ABB ACS560 Description
ABB ACS560 Description
ABB ACS560 Description
Low vo ltag e ac d r i v e s
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ACS560 is simple to select, easy to Table of contents
install and quick to commission. It
is engineered for the general
purpose needs of various
industries. The energy saving, easy-
004 – 005 ACS560 all-compatible drive
to-use features and environment 006 – 007 ACS560 perfect fit drive
friendly specifications make it a 008 – 009 High reliability, long life
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ACS560 all-compatible drive Control panel can be mounted
12.5
Speed %
25 50 75 100
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ACS560 perfect fit drive
Specification and features designed
after listening to the user All essentials inside Backward compatibility
The ACS560 general purpose drive is compliant Having the same order and service resources
The user driven features and reliable design of ACS560 ensures with IEC standards. The integrated features such as the ACS550, but with a more compact size
as EMC filters and brake chopper leads to and added new features, users familiar with
effortless commissioning and operation in challenging conditions reduction in needed space. ACS550 can quickly adopt and use ACS560
Robust design and quality, suits Indian condi- Fit and Play
tions Rapid connectivity to control systems with
ACS560 uses protective coated circuit boards and intelligent
individual air cooling lanes, all 3 phase current Fit & Play fieldbus configuration facility.
measurement to help ensure highest performance, Modbus RTU as standard, optional Profibus,
high reliability and a long lifetime. ACS560 Profinet, EtherCat, Canopen and Modbus TCP.
designed to work up to +55 deg C ambient Mobile,remote monitoring connection ready.
conditions.
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High reliability, long life
Rigorously tested to ensure trouble
free operation
Multiple levels of in-depth tests performed at various stages of
development, ensures quality and reliability
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Increased productivity Energy efficiency
Consistent quality of the end product Faster returns on investment
ACS560 enables a process to achieve fast and accurate speed control It pays back. The payback time for using variable speed drives is very
while continuously maintaining the quality. short, and the return on investment can come within months.
The optimal process control of the ACS560 leads Supervision function allows monitoring According to life cycle approach, the purchase Energy saved with ABB's variable speed drives
to a more consistent quality end product, which any process signal, alerting the user and cost of a motor and a drive is just a few percent • The installed base of ABB drives saved about
means the maximum profit for the customer. preventing machinery damage or compared to the energy spent to run the equip- 490 TWh in 2015, equivalent to the consumption
A pump macro can maintain product consistency productivity loss. ment over its entire lifetime. per year of more than 110 million households in
by telling the drive to start additional pumps in EU.
response to a pressure drop, should there be a Energy
Remote monitoring feature indicates the Purchase and installation • If 490 TWh would have been generated by fossil
surge in demand. condition of the drive system in real-time
to the user to get ready for preventive
5% 92% fuel powered electricity plants, ABB drives
reduced CO2 emissions in 2015 by about 410
In addition to dedicated pump control, ACS560 maintenance. million tons, corresponding to the yearly
provides a pre-pressurization for process start- emission of more than 90 million cars.
ups. Energy saving Maintenance
Increasing throughput
Given that power consumption savings of
50% can be made by reducing the motor
3% 100 Power %
Process equipment is usually designed to cater speed by just 20% and with payback times Power is
Energy saving
for future increase in productivity. Changing as short as six months proportional
• Maximum flow has fewer requirements during 75
constant-speed equipment to provide higher ACS560 is arguably the one product that to speed3
most of pump and fan application.
production volumes requires money and time. can have the maximum impact on a
• Even a small reduction in speed can result in
Boosting productivity with the help of ACS560, company’s energy and carbon reduction
significant energy savings 50
speed increase of 5% to 20% percent is possible policy
• With energy efficiency control, ACS560 helps
and the production increase often can be
user reduce energy consumption and save cost
achieved without any extra investment.
during its whole life cycle 25
• ACS560 has energy saving calculator which logs
12.5
energy saving and displays the savings in local
Speed %
currency. It also logs CO2 reduction data.
