 DACSTRB Y2 C
PL110 Off 17 3 D2 14 2 A4
2A4 2Y4 ANALOGSEL Y1 B
15 1 A3
/PWR_FAIL Y0 A
1
VCC 1G
19 MC74HC138AD
2G

2
4
6
8

2
4
6
8
RP20 MC74HC244ADW
10K 10K
RP19

U46
7 6

1
3
5
7

1
3
5
7
Y7 E3
U45 9 5 CS3
Y6 E2
PL112 /OVRCH 2 18 D8 10 4
1A1 1Y1 Y5 E1 GND
PL231 /MUTE 4 16 D9 11
1A2 1Y2 Y4
PL230 /TSTRST 6 14 D10 12
1A3 1Y3 Y3
PL233 /VOLSEL 8 12 D11 13 3 A3
C 1A4 1Y4 Y2 C C
14 2 A2
Y1 B
PL229 /INTLOC 11 9 D12 15 1 A1
2A1 2Y1 Y0 A
PL236 DISCON 13 7 D13 A4
2A2 2Y2
PL250 15 5 D14 MC74HC138AD PL2[1..50]
2A3 2Y3 PL2[1..50]
+ C18 TEST2 17 3 D15
10u 50V 2A4 2Y4
1
1G
19 U47
2G
2 18 STRB1 PL29
D1 Q1
GND MC74HC244ADW 3 17 STRB2 PL210
D2 Q2
4 16 STRB3 PL211
D3 Q3
TEST1 TEST1 U49 5 15 STRB4 PL212
D4 Q4
2 3 D15 6 14 STRB5 PL213
Q1 D1 D5 Q5
PL125 ON_PSU 5 4 D14 7 13 PL246
Q2 D2 D6 Q6
PL119 ON_BAT 6 7 D13 8 12 PL247
Q3 D3 D7 Q7
PL19 ON_LEK 9 8 D12 9 11
Q4 D4 D8 Q8
12 13 D11
CLRBAK Q5 D5 GND
15 14 D10 1
EN_SOL Q6 D6 E1
16 17 D9 19
EN_FLW Q7 D7 E2
TEST2 19 18 D8
Q8 D8
GND MC74HC540DW
11
CLK
1
CLR
B B
TEST[0..4] MC74HC273ADW
TEST[0..4]
ALARM[1..7] U50 U48
ALARM[1..7]
ALARM2 2 3 D2 D7 9 12 PL215
Q1 D1 8D 8Q
ALARM3 5 4 D3 D6 8 13 PL216
Q2 D2 7D 7Q
ALARM6 6 7 D6 D5 7 14 PL217
Q3 D3 6D 6Q
ALARM7 9 8 D7 D4 6 15 PL218
Q4 D4 5D 5Q
ALARM5 12 13 D5 D3 5 16 PL219
GND Q5 D5 4D 4Q
ALARM4 15 14 D4 D2 4 17 PL220
Q6 D6 3D 3Q
2
4
6
8

2
4
6
8

ALARM1 16 17 D1 D1 3 18 PL221
Q7 D7 2D 2Q
TEST3 19 18 D0 D0 2 19 PL222
Q8 D8 1D 1Q
RP16 RP9 11 11
CLK CLK
10K 10K 1 1 Display Data
CLR OC
VCC
MC74HC273ADW GND 74HC574
1
3
5
7

1
3
5
7

JP3 U2
2 18 D0
1 2 1A1 1Y1
4 16 D1
3 4 1A2 1Y2
6 14 D2
5 6 1A3 1Y3
8 12 D3
7 8 1A4 1Y4
9 10
A 11 9 D4 A
11 12 2A1 2Y1
13 7 D5
13 14 2A2 2Y2
15 5 D6 Title
15 16 2A3 2Y3
17
2A4 2Y4
3 D7 BAV CONTROLLER TYPE 2 I/O CIRCUITS
HEADER 8X2
1 Size Number Revision
1G 10110077 4
19
2G B
MC74LS244ADW Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110077-4\10110077-4.DDB
By:

1 2 3 4 5 6
1 2 3 4 5 6

D D

D[0..15]
D[0..15]
A[1..19]
A[1..19]

U12 U13
A1 12 13 D8 A1 12 13 D0
A0 O0 A0 O0
A2 11 14 D9 A2 11 14 D1
A1 O1 A1 O1
A3 10 15 D10 A3 10 15 D2
A2 O2 A2 O2
A4 9 17 D11 A4 9 17 D3
A3 O3 A3 O3
A5 8 18 D12 A5 8 18 D4
A4 O4 A4 O4
A6 7 19 D13 A6 7 19 D5
A5 O5 A5 O5
A7 6 20 D14 A7 6 20 D6
A6 O6 A6 O6
A8 5 21 D15 A8 5 21 D7
A7 O7 A7 O7
A9 27 A9 27
A8 A8
A10 26 A10 26
A9 A9
A11 23 A11 23
A10 A10
A12 25 A12 25
A11 A11
A13 4 A13 4
A12 A12
C A14 28 A14 28 C
A13 A13
A15 29 A15 29
A14 A14
A16 3 A16 3
A15 A15
A17 2 A17 2
A16 A16
A18 30 A18 30
A17 A17
A19 1 A19 1
A18 A18
22 22
CE CE
RHIGH 24 RLOW 24
OE OE
WHIGH 31 WLOW 31
PGM PGM
SKT For AM29F010-70PC SKT For AM29F010-70PC

