Vaisala DP Sensor
Vaisala DP Sensor
Vaisala DP Sensor
M210865EN-H
PUBLISHED BY
Vaisala Oyj
Street address: Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland
Mailing address: P.O. Box 26, FI-00421 Helsinki, Finland
Phone: +358 9 8949 1
Fax: +358 9 8949 2227
© Vaisala 2017
No part of this manual may be reproduced, published or publicly displayed in any form
or by any means, electronic or mechanical (including photocopying), nor may its
contents be modified, translated, adapted, sold or disclosed to a third party without prior
written permission of the copyright holder. Translated manuals and translated portions
of multilingual documents are based on the original English versions. In ambiguous
cases, the English versions are applicable, not the translations.
The contents of this manual are subject to change without prior notice.
Local rules and regulations may vary and they shall take precedence over the
information contained in this manual. Vaisala makes no representations on this
manual’s compliance with the local rules and regulations applicable at any given time,
and hereby disclaims any and all responsibilities related thereto.
This manual does not create any legally binding obligations for Vaisala towards
customers or end users. All legally binding obligations and agreements are included
exclusively in the applicable supply contract or the General Conditions of Sale and
General Conditions of Service of Vaisala.
_________________________________________________________________________________
Table of Contents
CHAPTER 1
GENERAL INFORMATION ............................................................................ 5
About This Manual ................................................................... 5
Contents of This Manual ....................................................... 5
Version Information ............................................................... 6
Related Manuals ................................................................... 6
Documentation Conventions ................................................. 6
Safety ......................................................................................... 7
ESD Protection ...................................................................... 7
Recycling .................................................................................. 7
Regulatory Compliances ......................................................... 8
Trademarks ............................................................................... 8
Warranty .................................................................................... 8
CHAPTER 2
PRODUCT OVERVIEW .................................................................................. 9
Introduction to Dewpoint Transmitter DMT152 ..................... 9
Basic Features and Options .................................................... 9
Transmitter Structure............................................................. 10
CHAPTER 3
FUNCTIONAL DESCRIPTION ..................................................................... 12
Advanced DRYCAP® Technology ......................................... 12
Auto-Calibration .................................................................. 12
Sensor Purge ...................................................................... 13
CHAPTER 4
INSTALLATION ............................................................................................ 14
Selecting the Location ........................................................... 14
Installing the Transmitter ..................................................... 15
Wiring ...................................................................................... 18
Output Noise Minimization Wiring Option ........................... 19
Connection Cables .............................................................. 20
Power Supply Requirements............................................... 22
Sampling from Process ......................................................... 23
Pressure ......................................................................... 23
Leak Tightness and Materials ........................................ 23
Flow ................................................................................ 23
Sampling Accessories ........................................................... 24
DMT242SC Sampling Cell .................................................. 24
DMT242SC2 Sampling Cell with Swagelok Connectors .... 24
DSC74 Sampling Cell
with Quick Connector and Leak Screw ............................... 25
DSC74B Two Pressure Sampling Cell ................................ 26
VAISALA _________________________________________________________________________ 1
User's Guide _______________________________________________________________________
CHAPTER 5
SERIAL LINE OPERATION ......................................................................... 31
Serial Communication ............................................................ 31
Connecting to the Serial Interface ....................................... 31
Installing the Driver for the USB Cable .......................... 31
Terminal Application Settings .............................................. 32
List of Serial Commands ....................................................... 34
Device Information and Status .............................................. 35
Show Device Information..................................................... 35
Show Transmitter Status ..................................................... 36
Show Firmware Version ...................................................... 36
Configuring Analog Outputs ................................................. 37
Limit Alarm ........................................................................... 38
Purge Status Alarm ............................................................. 39
Malfunction Alarm ................................................................ 40
Select Analog Output Quantity and Scaling ........................ 40
Configuring Serial Line Operation ........................................ 41
Set Serial Line Settings ....................................................... 41
Set Serial Line Response Time ........................................... 41
Set Transmitter Address ...................................................... 42
Format the Measurement Output ........................................ 42
Select Unit ........................................................................... 43
Set Serial Interface Mode .................................................... 44
Configuring Measurement Parameters ................................ 45
Enable or Disable Sensor Purge ......................................... 45
Set Pressure Value for ppm Calculation ............................. 45
