4325e Contoil Vzo
4325e Contoil Vzo
4325e Contoil Vzo
CONTOIL ®
VZO / VZOA, DN 15 – 50
Table of Contents
1 Safety............................................................................................................................. 2
1.1 Intended Use ............................................................................................................................................................ 2
1.2 Notes on safety rules and symbols .................................................................................................................. 2
1.3 Safety rules and precautions .............................................................................................................................. 3
1.4 About the operating manual .............................................................................................................................. 3
2 Product description ..................................................................................................... 4
2.1 Flow meter configuration .................................................................................................................................... 4
3 Scope of delivery an accessories ................................................................................ 4
4 Mounting ...................................................................................................................... 5
4.1 Mechanical installation ....................................................................................................................................... 10
4.2 Electrical Installation ............................................................................................................................................ 12
4.3 Engineering notes................................................................................................................................................. 13
5 Installation .................................................................................................................. 13
6 Maintenance and Repair ........................................................................................... 14
6.1 Calibration ............................................................................................................................................................... 14
6.2 Service maintenance ............................................................................................................................................ 14
6.3 Maintenance ........................................................................................................................................................... 15
6.4 Spare parts .............................................................................................................................................................. 17
7 Troubleshooting......................................................................................................... 18
8 Decommissioning, Dismantling and Disposal ........................................................ 20
8.1 Decommissioning ................................................................................................................................................. 20
8.2 Dismantling ............................................................................................................................................................. 20
8.3 Return of materials ............................................................................................................................................... 20
8.4 Disposal .................................................................................................................................................................... 21
9 Technical data ............................................................................................................ 22
9.1 Hardware characteristics .................................................................................................................................... 22
10 Appendix..................................................................................................................... 24
10.1 Dimensional drawings......................................................................................................................................... 24
10.2 Dimensions of display and pulse units ......................................................................................................... 25
11 Certificates .................................................................................................................. 26
2
1 Safety
1.1 Intended Use
The device CONTOIL® fuel oil meter is designed and solely intended for for the flow
measurement of Diesel oil to Heavy Fuel Oil according to ISO 8217-2010.
Improper or non-intended use of the device may compromise operational reliability of the device.
The manufacturer accepts no liability for any resulting personal injury or material damage.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE indicates a hazardous situation which, if not avoided, could result in
property damage.
NOTE
NOTE indicates helpful tips and recommendations, as well as information for
efficient and trouble-free operation.
WARNING
The manufacturer assumes no liability if the instructions and procedures described
in this manual are not followed!
NOTICE
This installation manual is intended for qualified personnel and therefore does not
include basic working steps. Before operating the equipment or system, this
installation and operating manual must be completely read and understood.
Please retain this manual for future reference!
4
2 Product description
The scope of delivery is described on the delivery note. Please check all components and parts
delivered promptly after receipt of goods. Transport damages shall be reported immediately on
receipt of the goods.
4 Mounting
CAUTION
The surfaces of the device and the medium may be hot.
Risk of burns!
WARNING
The pipe and the device may be under pressure.
correct incorrect
6
NOTE
The layout of piping must ensure that the flow meter is filled with liquid at all
times and that no inclusions of air, foam or gas may occur.
The quantities from all consumers must be registered by the flow meter.
Select the flow meter and ancillaries according to the working conditions listed below:
Flow meters must be selected according to the maximum flow rate and not according to the
pipe diameter. If necessary, adjust the pipeline.
Flow rate (maximum expected application flow rate = maximum-continuous flow rate of flow
meter Qcont)
Material compatibility with medium
Operating pressure and temperature
Ambient temperature
Non-Return-Valves
In order to avoid backflow and draining, Non-Return-Valves must be mounted after the flow
meter. Backflow and draining can cause faulty measurements and may damage the flow meter.
Pressure shocks during operation with the flow meter must be avoided.
7
NOTICE
The filter mounted in the flow meter inlet is only a safety filter and cannot act as a
dirt filter.
If the medium contains dirt always have a dirt filter installed upstream of the flow
meter.
Heat insulation
The display unit shall not be insulated. This could cause its permitted temperature range to be
exceeded.
The permitted temperature ranges for the flow meter must be observed!
8
Ship classification societies require the installation of bypass pipes. The relevant regulations must
be followed.
9
Flushing of pipes
If the pipes are to be flushed at a later stage, stop valves shall be provided on both sides of the
flow meter.
NOTICE
Accumulation of debris will occur in front of the stop-valve during flushing.
To eliminate this, replace the flow meter with a spool piece.
Flushing Measuring
10
WARNING
Leakage or rupture due to connections being made using force.
WARNING
Leakage or rupture due to misuse of the mounting material.