CS[0..4]
CS[0..4]
CS0
CS1
C[0..4]
C[0..4]
C2 uds
C3 lds

U15 U16
B A1 12 13 D8 A1 12 13 D0 B
A0 D0 A0 D0
A2 11 14 D9 A2 11 14 D1
A1 D1 A1 D1
A3 10 15 D10 A3 10 15 D2
A2 D2 A2 D2
A4 9 17 D11 A4 9 17 D3
A3 D3 A3 D3
A5 8 18 D12 A5 8 18 D4
U14A A4 D4 A4 D4
A6 7 19 D13 A6 7 19 D5
A5 D5 A5 D5
C1 r/~w 2 4 WHIGH A7 6 20 D14 A7 6 20 D6
A Y0 A6 D6 A6 D6
3 5 RHIGH A8 5 21 D15 A8 5 21 D7
B Y1 A7 D7 A7 D7
6 A9 27 A9 27
Y2 A8 A8
1 7 A10 26 A10 26
GND E Y3 A9 A9
A11 23 A11 23
A10 A10
MC74HC139AD A12 25 A12 25
A11 A11
A13 4 A13 4
A12 A12
A14 28 A14 28
U14B A13 A13
A15 3 A15 3
A14 A14
C1 r/~w 14 12 WLOW A16 31 A16 31
A Y0 A15 A15
13 11 RLOW A17 2 A17 2
B Y1 A16 A16
10 30 A18 30
Y2 A17 A17
15 9 A19 1 A19 1
GND E Y3 A18 A18

MC74HC139AD 22 22
CS1 CS1
29 HEADER 3 29
WE WE
24 24
OE 1 OE
A 2 A
GM76C8128CLLFW70 JP5 GM76C8128CLLFW70
VCC 3
Title
BAV CONTROLLER TYPE 2 MEMORY
Size Number Revision
Orcad B
10110077 4
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110077-4\10110077-4.DDB
By:

1 2 3 4 5 6
1 2 3 4 5 6

R51 C35 R68 PL228


4VREF
20K 100n 2K0
R67
A[1..19] 20K
A[1..19]
D24
DACSTRB
BAS16
DACCS
VCC -5VA TP6
D D[0..15] D

21
D[0..15] EXTPRS

4
C31

1
TPOINT
U25 U43 33p
R52 PL3[1..26]
1 2 6

VREFA
VCC
GND OC R66
11 D7 6 3 1 10K 7 PRSOUT PL34
CLK D7 RFBA
U36 D6 7 2 3 5 2K0 [FG Autozero 8500/6500]
D6 IOUTA
D0 2 19 3 14 D5 8 U31A U31B
1D 1Q P0 Q0 D5
D1 3 18 4 13 D4 9 LMC662CM LMC662CM PL3[1..26]
2D 2Q P1 Q1 D4
D2 4 17 5 12 D3 10

8
3D 3Q P2 Q2 D3
D3 5 16 6 11 D2 11
4D 4Q P3 Q3 D2 +5VA
D4 6 15 15 D1 14
5D 5Q TC D1
D5 7 14 7 D0 15 1
6D 6Q CEP D0 AGND AGND
D6 8 13 10
7D 7Q VCC CET
D7 9 12 2 A1 17
8D 8Q CLK M/ L +5VA
9 A2 18
PE B/ A

8
MC74HC574ADW 1 19 5 U30B
MR LDAC R65
20 7 FLWOUT PL31
/WR U30A R53
MC74HC161AD 24 3 6 2K0 [PF Auto zero 8500/6500]

VREFB
IOUTB
23 1 LMC662CM

GND
EN_FLW RFBB 10K
2
PWMDIVCLK
U37 C32 LMC662CM
PWMCLK R64
3 14 DAC8248S 33p
P0 Q0
4 13 20K

22
5

4
P1 Q1
5 12
C P2 Q2 GND -5VA R54 TP7 C
6 11
P3 Q3 4VREF EXTFLW
15 20K

1
TC TPOINT
7 C34
CEP R49 TP5
10 1 100n
CET
2 100K TPOINT
CLK R56
9
PE R55 +5VA
1 56K
MR PL2[1..50]
+5VA 100K Meter Zero
U26 MC74HC161AD R100 PL2[1..50]
TP8 TPOINT
1 +5VA 5 U29B
GND OC R63
11 10K 7 PL227
PWMLATCH CLK
U38 6 2K0

1
8
D8 2 19 3 14 LMC662CM
1D 1Q P0 Q0 R58 R57
D9 3 18 4 13 C33
2D 2Q P1 Q1 U29A -5VA
D10 4 17 5 12 100K 3 47K 100n
3D 3Q P2 Q2
D11 5 16 6 11 1
4D 4Q P3 Q3
D12 6 15 15 2
5D 5Q TC
D13 7 14 7 LMC662CM AGND
6D 6Q CEP R50
D14 8 13 10
7D 7Q CET C46
D15 9 12 2 33K

4
8D 8Q CLK R59 470n16V
9
PE R10
MC74HC574ADW 1 100K
MR
-5VA 0R0 15HZ
B MC74HC161AD B

U8
3 14 R61
P0 Q0 U41E PL1[1..26]
4 13 U39A N/F
P1 Q1 U41A
5 12 11 10 2 U39C PL1[1..26]
P2 Q2 R62
6 11 1 1 2 8
P3 Q3
15 3 10K 10 Flow Control Valve ON_FLW PL122
TC MC74HC14AD C30
7 9 1KHz Pulse Width Modulation
CEP 220p MC74HC14AD
10 MC74HC02D
CET MC74HC02D
2
CLK
9 GND
PE
1
MR
U39D
MC74HC161AD U39B 11
U41C
Valve Override Control 5 13 Dump Solenoid Valve ON_SOL PL123
PRS_OVRLD U41B
4 5 6 12
3 4 6
EN_SOL MC74HC02D
VCC
MC74HC02D MC74HC14AD
MC74HC14AD

U41D
A A
R48 R47 9 8
RESET
D14 100R Title
100K
MC74HC14AD
BAV CONTROLLER TYPE 2 PWM
+ C17
BAR42 22u 50V Size Number Revision
B
10110077 4
GND Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110077-4\10110077-4.DDB
By:
1 2 3 4 5 6
1 2 3 4 5 6

D D

S1 PT3
3 2
P1 P2
Patient Flow Sensor 1

PT5
PT2
P1
C Drive Flow Sensor C
P1 P2

PT4
P1
Drive Pressure

PT1
Fresh Gas Sensor
B
P1 P2 B

PT3 measures the Patient Gas Flow via a sensor in the Patient circuit
S1 places a short across PT3 during Auto Zero this allows the differential pressure to equalise
PT5 is the Patient Pressure gauge
PT2 measures the Drive Gas Flow via the sensor in the main pneumatic block
PT4 measures the Drive Gas Pressure via a port in the main pneumatic block
PT1 measures the Fresh Gas Flow via a sensor in the common gas outlet of the Anaesthesia system

