SNER Owners Manual PDF

EFFECTIVE: April 11, 2011
Owner’s Manual
ELECTRIC
CHAIN HOIST
SNER SERIES
1/4 Ton through 3 Ton Capacity
Code, Lot and Serial Number
WARNING
This equipment should not be installed, operated or
maintained by any person who has not read and understood
all the contents of this manual. Failure to read and comply
with the contents of this manual can result in serious bodily
injury or death, and/or property damage.
Table of Contents
Section Page Number
1.0 Important Information and Warnings ……………………………………………………………………… 4
1.1 Terms and Summary
1.2 Warning Tags and Labels
2.0 Technical Information…………………………………………………………………………….…………. 8
2.1 Specifications
2.2 Dimensions
3.0 Preoperational Procedures ……………………………………………………………………………… 11
3.1 Fill Gear Box with Oil
3.2 Chain
3.3 Mounting Location
3.4 Mounting the Hoist
3.5 Electrical Connections
3.6 Preoperational Checks and Trial Operation
4.0 Operation …………………………………………………………………………………………………... 19
4.1 Introduction
4.2 Shall’s and Shall Not’s for Operation
4.3 Hoist Controls
5.0 Inspection ………………………………………………………………………………………………….. 21
5.1 General
5.2 Inspection Classification
5.3 Frequent Inspection
5.4 Periodic Inspection
5.5 Occasionally Used Hoists
5.6 Inspection Records
5.7 Inspection Methods and Criteria
2
Section Page Number
6.0 Maintenance & Handling …………………………………………………………………………………. 28
6.1 Count/Hour Meter
6.2 Lubrication
6.3 Motor Brake
6.4 Load Chain
6.5 Friction Clutch
6.6 Storage
6.7 Outdoor Installation
7.0 Troubleshooting …………………………………………………………………………………………… 34
8.0 Material Safety Data Sheets……………………………………………………………………………….37
8.1 SNER Model Gear Box Oil
8.2 SNER Model Load Chain Grease
9.0 Warranty …………………………………………………………………………………………………… 46
10.0 Parts List …………………………………………………………………………………………………… 47
3
1.0 Important Information and Warnings
1.1 Terms and Summary

This manual provides important information for personnel involved with the installation, operation and maintenance
of this product. Although you may be familiar with this or similar equipment, it is strongly recommended that you read
this manual before installing, operating or maintaining the product.
Danger, Warning, Caution and Notice
Throughout this manual there are steps and procedures that can present hazardous situations. The following signal
words are used to identify the degree or level of hazard seriousness.
DANGER Danger indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury, and property damage.
WARNING Warning indicates an imminently hazardous situation which, if not avoided, could result in death or
serious injury, and property damage.
CAUTION Caution indicates a potentially hazardous situation which, if not avoided, may result minor or
moderate injury or property damage.
NOTICE Notice is used to notify people of installation, operation, or maintenance information which is
important but not directly hazard-related.
CAUTION
These general instructions deal with the normal installation, operation, and maintenance situations encountered with
the equipment described herein. The instructions should not be interpreted to anticipate every possible contingency
or to anticipate the final system, crane, or configuration that uses this equipment. For systems using the equipment
covered by this manual, the supplier and owner of the system are responsible for the system’s compliance with all
applicable industry standards, and with all applicable federal, state and local regulations/codes.
This manual includes instructions and parts information for a variety of hoist types. Therefore, all instructions and
parts information may not apply to any one type or size of specific hoist. Disregard those portions of the instructions
that do not apply.
Record your hoist’s Code, Lot and Serial Number (see section 10) on the front cover of this manual for identification
and future reference to avoid referring to the wrong manual for information or instructions on installation, operation,
inspection, maintenance, or parts.
Use only Harrington authorized replacement parts in the service and maintenance of this hoist.
4
WARNING
Equipment described herein is not designed for and MUST NOT be used for lifting, supporting, or transporting
people, or for lifting or supporting loads over people.
Equipment described herein should not be used in conjunction with other equipment unless necessary and/or
required safety devices applicable to the system, crane, or application are installed by the system designer, system
manufacturer, crane manufacturer, installer, or user.
Modifications to upgrade, rerate, or otherwise alter this equipment shall be authorized only by the original equipment
manufacturer.
Equipment described herein may be used in the design and manufacture of cranes or monorails. Additional
equipment or devices may be required for the crane and monorail to comply with applicable crane design and
safety standards. The crane designer, crane manufacturer, or user is responsible to furnish these additional items
for compliance. Refer to ANSI/ASME B30.17, “Safety Standard for Top-Running Single Girder Cranes”;
ANSI/ASME B30.2 “Safety Standard for Top-Running Double-Girder Cranes”; and ANSI/ASME B30.11 “Safety
Standard for Underhung Cranes and Monorails”.
If a below-the-hook lifting device or sling is used with a hoist, refer to ANSI/ASME B30.9, “Safety Standard for
Slings” or ANSI/ASME B30.20, “Safety Standard for Below-the-Hook Lifting Devices”.
Hoists and cranes, used to handle hot molten material may require additional equipment or devices. Refer to ANSI
Z241.2, “Safety Requirements for Melting and Pouring of Metals in the Metalcasting Industry”.
Electrical equipment described herein is designed and built in compliance with Harrington’s interpretation of
ANSI/NFPA 70, “National Electrical Code”. The system designer, system manufacturer, crane designer, crane
manufacturer, installer, or user is responsible to assure that the installation and associated wiring of these electrical
components is in compliance with ANSI/NFPA 70, and all applicable Federal, State and Local Codes.
Failure to read and comply with any one of the limitations noted herein can result in serious bodily injury or death,
and/or property damage.
5
DANGER
HAZARDOUS VOLTAGES ARE PRESENT IN THE CONTROL BOX, OTHER ELECTRICAL COMPONENTS,
AND CONNECTIONS BETWEEN THESE COMPONENTS.
Before performing ANY mechanical or electrical maintenance on the equipment, de-energize (disconnect) the main
switch supplying power to the equipment; and lock and tag the main switch in the de-energized position. Refer to
ANSI Z244.1, “Personnel Protection – Lockout/Tagout of Energy Sources”.
Only trained and competent personnel should inspect and repair this equipment.
NOTICE
It is the responsibility of the owner/user to install, inspect, test, maintain, and operate a hoist in accordance with
ANSI/ASME B30.16, “Safety Standard for Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, National
Electric Code. If the hoist is installed as part of a total lifting system, such as an overhead crane or monorail, it is
also the responsibility of the owner/user to comply with the applicable ANSI/ASME B30 volume that addresses that
type of equipment.
It is the responsibility of the owner/user to have all personnel that will install, inspect, test, maintain, and operate a
hoist read the contents of this manual and applicable portions of ANSI/ASME B30.16, “Safety Standard for
Overhead Hoists”, OSHA Regulations and ANSI/NFPA 70, “National Electric Code”. If the hoist is installed as part
of a total lifting system, such as an overhead crane, the applicable ANSI/ASME B30 volume that addresses that
type of equipment must also be read by all personnel.
If the hoist owner/user requires additional information, or if any information in the manual is not clear, contact
Harrington or the distributor of the hoist. Do not install, inspect, test, maintain, or operate this hoist unless this
information is fully understood.
A regular schedule of inspection of the hoist in accordance with the requirements of ANSI/ASME B30.16 should be
established and records maintained.
6
1.2 Warning Tags and Labels
The warning tag illustrated below in Figure 1-1 is supplied with each hoist shipped from the factory. If the tag is
not attached to your hoist’s pendant cord, order a tag from your dealer and install it. Read and obey all
warnings attached to this hoist. Tag is not shown actual size.
front back
Figure 1-1 Warning Tag Attached to Hoist
7
2.0 Technical Information
2.1 Specifications
2.1.1 Product Code
2.1.2 SNER Models – Harrington SNER series hoists have a friction clutch mechanism that provides over
winding protection.
2.1.3 Operating Conditions and Environment
Temperature range: -4° to +104°F (-20° to +40°C)
Relative Humidity: 85% or less
Enclosure Rating: Hoist Meets IP 55, Pendant Meets IP65
Supply Voltage: Standard 115/230V-1-60 (Single Phase)
Speed: Single
ASME Duty Classification: H4
Intermittent Duty Rating: 60% ED
Maximum Number Starts per Hour: 360
Short Time Duty Rating: 60 min.
Table 2-1 Hoist Specifications

Motor Load
Chain Weight
Current Draw Wire for One
Lifting Load Net
Capacity Diameter Addnl.
Code Speed Output (amps) Sheave Weight
(mm) x FT. of
(Ton) Pockets Lift
(ft/min) (Hp) Chain (lbs)
115V 230V Fall (lbs)
Lines
1/4 SNER003S 14 5.0 x 1 5 82 0.37
0.34 7.7 3.9
1/2 SNER005L 7 4 84
6.3 x 1 0.57
1/2 SNER005S 15 5 104
0.6 16.9 8.5
1 SNER010L 7 4 110
8.0 x 1 0.93
1 SNER010S 14 5 159
2 SNER020L 7 1.2 23.9 12.0 10.0 x 1 4 174 1.5
3 SNER030C 3.5 10.0 x 2 4 207 3.1
8
2.2 Dimensions
Figure 2-1 Hoist Dimensions (See Table 2-2)
Table 2-2 Hoist Dimensions

Minimum
Headroom: L* a b d e g h i
Hoist Code C (ft) (in) (in) (in) (in) (in) (in) (in)
(in)
SNER003S 13.8 7.2
22.2 13.0 10.4 11.9 4.0 3.9
SNER005L 14.0 7.2 0.9
SNER005S 14.6 7.2

23.2 13.8 10.8 12.6 4.7 4.1
SNER010L 16.1 7.2
1.2
SNER010S 17.3 7.2
26.9 16.5 12.6 14.4 6.1 5.2
SNER020L 22.6 7.2 1.5
SNER030C 29.5 8.2 1.7 8.2 3.0
*The "L" dimensions are based on the standard lift of 10 feet.
9
Table 2-3 Hook Dimension*
T = Top Hook
B = Bottom Hook
Units = inch
Capacity Code Hook a b c d e g

T 1.1 0.7 0.9 0.7 1.4 1.1
003S, 005L, 005S
B 1.1 0.7 0.9 0.7 1.4 0.9
010L, 010S T&B 1.4 0.9 1.2 0.9 1.7 1.2
020L T&B 1.9 1.1 1.6 1.1 2.0 1.5
030C T&B 2.2 1.4 1.9 1.4 2.4 1.7
*Refer to Section 5.7 for inspection dimensions and limits.
10
3.0 Preoperational Procedures
3.1 Fill Gear Box with Oil
3.1.1 CAUTION DO NOT use any oil or quantity other than that listed below.
3.1.2 For a new hoist the correct quantity and type of oil is supplied with the hoist in separate container(s).
Remove the fill plug from the top of the hoist and connect the flexible pour tube to the oil container.
Pour in all of the oil from the separate container(s), then replace the fill plug.
3.1.3 Refer to Section 6.2 when replacing the gear oil or checking the gear oil level.
Table 3-1 Amount of Gear Oil

Capacity Code quarts liters
003S, 005L 0.74 0.7
005S, 010L 1.06 1.0
010S, 020L, 030C 1.80 1.7
Figure 3-1 Oil Plug Locations
SNER Gear Oil:

Harrington standard: Bonnoc M260 (NIPPON OIL)
Acceptable equivalent: Meropa 320 (TEXACO)
Acceptable equivalent: Meropa 320 (CALTEX)
3.2 Chain
3.2.1 The quantity and location of the chain components including cushion rubbers, chain springs and striker
plates depend on the hoist model, capacity and limits switches. Never operate the hoist with incorrect,
missing or damaged chain components. Refer to the hoist's nameplate, Table 3-2, and Figures 3-2, 3-
3, and 3-4 and ensure that all chain components are in the correct location and properly installed.
3.2.2 When the hoist is used without a chain container, the free end of the chain is attached to the hoist body
as shown in Figure 3-4. Connect the no load end of the chain to Chain Guide A with the End Wire or
End Suspender provided. Make sure the chain remains free of twists and the chain Stopper is installed
on the correct link. Refer to Table 3-2 for proper placement of Stopper.
Table 3-2 Chain Stopper Placement

Capacity Code Without Chain Container With Chain Container
003S, 005L, 005S, 010L,
15th link from the free end 3rd link from the free end
010S, 020L, 030C
11
Figure 3-2 Chain Component Arrangement for Hoists with Upper Limit Switch Only.
Figure 3-3 Chain Component Arrangement for Hoists with Optional Upper and Lower Limit Switch.
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Figure 3-4 Attachment of Chain to Hoist Body – No Chain Container
3.2.3 When the optional canvas chain container is used, unfold it fully and install it on the hoist body as
shown in Figure 3-5. In this case the free end of the chain is not attached to the hoist body and the
chain stopper is installed on the third link from the free end. To place the chain into the chain container,
feed the chain into the chain container beginning with the free end. Take care to avoid twisting or
tangling the chain. NEVER put all the chain into the container at once. Lumped or twisted chain may:
Upper Limit Switch Only - jam against the hoist body activating the friction clutch and potentially
damaging the chain.
Upper and Lower Limit Switch (Optional) - activate the down limit switch and stop the hoist during
lowering.
3.2.4 CAUTION Each chain container indicates the maximum length of the load chain that can be
stored in the container. The amount of chain the container must hold is equal to the lift on the hoist.
DO NOT use a chain container with a storage capacity less than the lift length on the hoist. If all of the
chain can not be stored in the container, the limit switch will not operate properly.
Figure 3-5 Attachment of Chain Container to Hoist Body
13
3.2.5 When using an optional steel chain container, refer to the assembly drawing and instructions provided
with the container for correct assembly and attachment.
3.2.6 WARNING Verify that the load chain is not twisted or tangled prior to operating the hoist.
Make sure the bottom hook on 3 Ton double fall model is not capsized. See Figures 3-6 and 3-7.
Correct all chain irregularities before conducting the first hoist operation.
Figure 3-6 Twist in Load Chain – 3 Ton Double Fall Model
Figure 3-7 Capsized Hook and Chain – 3 Ton Double Fall Model
3.3 Mounting Location
3.3.1 WARNING Prior to mounting the hoist ensure that the suspension and its supporting structure
are adequate to support the hoist and its loads. If necessary consult a professional that is qualified to
evaluate the adequacy of the suspension location and its supporting structure.
3.3.2 NOTICE See Section 6.7 for outdoor installation considerations.
14
3.4 Mounting the Hoist
3.4.1 Manual Trolley - Follow instructions in Owner’s Manual provided with the trolley.
3.4.2 Motorized Trolley - Follow instructions in Owner’s Manual provided with the trolley.
3.4.3 Hook Mounted to a Fixed Location - Attach the hoist’s top hook to the fixed suspension point.
3.4.4 WARNING Ensure that the fixed suspension point rests on the center of the hook’s saddle and
that the hook’s latch is engaged.
3.5 Electrical Connections
3.5.1 CAUTION Ensure that the voltage of the electric power supply is proper for the hoist or trolley.
3.5.2 CAUTION Do not apply variable speed control to the SNER model hoist.
3.5.3 DANGER Before proceeding, ensure that the electrical supply for the hoist or trolley has
been de-energized (disconnected). Lock out and tag out in accordance with ANSI Z244.1 “Personnel
Protection -Lockout/Tagout of Energy Sources”.
3.5.4 WARNING Make sure all power supply components (plugs, wires, breakers, fuses etc.) are
adequately rated for the voltage and amperage draw of the hoist.
3.5.5 This instruction applies to installations where the hoist is installed hook mounted to a fixed suspension
point or installed on a manual trolley. In this case the hoist is controlled by a pendant with two push
buttons – one for raising and one for lowering. Refer to the appropriate trolley Owner’s Manual if the
hoist is installed on a motorized trolley.
Pendant Cord
The Pendant Cord connects to the hoist via a hard wire connection. Make the hardwire connection as
follows:
Refer to Figure 3-8.
Attach the UP pendant wire to terminal number 12 (Red hoist pendant wire).
Attach the DOWN pendant wire to terminal number 11 (White hoist pendant wire).
Attach the pendant COMMON wire to the upper most terminal number 14 (Black hoist pendant
wire).
Install the Cord Strain Relief Cable to the Cord Support on the bottom of the hoist as shown in
Figure 3-9.
Power Supply Cable

The Power Supply Cable connects to the hoist via a hard wire connection. Make the hard wire
connection as follows:
Refer to Figure 3-8.
Attach the Black power supply cable wire to terminal number 10 (Black hoist power supply wire).
Attach the White power supply cable wire to terminal number 9 (White hoist power supply wire).
Attach the Yellow/Green power supply cable wire to the ground screw on the hoist back panel.
Install the Cable Support Arm (pre-installed on the Power Supply Cable) on to the Socket Holder
using the pre-installed Machine Screws and Lock Washers as shown in Figure 3-9.
Use care to avoid twisting or kinking the Power Supply Cable.
15
Figure 3-8 Pendant and Power Supply Cable Figure 3-9 Pendant and Power Supply
Hardwire Connections Cable Connections
Power Supply Cable - Installation

If the hoist is hook mounted to a fixed support ensure that the Power Supply Cable is properly
installed and supported between the hoist and the electrical power supply.
If the host is installed on a manual trolley, then the Power Supply Cable must be installed along the
beam that the trolley runs on. For curved beams a special cable suspension system will be
needed, and this instruction does not apply. For straight beams install the Power Supply Cable as
follows:
Install a guide wire system parallel to the beam.
For a manual trolley the guide wire should be positioned slightly outside the hoist's Cable
Support as shown in Figure 3-9.
Use the Cable Trolleys supplied with the hoist to suspend the Power Supply Cable from the
guide wire. Space the Cable Trolleys every 5 feet.
3.5.6 Connection to Electrical Power Source - The white and black wires of the Power Supply Cable should
be connected to an Electric Power Disconnect Switch or Circuit Breaker. This connection should be
made so that the hoist is phased properly. Refer to Section 3.6.11 for instructions on how to check for
correct power supply phase connection.
3.5.7 Fuse/Breaker Capacity -The hoist's power supply should be equipped with overcurrent protection such
as fuses, which should be selected for 110% to 120% of total listed full load amperage, and should be
dual element time-delay fuses. Refer to the motor nameplate for the full load amperage draw.
3.5.8 DANGER Grounding - An improper or insufficient ground connection creates an electrical

shock hazard when touching any part of the hoist or trolley. In the Power Supply Cable the ground wire
will be either Green with Yellow stripe or solid Green. It should always be connected to a suitable
ground connection. Do not paint the trolley wheel running surfaces of the beam as this can affect
grounding.
3.5.9 Voltage Change/Voltage Reconnection – Reference drawing 61364 for a complete wiring diagram.
Note: When changing voltage from 115V to 230V, the location of the black jumper wire is
relocated from terminal 4 of the Mechanically Interlocked Contactor, to location 7A of the
Terminal Block. See Fig. 3-10
16
Figure 3-10 230V Jumper Wire Location
3.6 Preoperational Checks and Trial Operation
3.6.1 WARNING Confirm the adequacy of the rated capacity for all slings, chains, wire ropes and all
other lifting attachments before use. Inspect all load suspension members for damage prior to use and
replace or repair all damaged parts.
3.6.2 WARNING Verify and correct all chain irregularities prior to operating the hoist. Refer to
Section 3.2.
3.6.3 Measure and record the “k” dimension of all hooks on hoist. See Table 5-4 under Section 5,
“Inspection”.
3.6.4 Record the hoist's Code, Lot and Serial Number (from the name plate on the hoist; see Section 10) in
the space provided on the cover of this manual.
3.6.5 Ensure that the hoist is properly installed to either a fixed point, or trolley, whichever applies.
3.6.6 If hoist is installed on a trolley, ensure that
trolley is properly installed on the beam, and

stops for the trolley are correctly positioned and securely installed on the beam.
3.6.7 Ensure that all nuts, bolts and split pins (cotter pins) are sufficiently fastened.
3.6.8 Pull down on the Pendant and ensure that the Cord Strain Relief Cable takes the force, not the
Pendant Cord.
3.6.9 CAUTION Check supply voltage before everyday use. If the voltage varies more than 10% of
the rated value, electrical devices may not function normally.
3.6.10 Confirm proper operation.
Before operating read and become familiar with Section 4 - Operation.
Before operating ensure that the hoist (and trolley) meets the Inspection, Testing and Maintenance
requirements of ANSI/ASME B30.16.
Before operating ensure that nothing will interfere with the full range of the hoist’s (and trolley’s)
operation.
3.6.11 WARNING The hoist must be connected to the power source such that its direction of
operation corresponds to the up-and-down commands issued from the pendant control; i.e. pushing the
up button must cause the hoist to raise. If the hoist does not operate correctly, shut off and lockout
/tagout the main power source to the hoist. Disconnect and switch the black and white input power
leads at the power source to correct the hoist’s motor phasing.
17
4.0 Operation
4.1 Introduction
DANGER
DO NOT WALK UNDER A SUSPENDED LOAD
WARNING
HOIST OPERATORS SHALL BE REQUIRED TO READ THE OPERATION SECTION OF THIS MANUAL, THE
WARNINGS CONTAINED IN THIS MANUAL, INSTRUCTION AND WARNING LABELS ON THE HOIST OR
LIFTING SYSTEM, AND THE OPERATION SECTIONS OF ANSI/ASME B30.16 and ANSI/ASME B30.10. THE
OPERATOR SHALL ALSO BE REQUIRED TO BE FAMILIAR WITH THE HOIST AND HOIST CONTROLS
BEFORE BEING AUTHORIZED TO OPERATE THE HOIST OR LIFTING SYSTEM.
HOIST OPERATORS SHOULD BE TRAINED IN PROPER RIGGING PROCEDURES FOR THE ATTACHMENT
OF LOADS TO THE HOIST HOOK.
HOIST OPERATORS SHOULD BE TRAINED TO BE AWARE OF POTENTIAL MALFUNCTIONS OF THE

EQUIPMENT THAT REQUIRE ADJUSTMENT OR REPAIR, AND TO BE INSTRUCTED TO STOP OPERATION
IF SUCH MALFUNCTIONS OCCUR, AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE
ACTION CAN BE TAKEN.
HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION, FIELD OF VISION, REACTION TIME,
MANUAL DEXTERITY, AND COORDINATION.
HOIST OPERATORS SHOULD NOT HAVE A HISTORY OF OR BE PRONE TO SEIZURES, LOSS OF