Set Molar Mass for ppmw Calculation ................................. 47
Serial Line Output Commands .............................................. 48
Start Measurement Output .................................................. 48
Stop Measurement Output .................................................. 48
Set Output Interval............................................................... 48
Output a Reading Once ....................................................... 49
Troubleshooting and Maintenance Commands .................. 49
Display Currently Active Errors ........................................... 49
Test Analog Outputs ............................................................ 50
Calibrate Analog Output ...................................................... 51
Extend Analog Output Range .............................................. 51
Other Commands.................................................................... 52
Opening the Transmitter in POLL Mode.............................. 52
Closing the Connection to a Transmitter in POLL Mode ..... 52
Display Command List......................................................... 52
Set Time .............................................................................. 52
Reset Transmitter ................................................................ 53
Set LED Voltage .................................................................. 53
Restore Factory Settings ..................................................... 53
CHAPTER 6
MAINTENANCE ............................................................................................ 54
Cleaning the Transmitter ....................................................... 54
Changing the Filter ................................................................. 54
2 ____________________________________________________________________ M210865EN-H
_________________________________________________________________________________
CHAPTER 7
TROUBLESHOOTING ................................................................................. 58
Typical Problems .................................................................... 58
Unknown Serial Settings ....................................................... 59
Error State ............................................................................... 59
Error Codes ............................................................................. 60
Technical Support .................................................................. 61
CHAPTER 8
TECHNICAL DATA ...................................................................................... 62
Measured Variables................................................................ 62
Operating Environment ......................................................... 63
Outputs .................................................................................... 63
General .................................................................................... 63
Output Cable Specifications ................................................. 64
Spare Parts and Accessories ................................................ 65
Dimensions in mm (inches) .................................................. 66
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List of Figures
Figure 1 Dewpoint Transmitter DMT152................................................. 10
Figure 2 DMT152 Installed Directly to Pipeline....................................... 15
Figure 3 Removing the Transport Protection Cap .................................. 15
Figure 4 Installing the Transmitter .......................................................... 16
Figure 5 Connecting the Cable ............................................................... 16
Figure 6 Connectors I and II ................................................................... 18
Figure 7 Connector Pinout ...................................................................... 18
Figure 8 Output Noise Minimization Wiring Option ................................. 19
Figure 9 Cable with Snap-On Connector ................................................ 20
Figure 10 Cable with Threaded Connector ............................................... 21
Figure 11 LED Cable ................................................................................ 21
Figure 12 USB Serial Interface Cable ....................................................... 21
Figure 13 DMT242SC2 (left) and DMT242SC (right) ............................... 24
Figure 14 DSC74 Sampling Cell with Accessories ................................... 25
Figure 15 DSC74B .................................................................................... 26
Figure 16 Removing Leak Screw .............................................................. 27
Figure 17 Default Assembly of DSC74C .................................................. 28
Figure 18 Alternative Assembly of DSC74C (for Tight Spaces) ............... 29
Figure 19 NW40 Mounting Flange ............................................................ 30
Figure 20 NW40 Mounting Flange Dimensions ........................................ 30
Figure 21 PuTTY Terminal Application ..................................................... 33
Figure 22 Filter Structure .......................................................................... 55
Figure 23 Supply Voltage Too Low for mA Output Error .......................... 56
Figure 24 Accuracy Over Temperature Range ......................................... 62
Figure 25 DMT152 Dimensions ................................................................ 66
List of Tables
Table 1 Manual Revisions ....................................................................... 6
Table 2 Related Manuals ......................................................................... 6
Table 3 Quantities Measured by the DMT152 ......................................... 9
Table 4 Standard Wiring Pinouts and Wire Colors ................................ 18
Table 5 Output Noise Minimization Wiring Option
Pinouts and Wire Colors ........................................................... 20
Table 6 DMT152 Default Serial Interface Setting .................................. 32
Table 7 DMT152 Serial Commands ...................................................... 34
Table 8 FORM Command Quantities .................................................... 42
Table 9 FORM Command Modifiers ...................................................... 43
Table 10 Pressure Conversion Coefficients ............................................ 46
Table 11 Error Codes .............................................................................. 60
4 ____________________________________________________________________ M210865EN-H
Chapter 1 _________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the Dewpoint
Transmitter DMT152.