A A

Title

Pneumatic Schematic
Size Number Revision
B 10110088 3
Date: 4-Feb-2002 Sheet 4of 4
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110088-3\10110088-3\10110088-3.DDB
By:
1 2 3 4 5 6
1 2 3 4 5 6 7 8

R34
D 20K D
+4VREF D1

PT3 R59 +5V


176PC07HD23 6K8 BAS16 IC9C
PFI

8
IC1A D3 AGND 10 LT1367CS
LT2078CS8 R33 R44 8
4 2 3 20K 20K 9
VR1 1 R18 R9 BAS16
R12 2 R39
10K 200 62K
56K 10K
1 C9 IC9D
C8 100N 13 LT1367CS

4
100N -5V 14 C34
AGND 12 1N
AGnd AGnd R62
6K8 R1 R27

200 6 20K +4VREF


-4V 7 R25 R37
5 20K 10K AGND
IC9B R47
39K
C53 IC1B 5 LT1367CS +5V
100N LT2078CS8 7 +5V
R66 6
AUTO ZERO

4
560K -5V
C31 IC9A
100N R49 3 LT1367CS

W
X1

X2

VP
R63 IC6 C33 C42 10K 1
C AD835 4.7uF R38 Patient Flow C
2 2.5 volt offset
470K R30 100N AGND
2K 10K

11
VN
-5V

Y1

Y2

Z
C28 C30
R29 100N
100 4.7uF

4
R43
PFZ
-5V
20K

AGND

+5V
+5V
R36
C2 C1 C39 C38
20K
+4VREF D2 100N 100N 100N 100N
AGND
R58 AGND
PT1 +5V
DUXL30D 6K8 BAS16 IC10C
FGI
8

IC4A D4 AGND 10 LT1367CS C6 C10 C37 C36


R35 R46 8 100N 100N 100N 100N
B LT2078CS8 B
3 20K 20K 9 -5V
R19 R2 BAS16 -5V
1
VR2 R13 2 R42
430 62K
10K 56K 10K
C12 IC10D +4VREF -4V
+4VREF -4V
100N 13 LT1367CS
4

-5V 14 C35
AGND AGND 12 1N C23 C21
R61 100N 100N
6K8 R3 R28 AGND
C11 6 20K +4VREF
430 R26 R40
100N -4V 7
5 20K 10K AGND R48
IC10B 39K
C? IC4B 5 LT1367CS +5V
C54 LT2078CS8 7 +5V
6
R76
8

4
-5V
FG AUTOZERO C27 IC10A
560K 100N R50 3 LT1367CS
W
X1

X2

VP

R64 IC7 C32 390 1


AD835 4.7uF C43 R41 Fresh Gas Flow
470K 2 600mV offset
R32 10N AGND
2K 3K9
C26

11
4.7uF
VN

-5V
Y1

Y2

C29
A R31 100N A
100
1

R76 is added as a MOD R45


FGZ
-5V
20K Title
Pressure Interface
AGND
Size Number Revision
A3
10110088 3
Date: 4-Feb-2002 Sheet of 2 of 3
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
1 2 3 4 5 6 7 8
1 2 3 4

+4VREF

PT5 R24 +5V


DUXL30D 100K
D D

8
IC3A
LT2078CS8
3
1 R21 R11
R16 2 1K2 100K
R17 75K
C17
100N 33K

4
-5V
AGND
R8
C16 6
1K2
100N 7
Patient Pressure
5

C57 IC3B
100N LT2078CS8 +5V
+5V
+4VREF
C C
-5V
PT4 R22 +5V C3 C4 C5
DUXL30D 100K 100N 100N 100N
8

IC2A AGND
AGND
LT2078CS8
3
1 R20 R4 C20 C7 C18
R10 2 100N 100N 100N
1K2 100K
75K -5V
R14 -5V
C14
100N 33K
4

-5V
AGND +4VREF
+4VREF
R5
C13 6 C22 C25 C24
1K2
100N 7 100N 100N 100N
Drive Pressure
5 AGND
B C55 IC2B B
100N LT2078CS8
+4VREF -4V
-4V
-5V
PT2 R57 +5V
DUXL05D 10K
8

IC5A
LT2078CS8
3
1 R23 R6
VR3 R15 2 200R 390K
10K 390K
C19
100N
4

-5V
AGND
R60
10K R7
C15 6 Title
A 200R A
100N -4V 7
Drive Flow
Pressure Interface
5
Size Number Revision
C56 IC5B
A4
10110088 3
100N LT2078CS8
Date: 4-Feb-2002 Sheet of 3 of 3
-5V File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
1 2 3 4
1 2 3 4 5 6 7 8

9-way D Plug
EXTRN OUT
PL1 4 2 PL3
FG AUTOZERO
PRSOUT PATPRS
D D
FL12
1n
PL1 8 1 PL3
AGND AGND
Patient flow FGO
Patient Flow FL8
press_1.sch
R70 1n
1 3 PL3
R52 AUTO ZERO
+5V Fresh Gas Flow 21 PL1 N.C. 1K N.C.
+5V Fresh Gas Flow
47K FL6
AGND Fresh Gas Flow PFZ
AGND R67 1n
5 4 PL3
C47 PFZ
-5V N.C. 1K PFZ
-5V 47N
FL5
AGND
1n
+4VREF PL1 7 9 PL3
+4VREF
PFO TX1 TX1
-4V
-4V FL9
R51 1n
Patient Flow 26 PL1 PL2-2 2 7 PL3
Patient Flow
47K Patient Flow AGND AGND
FL4
C46 1n
PL1 9 5 PL3
47N RX1 RX1
AGND
C58 FL11
100n R69 1n
Sensors PL2-1 6 6 PL3
press_2.sch DF +6V 10R +6V
C C
R54 FL7
20 PL1 FGZ
Drive Flow R68 1n
47K Drive Flow 3 8 PL3
FGZ
N.C. 1K FGZ
R65
+5V C49 510K
+5V 47N CHASSIS
AGND AGND
AGND
17 PL1
26-way Transition 25-way D Socket
-5V PP Ovrprs
-5V DCE Spec
to PL4 on CPU board.
R55 18 PL1 1 SK1
Patient Pressure
+4VREF 47K Patient Pressure SHIELD
+4VREF
C50 FL3
-4V
-4V 47N 1n
PL1 10 7 SK1
AGND DGND GND
DP
FL1
R53 1n
19 PL1 PL1 12 2 SK1
Drive Pressure
47K Drive Pressure TX0 TX0
FL2
C48 1n
PL1 11 3 SK1
47N RX0 RX0
AGND