Regarding mechanical strength, with bolts, screws and nuts, use the prescribed
dimensions.
Use the full number of bolts, screws and nuts.
Observe the prescribed thread lubrication (grease or dry!).
Tighten the bolts and nuts in the proper sequence to the specified torque.
If using flanged connections, the correct number of connector elements must be fitted and they
must be tightened with the correct torque in accordance with the screw manufacturer’s
instructions. Comply with the permissible operating data as defined on the type plate. Make sure
that no hazardous fumes can build up in the piping and in the flow meter during commissioning,
decommissioning and dismantling. The flow meter must at all times be completely filled with
liquid during operation. Check the flow meter periodically for tightness of the connections and for
proper functioning. If work is to be done on the installation, before each intervention: release the
pressure in the installation if hazardous liquids are used, wear protective clothing and safety
goggles, place a collecting tray underneath the installation.
CAUTION
Unauthorized start-up while mounting
Risk of injury!
NOTE
When existing systems are altered:
Take the flow meter out of operation in order to flush the system clean of debris.
Flushing information on page 9.
Trial operation
Start trial operation (without flow meter); open the stop valves slowly when doing this.
Carry out a pressure test in the plant.
Check for leaks and tightness of all bolts.
Flush the pipework until clean (flow meter out of pipeline).
Release the pressure and stop the system again.
This trial operation ensures that the pipework is tight and clean and that there are no foreign
bodies in the pipe that could damage the flowmeter.
Remove the protection plugs or caps from the flow meter (inlet and outlet).
Insert the flow meter into the pipeline in the prescribed position and flow direction. The arrow on
the flow meter should correspond with the direction of flow. Install mating flanges parallel and
without tension in the pipe.
NOTICE
Mechanical connection of flow meter into the pipe systems.
Risk of leakage!
For pipes made of copper or thin-walled steel pipes, the flow meter requires additional fastening.
Use appropriate fasteners.
12
NOTICE
Electrical connection to the supply voltage and/or connections to other systems.
Pulser RV
Cable; 3 m, Polarity: in any order
Pulser IN / INA
Pay attention to polarity when connecting the plug.
Some ancillary units require programming of pulse values or frequency (see the relevant
operating instructions). Pulse values of the VZO(A) flow meters can be taken of the type plate.
The maximum frequency is calculated with the following formula:
5 Installation
NOTE
Modification of operation settings may result in faulty or wrong measuring results.
Startup and commissioning of mechanical part of flow meter (VZO, VZOA). Open valves slowly, fill
pipework gradually. Vent the installation well.
Water hammer must be avoided in order not to damage the flow meter. Inclusions of air cause
measuring errors in all types of flow meter and can damage them during operation.
Check the tightness of the connections watch for leakages. Check if the flow rate of the
installation correspond to the specification of the flow meter.
Roller counter type flow meter (VZO and VZOA): measure the flow volume for
30 - 60 seconds, the flow rate is calculated using the following formula:
Should the established flow rate be greater than the specification of the flow meter (Qcont), ei-
ther a flow control valve (throttle) must be inserted behind the flow sensor or a larger size flow
meter must be used.
For RV and IN(A) pulse sensors: Check function of connected accessories.
14
6.1 Calibration
All our flow meters are calibrated in the factory.
All our flow meters are calibrated in the factory. An accuracy check and recalibration is offered at
Aquametro Oil & Marine, this is usually dependent on customer, operator or regulation
requirements. This interval depends largly on the operating conditions, process liquid and the
application the flow meter is installed in.
CAUTION
The surfaces of the device/system and the medium may be hot.
Risk of burns!
WARNING
The device/system may be under pressure.
NOTICE
Use of unsuitable cleaning agents and procedures.
NOTICE
Warranty will be void, if the flow meter is being opened during the warranty
period by a non Aquametro Oil & Marine certified person.
15
Aquametro Oil & Marine recommends to use the following cleaning solvents:
Gasoline used for cleaning purposes
Cleaner’s naphtha
Petroleum ether
6.3 Maintenance
NOTICE
Warranty will be void, if the flow meter is being opened during the warranty
period by a non Aquametro Oil & Marine certified person.
Check connections periodically for tightness and if necessary retighten. For control and cleaning,
the measuring chamber and the ring piston of the flow meters CONTOIL® DN 15 - 50 can be
removed without dismantling the flow meter from the pipe.
16
The cleaning and revision cycle depends largely on the conditions of operation. Under favourable
conditions 5 - 10 years suffice. Check the devices for corrosion.
NOTICE
If opening is necessary:
Risk of malfunction!
NOTICE
Use of wrong spare parts
Use only original spare parts, supplied by Aquametro Oil & Marine.
7 Troubleshooting
CAUTION
The surfaces of the device/system and the medium may be hot.