VAISALA _________________________________________________________________________ 5
User's Guide _______________________________________________________________________
Version Information
Table 1 Manual Revisions
Manual Code Description
M210865EN-H October 2017. This manual. IP class specification
of the probe updated to IP66 (applies to probes
manufactured from March 2017 onwards). Added
information about the output noise minimization
wiring option.
M210865EN-G October 2015. Previous version. Updated the
dewpoint temperature measurement accuracy
specification.
M210865EN-F June 2013. Updated the Measured Variables table
(accuracy over temperature ranges, non-
calibrated ranges). Updated Figure 24 and Figure
25. Added information about NW40 flange.
Related Manuals
Table 2 Related Manuals
Manual Code Manual Name
M210866EN DMT152 Quick Reference Guide
Documentation Conventions
Throughout the manual, important safety considerations are highlighted
as follows:
WARNING Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or even
death.
CAUTION Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or
important data could be lost.
6 ____________________________________________________________________ M210865EN-H
Chapter 1 _________________________________________________________ General Information
Safety
The Dewpoint Transmitter DMT152 delivered to you has been tested for
safety and approved as shipped from the factory. Note the following
precautions:
CAUTION Do not modify the unit. Improper modification can damage the product
or lead to malfunction.
ESD Protection
Electrostatic Discharge (ESD) can cause immediate or latent damage to
electronic circuits. Vaisala products are adequately protected against
ESD for their intended use. It is possible to damage the product,
however, by delivering electrostatic discharges when touching,
removing, or inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
Recycling
Recycle all applicable material.
VAISALA _________________________________________________________________________ 7
User's Guide _______________________________________________________________________
Regulatory Compliances
Vaisala DRYCAP® Dewpoint Transmitter DMT152 is in conformity
with the following EU directives, including the latest amendments, and
with national legislation implementing these directives:
- EMC-Directive
- RoHS-Directive
The conformity is shown by compliance with the following standards:
Trademarks
DRYCAP® is a registered trademark of Vaisala Oyj.
Warranty
Visit our Internet pages for standard warranty terms and conditions:
www.vaisala.com/warranty.
Please observe that any such warranty may not be valid in case of
damage due to normal wear and tear, exceptional operating conditions,
negligent handling or installation, or unauthorized modifications. Please
see the applicable supply contract or Conditions of Sale for details of the
warranty for each product.
8 ____________________________________________________________________ M210865EN-H
Chapter 2 ___________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
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User's Guide _______________________________________________________________________
Transmitter Structure
When the transmitter is delivered, the filter is protected by a yellow
transport protection cap that keeps the sensor dry. The transport
protection cap should be left on the transmitter during storage. Remove
the transport protection cap before installing the transmitter.
The transmitter body does not have user serviceable parts inside, and is
not designed to be opened. Opening the transmitter will void the
warranty.
0710-151
10 ___________________________________________________________________ M210865EN-H
Chapter 2 ___________________________________________________________ Product Overview
NOTE Do not use a sealing ring with the NPT thread. Instead, seal the thread
using PTFE tape or PTFE paste sealant.