B PL1 13 4 SK1 B
Absorber switch
CTS CTS
IC11 D5 C60
LM2937ES-5.0 S2 S1 BAS16 100N
GAS VALVE GAS VALVE
+6V 1 3 +5V 5 SK1
Vin +5V RP1 RTS
PL2 PL1 15 1 2 C61
GND

C45 C44 100N


3 Note. This is a digital input FET +12v 3
10u C65 10u
2 4 6 SK1
1 100N C63 TR1 5 DSR
FDV303N C59
2

4*4K7 100N
AGND AGND 100N PL1 14 20 SK1
R71 Valve Control DTR
Valve Control Valve Control C62
PSU GND 1K
R72 100N
D7 47K C64 PL1 23 +4VREF
BAS16 10N 4VREF CHASSIS
IC8 R75
1 8 10k PL1 25
BOOST Vin AGND C57 C51
A+5V
10u 100n
2 7
CAP+ OSC
C41 +5V
3 6 AGND
150u GND LV
PL1 16 AGND
4 5 AGND
CAP- Vout -5V
LTC660CS8 R74
-4V +5V
A 2K A
AGND R56 22 PL1 PL1 24
220R D6 Absorber switch
C40 ZRC400F03 TEMP PLM
AGND 150u ABS 2
2 Title
AGND
ABS 1 R73
-5V
Pressure Interface
1 Size Number Revision
100R
A3
10110088 3
Date: 4-Feb-2002 Sheet of 1 of 3
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110088-3\10110088-3\10110088-3.DDB
By: RHC/IRBW
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8

RD# .. WR# BATLOW


A0 ... A18 BATLOW
A0 ... A18 R68 FET9
D0 ... D7
2N7002
D0 ... D7 GND
U1 U6 U13
A0 12 13 D0 A012 13 D0 A0 11 13 D0 RESET# D7D6D5D4D3D2D1D0
A0 D0 A0 D0 A0 DQ0 RESET# GND VCC PCDATA
A1 11 14 D1 A111 14 D1 A1 10 14 D1 PCDATA

50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
A1 D1 A1 D1 A1 DQ1 A9A8 A7A6A5A4A3A2A1A0
A2 10 15 D2 A210 15 D2 A2 9 15 D2 VCC A13
A12
A11
A10
A2 D2 A2 D2 A2 DQ2 R3
A3 9 17 D3 A3 9 17 D3 A3 8 18 D3 U5 PRS_OVRLD
A3 D3 A3 D3 A3 DQ3 PRS_OVRLD
A4 8 18 D4 A4 8 18 D4 A4 7 19 D4 WAIT# APNOEA

A9
A8

A7
A6
A5
A4
A3
A2
A1
A0

D9
D8
Vss

P4.7
Vcc
A13
A12
A11
A10

D15
D14
D13
D12
D11
D10
A4 D4 A4 D4 A4 DQ4 WAIT# APNOEA
A5 7 19 D5 A5 7 19 D5 A5 6 20 D5 A1451 25
D A5 D5 A5 D5 A5 DQ5 A14 P4.6 D
A6 6 20 D6 A6 6 20 D6 A6 5 21 D6 A1552 24 R63
A6 D6 A6 D6 A6 DQ6 A15 P4.5 VCC 8 9
A7 5 21 D7 A7 5 21 D7 A7 4 22 D7 A1653 23 R61
A7 D7 A7 D7 A7 DQ7 VCC BUSCLK A16 P4.4 7 10
A8 27 A827 30 A8 29 BUSCLK A1754 22
A8 A8 A17 A8 A17 Vss GND 6 11
A9 26 A926 1 A9 28 32 VCC A1855 21 R62
A9 A9 A18 A9 Vcc VCC R23 A18 P4.3 5 12
A1023 32 A10
23 A1024 R4 A1956 20 R67
A10 Vcc VCC A10 A10 VCC A19 A19 P4.2 4 13
A1125 A11
25 32 A1127 57 19 R65
A11 A11 Vcc VCC A11 GND Vss P4.1 3 14
A124 A124 16 A123 16 58 18 R64
A12 A12 GND GND A12 Vss GND WAIT P4.0 2 15
A1328 16 28
A13 59 17 SHDN211
A13 Vss GND A13 P6.1 P9.5 SHDN211 1 16
A1429 A143 29 WR# 1 2 60 16 EN211
A14 A14 WE DNC RY/BY U11 P6.2 P9.4 EN211
A153 31
A15 24 RD# 17 1 61 15 RxD1 GND
A15 A15 OE DNC J2 1 8 PHI RXD1 RxD1 J15 GND
A162 31 WR# A162 22 12 31 WR# 2 MR WDO 62 14 RxD0
A16 WE A16 CS1 VCC NC WE 2 7 VCC STBY RXD0 RxD0 8 x 2 WAY HEADER
A1730 24 RD# 26 25 RD# VCC RST 63 13 TxD1
A17 OE NC OE 1 3 6 RESET TXD1 TxD1
A181 22 68128/628512 UC6 30 23 J13 GND WDI C3 64 12 TxD0
A18 CE NC CE 2 4 5 NMI TXD0 TxD0 6
CS1# PFI PFO XT2 65 11
CS1# GND Vss Vss GND PROGRAMMABL
GND 66 10
EXTAL VPP E I/O PINS FOR
U2 A18 SB24 67 9 DTR1
GND XTAL PB.7 DTR1 FUTURE
A0 12 13 D0 68 8 CTS1
A0 D0 A17 SB25 U12 C4 VCC Vcc PB.6 CTS1 EXPANSION
A1 11 14 D1 AS#69 7 DTR0
A1 D1 A0 10 11 D0 VCC GND AS# AS PB.5 DTR0
A2 10 15 D2 SB26 A0 D0 R11 RD# 70 6 CTS0
A2 D2 VCC A1 9 12 D1 R18 RD# RD PB.4 CTS0
A3 9 17 D3 A1 D1 WR# 71 5 M/R#
A3 D3 A2 8 13 D2 WR# HWR PB.3 M/R#
A4 8 18 D4 A2 D2 LWR# 72 4 MUX_AD2
A4 D4 A3 7 15 D3 R17 LWR# LWR PB.2 MUX_AD2
A5 7 19 D5 A3 D3 73 3 MUX_AD1
A5 D5 A4 6 16 D4 MD0 PB.1 MUX_AD1 VCC
A6 6 20 D6 A4 D4 C37 R12 74 2 MUX_AD0 R13
A6 D6 A5 5 17 D5 R21 MD1 PB.0 MUX_AD0
A7 5 21 D7 A5 D5 75 1
A7 D7 18 D6 MD2 Vcc VCC