PHYSICAL CONTROL, PHYSICAL DEFECTS, OR EMOTIONAL INSTABILITY THAT COULD RESULT IN
ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS.
HOIST OPERATORS SHOULD NOT OPERATE A HOIST OR LIFTING SYSTEM WHEN UNDER THE
INFLUENCE OF ALCOHOL, DRUGS, OR MEDICATION.
OVERHEAD HOISTS ARE INTENDED ONLY FOR VERTICAL LIFTING SERVICE OF FREELY SUSPENDED
UNGUIDED LOADS. DO NOT USE HOIST FOR LOADS THAT ARE NOT LIFTED VERTICALLY, LOADS THAT
ARE NOT FREELY SUSPENDED, OR LOADS THAT ARE GUIDED.
NOTICE
• Read ANSI/ASME B30.16 and ANSI/ASME B30.10.
• Read the hoist manufacturer’s Operating and Maintenance Instructions.
• Read all labels attached to equipment.
18
The operation of an overhead hoist involves more than activating the hoist’s controls. Per the ANSI/ASME B30
standards, the use of an overhead hoist is subject to certain hazards that cannot be mitigated by engineered features,
but only by the exercise of intelligence, care, common sense, and experience in anticipating the effects and results of
activating the hoist’s controls. Use this guidance in conjunction with other warnings, cautions, and notices in this manual
to govern the operation and use of your overhead hoist.
4.2 Shall’s and Shall Not’s for Operation
WARNING
Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in death or serious injury,
and substantial property damage. To avoid such a potentially
hazardous situation THE OPERATOR SHALL:
• NOT lift more than rated load for the hoist. • NOT leave load supported by the hoist unattended
unless specific precautions have been taken.
• NOT operate unless load is centered under hoist.
• NOT allow the chain, or hook to be used as an
• NOT use damaged hoist or hoist that is not working
electrical or welding ground.
properly.
• NOT allow the chain, or hook to be touched by a
• NOT use hoist with twisted, kinked, damaged, or
live welding electrode.
worn chain.
• NOT remove or obscure the warnings on the hoist.
• NOT use hoist if the bottom hook is capsized
(double fall hoists - see Section 3.2). • NOT operate a hoist on which the safety placards
or decals are missing or illegible.
• NOT use the hoist to lift, support, or transport
people. • Be familiar with operating controls, procedures, and
warnings.
• NOT lift loads over people.
• Make sure the unit is securely attached to a
• NOT apply load unless load chain is properly
suitable support before applying load.
seated in the load sheave (and idle sheave for hoist
with two chain falls). • Make sure load slings or other approved single
attachments are properly sized, rigged, and seated
• NOT use the hoist in such a way that could result in
in the hook saddle.
shock or impact loads being applied to the hoist.
• Take up slack carefully - make sure load is
• NOT attempt to lengthen the load chain or repair
balanced and load-holding action is secure before
damaged load chain.
continuing.
• NOT operate hoist when it is restricted from forming
• Make sure all persons stay clear of the supported
a straight line from hook to hook in the direction of
load.
loading.
• Protect the hoist’s load chain from weld splatter or
• NOT use load chain as a sling or wrap load chain
other damaging contaminants.
around load.
• Report malfunctions or unusual performances
• NOT apply the load to the tip of the hook or to the
(including unusual noises) of the hoist and remove
hook latch.
the hoist from service until the malfunction or
• NOT apply load if binding prevents equal loading unusual performance is resolved.
on all load-supporting chains.
• Make sure hoist limit switches function properly.
• NOT operate beyond the limits of the load chain
• Warn personnel before lifting or moving a load.
travel.
• Warn personnel of an approaching load.
• NOT operate hoist with missing/damaged chain
springs, cushion rubbers, stoppers or striker plates.
19
CAUTION
Improper operation of a hoist can create a potentially hazardous
situation which, if not avoided, could result in minor or moderate
injury, or property damage. To avoid such a potentially hazardous
situation THE OPERATOR SHALL:
• Maintain a firm footing or be otherwise secured • Use the hoist manufacturers recommended parts
when operating the hoist. when repairing the unit.
• Check brake function by tensioning the hoist prior • Lubricate load chain per hoist manufacturer’s
to each lift operation. recommendations.
• Use hook latches. Latches are to retain slings, • NOT use the hoist load limiting or warning device to
chains, etc. under slack conditions only. measure load.
• Make sure the hook latches are closed and not • NOT use limit switches as routine operating stops.
supporting any parts of the load. They are emergency devices only.
• Make sure the load is free to move and will clear all • NOT allow your attention to be diverted from
obstructions. operating the hoist.
• Avoid swinging the load or hook. • NOT allow the hoist to be subjected to sharp
contact with other hoists, structures, or objects
• Make sure hook travel is in the same direction as
through misuse.
shown on controls.
• NOT adjust or repair the hoist unless qualified to
• Inspect the hoist regularly, replace damaged or
perform such adjustments or repairs.
worn parts, and keep appropriate records of
maintenance.
4.3 Hoist Controls

4.3.1 For hoists mounted to motorized trolleys follow the control instruction included in the trolley's Owner's
Manual.
4.3.2 Pendant Control – When using the pendant control depress the up button to raise the hoist or the down
button to lower the hoist as shown in Figure 4-1 below. To stop motion release the buttons.
4.3.3 CAUTION Make sure the motor completely stops before reversing direction.
Figure 4-1 Push Button Pendant Control
20
5.0 Inspection
5.1 General
5.1.1 The inspection procedure herein is based on ANSI/ASME B30.16. The following definitions are from
ANSI/ASME B30.16 and pertain to the inspection procedure below.
Designated Person – a person selected or assigned as being competent to perform the specific duties
to which he/she is assigned.
Qualified Person – a person who, by possession of a recognized degree or certificate of professional
standing, or who, by extensive knowledge, training, and experience, has successfully demonstrated the
ability to solve or resolve problems relating to the subject matter and work.
Normal Service – that distributed service which involves operation with randomly distributed loads
within the rated load limit, or uniform loads less than 65% of rated load for not more than 25% of the
time.
Heavy Service – that service which involves operation within the rated load limit which exceeds normal
service.
Severe Service – that service which involves normal or heavy service with abnormal operating
conditions.
5.2 Inspection Classification
5.2.1 Initial Inspection – prior to initial use, all new, altered, or modified hoists shall be inspected by a
designated person to ensure compliance with the applicable provisions of this manual.
5.2.2 Inspection Classification – the inspection procedure for hoists in regular service is divided into two
general classifications based upon the intervals at which inspection should be performed. The intervals
in turn are dependent upon the nature of the critical components of the hoist and the degree of their
exposure to wear, deterioration, or malfunction. The two general classifications are herein designated
as FREQUENT and PERIODIC, with respective intervals between inspections as defined below.
5.2.3 FREQUENT Inspection – visual examinations by the operator or other designated personnel with
intervals per the following criteria:
Normal service – monthly
Heavy service – weekly to monthly
Severe service – daily to weekly
Special or infrequent service – as recommended by a qualified person before and after each
occurrence.
5.2.4 PERIODIC Inspection – visual inspection by a designated person with intervals per the following
criteria:
Normal service – yearly
Heavy service – semiannually
Severe service – quarterly
Special or infrequent service – as recommended by a qualified person before the first such
occurrence and as directed by the qualified person for any subsequent occurrences.
21
5.3 Frequent Inspection
5.3.1 Inspections should be made on a FREQUENT basis in accordance with Table 5-1, “Frequent
Inspection.” Included in these FREQUENT Inspections are observations made during operation for
any defects or damage that might appear between Periodic Inspections. Evaluation and resolution of
the results of FREQUENT Inspections shall be made by a designated person such that the hoist is
maintained in safe working condition.
Table 5-1 Frequent Inspection
All functional operating mechanisms for maladjustment and unusual sounds.

Operation of limit switch and associated components
Hoist braking system for proper operation
Hooks in accordance with ANSI/ASME B30.10
Hook latch operation
Load chain in accordance with Section 5.7
Load chain reeving for compliance with Section 3.2 and 6.4
5.4 Periodic Inspection

5.4.1 Inspections should be made on a PERIODIC basis in accordance with Table 5-2, “Periodic Inspection.”
Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated
person such that the hoist is maintained in safe working condition.
5.4.2 For inspections where load suspension parts of the hoist are disassembled, a load test per ANSI/ASME
B30.16 must be performed on the hoist after it is re-assembled and prior to its return to service.
Table 5-2 Periodic Inspection
Requirements of frequent inspection.

Evidence of loose bolts, nuts, or rivets.
Evidence of worn, corroded, cracked, or distorted parts such as load blocks, suspension housing,
chain attachments, clevises, yokes, suspension bolts, shafts, gears, bearings, pins and rollers.
Evidence of damage to hook retaining nuts or collars and pins, and welds or rivets used to secure
the retaining members.
Evidence of damage or excessive wear of load and idler sheaves.
Evidence of excessive wear on motor or load brake.
Electrical apparatus for signs of pitting or any deterioration of visible controller contacts.
Evidence of damage of supporting structure or trolley, if used.
Function labels on pendant control stations for legibility.
Warning label properly attached to the hoist and legible (see Section 1.2).
End connections of load chain.
22
5.5 Occasionally Used Hoists
5.5.1 Hoists that are used infrequently shall be inspected as follows prior to placing in service:
Hoist Idle More Than 1 Month, Less Than 1 Year: Inspect per FREQUENT Inspection criteria in
Section 5.3.
Hoist Idle More Than 1 Year: Inspect per PERIODIC Inspection criteria in Section 5.4.
5.6 Inspection Records
5.6.1 Dated inspection reports and records should be maintained at time intervals corresponding to those
that apply for the hoist’s PERIODIC interval per Section 5.2.4. These records should be stored where
they are available to personnel involved with the inspection, maintenance, or operation of the hoist.
5.6.2 A long range chain inspection program should be established and should include records of
examination of chains removed from service so a relationship can be established between visual
observation and actual condition of the chain.
5.7 Inspection Methods and Criteria
5.7.1 This section covers the inspection of specific items. The list of items in this section is based on those
listed in ANSI/ASME B30.16 for the Frequent and Periodic Inspection. In accordance with ANSI/ASME
B30.16, these inspections are not intended to involve disassembly of the hoist. Rather, disassembly for
further inspection would be required if frequent or periodic inspection results so indicate. Such
disassembly and further inspection should only be performed by a qualified person trained in the
disassembly and re-assembly of the hoist.
Table 5-3 Hoist Inspection Methods and Criteria