VAISALA ________________________________________________________________________ 11
User's Guide _______________________________________________________________________
CHAPTER 3
FUNCTIONAL DESCRIPTION
Auto-Calibration
The auto-calibration feature of the DMT152 transmitter is an automatic
procedure which greatly reduces the possible drift in the dry end of the
dewpoint measurement. The auto-calibration is performed:
- at 45 minute intervals
- at shorter intervals if Td is near the dry end of the measurement range
- when the transmitter is powered up
- when the measured environment changes rapidly
During auto-calibration the sensor is warmed for a short period (< 1 min)
and the sensor capacitance values are evaluated at the elevated
temperature. The possible dry end drift is then corrected to correspond to
the calibrated values. Measurement and output remain active during auto-
calibration.
12 ___________________________________________________________________ M210865EN-H
Chapter 3 _______________________________________________________ Functional Description
Sensor Purge
Sensor purge is also an automatic procedure that minimizes the drift at
the wet end readings of the dewpoint measurement. Sensor purge is
performed once a week or when the power is switched on. The sensor is
heated for several minutes, which will then evaporate all excess
molecules out of the sensor polymer. This, together with the auto-
calibration, results in a very small drift. The measurement output of the
transmitter is frozen to the last measured value for the duration of the
sensor purge.
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User's Guide _______________________________________________________________________
CHAPTER 4
INSTALLATION
This chapter provides you with information that helps you install the
Dewpoint Transmitter DMT152.
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Chapter 4 ________________________________________________________________ Installation
Max 50 bar
0710-101
0710-128
VAISALA ________________________________________________________________________ 15
User's Guide _______________________________________________________________________
0710-129
CAUTION Only tighten the probe from the 30mm nut. Do NOT apply force to other
points in the probe body.
0710-130
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Chapter 4 ________________________________________________________________ Installation
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User's Guide _______________________________________________________________________
Wiring
Table 4 Standard Wiring Pinouts and Wire Colors
Pin Connector I Connector II Wire color
1 VDC supply+ VDC supply+ Brown
2 Signal Ch 1+ RS-485 - / B White
3 GND GND Blue
4 Signal Ch 2+ / LED RS-485 + / A Black
0707-035
1
4 +
+ Vs
V/mA
2 -
+ -
V/mA
-
3
1
4 + /A +
RS485
Vs
-/B -
2
3
1701-066
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Chapter 4 ________________________________________________________________ Installation
CAUTION The power supply lines are internally connected. You can use either one
of them, but do not connect more than one supply voltage in permanent
installations. Temporary simultaneous use with the USB serial interface
cable or DM70 handheld dewpoint meter (which also provide operation
power) is OK.
NOTE Avoid connecting the Port I and Port II grounds (pin #3) together.
1701-067
VAISALA ________________________________________________________________________ 19
User's Guide _______________________________________________________________________
Connection Cables
The following connection cable options are available for DMT152:
0910-134
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Chapter 4 ________________________________________________________________ Installation
0910-135
0809-003
0809-002
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User's Guide _______________________________________________________________________
The power supply should maintain the voltage for all load conditions.
The voltage fluctuations must be smaller than 0.3V, as continuous supply
voltage fluctuation may interfere with the auto-calibration function.
NOTE The DMT152 can be powered by the MI70 indicator or the Vaisala USB
cable. However, the power supplied by these devices may not be enough
for all functions of the transmitter (for example, the current output).
If you are using a separate power supply in connector I, connect the
power supply first before connecting the USB cable or the MI70
indicator. The order is important, since the transmitter will use the power
supply that is connected first.
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Chapter 4 ________________________________________________________________ Installation
Pressure
It is important to keep in mind that changing the pressure of a gas
changes the dewpoint temperature of the gas. If the sensor is at a
different pressure than the process itself, there may be an error of several
tens of degrees in the dewpoint measurement.
You can use the Vaisala Humidity Calculator to simulate the effect of
pressure change to dewpoint. The Humidity Calculator can be found at
www.vaisala.com/humiditycalculator.
Flow
Vaisala DRYCAP® sensor is not flow-dependent as such. For this reason,
the flow of the system is not critical to the measurement, although a
higher flow improves the response time. Typically, a flow of
1 ... 2 l/min (0.035 ... 0.7 ft3/min) is enough.