VREF
A8 27 D6

AVcc

AVss

PA.0
PA.1
PA.2
PA.3
PA.4
PA.5
PA.6
PA.7
A8 2 19 D7 JP2

P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7

P8.0
P8.1
P8.2
P8.3
P8.4
R105

Vss
A9 26 NC D7 R20 R59 R19 VPP
A9 3 C35 C55 C56 VPP
A1023 32 NC VPP USER
A10 Vcc VCC 4 28 GND VPP VCC C14 C15
C A1125 NC Vcc VCC C
A11 21 LOCATE CLOSE
A124 NC TR1 GND

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
A12 24 D1 GND A20 TO VCC PINS
A1328 16 NC +12V A20
A13 Vss GND 25 14 D4 GND OF H8
A1429 NC GND GND CS4#
A14 23 R14 VREGS U18 CS4#
A153 SQW AVCC
A15 27 WR# 1 CS5#
A162 31 WR# WE VIN 5 CS5# GND
A16 WE 26 22 RD# R16 2 VOUT
A1730 24 RD# INTB OE C6 GND 4 C30 CS0# LOCATE CAPACITORS
A17 OE 1 20 3 BP C47 CS0#
A181 22 INTA CE VCC OFF
A18 CE 10uF 25V R22 C16 CS1# CLOSE TO PIN 10 OF H8/3048
CS1#
JP1 LOW ESR LP2982 0.1uF
R44
VCC 3K3 BOOT
SB27 0.01uF NPO 4.7uF 10V LOW ESR VCC
USER R15 FET1 GND R8 R7 R9
UC1 UC2
12
11
10

PATPRSB
4
5
6
7

16
PATPRSB J3
VCC EXPVOLB
EXPVOLB
U15 DRVPRSB 1
GND VCC U10A U10B DRVPRSB R5
Y0
Y1
Y2
Y3

Y0
Y1
Y2
Y3

A161 15 GND FLWPRSB 2 COMBINED ENCODER


VCC
A Y0 FLWPRSB R6
16 A172 14 OXYB 3
UC10 VCC Vcc B Y1 VPP CONTROL OXYB AND PUSH BUTTON
A183 13 CS FRESHGASB 4
8 C Y2 CS FRESHGASB R10
GND 12 LIMSET 5
VCC Y3 LIMSET
11 6
A

A
B

B
E

GND GND Y4 C5
4 10 U16B
E1 Y5 SB22 ARW 6 WAY HEADER
CS0# 5 9 4 DA1
GND

CS0# E2 Y6 6 DA1
14
13

15
2
3

A19 VCC 6 7 WR# 5


A19 E3 Y7 WR# SB23
A20 GND ANAL_IN GND
A20 ANAL_IN
PCDATA
U27 PCDATA
8

GND 1 20
OC VCC VCC VCC
U16D CS4# D0 ... D7 11 IRQN
B CS4# CLK IRQN B
12 10
11 GND PC KEYBOARD
13 U16A D0 2 19 R100
1D 1Q
2 D1 3 18 J9
3 2D 2Q R97
1 RD# D2 4 17 R99 R98
RD# 3D 3Q AGND GND 1 Clock
U16C D3 5 16
4D 4Q 2 Data
9 D4 6 15
8 5D 5Q R96 3 NC
10 D5 7 14
U17 6D 6Q 4 Ground
D6 8 13
1 20 7D 7Q VCC 5 +5V
E1 VCC VCC D7 9 12
19 8D 8Q 6 Shield
E2
GND 10
GND GND
Tie inputs to GND via short lengths of tracks D0 18 2 6 WAY 0.1"
Q1 D1
D1 17 3
Q2 D2 VCC GND
D2 16 4
Q3 D3 VCC VREGS
D3 15 5
Q4 D4 U14
D4 14 6
Q5 D5 7 14 C57
D5 13 7 GND GND Vcc
Q6 D6
D6 12 8 3 2 D5 J22
Q7 D7 DISPLAY2
D7 11 9 1
Q8 D8 1 GND SPEAKER 10100192-3.sch
2
6 5 ARW BAT54 2 WAY 0.1"
DISPLAY3
D0 ... D7 4
10100193-3.sch
8 9 R69
1 8
2 7 10 R66 DISPLAY4
RP3 3 6
11 12
10100194-3.sch
4 5 FET4
13
A DISPLAY5 A
1 8 R104 10100195-3.sch
GND VCC
2 7 GND
RP4 3 6
4 5 Title
BLEASE DISPLAY INTERFACE
2 off 14way connectors UC11 UC12 UC13 UC14 UC15 UC16 UC17 UC27 GND
14
13
12
11
10
9
8
7
6
5
4
3
2
1