Item Method Criteria Action
Functional operating Visual, Auditory Mechanisms should be properly adjusted and Repair or replace
mechanisms. should not produce unusual sounds when as required.
operated.
Limit Switch Function Proper operation. Actuation of limit switch should Repair or replace
stop hoist. as required.
Limit Lever Visual, Function Lever should not be bent or significantly worn and Replace.
Assembly should be able to move freely.
Braking System Function Braking distance with rated capacity should not Repair or replace
Operation exceed 3% of the lifting speed (approximately two as required.
chain links).
Hooks - Surface Visual Should be free of significant rust, weld splatter, Replace.
Condition deep nicks, or gouges.
Hooks - Fretting Measure The "u" and "t" dimensions should not be less Replace.
wear than discard value listed in Table 5-4
Hooks - Stretch Measure The "k" dimension should not be greater than Replace.
1.15 times that measured and recorded at the
time of purchase (See Section 3.6). If recorded
"k" values are not available for hooks when new,
use nominal "k" values from Table 5-4.
Hooks - Bent Shank Visual Shank and neck portions of hook should be free Replace.
or Neck of deformations.
23
Hooks - Yoke Visual Should be free of significant rust, weld splatter, Tighten or replace
Assembly nicks, gouges. Holes should not be elongated, as required.
fasteners should not be loose, and there should
be no gap between mating parts.
Hooks - Swivel Visual, Function Bearing parts and surfaces should not show Clean/lubricate, or
Bearing significant wear, and should be free of dirt, grime replace as required.
and deformations. Hook should rotate freely with
no roughness.
Hooks - Idle Sheave Visual, Function Pockets of Idle Sheave should be free of Clean/lubricate, or
and Axle (Bottom significant wear. Idle Sheave surfaces should be replace as required.
Hook on Double Fall free of nicks, gouges, dirt and grime. Bearing
Hoist) parts and surfaces of Idle Sheave and Axle
should not show significant wear. Idle Sheave
should rotate freely with no roughness or
significant free play.
Hooks - Hook Visual, Function Latch should not be deformed. Attachment of Replace.
Latches latch to hook should not be loose. Latch spring
should not be missing and should not be weak.
Latch movement should not be stiff - when
depressed and released latch should snap
smartly to its closed position.
Load Chain - Visual Should be free of rust, nicks, gouges, dents and Replace.
Surface Condition weld splatter. Links should not be deformed, and
should not show signs of abrasion. Surfaces
where links bear on one another should be free of
significant wear.
Load Chain - Pitch Measure The "P" dimension should not be greater than Replace. Inspect
and Wire Diameter maximum value listed in Table 5-5. The "d" Load Sheave (and
dimension should not be less than minimum value Idle Sheave for
listed in Table 5-5. double fall hoist).
Load Chain - Visual, Auditory Entire surface of each chain link should be coated Clean/lubricate
Lubrication with lubricant and should be free of dirt and grime. (see Section 6.0).
Chain should not emit cracking noise when
hoisting a load.
Load Chain - Visual Chain should be reeved properly through Load Reeve/Install chain
Reeving Sheave (and Idle Sheave for double fall hoist) - properly.
refer to Section 6.4. Chain, Chain Springs,
Cushion Rubbers, Striker Plates, and Stoppers
should be installed properly - refer to Section 3.2.
Chain Container Visual Container should not be damaged. Brackets Replace.
(optional) should not be deformed or missing.
Housing and Visual, Auditory, Hoist components including load blocks, Replace.
Mechanical Vibration, suspension housing, chain attachments, clevises,
Components Function yokes, suspension bolts, shafts, gears, bearings,
pins and rollers should be free of cracks,
distortion, significant wear and corrosion.
Evidence of same can be detected visually or via
detection of unusual sounds or vibration during
operation.
24
Bolts, Nuts and Visual, Check Bolts, nuts and rivets should not be loose. Tighten or replace
Rivets with Proper Tool as required.
Motor Brake Measure, Visual Motor brake gap should be adjusted to the Adjust, Repair or
distance shown in Table 6-4 before measuring Replace as
the brake wear. Brake lining dimension “A” required.
should not be less than discard value listed in
Table 5-6. Refer to Section 6.3 for gaining
access to motor brake and for adjustment and
inspection procedures. Braking surfaces should
be clean, free of grease/oil and should not be
glazed.
Contactor Contacts Visual Contacts should be free of significant pitting or Replace.
deterioration. On hoists equipped with the
optional Count/Hour Meter check the contactor
cycles – refer to Section 6.1.
Load Sheave Visual Pockets of Load Sheave should be free of Replace.
significant wear.
Cushion Rubber Visual Should be free of significant deformation. Replace.
Chain Springs Visual Chain springs should be not be deformed or Replace.
compressed.
Pendant - Switches Function Depressing and releasing push-buttons should Repair or replace
make and break contacts in switch contact block as necessary.
and result in corresponding electrical continuity or
open circuit. Push-buttons should be interlocked
either mechanically or electrically to prevent
simultaneous energization of circuits for opposing
motions (e.g. up and down).
Pendant - Housing Visual Pendant housing should be free of cracks and Replace.
mating surfaces of parts should seal without gaps.
Pendant - Wiring Visual Wire connections to switches in pendant should Tighten or repair
not be loose or damaged.
Pendant - Cord Visual, Electrical Surface of cord should be free from nicks, Replace.
Continuity gouges, and abrasions. Each conductor in cord
should have 100% electrical continuity even when
cord is flexed back-and-forth. Pendant Cord
Strain Relief Cable should absorb all of the load
associated with forces applied to the pendant.
Pendant - Labels Visual Labels denoting functions should be legible. Replace.
Warning Labels Visual Warning Labels should be affixed to the hoist (see Replace.
Section 1.2) and they should be legible.
Hoist Capacity Label Visual The label that indicates the capacity of the hoist Replace.
should be legible and securely attached to the
hoist.
25
Table 5-4 Top Hook & Bottom Hook Dimensions
“k” Measured When New:
Top: _________________________
Bottom: ______________________
Nominal "k" "u" Dimension "t" Dimension

Capacity Code Dimension* inch (mm) inch (mm)
inch (mm) Standard Discard Standard Discard
003S, 005L, 005S 1.65 (42) 0.93 (23.5) 0.83 (21) 0.69 (17.5) 0.63 (16)
010L, 010S 1.97 (50) 1.22 (31) 1.10 (28) 0.89 (22.5) 0.79 (20)
020L 2.46 (62.5) 1.57 (40) 1.42 (36) 1.14 (29) 1.02 (26)
030C 2.95 (75) 1.87 (47.5) 1.69 (43) 1.36 (34.5) 1.22 (31)
*These values are nominal since the dimension is not controlled to a tolerance. The "k" dimension
should be measured when the hook is new - this becomes a reference measurement. Subsequent
measurements are compared to this reference to make determinations about hook
deformation/stretch. See Section 5.7, “Hooks - Stretch”.
Table 5-5 Chain Wear Dimensions
“P” Dimension “d” Dimension

Capacity Code inch (mm) inch (mm)
Standard Discard Standard Discard
003S 2.97 (75.5) 3.02 (76.6) 0.22 (5.0) 0.18 (4.5)
005L, 005S 3.76 (95.5) 3.82 (96.9) 0.25 (6.3) 0.22 (5.7)
010L, 010S 4.76 (121.0) 4.91 (124.6) 0.31 (8.0) 0.28 (7.2)
020L, 030C 5.96 (151.5) 6.05 (153.8) 0.39 (10.0) 0.35 (9.0)
26
Table 5-6 Motor Brake Wear Dimensions
NOTICE Brake must be properly adjusted before measuring "A". See Section 6.3
"A" Dimension - inch (mm)

Capacity Code
Standard Discard
003S, 005L 0.67 (17) 0.61 (15.5)
005S, 010L 0.85 (21.5) 0.79 (20)
010S, 020L, 030C 0.89 (22.5) 0.83 (21)
27
6.0 Maintenance and Handling
6.1 Count/Hour Meter (Optional)

6.1.1 The optional Count/Hour (C/H) Meter located on the electrical control panel records the hoist's on time
and number of starts. To view the two values press the button on the C/H Meter one time. The display
will first show an "H" and a 4 digit number which is the hoist's total on time (up and down) in hours.
After 3 seconds the display will automatically change to a 6 digit number which is the number of starts
of the hoist's down contactor. Refer to Figure 6-1.
Figure 6-1 Count/Hour Meter
6.1.2 Contactor – The C/H Meter can be used in conjunction with the amount of jogging to estimate when the
contactor(s) should be replaced. Jogging is when the pendant control buttons are pressed quickly and
repetitively to move the hook in small increments. Refer to Table 6-1.
Table 6-1 Criteria for Recommended Contactor Replacement

Jogging During Normal Operation Change Contactor After:
Rating Approximate Jogging Frequency (starts)
Low Jogging is rare. 1,000,000

Medium During 25% of operations/lifts. 500,000
High During 50% or more of operations/lifts. 200,000
6.1.3 Gear Oil – The C/H Meter can be used in conjunction with the average load lifted by the hoist to
estimate when the gear oil should be changed. Refer to Table 6-2.
Table 6-2 Criteria for Recommended Gear Oil Replacement

Loading During Normal Operation Change Gear Oil After:
Rating Average % of Rated Capacity (hours)
Light 0 to 33% 360

Medium 33 to 67% 240
Heavy 67 to 100% 120
6.1.4 You are encouraged to use the Count/Hour Meter in conjunction with your experience with the hoist's
application and usage to develop a history upon which to gage and fine tune your maintenance
program for the hoist.
28
6.2 Lubrication
6.2.1 Load Chain
For longer life, the load chain should be lubricated.
The load chain lubrication should be accomplished after cleaning the load chain with an acid free
cleaning solution.
Apply Harrington lubricating grease (Part No. ER1BS1951) or an equivalent to industrial general
lithium grease, NLGI No. 0, to the bearing surfaces of the load chain links as indicated by the
shaded areas in Figure 6-2. Also apply the grease to the areas of the load chain (shaded areas in
Figure 6-2) that contact the load sheave. Insure that the grease is applied to the contact areas in
the load sheave pockets.
Machine or gear oil (grade ISO VG 46 or 68 oil or equivalent) may be used as an alternative
lubricant but must be applied more frequently.
Figure 6-2 Chain Grease Application
The chain should be lubricated every 3 months (more frequently for heavier usage or severe
conditions).
For dusty environments, it is acceptable to substitute a dry lubricant.
6.2.2 Hooks and Suspension Components:
Hooks - Bearings should be cleaned and lubricated at least once per year for normal usage. Clean
and lubricate more frequently for heavier usage or severe conditions.
Suspension Pins - Lubricate at least twice per year for normal usage; more frequently for heavier
usage or severe conditions.
6.2.3 Gear Box:
WARNING Using an incorrect type/grade of gearbox oil or the wrong quantity of oil may
prevent the friction clutch from working properly and may affect the ability of the hoist to hold the
load. Refer to Section 3.1 for the correct oil and quantity.
The oil level can be checked using the oil check hole on the side of the hoist body shown in Figure
3-1. The oil level should be in accordance with Table 6-3 below.
Table 6-3 Criteria for Checking Hoist Gear Oil Level

Capacity Code Oil Level (Hoist at level position)
Min Max
Up to and including 010M ½ “ below bottom Even with bottom

edge of check hole edge of check hole.
010S and Up 1“ below bottom Even with bottom

edge of check hole edge of check hole.
29
Change gear oil at least once every 5 years. The oil should be changed more frequently
depending on the hoist's usage and operating environment. Refer to Section 6.1.
Refer to Figure 3-1 and Table 3-1 to change the gear oil, remove both fill and drain plugs and allow
the old oil drain completely. Replace the drain plug and refill the gear case with the correct quantity
of new oil or until the oil level is within the range shown in Table 6-3.
NOTICE Dispose of the used oil in accordance with local regulations.