VAISALA ________________________________________________________________________ 23
User's Guide _______________________________________________________________________
Sampling Accessories
DMT242SC Sampling Cell
The DMT242SC is a basic sampling cell with only the main sampling
cell body. The inlet and outlet are female threaded sample connectors
(inlet G3/8", outlet G1/4" ISO). See Figure 13 on page 24.
The DMT242SC is suitable for users requiring only a sampling cell to fit
the probe into and doing further assembly (piping into inlet & outlet,
valves, possible flow meter) by themselves.
0801-069
24 ___________________________________________________________________ M210865EN-H
Chapter 4 ________________________________________________________________ Installation
NOTE Do not open the leak screw more than 1/2 turn to avoid reducing the
pressure in the sampling cell.
The DSC74 comes with a quick connector that fits to industry standard
compressed air line connectors (suitable for type D, Quick08, NIP08).
This allows for easy installation and detachment of the dewpoint
transmitter without having to shut down the process. Alternative ways to
connect are through the two different thread adapters (G3/8" to G1/2"
and G3/8" to G1/4" ISO) that are supplied with each DSC74 unit.
When using the DSC74, seal the threads of the quick connector or thread
adapter carefully with PTFE thread seal tape. Tighten with an open-end
wrench.
0507-105
VAISALA ________________________________________________________________________ 25
User's Guide _______________________________________________________________________
The DSC74B limits the flow rate with a fixed leak screw. The flow is
optimized for pressures 3 ... 10 barg. The fixed leak screw eliminates the
risk of opening the leak screw fully by accident and this way emptying a
gas vessel. The maximum flow can be increased, if needed, by removing
the leak screw and adjusting the flow manually with the valve. Harmful
gases can be recovered by connecting a collection system at the outlet
(not available from Vaisala).
In the basic operation of the DSC74B, the gas flows to the sensor from
the front and the outlet is on the side. To have the measurement done at
atmospheric pressure, the inlet and outlet are reversed. Then the reducing
parts supplied (G3/8" - G1/2" or G3/8" - G1/4") on the outlet side help to
protect the sensor from ambient humidity coming in.
0510-032
Figure 15 DSC74B
1 = Gas goes in
2 = Gas comes out
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Chapter 4 ________________________________________________________________ Installation
0510-033
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User's Guide _______________________________________________________________________
0510-034
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Chapter 4 ________________________________________________________________ Installation
0403-113
The thread size cannot exceed 7 mm. Use the provided adapter to avoid
damage to the probe.
VAISALA ________________________________________________________________________ 29
User's Guide _______________________________________________________________________
NOTE Vaisala does not provide the flange counterpart, only the attachment for
DMT152.
0908-085
13
30
ISO228
17.8
41.2
33
55
53
G1/2
14
21
1306-176
30 ___________________________________________________________________ M210865EN-H
Chapter 5 ________________________________________________________ Serial Line Operation
CHAPTER 5
SERIAL LINE OPERATION
This chapter contains instructions for operating the serial interface of the
DMT152.
Serial Communication
Connecting to the Serial Interface
The DMT152 can be connected to a PC using the RS-485 line on
Port II. You can use, for example, the USB serial interface cable (Vaisala
order code 219690). The cable also provides enough operating power for
transmitter configuration purposes from the USB port. For continuous
measurement, it is recommended to supply the transmitter with operating
power from another cable. See section Power Supply Requirements on
page 22.
If you have not used the DMT152 USB serial interface cable before,
install the driver that came with the cable. See section Installing the
Driver for the USB Cabl below for detailed instructions.
1. Check that the USB service cable is not connected. Disconnect the
cable if you have already connected it.
2. Insert the media that came with the cable, or download the latest
driver from www.vaisala.com/software
3. Execute the USB driver installation program (setup.exe), and
accept the installation defaults. The installation of the driver may
take several minutes.