J4A Size Number Revision


in parallel
J4B CAPACITORS ANNOTATED UCn ARE TO BE LOCATED CLOSE TO THE VCC PIN OF THE RESPECTIVE IC's 10100190
A3 issue 1
KYBD SCRN EIGHT ROWS FOUR COLUMNS
Date: 4-Feb-2002 Sheet1 of5
CON14
KEYBOARD INTERFACE File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
AVCC
UC30
J10 10 way IDC male J11 10 way IDC male
AGND

4
10

10
9
8
7
6
5
4
3
2
1

9
8
7
6
5
4
3
2
1
U25 C11 TP4 RFF8
12 13 3 R48 R45 FRESHGAS
C1+ V+ rfi FRESHGAS
17 FRESHGASB 1 U30A 100K 82K
C10 V- FRESHGASB
2 R144
11 C38
14 Vcc VCC GND GND NOT FITTED
C1-
15
C2+ C9 R46 R47

11
C12 10 AGND
GND GND 200K
D 16 C13 AGND D
C2- RFF19RFF21RFF20RFF22
TxD1 7 2 TxD1
TxD1 T1in T1out rfi TP5 RFF6
DTR1 6 3 DTR1 R52 R49
DTR1 T2in T2out rfi 5 PATPRS
TxD0 20 1 TxD0 rfi PATPRS
TxD0 T3in T3out rfi PATPRSB 7
DTR0 21 28DTR0 PATPRSB U30B
DTR0 T4in T4out rfi 6 R145
8 9 RFF25 C39
SB21 R1out R1in
CTS0 5 4 CTS0
CTS0 R2out R2in rfi
CTS1 26 27 CTS1 R50 R51
CTS1 R3out R3in rfi
RxD1 22 23 RxD1 RFF26 AGND
RxD1 SB18 R4out R4in rfi
RxD0 19 18 RxD0 RFF7
RxD0 R5out R5in rfi TP6
24 25 10 R75 R53 DRVPRS
EN SHDN rfi DRVPRS
R35 DRVPRSB 8 * *
DRVPRSB U30C
VCC RFF23 RFF24 9 R146
GND C40
R36 *
EN211 R54 R55
EN211
SHDN211 AGND
SHDN211 *
R37 TP7 RFF5
12 R130 R76 FLWPRS
rfi FLWPRS
R38 FLWPRSB 14
FLWPRSB U30D
GND 13 R147
C41
R77 R78
AGND
VCC
1 2 4 16
1A 1Y VCC 1,2ENVcc AVCC
3 UC31
3 SB20

4
U28A 1Z 2
7 6 1A 1Y AGND
2A 2Y 1 RFF4
5 1B TP8
C 4 2Z U26A SB19 3 R134 R131 EXPVOL C
1,2EN 6 5 rfi EXPVOL
8 2A 2Y EXPVOLB 1 U31A
16 GND 7 8 EXPVOLB
VCC Vcc 2B GND 2 R148
VCC C42
GND
12 GND
9 10 3,4EN
3A 3Y R132 R133
11 10 11

11
U28B 3Z 3A 3Y AGND
9
14 14 3B
UC28 4A 4Y U26B AGND
13 14 13
12 4Z 4A 4Y
3,4EN 15 RFF3
4B D9 TP9 R138 R135
UC26 5 TMPSNS
GND MC3486 BAR43S rfi TMPSNS
MC3487 7
U31B
GND VCC GND 6 R149
RFF17 RFF15 C43
RFF18 RFF16 MUX_AD2
422RxD MUX_AD2 R43 R40 R136 R137
rfi MUX_AD1
422RxD# MUX_AD1 +12V
rfi MUX_AD0 22K 10K
MUX_AD0
422DTR
rfi U33
422DTR#
rfi 10 3 13
R143 COM NO0 U31D
ANAL_IN 8 R74
ANAL_IN U31C R151 11 1 DA1 12
rfi

RFF14 9 ADDC NO1 DA1


14 R39
GND 10 15 10K 1 J8
C45 ADDB NO2 13 470R
rfi

RFF13 R139 2 Buffered D/A Output


9 2
ADDA NO3 R101 2 way 0.1"
AVCC AGND 1M AGND
rfi

R42 R41 RFF12 16 14


V+ NO4
D8 AGND R102
422CTS UC33 6 5 AGND
rfi

RFF11 BAR43S INH NO5 AGND


B 422CTS# B
8 12
422TxD AVCC GND NO6
422TxD# 7 4
V- NO7
GND
R107 PRS_OVRLD O/P
PRS_OVRLD O/P
RFF9 AGND
PRS_OVRLD R153
PRS_OVRLD rfi
OFFSET ADJUST U35
AGND VCC R58 8 1 +12V
AVCC VR1 AGND I.C. I.C.
AGND R106 10K 7 2
D2 APNOEA O/P I.C. IN
APNOEA O/P 6 3 C36
RFF10 VOUT NR
R152 1M C46 5 4
APNOEA TRIM GND 0.1uF
APNOEA rfi R95
RFF2 U32C 0.1uF
R84 R85 TP2 MAX6325 AGND
10 TP1
AGND VCC rfi AGND
8 R92 R142 RFF27
AGND 5
D6 BAR43S R86 9 R94 7 rfi
C53 C32 OXYB
OXYB U32B 100uF 10V TS2 J14
AVCC UC32 J7 AVCC 6 OSGND
1K0 LOW LEAK' 1 SENS-
4

R71 R70 OSOP


AGND 1 C51 C52 2 SENS+
AGND RFF28
2 R141 VR2
LIMSET 3 10uF 16V OXYGEN SENSOR
LIMSET Spare Analogue Inputs 3 AGND rfi
U32A 1 R154 LIMSET O/P AGND R140 R103 2 WAY 0.1" MALE
LIMSET O/P 4 100K
2
5 TS1
R155 RFF1 U32D
R87 R88 CALIBRATION
12
5 way 0.1" Header rfi
14R93 TP3 GND
11