6.3 Motor Brake
6.3.1 To keep your hoist working in optimum condition and prevent possible down time, it is recommended to
check your motor brake lining and adjustment at regular intervals.
6.3.2 Motor Brake Unit Removal - Adjustment and inspection of the motor brake requires removal of the
motor brake unit from the hoist as an assembly.
1) CAUTION Before proceeding disconnect the power supply and make sure the hoist is
unloaded. To keep the load chain from moving, secure it by tying together the load and no-load sides
directly under the hoist using a cord or wire.
2) Refer to Figure 6-3.
3) Remove the four Fan Cover bolts (A), Fan Cover (B), Fan snap ring (C), and Fan washer (D).
4) Pull the Fan (E) off the motor shaft using a wheel puller if necessary.
5) Remove the four Motor Cover Assembly bolts (F) and carefully pull the motor brake unit (G) out of the
hoist.
G
F
E
D
C
B
A
Figure 6-3 Motor Brake
6.3.3 Brake Gap (G) - The Brake Gap should be measured between the Brake Drum and Pull Rotor.
Adjustment of the Brake Gap is accomplished by turning the Adjustment Nut in the center of the Motor
Cover as shown in the figure with Table 6-4. Do this as follows:
30
1) Bend the tab of the Lock Washer away from the Adjusting Nut so that the Adjusting Nut can be rotated.
2) Using a spanner wrench and a feeler gauge, rotate the Adjusting Nut to attain the proper Brake Gap
per Table 6-4.
3) After the Brake Gap is set, secure the Adjusting Nut by bending one of the tabs of the Lock Washer into
a slot in the Adjusting Nut. If necessary rotate the Adjusting Nut clockwise (tightening) to line up the tab
with the slot.
4) If the proper brake adjustment cannot be achieved, disassemble the motor brake and inspect all motor
brake parts. Replace the Brake Drum and/or Motor Cover if necessary.
Table 6-4 Motor Brake Gap
Brake Gap (G)

Capacity Code
inch (mm)
003S, 005L, 005S,
010L, 010S, 020L, 030C
0.020 (0.5)
6.3.4 Brake Lining Inspection –The brake lining is designed for a long life and should provide years of
trouble-free service. If the brake lining is being inspected due to excessive load chain drift during
operation (see Section 5.7), disassemble the motor brake and inspect all motor brake parts. Braking
surfaces should be clean, free of grease/oil and should not be glazed. Replace the Brake Drum and/or
Motor Cover if necessary. For normal inspections, the Brake Lining and Motor Cover wear should be
measured as follows.
1) Adjust the Brake Gap per Section 6.3.3 before measuring the Brake Lining and Motor Cover wear.
2) Refer to Table 5-6.
3) Measure the distance "A" using calipers and a straight edge. Place the straight edge across the edge
of the motor cover and measure from the straight edge to the face of the Pull Rotor.
4) Compare the measurement with the values listed in Table 5-6. Replace the Brake Drum and/or Motor
Cover if the "A" measurement is smaller than the discard limit.
31
6.3.5 Motor Brake Unit Installation - After the brake is properly adjusted and inspected, carefully replace the
motor brake unit back into the hoist. Be sure to reseal the Motor Cover to motor frame surface using a
small bead of liquid (hi-temperature) sealant. Refer to Section 6.3.2 and reassemble the parts in
reverse order of removal.
6.4 Load Chain

6.4.1 Lubrication and Cleaning – refer to Section 6.2.
6.4.2 Load Chain Replacement:
1) CAUTION The hoist must be properly powered and operational in order to perform the
following procedures.
2) WARNING Be certain that the replacement chain is obtained from Harrington and is the exact
size, grade and construction as the original chain. The new load chain must have an odd number of
links so that both its end links have the same orientation. If the load chain is being replaced due to
damage or wear out, destroy the old chain to prevent its reuse.
3) CAUTION When replacing load chain, check for wear on mating parts, i.e. Load Sheave,
Chain Guides and Idle Sheaves, and replace parts if necessary.
4) Remove all chain components including the Bottom Hook Set Assembly, Stoppers, Cushion Rubbers,
Chain Springs, Striker Plates, Chain Pin and End Wire (or End Suspender) from the chain for reuse on
new chain. Inspect and replace any damaged or worn parts.
5) Using a C-link, attach the new chain to the end link of the old chain on the no-load side. The end link of
the new load chain should be connected so that the welded portions of the load chain's standing links
are oriented to the outside as they pass over the sheave. Refer to Figure 6-4.
6) Operate the hoist down to move the chain though the hoist body. Stop when a sufficient amount of
new chain is accumulated on the load side.
7) Single fall hoists - Attach the chain components (step 4 above) to the chain. Refer to Section 3.2 for
the proper locations.
8) Double falls (030C) - Feed the end link on the load side of the new chain through the required chain
components (step 4 above) and the bottom hook’s Idle Sheave. Attach the remaining chain
components to the chain referring to Section 3.2 for the proper locations. Connect the end link to the
top connection yoke with the chain pin, slotted nut and cotter pin. Ensure that chain remains free of
twists. Refer to Figures 3-6 and 3-7.
9) WARNING Make sure Stoppers, Cushion Rubbers, Chain Springs and Striker Plates are
properly installed. Refer to Section 3.2.
10) After installation has been completed, perform steps outlined in Section 3.6 "Preoperational Checks
and Trial Operation".
32
Figure 6-4 Chain Replacement
6.5 Friction Clutch

6.5.1 Friction Clutch – If abnormal operation or slippage occurs do NOT attempt to disassemble or adjust the
Friction Clutch. Replace the worn or malfunctioning Friction Clutch as an assembly with a new, factory
adjusted part.
6.6 Storage
6.6.1 The storage location should be clean and dry.
6.7 Outdoor Installation
6.7.1 For hoist installations that are outdoors, the hoist MUST BE covered and protected from the weather at
all times.
6.7.2 Possibility of corrosion on components of the hoist increases for installations where salt air and high
humidity are present. The hoist may require more frequent lubrication. Make frequent and regular
inspections of the unit's condition and operation.
6.7.3 For hoist installations where temperature variations introduce condensation into the hoist additional
inspection and more frequent lubrication may be required.
6.7.4 Refer to Section 2.1.3 for allowable environmental conditions.
6.8 Operational Environment
6.8.1 Non-conforming environment
A non-conforming environment is defined as one with any or all of the following.
• Explosive gases or vapor.
• Organic solvents or volatile powder
• Excessive amounts of powder and dust of general substances
• Excessive amount of acids or salts.
33
7.0 Troubleshooting
WARNING
HAZARDOUS VOLTAGES ARE PRESENT IN THE HOIST AND IN CONNECTIONS BETWEEN
COMPONENTS.
Before performing ANY troubleshooting on the equipment, de-energize the supply of electricity to the equipment,
and lock and tag the supply device in the de-energized position. Refer to ANSI Z244.1, “Personnel Protection -
Lockout/Tagout of Energy Sources.”
Only Trained and competent personnel should inspect and repair this equipment.
Table 7-1 Troubleshooting Guide

Symptom Cause Remedy
Power supply reversed
Switch the 2 power supply cord wires at the power source.
Hoist moving in wrong phased
direction Improper electrical
Refer to wiring diagram and check all connections.
connections
Check circuit breakers, switches, fuses and connections on power
Loss of power
lines/cable.
Wrong voltage or Check voltage and frequency of power supply against the rating
frequency on the nameplate of the motor.
Hoist overload Reduce load to within rated capacity of hoist.
Motor overheated and
optional thermal
See Trouble Shooting Problem "Motor or brake overheating".
overload protector has
tripped
Improper, loose, or
Hoist will not operate Shut off power supply, check wiring connections on hoist control
broken wire in hoist
panel and inside push-button pendant.
electrical system
Brake does not
Check motor brake adjustment for proper clearance.
release
Faulty magnetic Check coil for open or short circuit. Check all connections in the
contactor control circuit. Check for open contactors. Replace as needed.
Defect in control Check transformer coil for signs of overheating. Disconnect
transformer transformer and check for open winding.
Replace motor frame/stator, shaft/rotor, and any other damaged
Motor burned out
parts.
34
Disconnect Start Switch from motor. The resistance between the
Faulty Start Switch Start Switch terminals 2 and 3 should be greater than 500K ohms.
Hoist will not operate If not, consult factory.
(continued)
Faulty Start Check capacitor(s) for open or short circuit. Check connections.
Capacitor(s) Replace as needed.
Check circuit for loose connections. Check down side of limit
Down circuit open
switch for malfunction.
Broken conductor in Check the continuity for each conductor in the cable. If one is
Hoist lifts but will not pendant cord broken, replace entire cable.
lower Faulty magnetic Check coils for open or short circuit. Check all connections on
contactors motor circuit. Check for burned contacts. Replace as needed.
Faulty switch in Check electrical continuity. Check electrical connections.
pendant Replace or repair as needed.
Hoist overloaded Reduce load to within rated capacity of hoist.
Determine cause of low voltage and bring to within plus or minus
Low voltage in hoist's
10% of the voltage specified on the motor nameplate. The
power supply
voltage should be measure at the hoist contactor.
Check circuit for loose connections. Check up side of limit switch
Up circuit open
for malfunction.
Broken conductor in Check the continuity of each conductor in the cable. If one is
Hoist lowers but will pendant cord broken, replace entire cable.
not lift
Faulty magnetic Check coils for open or short circuit. Check all connections on
contactor motor circuit. Check for burned contacts. Replace as needed.
Faulty switch in Check electrical continuity. Check electrical connections.
pendant Replace or repair as needed.
If abnormal operation or slippage occurs do NOT attempt to
disassemble or adjust the Friction Clutch. Replace the worn or
Faulty friction clutch
malfunctioning Friction Clutch as an assembly with a new, factory
adjusted part.
Hoist overloaded Reduce load to within rated capacity.
Determine cause of low voltage and bring to within plus or minus
Low voltage in hoist's
10% of voltage specified on the motor nameplate. The voltage
power supply
Hoist will not lift rated should be measured at the hoist contactor.
load or does not have Brake drags Check motor brake adjustment for proper clearance.
the proper lifting speed
If abnormal operation or slippage occurs do NOT attempt to
disassemble or adjust the Friction Clutch. Replace the worn or
Faulty friction clutch
malfunctioning Friction Clutch as an assembly with a new, factory
adjusted part.
Load drifts excessively Motor brake not Clean and inspect brake lining. Check brake adjustment for
when hoist is stopped holding proper clearance.
35
Excessive load Reduce load to within rated capacity of hoist.
Excessive duty cycle Reduce frequency of lifts.
Wrong voltage or Check voltage and frequency of power supply against the rating
frequency on the nameplate on the motor.
Motor or brake
overheating Brake drags Check brake adjustment for proper clearance.
Above an ambient temperature of 140°F, the frequency of hoist
Extreme external operation must be reduced to avoid overheating of the motor.
heating Special provisions should be made to ventilate the hoist or
otherwise shield it from the heat.
Collectors making poor Check movement of spring loaded arm, weak spring, connections,
contact and shoe. Replace as needed.
Contactor contacts
Check for burned contacts. Replace as needed.
Hoist operates arcing
intermittently Loose connection in Check all wires and terminals for bad connections. Replace as
circuit needed.
Broken conductor in Check for intermittent continuity in each conductor the Pendant
Pendant Cord Cord. Replace entire Pendant Cord if continuity is not constant.
36
8.0 Material Safety Data Sheets
NOTICE
The SNER hoists are shipped new with the oil for the gear box in separate container(s). In compliance with OSHA
regulations, Material Safety Data Sheets (MSDS) have been provided for the gear oil that is provided in this
separate container.
8.1 SNER Model Gear Box Oil Material Safety Data Sheet (MSDS)
SECTION I
EMERGENCY TELEPHONE NUMBER

MANUFACTURER’S NAME TELEPHONE NUMBER FOR INFORMATION
Nippon Oil Co., Ltd. 03-3502-9161 03-3502-1111
ADDRESS
3-12, Nishi Shimbashi 1-chome, Nimato-ku, Tokyo, 105 Japan
DATE PREPARED SIGNATURE OF PREPARER
Oct. 14, 1992 Signature on file at Harrington Hoists, Inc.
TRADE NAME AND SYNONYMS CHEMICAL NAME AND SYNONYMS
BONNOC M 260 Industrial gear oil
WARNING STATEMENT
CAUTION: Prolonged or repeated inhalation of fumes or contact with skin can be harmful.
SECTION II TYPICAL COMPOSITION
Base oil: (highly refined mineral oil) >94%

Additives: (Oxidation inhibitor, Rust inhibitor, Emulsion breaker, Antiwear Agent, <6%
Antifoamer, Friction modifier)
Notes: These materials are listed in TSCA chemical substance inventory. The carcinogens that are
listed in federal OSHA, IARC, NTP are not used in this product.
SECTION III EXPOSURE STANDARD
No OSHA exposure or Threshold Limit Value (TLV) has been established for this material. The suggested TLV is 5
mg/m3 for a daily 8-hour exposure.
This is the OSHA exposure standard and the TLV (1990-1991) for mineral oil mists.
37
SNER Model Gear Box Oil Material Safety Data Sheet (MSDS) - continued
SECTION IV OCCUPATIONAL CONTROL PROCEDURES
Eye protection: Chemical type goggles or face shield optional.