25 50 75 100
100
80
40
20
0
0 10 20 30 40 50 60 70 80 90 100
Flow (%)
Pump
(theoretical)
Throttling
VSD
On-off control
DOL
12 A C S 5 6 0 genera l p u r p ose dri v es e m p o w e r i n g e f f o r t l e s s p r o d u c t i v i t y
specific features for higher efficiency in general purpose applications. Motor pot up and down time & inching
• Motor potentiometer feature is now added with
separated parameters for uptime and down
time
• This gives the flexibility to set different times
PFC and SPFC application macro with auto Pharma application macro with integrated brake
for increase and decrease.
change and interlock chopper and brake resistor package
• Inching can be activated through fieldbus, it
• Predefined PFC and SPFC macro’s logic and • Pharma application macro has pre-configured
uses jogging references and ramp times.
parameterization ensures quick commissioning parameters to commission pharma reactor
of the fan or pump, keeping the system cost is equipment by changing only one parameter
low as there is no need of a PLC. • Integrated brake chopper offers competitive
• Auto-change functionality ensures the even run advantage
time of all pumps or fans in the system to have Packaged brake resistor avoids resistor selection
even wear and avoid downtime of the pump/fan process and procurement hassles
• Interlock provides option to exclude a pump or
fan from the system for maintenance or manual
direct on-line start
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General purpose applications
Meeting the needs of various industries
Plastic extrusion
pipe extruder, blown film extruder and blower, Sugar, rice and oil mill
mixer, pulverizer, tapeline blower, blow moulding, Pump, fan, blower conveyors and
sheet extrusion extruder. extractors.
Pharma Applications
Clean room fans and pumps, agitator, reactor.
16 A C S 5 6 0 genera l p u r p ose dri v es e m p o w e r i n g e f f o r t l e s s p r o d u c t i v i t y A C S 5 6 0 genera l p u r p ose dri v es e m p o w e r i n g e f f o r t l e s s p r o d u c t i v i t y
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Rating tables
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— ACS560 rating table
Dimensions:
ACS 5 6 0 - 0 1 - 0 2 A 6 - 4 + x x x x
Frame
Dimensions & Weight (IP20) Order Number Normal use Maximum output current Heavy Duty Use
Size
W D H H2 Weight Product series
Phd Ihd(Continuous)
mm mm mm mm Kg Drive Frame Pn [kW] Pn[Hp] In[A] Imax Phd [KW]
Construction [Hp] [A]
R0 73 207 223 x 1.6
ACS560-01-02A6-4 0.75 1 2.6 3.2 0.55 0.75 1.8
R1 97 207 223 x 1.9 Current rating
H ACS560-01-03A3-4 1.1 1.5 3.3 4.7 0.75 1 2.6
R2 172 207 220 x 2.9 Voltage rating ACS560-01-04A0-4 1.5 2 4 5.9 1.1 1.5 3.3
R3 203 229 490 x 14.9 R0
ACS560-01-05A6-4 2.2 3 5.6 7.2 1.5 2 4
Option codes
R4 203 257 636 x 19.0
ACS560-01-07A2-4 3 4 7.2 10.1 2.2 3.0 5.6
R5 203 296 719 600 28.3
H1 - Height of front side ACS560-01-09A4-4 3.7 5 9.4 13.0 3 4.0 7.2
R6 252 369 722 548 42.4 H2 - Height of back side (without cable connecting box) ACS560-01-12A6-4 R1 5.5 7.5 12.6 16.9 3.7 5.0 9.4
R7 284 371 839 600 54.0 D W - Width
D - Depth ACS560-01-017A-4 7.5 10 17 22.7 5.5 7.5 12.6
R8 300 394 943 680 69.0 w R2
ACS560-01-025A-4 11 15 25 30.6 7.5 10 17
ACS560-01-033A-4 15 20 33 44.3 11 15 24.6
ACS560-01-039A-4 R3 18.5 25 39 56.9 15 20 31.6
ACS560-01-046A-4 22 30 46 67.9 18.5 25 37.7
ACS560-01-062A-4 30 40 62 76.0 22 30 44.6
R4
ACS560-01-073A-4 37 50 73 104.0 30 40 61
ACS560-01-088A-4 45 60 88 122.0 37 50 72
R5
ACS560-01-106A-4 55 75 106 148.0 45 60 87
ACS560-01-145A-4 R6 75 100 145 178.0 55 75 105
— 01
ACS560-01-169A-4 90 120 169 247.0 75 100 145
R7
Frames R0 - R2 ACS560-01-206A-4 110 150 206 287.0 90 120 169
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— 02
01 02 03
Frames R3 – R5 ACS560-01-246A-4 132 180 246 350.2 110 150 206
— 03 R8
ACS560-01-293A-4 160 215 293 418.2 132 180 246*
Frames R6 – R8
The ratings apply for the frames R0 to R2(up to 11 KW) at +50 °C and the frames R3 to R8 at +40 °C,
For derating at higher altitudes, temperatures or switching frequencies, see the HW manuals
ACS-BP-S Basic Control Panel is standard delivery
6xDI, 3xRO,2xAI,2xAO, STO, Embedded Modbus RTU are standard delivery. 1 DI is configurable for Frequency input, 1 AO is configurable for V/I
For R0-R2 frames, if any fieldbus option is included, then only 2DI, 1 RO and STO is available.