AGND R89 13 10nF R150


AGND C54 C33 C44
A A
R73 R72
AGND AGND
AGND Title
BLEASE DISPLAY INTERFACE
Size Number Revision
A3
10100190 issue 1
Date: 4-Feb-2002 Sheet2 of6
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawn diagrams\10110190-3\10100190-3.ddb
By:
1 2 3 4 5 6 7 8
1 2 3 4 5 6

D0 ... D7
SB5 WAIT#
WAIT#
RESET#
RESET#
D SB1 D
SB2 WR#
WR#
SB3 LWR#
GPIO0 LWR#
RD#
RD#
SB4 AS#
AS#
M/R#
M/R#
CS5#
CS5#
VCC

D0
D1
D2
D3
D4
D5
D6
D7
GND A0 ... A20

C27 C28 C29 COREVDD VCC A0


COREVDD
10n 10n 10n A1
GND A2

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
VCC GND

9
8
7
6
5
4
3
2
1
U24
R34 SB16 VCC
MD0 MD0 2 17 MA0 U23
I/O0 A0
R33 SB10 MD1 3 18 MA1

DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9

RD#

AB0
AB1
AB2
WAIT#
IOVDD
DB10
DB11
DB12
DB13
DB14
DB15

RESET#

BS#

CS#
RD/WR#
VSS

VSS

GPIO0

M/R#
WE1#
WE0#
MD1 I/O1 A1
MD2 4 19 MA2
R32 SB11 I/O2 A2
MD2 MD3 5 20 MA3 33 128 A3
I/O3 A3 COREVDD AB3 C61 C58 C59 C60
R29 SB12 MD4 7 23 MA4 MA334 127 A4
MD3 I/O4 A4 MA3 AB4 GND
MD5 8 24 MA5 MA435 126 A5
R30 SB13 I/O5 A5 MA4 AB5 Locate decoupling capacitors close to VCC pins of U19
MD4 MD6 9 25 MA6 MA236 125 A6
I/O6 A6 MA2 AB6
R27 SB14 MD7 10 26 MA7 MA537 124 A7
MD5 I/O7 A7 MA5 AB7
MD8 33 27 MA8 MA138 123 A8
C R26 SB15 I/O8 A8 MA1 AB8 C
MD6 MD9 34 28 MA9 MA639 122 A9
I/O9 A9 MA6 AB9
R31 SB9 MD1035 16 MA10 MA040 121 A10
MD7 I/O10 A10 MA0 AB10
MD1136 15 MA11 MA741 120 A11
R25 SB8 I/O11 A11 MA7 AB11
MD8 MD1238 1 MA10
42 119 A12
I/O12 VCC VCC MA10/GPIO1 AB12
R24 SB7 MD1339 6 MA843 118 A13
MD9 I/O13 VCC 0.01uF ON EACH MA8 AB13
MD1440 21 MA11
44 117 A14 50MHz CRYSTAL OSCILLATOR MODULE
R28 SB6 I/O14 VCC VCC PIN TO GND MA11/GPIO2 AB14
MD10 MD1541 22 MA945 116 A15
I/O15 VSS MA9/GPIO3 AB15
11 37 46 115 A16 VCC COM1 VCC
NC VSS GND VCC IOVDD SED1354 AB16 SB17
12 14 47 114 A17 1 8
NC RAS RAS# AB17 NC VCC
32 13 48 113 A18
NC WE WE# AB18 C34
29 30 49 112 A19
OE UCAS UCAS# AB19
42 31 50 111 A20 4 5
VSS LCAS LCAS# AB20 GND OP
51 110
GND VSS IOVDD VCC GND
HM5116160 MD7 52 109 GND
MD7 VSS GND
GND MD8 53 108 BUSCLK
MD8 BUSCLK BUSCLK
MD6 54 107
MD6 TESTEN GND
MD9 55 106 SUSPEND#/GPO
MD9 SUSPEND/GPO
MD5 56 105
MD5 CLKI
MD1057 104 BACKLIGHT
MD10 VSS GND
MD4 58 103 CONTROL ?
MD4 VRTC/GPIO11
MD1159 102

MOD/DRDY/FPSHIFT2
MD11 HRTC/GPIO10
MD3 60 101
MD3 DACRS1/GPIO9
MD1261 100
MD12 DACRS0/GPIO8

DACRD#/GPIO4
MD2 62

BLANK#/GPIO5
B 99 B
MD2 DACWR#/GPIO7
MD1363 98
MD13 DACP0/GPIO6
MD1 64 FPFRAME 97 COREVDD
MD1 COREVDD COREVDD
LCDPWR

FPDAT10
FPDAT11
FPDAT12
FPDAT13
FPDAT14
FPDAT15
DACCLK
FPSHIFT

FPDAT0
FPDAT1
FPDAT2
FPDAT3
FPDAT4
FPDAT5
FPDAT6
FPDAT7

FPDAT8
FPDAT9
FPLINE

IOVDD
MD14

MD15
MD0

VSS

VSS

VSS

VSS
MD14
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
MD0
MD15 GND GND VCC GND GND

LCDPWR
LCDPWR
VCC

24V DC
10
12
14
16
18
20
22
24
26
28
30

24V DC
2
4
6
8

J5
DB31CON
A A
11
13
15
17
19
21
23
25
27
29
31
1
3
5
7
9

Title
BLEASE DISPLAY INTERFACE
Size Number Revision
GND
B
10100190 issue 1
Date: 4-Feb-2002 Sheet of
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110190-3\10100190-3.ddb
By: AA
1 2 3 4 5 6
1 2 3 4

5V DC SUPPLY
L3 VREGS U41 VCC
7uH
PSU+ 1 8
D PSU+ C23 IN OUT D
C21 2 7 C22
C1 GND GND C26
SUPPLY CONNECTIONS FROM J16 220uF 35V 0.1uF 3 6
10uF 25V GND GND 10uF 16V 0.1uF
4 5
OFF SET
BATONCHG
BATONCHG
GND MAX603 GND
GND
EP1 EP2 EP3 EP4
U42
EARTH POINTS
LM2941
J1
4 5
IN OUT 1