Skin protection: Avoid prolonged or frequently repeated skin contact with wearing
impervious protective clothing including gloves.
Respiratory protection: No special respiratory protection is normally required.
Ventilation: No special ventilation is usually necessary. However, if operating condition
create high airborne concentrations of this material, special ventilation may
be needed.
Other clothing and equipment: No special clothing and equipment is usually necessary.
Work practices, hygienic practices: No information is available.

Other handling and storage requirements: No information is available.
Protective measures during maintenance
contaminated equipment: No information is available.
SECTION V HEALTH HAZARD INFORMATION
SYMPTOMS OF OVEREXPOSURE FOR EACH POTENTIAL ROUTE OF EXPOSURE

Inhalation: Not expected to be acutely toxic by inhalation.
Skin: Expected to cause no more than minor skin irritation, but prolonged or frequently
repeated skin contact may be harmful.
Eyes: Expected to cause no more than minor irritation.
Absorption through skin: No information is available.
Ingestion: Not expected to be acutely toxic by ingestion.
HEALTH EFFECTS OR RISK FROM EXPOSURE
Acute: No information is available.
Chronic: No information is available.
MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE
No information is available.
SECTION VI EMERGENCY AND FIRST AID PROCEDURES
Eyes: Wash eyes with fresh water for at least 15 minutes. If irritation continues, see a doctor.
Skin: Wash skin thoroughly with soap and water. Launder contaminated clothing.
Inhalation: None considered necessary.
Ingestion: If swallowed, give a large amount of water to drink, make person vomit and call a doctor.
Sensitization property: Unknown
38
SECTION VII MEDIAN LETHAL DOSE (LD50)
Oral: N.D. ; Believed to be greater than 5g/kg

(rat) ; Practically non-toxic
Dermal: N.D. ; Believed to be greater than 3g/kg
(rabbit) ; Practically non-toxic
SECTION VIII FIRE PROTECTION INFORMATION
Flash Point ºC 240

Autoignition Temp. ºC N. D.
Flammability Limits N. D.
Extinguishing Media: Carbon Dioxide (CO2), Dry chemical foam, Water fog, or spray.
SECTION IX REACTIVITY DATA
Stability: X Stable Unstable

Conditions to avoid: Do not store at high temperature.
Incompatibility (materials to avoid): May react with strong oxidizing materials.
Hazardous polymerization: May occur X Will not occur
SECTION X REQUIREMENTS FOR TRANSPORTATION, HANDLING, AND STORAGE
Minimum feasible handling temperatures should be maintained.

Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
SECTION XI SPILL, LEAK, AND DISPOSAL PROCEDURES
PROCEDURES IN CASE OF BREAKAGE OR LEAKAGE

Wipe up or absorb on suitable material and shovel up.
WASTE DISPOSAL METHOD
Place contaminated materials in disposable containers and bury in an approved dumping area.
39
SECTION XII CHEMICAL AND PHYSICAL PROPERTIES
Density 15ºC g/cm3 0.900

Viscosity C5t @40ºC 260
Solubility Insoluble in water
Boiling point N. D.
Evaporation rate N. D.
Vapor pressure mmHg N. D.
Vapor Density N. D.
PH of undiluted product N. D.
Percent Volatile by volume N. D.
Appearance Green colored liquid
Odor Little odor
N. D. – not determined
40
8.2 SNER Model Load Chain Grease Material Safety Data Sheet (MSDS)
Effective date: November 9, 1999 MSDS No. 601008
SECTION 1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION
COMPANY IDENTIFICATION NIPPON MITSUBISHI OIL CORPORATION

3-12, Nishi Shimbashi 1-chome, Minato-ku, Tokyo, 105-8412, Japan
EMERGENCY TELEPHONE NUMBER: +81-3-3502-9168
TELEPHONE NUMBER FOR INFORMATION: +81-3-3502-1111
FAX NUMBER FOR INFORMATION: +81-3-3502-9365
PRODUCT NAME: EPNOC GREASE AP O
PRODUCT USE: Lubricating grease
SECTION 2. COMPOSITION/INFORMATION ON INGREDIENTS
COMPOSITION
Components Amount (%) Limit
3
Highly refined petroleum oil >89 5mg/m TWA-OSHA (Mineral Oil Mist #1)
5 mg/m3 TWA-ACGIH (Mineral Oil Mist #1)
Thickener (Lithium Soap) <4
Additives <7
Friction Modifiers
Oxidation Inhibitors
Rust Inhibitors
Hazardous Information
#1 Highly refined petroleum oil, by definition, is considered hazardous according OSHA.
Because it carries the Threshold Limit Value (TLV) for mineral oil mist.
41
SNER Model Load Chain Grease Material Safety Data Sheet (MSDS) - continued
SECTION 3. HAZARDS IDENTIFICATION
EMERGENCY OVERVIEW
Warning statement:
Caution! Prolonged or repeated contact with skin may cause irritation in some cases.
Precautionary Measures:
Avoid breathing vapor and mist. Keep container closed.
Avoid contact with eyes, skin, and clothing.
Wash thoroughly after handling. Keep away from heat.
Potential health effect:
Eyes: May cause minor irritation.
Skin: May cause minimal skin irritation.
Inhalation: Vapor or mist, in excess of permissible concentrations, or in unusually high
concentrations generated from spraying, heating the material, or as from exposure in
poorly ventilated areas or confined spaces, may cause irritation of the nose and throat,
headache, nausea and drowsiness.
Ingestion: May cause abdominal discomfort, nausea or diarrhea.
Sensitization properties: Unknown
Chronic Properties: If prolonged exposure occurs, nausea, headache, diarrhea, and physical discomfort.
Other remarks: None
SECTION 4. FIRST AID MEASURES
Eyes: Flush immediately with water for at least 15 minutes. Get immediate medical attention.
Skin: Wash with soap and water. Get medical attention if irritation develops. Launder
contaminated clothing before reuse.
Inhalation: Remove exposed person to fresh air if adverse effects are observed.
Ingestion: Do not make person vomit unless directed to do so by medical personnel.
Note to physician: Treat symptomatically.
SECTION 5. FIRE FIGHTING MEASURES
Flash point (Typical), ºC: Not Determined

Autoignition tempt., ºC: Not Determined
Flammability limits: Not Determined
Extinguishing media: Carbon Dioxide (CO2), dry chemical, or foam.
Special fire fighting procedures: Recommend wearing self-contained breathing apparatus. Water may cause
splattering. Material will float on water.
Unusual fire & explosion hazards: Toxic fumes, gases or vapors may evolve on burning.
Explosion date: Material does not have explosive properties.
42
SECTION 6. ACCIDENTAL RELEASE MEASURES
Procedures in Case of Accidental Release, Breakage, or Leakage:

Stop the source of the leak or release. Clean up releases as soon as possible. Contain liquid to prevent further
contamination of soil, surface water or groundwater. Clean up small spills using appropriate techniques such as
absorbent materials or pumping. Where feasible and appropriate, remove contaminated soil. Follow prescribed
procedures for reporting and responding to larger releases.
SECTION 7. HANDLING AND STORAGE
Do not weld, heat or drill container. Replace cap or bung. Emptied container still contains hazardous material which
may ignite with explosive violence if heated sufficiently.
Minimum feasible handling temperature should be maintained.
Periods of exposure to high temperatures should be minimized.
Water contamination should be avoided.
CAUTION: Do not use pressure to empty drum or drum may rupture with explosive force.
SECTION 8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Eye Protection: Chemical type goggles or face shield optional.

Skin Protection: Avoid prolonged or frequently repeated skin contact by wearing impervious
protective clothing including gloves.
Respiratory Protection: Wear a breathing mask.
Ventilation: No special ventilation is usually necessary. However, if operating
conditions create high air borne concentrations of this material, special
ventilation may be needed.
Other clothing and equipment: No special clothing or equipment is usually necessary.
Work practices, hygienic practices: No information is available.
Other handling and storage requirements: No information is available.
Protective measures during maintenance
of contaminated equipment: No data available.
SECTION 9. PHYSICAL AND CHEMICAL PROPERTIES
Odor Slight odor

Appearance Light brown buttery
Boiling point ºC No Data Available
Solubility Insoluble in water
3
Density @15ºC, g/cm No data available
Dropping point ºC 186
Penetration worked @25ºC, 60W 359
DMSO Extract (Base oil) Mass % (IP 346) <3
43
SECTION 10. STABILITY AND REACTIVITY
Stability: Stable
Condition to Avoid: See the Handling and Storage section for further details.
Incompatibility (materials to avoid): Acids. Oxidizing agents. Halogens and halogenated compounds.
Hazardous Polymerization: Will not occur.
Thermal decomposition: Smoke, carbon monoxide, aldehydes and other products of incomplete
combustion. Hydrogen sulfide and alkyl mercaptans and sulfides may also be
released. Under combustion conditions, oxides of the following elements will be
formed: Calcium, Sulfur, Zinc.
SECTION 11. TOXICOLOGICAL INFORMATION
Acute Oral: No Data Available Believed to be greater than 5/kg (rat)

Practically non-toxic
Dermal: No Data Available Believed to be greater than 3 g/kg (rabbit)
Practically non-toxic
Carcinogen: OSHA This material is listed as Group 3 by IARC
(Base oil) EU The classification as a carcinogen need not apply.
SECTION 12. ECOLOGICAL INFORMATION
Biodegradation: No Data Available

Environmental fate: This material is not expected to present any environmental problems other than those
associated with oil spills.
SECTION 13. DISPOSAL CONSIDERATIONS
Waste Disposal Method:

Place contaminated materials in disposable containers and dispose of in a manner consistent with applicable
regulations. Contact local environmental or health authorities for approved disposal of this material.
SECTION 14. TRANSPORT INFORMATION
The description shown may not apply to all shipping situations.