Risk of burns!
WARNING
The device/system may be under pressure.
8.1 Decommissioning
Disconnect all sources of energy.
Remove the flow meter from system.
8.2 Dismantling
Not required.
For a device that is sent back to Aquametro Oil & Marine for repair or calibration the following
point are an absolute must:
Always quote type and serial number when contacting an Aquametro Oil & Marine office or
an Aquametro representative.
Always enclose a duly completed "Declaration of decontamination” form (FO0451e).
Only in special cases (e.g. for the reconstruction of causes of errors) and only with the prior
consent of the Aquametro Oil & Marine, equipment must be returned in the unpurified state.
In this case also the contact person at Aquametro Oil & Marine, which has granted the
approval to return a crude device must be stated.
21
Use form
«VD_FO0301e_Return Form» and
«VD_FO0302e_Declaration of Decontamination»
8.4 Disposal
At the end of its life cycle, this product should be disposed of according to local
regulations regarding waste recycling or disposal.
Batteries and rechargeable batteries shall be recycled separately.
The separate collection and recycling of used products will help to conserve natural
resources, and ensures that they are disposed of in a way that does not cause damage
to the environment and nature.
22
9 Technical data
9.1 Hardware characteristics
Hydraulics Size
Nominal diameter DN mm 15 20 25 40 50
1 2 3 4
inch / / 1 1 1/2 2
Installation length mm 165 165 190 300 350
3 4
Connection thread on meter inch / 1 1 1/4 2 -
Nominal pressure threaded ends PN bar 16 16 16 16 N/A
Nominal pressure flanges PN bar 25 / 40 25 / 40 25 / 40 25 / 40 25 / 40
Maximum medium temperature Tmax °C 130, 180
1)
Maximum flow rate Q max l/h 600 1500 3000 9000 30000
Continuous flow rate Qcont2) l/h 400 1000 2000 6000 20000
Minimum flow rate Qmin l/h 20 40 75 225 750
Approx. starting flow rate l/h 4 12 30 90 300
Max. permissible error of actual VZF II, VZO, DFM ±1.0 % ±1.0 % ±1.0 % ±1.0 % ±1.0 %
value1) VZFA II, VZOA ±0.5 % ±0.5 % ±0.5 % ±0.5 % ±0.5 %
VZFA II linearized ±0.3 % ±0.3 % ±0.3 % ±0.3 % ±0.3 %
Repeatability ±0.1 % ±0.1 % ±0.1 % ±0.1 % ±0.1 %
Measuring chamber volume cm3 12 36 100 330 1200
Safety filter mesh size mm 0.400 0.400 0.400 0.800 0.800
Weight with threaded ends3) kg 2.2 2.5 4.2 17.3 -
Weight with flanges PN 25 kg 3.8 4.5 7.5 20.3 41.0
Weight with flanges PN 40 kg 4.4 5.5 7.8 20.5 42.0
1) Manufacturer‘s specification, valid for the reference conditions as specified under reference conditions. Do not use this value for
the design.
2) For burners and engines or motors, the fuel oil meter must be selected on the basis of the permanent flow rate. For higher
viscosities, or if the meter is installed on the suction side, the pressure drop and any reduction in the measuring range must be
taken into consideration.
3) Weight without couplings.
NOTICE
The pulse value can be taken from the type plate.
24
10 Appendix
10.1 Dimensional drawings
All flow meters with threaded ends are according to ISO 228-1.
DN 15, 20, 25: with threaded ends DN 40: with threaded ends
All flow meters with flanges are according to EN 1092-2, ASME B16.5 or JIS B2239.
DN 15, 20, 25: with flanged ends DN 40, 50: with flanged ends
Size L B a* ØF b h1 p r
3
DN 15 165 105 240 95 45 65 G /4” G 1/2”
DN 20 165 105 260 105 54 74 G 1” G 3/4”
DN 25 190 130 305 115 77 101 G 1 1/4” G 1”
DN 40 300 210 435 150 116 153 G 2” G 1 1/2”
DN 50 350 280 – 165 166 209 - -
Dimensions in mm
a* = without gaskets (2x ~2 mm)
h2 is explained on next page
H = h1 + h2
25
1 2 3 4
5 6 7
* VZF(A) type not described in this manual, just shown for completion of product.
26
11 Certificates
All the below mentioned certificates/approvals, can be found on our web site
www.aquametro-oil-marine.com.
Class approvals
DNV Norway – Germany
For details please request document «Versions with type approval and
metrological CE approval and verification» (Art. No. 21469).
*
All intellectual property rights are exclusively with Aquametro Oil & Marine AG, Switzerland
The english version shall prevail. Subject to change without notice.
VD 4-325 e 07.2022 - Art Nr. 20288