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    Saudi Aramco Inspection Checklist: Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 Mech

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    Anonymous S9qBDVky
    The document provides an inspection checklist for the installation of wellhead guard rails, outlining acceptance criteria for items like welding and fabrication that must be met according to standards like ANSI/AWS D1.1. Notes specify that all pieces must be clearly marked, edges sealed, and corners smoothed to prevent injury. References to Standard Drawing AB-036685 Sheet 001 should also be followed for fabrication and installation of the wellhead barrier.

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    Saudi Aramco Inspection Checklist: Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 Mech

    Uploaded by

    Anonymous S9qBDVky
    92 views2 pages
    The document provides an inspection checklist for the installation of wellhead guard rails, outlining acceptance criteria for items like welding and fabrication that must be met according to standards like ANSI/AWS D1.1. Notes specify that all pieces must be clearly marked, edges sealed, and corners smoothed to prevent injury. References to Standard Drawing AB-036685 Sheet 001 should also be followed for fabrication and installation of the wellhead barrier.

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    The document provides an inspection checklist for the installation of wellhead guard rails, outlining acceptance criteria for items like welding and fabrication that must be met according to standards like ANSI/AWS D1.1. Notes specify that all pieces must be clearly marked, edges sealed, and corners smoothed to prevent injury. References to Standard Drawing AB-036685 Sheet 001 should also be followed for fabrication and installation of the wellhead barrier.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    92 views2 pages

    Saudi Aramco Inspection Checklist: Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 Mech

    Uploaded by

    Anonymous S9qBDVky
    The document provides an inspection checklist for the installation of wellhead guard rails, outlining acceptance criteria for items like welding and fabrication that must be met according to standards like ANSI/AWS D1.1. Notes specify that all pieces must be clearly marked, edges sealed, and corners smoothed to prevent injury. References to Standard Drawing AB-036685 Sheet 001 should also be followed for fabrication and installation of the wellhead barrier.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

    SAIC NUMBER DATE APPROVED QR NUMBER


    SAUDI ARAMCO INSPECTION CHECKLIST
    Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 MECH-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

    LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

    SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
    SAUDI ARAMCO USE ONLY
    SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

    SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    The Buyer has the Right to inspect all materials and workmanship, and
    shall have unrestricted entry to the shop of the Fabricator at all times
    while work is being performed. The Buyer may reject improper, inferior, 12-SAMSS-007
    A1
    defective, or unsuitable materials and workmanship. All materials and Para 7.2
    workmanship rejected shall be repaired or replaced by the Fabricator as
    directed by the Buyer.

    In order to reduce field connections to a minimum, shop assembly shall


    be as complete as possible, consistent with the feasibility and economy
    of the handling and shipping of the assembled units. Sections or
    assemblies too long for shipment shall be provided with field joints of the
    12-SAMSS-007
    A2 same member strength. Lifting lugs for lifting of fully assembled
    Para 6.1.8
    structural units shall be designed for attachment to primary structural
    members only. Lifting lugs shall be attached by means of a complete
    joint-penetration groove weld when the assembly weight exceeds
    3000kg.

    Welding procedures and individual welders shall be qualified in


    accordance with the requirements of ANSI/AWS D1.1/D1.1M or
    12-SAMSS-007
    A3 ANSI/AWS D1.3 as appropriate. All welding procedures and welding
    Para 7.4
    performance qualification records shall be made available to the Buyer's
    Inspector for review.
    All welded structural connections shall use weld filler material conforming 2-SAMSS-007
    to ANSI/AWS D1.1 Section 3.3 (including Table 3.1) with an electrode Para 4.11, and
    A4
    strength of 58ksi (400 Mpa) minimum yield strength and 70ksi (480 Mpa) SAES-M-001
    tensile strength, unless otherwise required. Para 7.1.9.1
    Structural steel pipe shall be limited to seamless or electric-welded,
    12-SAMSS-007
    A5 straight-seam pipe. Where steel pipes or tubing are used, all open ends
    Para 6.1.4
    shall be sealed to prevent internal corrosion.

    The welding symbols used on plans and shop drawings shall be per the
    12-SAMSS-007
    A6 American Welding Society (AWS). The field connection symbols shall
    Para 6.1.5
    distinguish between assembly yard and erection site connections.

    All pieces shall be clearly marked with permanent identifying erection


    12-SAMSS-007
    A7 mark number. Method and location of marking shall be approved by
    Para 6.1.12
    Buyer.

    Inspection of welding shall be performed in accordance with the 12-SAMSS-007


    A8
    Structural Welding Code, ANSI/AWS D1.1/D1.1M. Para 7.5

    All welds shall have 100% visual inspection performed per ANSI/AWS
    12-SAMSS-007
    A9 D1.1. In addition, any strikes, gouges, and other indications of careless
    Para 7.5 a)
    workmanship (such as surface porosity) shall be removed by grinding.

    All structural strength welding shall be continuous,unless alternate


    12-SAMSS-007
    A9 procedures are approved by the Chairman of the Onshore Structures
    Para 6.2.6.6
    Standards Committee.

    Page 1 of 2
    SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)
    SAIC NUMBER DATE APPROVED QR NUMBER
    SAUDI ARAMCO INSPECTION CHECKLIST
    Installation of Wellhead Guard Rails. SAIC-L-2088 25-May-05 MECH-
    PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

    ITEM
    ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
    No.

    The edges of all tightly contacting surfaces shall be completely seal SAES-M-001
    A11
    welded. Para 7.1.9.3
    Continuous seal-welding shall be used in places that are not self-draining
    or where crevice corrosion is likely to occur. If seal-welding is not 12-SAMSS-007
    A12
    practical, alternative methods of sealing shall be used with the approval Para 6.2.6.9
    of the Saudi Aramco Representative.
    The minimum fillet weld size is 3/16 inch (5 mm) for structural welds. 12-SAMSS-007
    A13
    Seal welds may be 1/8 inch (3 mm) minimum fillet weld. Para 6.2.6.5

    12-SAMSS-007
    A14 Fabricator shall remove all run-off bars and extension tabs.
    Para 6.2.6.10

    12-SAMSS-007
    A15 All re-entrant corners shall be shaped, notched-free, to a radius.
    Para 6.1.10

    Before surface preparation, the Fabricator shall remove all sharp


    12-SAMSS-007
    A16 corners, burrs (including bolt hole burrs), weld spatter, slag, weld flux,
    Para 6.1.13
    loose mill scale and other foreign matter.

    Exposed corners, edges, burrs or rough spots on handrails, guards,


    12-SAMSS-007
    A17 ladders, platforms and stairs, which might cause injury to personnel
    Para 6.1.14
    using the assembled structure, shall be ground or filed smooth.

    General Notes and references on Standard Drawing, AB - 036685,Sht


    Standard
    A18 001, should also be followed for fabrication/installation of Wellhead
    Drawing.
    Barrier.
    REMARKS:

    REFERENCE DOCUMENTS:
    1- Standard Drawing, AB-036685 Sht 001-- Wellhead Guard Barrier.
    2- SAES-M-001-- Structural Design Criteria for Non-Building Structures, 30 June 2004
    3- 12-SAMSS-007 -- Fabrication of Structural and Miscellaneous Steel, 28 April 2004

    Contractor / Third-Party Saudi Aramco


    Construction Representative* PMT Representative
    Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Inspector PID Representative


    Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
    Name, Initials and Date: Name, Initials and Date:

    QC Supervisor Proponent and Others


    Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
    Name, Organization,
    Name, Sign and Date:
    Initials and Date:

    *Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

    Page 2 of 2

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