DOT Proper Shipping Name: Not applicable
IMDG Proper Shipping Name: Not applicable
ICAO Proper Shipping Name: Not applicable
TDG Proper Shipping Name: Not applicable
NFPA Proper name: Class 1.
UN Number: Not applicable
44
SECTION 15. REGULATION INFORMATION
The U.S. TSCA inventory: All components of this material are on the US TSCA inventory.
May require notification before sale in US.
No data available.
The EC EINECS inventory: All components of this material are on the EC EINECS inventory.
May require notification before sale in EC.
No data available.
Some components of this material are on the EC ELINCS inventory.
The other components are on the EC EINECS inventory.
The CANADA DSL inventory: All components of this material are on the DSL inventory.
May require notification before sale in CANADA.
No data available.
The AUSTRALIA AICS inventory: All components of this material are on the AICS inventory.
May require notification before sale in AUSTRALIA.
No data available.
The KOREA TCCL inventory: All components of this material are on the TCCL inventory.
May require notification before sale in KOREA.
No data available.
The PHILIPPINE PICCS inventory: All components of this material are on the PICCS inventory.
May require notification before sale in PHILIPPINE.
No Data Available.
SECTION 16 OTHER INFORMATION
None
References:
1. Handbook of Toxic and Hazardous Chemicals and Carcinogens (2nd. ed.)
2. Registry of Toxic Effects of Chemical Substances (HIOSH, 1983)
Material safety data sheets are provided as reference information on the safe handling of hazardous or harmful materials
to companies using such materials. When referring to this data sheet, companies should remember that they must take
responsibility for implementing the proper measures for their own particular situations. This data sheet is not a
guarantee of safety.
45
9.0 Warranty
All products sold by Harrington Hoists, Inc. are warranted to be free from defects in material and
workmanship from date of shipment by Harrington for the following periods:
Manual Hoists, Trolleys, & Beam Clamps – 2 years

NER/ER Hoists Enhanced Features Models – 3 Years
Electric Hoists, Air Hoists & Trolleys, Crane Components – 1 year
Spare / Replacement Parts – 1 year
NER/ER “The Guardian” Electromagnetic Smart Technology Brake – 10 years
The product must be used in accordance with manufacturer’s recommendations and must not have
been subject to abuse, lack of maintenance, misuse, negligence, or unauthorized repairs or
alterations.
Should any defect in material or workmanship occur during the above time period in any product,
as determined by Harrington Hoist’s inspection of the product, Harrington Hoists, Inc. agrees, at its
discretion, either to replace (not including installation) or repair the part or product free of charge
and deliver said item F.O.B. Harrington Hoists, Inc. place of business to customer.
Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington’s
published repair center prior to shipping product for warranty evaluation. An explanation of the
complaint must accompany the product. Product must be returned freight prepaid. Upon repair,
the product will be covered for the remainder of the original warranty period. Replacement parts
installed after the original warranty period will only be eligible for replacement (not including
installation) for a period of one year from the installation date. If it is determined there is no defect,
or that the defect resulted from causes not within the scope of Harrington’s warranty, the customer
will be responsible for the costs of returning the product.
Harrington Hoists, Inc. disclaims any and all other warranties of any kind expressed or implied as to
the product’s merchantability or fitness for a particular application. Harrington will not be liable for
death, injuries to persons or property or for incidental, contingent, special or consequential
damages, loss or expense arising in connection with the use or inability whatever, regardless of
whether damage, loss or expense results from any act or failure to act by Harrington, whether
negligent or willful, or from any other reason.
46
10.0 Parts List
When ordering Parts, please provide the Hoist code number, lot number and serial number located on the Hoist
nameplate (see fig. below).
Reminder: Per sections 1.1 and 3.6.4 to aid in ordering Parts and Product Support, record the Hoist code number, lot
number and serial number in the space provided on the cover of this manual.
SNER Series Nameplate
The parts list is arranged into the following sections:

Section Page
10.1 Housing and Motor Parts……………………………………………….……………………………...48

10.2 Gearing Parts…………………………………………………………………………………………...52
10.3 Hook Parts………………………………………………………………….………………………….. 54
10.4 Chaining Parts…………………………………………………………...…………………………….. 58
10.5 Electric Parts…………………………………………………………….……………………………... 60
10.6 Power Supply and Pendant Parts……………………………………...…………………………….. 62
In the column "Parts Per Hoist" a designator is used for parts that apply only to a particular model or option. Refer to
Section 2 for hoist model numbers and additional descriptions. The designators are:
U = Upper Limit Switch only (standard)
U/L = Upper/Lower Limit Switch (optional)
47
10.1 Housing and Motor Parts
48
Figure 10-1 Housing and Motor Parts

Figure Parts
Part Name 003S 005L 005S 010L 010S 020L 030C
No. Per Hoist
1 Fan Cover 1 ER1BS9107 ER1CS9107 ER1DS9107
2 Socket Bolt 4 9091233 9091255
3 Toothed Lock Washer 4 9679708 9679709
4 Snap Ring 1 9047115 9047118
5 Fan Washer 1 ER1BS9322 ER1DS9322
6 O Ring 1 9013310 9013314
7 Fan 1 ER1BS9108 ER1CS9108 ER1DS9108
8 Nut 1 ES217005S ES217010S
9 Lock Washer 1 ES218005S ES218010S
10 Spacer 1 ES216S005 ES216S010
11 Motor Cover Assembly 1 ER1BS2106 ER1CS2106 ER1DS2106
12 Socket Bolt 4 9091251 9091273 9091295
13 Spring Washer 4 9012709 9012711 9012712
14 Collar M 1 ES192005S ES192010S
15 Coned Disc Spring M 4 E3S191005S ES191010S
16 Brake Drum Assembly 1 ER1BS5212 EP1CS5212 ER1DS5212
17 Brake Spring 1 ER1BB9214 EP1CS9214 EP1DS9214
49
18 Thrust Collar 1 ES506003 ES506005S ES506010S

19 Thrust Disc 2 ES505003 ES505010S
20 Pull Rotor 1 ES503003 ES503010S
21 Coned Disc Spring 1 ES504003 ES504010S
22 Motor Shaft with Rotor 1 EP1BS5502 EP1CS5502 EP1DS5502
23 Key 1 ER1BS9320 ER1DS9320
Motor Frame with Stator 115/230V-1-60 A1CHF03S5A1 A1CHF05S5A1 A1CHF10S5A1

24 Motor Frame with Stator – optional thermal protection 1
A1CHF03S5TP A1CHF05S5TP A1CHF10S5TP
115/230V-1-60
25 Socket Bolt 4 90912138 9091275 9091297
26 Set Pin S 2 ES120003 ES120010S ER1DS9138
27 Packing M 1 ER1BS9118 ER1CS9118 ER1DS9118
28 Body A 1 ER1BS9100
29 Body B 1 ER1BS9101 ER1CS9101 ER1DS9101
30 Oil Plug 2 E3S111003
31 Plug Packing 2 E3S112003
32 Set Pin S 2 ES120003 ES120010S
33 Packing G 1 ER1BS9116 ER1CS9116 ER1DS9116
35 Gear Case F 1 ER1BS9103 ER1CS9103 ER1DS9103
36 Socket Bolt 4 9091259 9091286
Figure Parts Per
No. Hoist
37 Toothed Lock Washer 4 9679709 9679711
39 Oil Plug B 1 ER1BS9135
40 Eyebolt Packing 1 ES127005S
41 Name Plate OF 1 ER1BS9890
43 Spring Pin 1 E3S129005S
44 Cover Suspender A 1 ER1BS9431
45 Cover Suspender B 1 ER1BS9432
46 Washer 2 ER1BS9436
47 Machine Screw with Lock Washer 2 ES650005S
48 Packing C 1 ER1BS9117 ER1CS9117 ER1DS9117
49 Controller Cover Assembly 1 ER1BB2104 ER1CB2104 ER1DB2104
50 Socket Bolt 4 9091233 9091254
51 Spring Washer 4 9012708 9012709
52 Name Plate B 1 A1CHF03S9A3 A1CHF05L9A3 A1CHF05S9A3 A1CHF10L9A3 A1CHF10S9A3 A1CHF20L9A3 A1CHF30R9A3
54 Name Plate AD 1 ER1BS9868 ER1BL9868 ER1BS9868 ER1BL9868 ER1BS9868 ER1BL9868 ER1DR9868
55 Warning Label EE 1 E2D866125
56 Name Plate AE 1 EP1BS9896
50
This Page Intentionally Left Blank
51
10.2 Gearing Parts
52
Figure 10-2 Gearing Parts

Figure Parts Per
No. Hoist
1 Bearing Holder 1 ER1CS9110 ER1DS9110
2 Socket Bolt 3 90912133 9091220
3 Snap Ring 1 9047262 9047262 9047275
4 Collar B 1 ER1BS9111
5 Pinion Assembly 1 ER1BS5220 ER1CS5220 ER1DS5220
6 Oil Seal 1 ES221003 ES221010S
7 Ball Bearing 1 9000507 9000509 9000609
8 Load Sheave 1 ER1BS9241 ER1BL9241 ER1CS9241 ER1CL9241 ER1DS9241 ER1DL9241
9 Oil Seal 1 ES232005S ER1DS9244
10 Ball Bearing 1 9000107 9000109
11 Snap Ring 1 9047262 9047275
12 Load Gear 1 ER1BL9240 ER1CS9240 ER1DS9240 ER1DE9240
13 Snap Ring 1 9047130 9047135 9047145
14 Ball Bearing 1 9000201 9000301 9000303
15 Ball Bearing 1 9000301 9000204 9000404
16 Friction Clutch Set 1 ER1BB1223 ER1BC1223 ER1CB1223 ER1CC1223 ER1DB1223 ER1DC1223 ER1DE1223
XX
49
53
17 Wavy Washer 1 ER1BS9234 ER1CS9234 ER1DS9234

18 Oil Seal 1 ES221005S E6F235003S ER1DS9233
19 Friction Plug 1 ER1BS9235 ER1CS9235 ER1DS9235
20 Nameplate FP 1 ER1BS9892
21 Set Pin S 2 ES120003 ES120010S
22 Gear Plate 1 ER1BC9261 ER1CL9261 ER1DL9261
23 Spring Washer 3 9012709 9012711
24 Socket Bolt 3 90912138 9091275
Ball Bearing
25 2 ER1BC9265 9000100 9000201
(Needle Bearing for 005L)
26 Gear B Assembly 1 ER1BC5262 ER1CL5262 ER1CC5262 ER1DL5262 ER1DC5262
10.2 Gearing Parts

27 Thrust Needle Bearing 1 ER1BC9268
28 Thrust Plate 1 ER1BC9269
10.3 Hook Parts
54
Figure 10-3 Hook Parts

Figure Parts Per
No. Hoist
1 Suspender T (for SMR Motorized Trolley) 1 ER1BS9031 ER1CS9031 ER1DS9031 ER1DL9031 ER1DR9031
Suspender G (for Motorized Trolley) 1 MR1DS9001 MR1ES9001 MR1FS9001
2 Suspender E (for Geared Trolley) 1 T7GB004010 T7GB004020 T7GB004030
Suspender E (for Push Trolley) 1 T7GB004005 T7GB004010 T7GB004020 T7GB004030
3 Connection Yoke 1 ER1BS9029 ER1CS9029 ER1DS9029 ER1DL9029 ER1DR9030
4 Connection Yoke Rubber 1 ER1BS9028 ER1DL9028
5 Yoke Bolt 1 ER1CS9032 ER1ES9032
6 Slotted Nut 1 L3183008 ES088020L
7 Split Pin 1 90094145 9009436
8 Top Hook Assembly 1 ER1BS1001 ER1BL1001 ER1CS1001 ER1CL1001 ER1DS1001 ER1DL1001 ER1DR1001
9 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002 ER1FS1002
10 Chain Pin 1 ES041030
11 Slotted Nut 1 M2049020
12 Split Pin 1 9009413
13 Connection Shaft 1 ER1BS9121 ER1CS9121 ER1DS9121
14 O Ring 2 9013306 9013309 9013313
15 Plate A 1 ER1BS9123 ER1DS9123
55
16 Machine Screw with Spring Washer 2 M6F554010