Nominal ratings: IN: Rated current available continuously without overloadability at 40 °C. PN: Typical motor power in no-overload use.
Maximum output current: Imax: Maximum output current. Available for 2 seconds at start, then as long as allowed by drive temperature.
— Heavy-duty use: IHd: Continuous current when its used in Heady duty applications, allows 150% of IHd for 1 minute every 10 minutes at 40 °C.
02 * Continuous current when its used in Heady duty applications, allows 130% of IHd for 1 minute every 10 minutes at 40 °C.
PHd: Typical motor power in heavy-duty use.
20
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Order Code Information
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Options Options
+ Field Bus (any one) +K457 FCAN-01 Can Open 3AYNSBR-RES53 RES53 4 KW max power*
+K469 FECA-01 EtherCAT 3AYNSBR-RES32 RES32 7.5 KW max power*
(**This will remove Modbus
RTU,4DI, 2AI,2AO, 2 RO from +K458 FSCA-01 Modbus RTU 3AYNSBR-RES23 RES23 11 KW max power*
standard configuration in R0 +K473 FENA-11 EthernetIP, Profinet, Modbus TCP 3AYNSBR-RES16 RES16 15 KW max power*
- R2 Frames)
"Two port EtherNet/IP™, 3AYNSBR-RES10 RES10 22 KW max power*
+K475 FENA-21 Brake Resistors
Modbus TCP, PROFINET IO"
3AYNSBR-RESM99 RESM99 2.2 KW max power**
+J400 ACS-AP-S Assistant control panel with Hindi
3AYNSBR-RESM53 RESM53 4 KW max power**
+ Control Panel +J425 ACS-AP-I Assistant control panel with Hindi
(any of this plus code will 3AYNSBR-RESM32 RESM32 7.5 KW max power**
remove ACS-BP-S, basic panel +J429 ACS-AP-W Bluetooth control panel with Hindi
3AYNSBR-RESM23 RESM23 11 KW max power**
from delivery package) ACS560's Dummy panel with power LED and PC communication
+J424 RDUM-01 3AYNSBR-RESM16 RESM16 15 KW max power**
provision
+Cables +J431 BCBL-01 USB to RJ45 PC connectivity cable (RS485) 3AYNSBR-RESM10 RESM10 22KW max power**
ACS560-01 drives (0.75 to 160 kW) hardware and firmware manual *1 min/5 min duty cycle
+R700 EN
+Printed Manuals (EN) **1 Sec/2 min duty cycle
TBD HI ACS560-01 drives (0.75 to 160 kW) hardware and firmware manual (HI) 3ABD58982784 NOCH0016-60 0.75 - 5.5 KW Drives, Du/Dt filter (IP00)
Options 3ABD58982792 NOCH0030-60 7.5 - 11 KW Drives Du/Dt filter (IP00)
3AUA0000108087 DCPT-01 Drive composer pro PC tool (single user licence) 3ABD58982806 NOCH0070-60 15 - 30 KW Drives Du/Dt filter (IP00)
PC Tools 3AUA0000145150 DCPT-01 Drive composer pro PC tool (10 users licence) 3ABD58982814 NOCH0120-60 37 - 55 KW Drives Du/Dt filter (IP00)
3AUA0000145151 DCPT-01 Drive composer pro (20 users licence) +Output filter 3ABD68490308 FOCH0260-70 75 - 160 KW Drives Du/Dt filter (IP00)
Note: Drive composer entry(free version) PC tool can be downloaded from http://abb.com/drives 3ABD61445412 NOCH0016-62 0.75 - 5.5 KW Drives Du/Dt filter (IP22)
Door mounting kit for the panel (for one drive, 3ABD61445439 NOCH0030-62 7.5 - 11 KW Drives Du/Dt filter (IP22)
3AXD50000010763 DPMP-EXT
contins both DPMP-02 and CDPI-01) 3ABD61445455 NOCH0070-62 15 - 30 KW Drives Du/Dt filter (IP22)
Cabinet door mounting kit 3AUA0000108878 DPMP-01 Control panel mounting platform (flush) 3ABD64782126 NOCH0120-62 37 - 55 KW Drives) Du/Dt filter (IP22)
3AXD50000009374 DPMP-02 Control panel mounting platform (surface) Direct order codes(Service) 3AXD50000028828 ACS-BP-S Basic control panel(part of standard delivery)