GND
R57 R83 2 INVERTER SUPPLY
2 1
10K 0N/OFF ADJ 2K9 3
JP3 C62
R79 47uF 20V
LED1 6 R82 LOW ESR

3
BAT ON LED 5 GND R80
LED2 4 1K
GND GND
BAT LOW 3 BATLOW R81
LED3 2
C PWR FAIL 1 PWRFAIL C
FET2
ARW 6 WAY HEADER LCDPWR
LCDPWR 2N7002

GND

24V DC
24V DC
24V DC SUPPLY GENERATOR
L1
150uH D3
C19 C18 MBRS340T3 U40 7812CT +12V
47uF 20V 0.1uF U38
IN OUT
LOW ESR 14 3

GND
V15 V+ D
1 10 R56
GND V12 SGND FET3
2 13 G
V5 EXTH NDT451N 8K2
4 12
LBO EXTL S
8 11 R60
REF CS C20 C25
C2 5 6
LBI FB 220uF 35V 8K2 0.1uF
7 9 C24
0.1uF SHDN GND
B R1 R2 B
0.1uF
MS33 5 MAX773
0R22 470R
4
3
J12 2 GND
1
1 SW1B 3.3V SUPPLY FOR LCD CONTROLLER
2 J16
MS29 VCC
3 422RxD 422RxD#
422RxD 1 2 422RxD# U39
4 422DTR
MS27 GND 3 4 422DTR COREVDD 8 1
PL1 5 422DTR# LIMSET O/P COREVDD OUT IN
422DTR# 5 6 LIMSET O/P 7 2 C7
6 MS34 5 APNOEA O/P PRS_OVRLD O/P C17 GND GND
APNOEA O/P 7 8 PRS_OVRLD O/P C8 6 3 10uF 16V
7 MS32 4 PSU+ PSU+ 0.1uF GND GND
PSU+ 9 10 PSU+ 10uF 16V 5 4
8 MS28 3 SET OFF
GND 11 12 GND
9 MS31 2 422CTS 422CTS#
422CTS 13 14 422CTS# GND MAX604
10 MS30 1 422TxD 422TxD#
SW1A 422TxD 15 16 422TxD# GND
PATPRS
10 WAY DIL HEADER 17 18 PATPRS
DRVPRS FLWPRS
DRVPRS 19 20 FLWPRS
FRESHGAS BATONCHG
FRESHGAS 21 22 BATONCHG
PWRFAIL TMPSNS Title
A PWRFAIL 23 24 TMPSNS BLEASE DISPLAY INTERFACE A
EXPVOL
25 26 EXPVOL
MS27 MS28
27 28
AGND MS29 MS30 Size Number Revision
29 30
MODE SWITCH MS31 MS32 MODE SWITCH
MS33
31 32
MS34
A4 10100190 issue 1
33 34
Date: 4-Feb-2002 Sheet 4 of6
34 WAY HEADER File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110190-3\10100190-3.ddb
By:
1 2 3 4
1 2 3 4 5 6

VCC

5
U45 SINGLE INVERTER
U11 PIN16 RESET# 2 4

VCC

3
GND
U5 P8.0 IRQN
C68 RFF30
0.1 rfi
VCC
D RD#..WR# GND D
J17
GND
VCC
1
U15 Y2 CS C65 C66
RFF29 2
R108 rfi 3
1µF
RES2 4
1µF
5
GND
GND 6
C64 C67 GND
XT3 7
VCC VCC
CRYSTAL 8
9

WR#
1µF 1µF

RD#
10
HEADER 10
D0....D7
C63

52

45
38

42
41
D0 ... D7

2
3

4
5
6
A0....A5 U43
RFF31

15

10
12

11

13
14
9
40 1µF

DACKN

RESET
RDN

IACKN
WRN

IRQN

X1/CLK
CEN
VCC

X2
A0 ... A5 VSS rfi
D79 1 GND U44
D7 VSS
D6
10 14 J18

C1+

C2+
V-

VCC
V+
C1-

C2-
D6 VSS
D5
11 28
D5 VSS GND 1
D4
12
D4 RFF32 2
D3
13 43 GND 5 2
C D3 TXDD T1 T1 rfi 3 C
D2
15 37 18 1
D2 TXDC T2 T2 4
17
D1 7 19 24
D1 TXDB T3 T3 5
D0
18 20 21 20
D0 TXDA T4 T4 GND 6
A5 46
A5 7
A4 47 44 232 OUTPUTS
A4 RXDD 8
A3 48 36 GND
A3 RXDC 9
A2 49 8
A2 RXDB 10
A1 50 19 6 7
A1 RXDA R1 R1
A0 51 4 3 HEADER 10
A0 R2 R2
I/O0A
I/O1A
I/O2A
I/O3A

I/O0D
I/O1D
I/O2D
I/O3D
I/O0B
I/O1B
I/O2B
I/O3B
I/O0C
I/O1C
I/O2C
I/O3C
22 23
R3 R3
17 16 RFF33
R4 R4

GND
rfi
SC26C94 232 INPUTS
J19
27
26
25
24
23
22
21
16
29
30
31
32
33
34
35
39
AMD208E GND 1

8
RFF34 2
rfi 3
4
J21 GND
10
12
14
16
2
4
6
8

HEADER 8X2 5
GND 6
GND
7
11
13
15

8
1
3
5
7
9

9
B 10 B
HEADER 10

RFF36
rfi
J20
GND 1
RFF35 2
rfi 3
4
5
GND 6
GND
7
8
9
10
HEADER 10

A A

Title
BLEASE DISPLAY INTERFACE
Size Number Revision
B
10100190 issue 1
Date: 4-Feb-2002 Sheet 5 of 5
File: \\Cad 3\c\1 JONS ARCHIVE\8500archive\circuit
Drawndiagrams\10110190-3\10100190-3.ddb
By: AA
1 2 3 4 5 6

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