18 Fixing Shaft Assembly 1 ER1BS1122 ER1CS1122 ER1DS1122
19 O Ring 2 9013305 9013307
20 Shaft Plug 1 ER1BS9128 ER1CS9128 ER1DS9128
22 Machine Screw 1 9798543
10.3 Hook Parts

10.3 Hook Parts
Figure Parts Per
No. Hoist
26 Bottom Hook Complete Set 1 ER1BS1011 ER1CS1011 ER1DS1011 ER1ES1011 ER1DR1011
27 Bottom Hook Assembly 1 ER1FS2011
28 Hook Latch Assembly 1 ER1BS1002 ER1DS1002 ER1ES1002 ER1FS1002
29 Thrust Collar A 1 ES026003 ES026010L ES026015 ES026025
30 Hook Stopper 2 ES027003 ES027010L ES027015 ES027025
31 Thrust Bearing 1 ES022003 ES022010L ES022015 ES022025
32 Bottom Shaft Assembly 1 ES5054030
33 Idle Sheave Assembly 1 ES1051030
34 Bottom Yoke Assembly 1 ES032030
35 Bolt 3 ES082025
36 Spring Washer 3 9012712
37 Nut 3 9093427
38 Name Plate C 1 M3805-030
1 ES1045003 ES1045005S ER1DS1041 ES1045015
39 Stopper Assembly
2 ES1045015
Load Chain 1 LCER003 LCER005 LCER010 LCER020
40
Load Chain (Nickel Diffused) 1 LCER003ND LCER005ND LCER010ND LCER020ND
56
49
10.3 Hook Parts

This Page Intentionally Left Blank
57
10.4 Chaining Parts
58
Figure 10-4 Chaining Parts

Parts Per
Fig No Part Name 003S 005L 005S 010L 010S 020L 030C
Hoist
1 Chain Guide A U 1 ER1BS9331 ER1BL9331 ER1CS1331 ER1CL1331 ER1DS1331 ER1DL1331
2 Chain Guide AL U/L 1 ER1BS9330 ER1BL9330 ER1CS9330 ER1CL9330 ER1DS9330 ER1DL9330
3 Guide Roller 1 ES403005S ER1DS9333 ER1DL9333
4 Roller Pin 1 ER1CS9334 ER1DS9334 ER1DL9334
5 Limit Lever S U 1 ER1BS9337 ER1CS9337 ER1DS9337
6 Limit Lever Assembly U/L 1 ER1BS5335 ER1BL5335 ER1CS5335 ER1CL5335 ER1DS5335 ER1DL5335
ER1BS9053
7 Cushion Rubber U (x) ER1CS9053 (2) ER1DS9053 (2) ER1ES9053 (1)
(2)
ER1DL9051
U (x) ES047015 (1)
(2)
8 Chain Spring
ES047D003 ER1DL9051
U/L (x) ES047A005 (2) ER1DS9051 (2) ES047015 (2)
(2) (3)
9 Limit Lever Striker U 1 ER1ES9054
10 Chain Guide B 1 ER1BS9332 ER1BL9332 ER1CS9332 ER1CL9332 ER1DS9332 ER1DL9332
11 Mach. Screw w/Spring Washer 4 M6F554010
12 Socket Bolt 4 90912138 9091254 9091277
13 Spring Washer 4 9012709 9012711
14 Limit Lever Pin Assembly 1 ER1BS1338 ER1CS1338 ER1DS1338
59
17 Split Pin 1 9009410

18 Chain Container Kit 1 BKB1 BKC1 BKD1
19 Chain Container Assembly 1 ER1BS6403 ER1CS6404 ER1DS6405
20 Socket Bolt 1 ER419001
21 Lever Nut 1 ES855003
22 Socket Bolt 1 ER414001
23 Lever Nut 1 ES857005S
24 End Wire 1 ER1BS9408 ER1DS9408
25 End Suspender Assembly 1 ENDSUSB ENDSUSCD ENDSUSDR
26 End Suspender 1 ER1BS9408R2 ER1DR9408
27 Socket Bolt 1 9091255 ER414001 J1BE0803518
10.4 Chaining Parts

28 Flat Washer 2 J1WD01100060
29 Lever Nut 1 ES855003 ES857005S
10.5 Electric Parts
60
Figure 10-5 Electric Parts

10.5 Electric Parts
Parts Per
Hoist
U 1 ER1BS1551
1 Limit Switch Assembly
U/L 1 ER1BS2551
2 Socket Bolt 3 9091247
3 Spring Washer 3 9012709
4 Plate 1 EP1BS9441 EP1CS9441 EP1DS9441
5 Plate Screw 3 ER1BS9445
6 Hinge 1 ER1BS9442 ER1CS9442 ER1DS9442
7 Hinge Screw 2 ER1BS9443
8 Mach. Screw w/Spring Washer 2 E6F151003
9 Bushing 1 ECP99JBAA ECP99JBAB
11 Terminal Plate, 14P 1 ECP1314AA
12 Mach. Screw w/Spring Washer 2 MS555010
16 Electromagnetic Contactor 1 MGC23306D MGC23306B
17 Mach. Screw w/Spring Washer (x) MS556010 (2) MS556010 (4)
18 Mach. Screw w/Spring Washer (x) J1AW24001010 (4) J1AW24001010 (6)
61
19 Starter Switch Assembly 1 EP1BS2472 EP1CS2472

19A Start Switch Only 1 9014201 9014202
20 Capacitor Assembly w/ Resistor 1 EP1BS2473 EP1CS2473 EP1BS2473
Transformer
22 - Primary = 115/230V 1 TRF62F601
- Secondary = 110V
Fuse
23 1 9006271
- Trans. Secondary = 110V
25 Capacitor Assembly 1 EP1DS5480
10.6 Power Supply and Pendant Parts 10.5 Electric Parts
Figure 10-6 Power Supply and Pendant Parts
62
64
Parts Per
Hoist
1 Socket Holder 1 ER1BS9513
2 Socket Holder Packing 1 ER1BS9512
3 Machine Screw with Spring Washer 4 ES656003
4 Cable Support Arm 1 ER1BS9541
5 Machine Screw with Spring Washer 2 ES650005S
6 Tapping Machine Screw 4 ER1BS9517
7 Power Supply Cable 3C Complete Set 1 EP1BS1521 EP1CS1521
8 Holder Plate 1 ECP5924AI
9 Plate Packing 1 ECP5924AJ
10 Cable Hanger 14 Assembly 2 ES1527003
11 Power Supply Cable 1 14/4 12/4
12 Cable Support Assembly 1 ES822003 M3ES0101724
13 Cable Support Pin B 1 ESES002-9541
14 Split Pin 1 9009402
15 Cable Holder A Assembly 1 60704
16 Cord Packing 1 ECP6914AA ECP6916AA
17 Tapping Machine Screw 4 ER1BS9517
63
18 Push Button Cord Assembly 1 EP1BS1557 EP1DR1557

19 Holder Plate 1 ECP5924AI
20 Plate Packing 1 ECP5924AJ
21 Cord Packing 1 ECP6912AA
10.6 Power Supply and Pendant Parts

22 Cable Holder A Assembly 1 60704
23 Push Button Cord 1 16/3
24 Tag Holder 1 E3S787003
25 Warning Tag LD 1 WTAG7
26 2 Push Button Switch 1 ES1615S003
27 Split Pin 1 9009402
28 Cord chain Pin B 1 ES628003
29 Arrow Set 1 ARROWS
30 Machine Screw with Spring Washer 1 M6F554010
31 Cord Support Wire Stopper 1 ER1BS9535
www.harringtonhoists.com
Harrington Hoists, Inc. Harrington Hoists – Western Division

401 West End Avenue 2341 Pomona Rd. #103
Manheim, PA 17545-1703 Corona, CA 92880-6973
Phone: 717-665-2000 Phone: 951-279-7100
Toll Free: 800-233-3010 Toll Free: 800-317-7111
Fax: 717-665-2861 Fax: 951-279-7500
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EFFECTIVE: April 11, 2011

Code, Lot and Serial Number

Section Page Number

1.0 Important Information and Warnings ……………………………………………………………………… 4

1.1 Terms and Summary

1.2 Warning Tags and Labels

2.0 Technical Information…………………………………………………………………………….…………. 8

3.0 Preoperational Procedures ……………………………………………………………………………… 11

3.1 Fill Gear Box with Oil

3.3 Mounting Location

3.4 Mounting the Hoist

3.5 Electrical Connections

3.6 Preoperational Checks and Trial Operation

4.0 Operation …………………………………………………………………………………………………... 19

4.2 Shall’s and Shall Not’s for Operation

4.3 Hoist Controls

5.0 Inspection ………………………………………………………………………………………………….. 21

5.2 Inspection Classification

5.3 Frequent Inspection

5.4 Periodic Inspection

5.5 Occasionally Used Hoists

5.6 Inspection Records

5.7 Inspection Methods and Criteria

6.0 Maintenance & Handling …………………………………………………………………………………. 28

6.1 Count/Hour Meter

6.3 Motor Brake

6.4 Load Chain

6.5 Friction Clutch

6.7 Outdoor Installation

7.0 Troubleshooting …………………………………………………………………………………………… 34

8.0 Material Safety Data Sheets……………………………………………………………………………….37

8.1 SNER Model Gear Box Oil

8.2 SNER Model Load Chain Grease

9.0 Warranty …………………………………………………………………………………………………… 46

10.0 Parts List …………………………………………………………………………………………………… 47

1.1 Terms and Summary

Figure 1-1 Warning Tag Attached to Hoist

Table 2-1 Hoist Specifications

Figure 2-1 Hoist Dimensions (See Table 2-2)

Table 2-2 Hoist Dimensions

SNER005S 14.6 7.2

SNER030C 29.5 8.2 1.7 8.2 3.0

*The "L" dimensions are based on the standard lift of 10 feet.

Capacity Code Hook a b c d e g

*Refer to Section 5.7 for inspection dimensions and limits.

3.1 Fill Gear Box with Oil

Table 3-1 Amount of Gear Oil

Figure 3-1 Oil Plug Locations

SNER Gear Oil:

Table 3-2 Chain Stopper Placement

Figure 3-5 Attachment of Chain Container to Hoist Body

Figure 3-6 Twist in Load Chain – 3 Ton Double Fall Model

3.3 Mounting Location

3.3.2 NOTICE See Section 6.7 for outdoor installation considerations.

Power Supply Cable

Power Supply Cable - Installation

3.5.8 DANGER Grounding - An improper or insufficient ground connection creates an electrical

3.6 Preoperational Checks and Trial Operation

3.6.6 If hoist is installed on a trolley, ensure that

trolley is properly installed on the beam, and

NOTICE Dispose of the used oil in accordance with local regulations.