3AUA0000094517 NETA-21 Remote Monitoring TBD RIIO-01 IO Card Option (part of standard Delivery), suitable only with R0-R2 frames,
Remote Monitoring
TBD TBD Eco Remote Monitoring
3AXD50000042620 TBD ACS560-01 drives Quick installation and start-up guide (EN & HI)
Configuration Adaptor 3AXD50000019865 CCA-01 Cold configurator adapter,
External Input Choke 3AYN477110-CHK1A CHK-01 For 2.6 - 7.2 A drives
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01 AC500 PLC
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Motion control
Suitable for different applications from single to
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Drives service
Your choice, your future
You’re in control of every life cycle phase of your Now it’s easy for you to see the exact service and
The future of your drives depends on the service Is rapid response a key consideration? drives. At the heart of drive services is a four- maintenance available for your drives.
you choose. If your drives require immediate action, our global phase product life cycle management model. This
Whatever you choose, it should be a well informed network is at your service. model defines the services recommended and
decision. No guesswork. We have the expertise available throughout drives lifespan.
and experience to help you find and implement Example services include:
ABB drives life cycle phases explained:
the right service for your drive equipment. You • Technical Support
can start by asking yourself these two critical • On-site Repair
questions: • Remote Support Active Classic Limited Obsolete
• Why should my drive be serviced? • Response time agreements
• What would my optimal service options be? • Training
From here, you have our guidance and full support Limited range of life cycle Replacement and
Full range of life cycle services and support
services and support end-of-life services
along the course you take, throughout the entire
lifetime of your drives.
Serial production has
Product
Your choice, your business efficiency Product is in ceased. Product may
active sales and be available for plant Product is no longer Product is no longer
ABB Drive Care agreement lets you focus on your manufacturing extensions, as a spare available. available.
Need to extend your assets’ lifetime?
core business. A selection of predefined service phase. part or for installed
Maximize your drive’s lifetime with our services. base renewal.
options matching your needs provides optimal,
more reliable performance, extended drive
Example services include:
lifetime and improved cost control. So you can
• Life Cycle Assessment Full range of life cycle Limited range of life
reduce the risk of unplanned downtime and find
• Upgrades, Retrofits and Modernization services is available. cycle services is
Services
it easier to budget for maintenance. available. Replacement and
• Replacement, Disposal and Recycling Full range of life cycle
Product nhancements end-of-life services
services is available.
We can help you more by knowing where you are! may be available Spare parts availability are available.
through upgrade and is limited to available
Register your drive at www.abb.com/drivereg for retrofit solutions. stock.
extended warranty options and other benefits.
www.abb.com/drives
3AXD50000044999 REV A 30.4.2017 #14995