4. After the driver has been installed, connect the USB service cable
to a USB port on your PC. Windows will detect the new device,
and use the driver automatically.
VAISALA ________________________________________________________________________ 31
User's Guide _______________________________________________________________________
5. The installation has reserved a COM port for the cable. Verify the
port number, and the status of the cable, using the Vaisala USB
Instrument Finder program that has been installed in the
Windows Start menu.
Windows will recognize each individual cable as a different device, and
reserve a new COM port. Remember to use the correct port in the
settings of your terminal program.
There is no reason to uninstall the driver for normal use. However, if you
wish to remove the driver files and all Vaisala USB cable devices, you
can do so by uninstalling the entry for Vaisala USB Instrument Driver
from the Programs and Features menu in the Windows Control Panel.
In Windows XP and earlier Windows versions the menu is called Add or
Remove Programs.
The steps below describe how to connect to the DMT152 using the
PuTTY terminal application for Windows (available for download at
http://www.vaisala.com/software) and a USB serial interface cable:
1. Connect the USB serial interface cable between your PC and the
RS-485 port of the DMT152 (connector II).
2. Start the PuTTY application.
3. Select the Serial settings category, and check that the correct COM
port is selected in the Serial line to connect to field.
NOTE You can check which port the USB cable is using with the Vaisala USB
Instrument Finder program that has been installed in the Windows Start
menu.
4. Check that the other serial settings are correct for your connection,
and change if necessary. Flow control should be set to None unless
you have a reason to change it.
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Chapter 5 ________________________________________________________ Serial Line Operation
5. Click the Open button to open the connection window and start using
the serial line.
NOTE If PuTTY is unable to open the serial port you selected, it will show you
an error message instead. If this happens, restart PuTTY and check the
settings.
6. You may need to adjust the Local echo setting in the Terminal
category to see what you are typing on the serial line. To access the
configuration screen while a session is running, click the right
mouse button over the session window, and select Change
Settings... from the pop-up menu.
0807-004
VAISALA ________________________________________________________________________ 33
User's Guide _______________________________________________________________________
The notation <cr> refers to pressing the carriage return (Enter) key on
your computer keyboard. Enter a <cr> to clear the command buffer
before starting to enter commands.
34 ___________________________________________________________________ M210865EN-H
Chapter 5 ________________________________________________________ Serial Line Operation
?<cr>
Example:
?
DMT152/1.10
Serial number : D1930026
Batch number : D1330070
Module number : ????????
Sensor number : C1420000
Cal. date : 20080512
Cal. info : Vaisala/HEL
Serial mode : STOP
Baud P D S : 19200 N 8 1
Output interval: 1 S
Address : 0
Pressure : 1.0132 bar
Filter : 1.000
Ch1 output : 0 ... 5 V
Ch2 output : U ALARM
Ch1 Tdf lo : -80.00 'C
Ch1 Tdf hi : 20.00 'C
Ch2 Tdf lo : 0.00 'C
Ch2 Tdf hi : 0.00 'C
If the transmitter is in poll mode, but a connection has not been opened
using the OPEN command, issue the ?? command. For a description of
the serial interface modes, see section Set Serial Interface Mode on page
44.
??<cr>
VAISALA ________________________________________________________________________ 35
User's Guide _______________________________________________________________________
STAT<cr>
0 = Normal status
1 = Transmitter error
7 = Retrying auto-calibration due to fluctuations in the supply voltage
9 = Transmitter startup
Example:
stat
0000
Example:
vers
DMT152 / 1.10
36 ___________________________________________________________________ M210865EN-H
Chapter 5 ________________________________________________________ Serial Line Operation
When the transmitter is ordered from Vaisala, the modes are configured
as specified in the order form. You can change the operation settings
after delivery using the AMODE command:
VAISALA ________________________________________________________________________ 37
User's Guide _______________________________________________________________________
where
c1 = Channel 1 analog output mode. Available options are:
1 = 0 ... 20 mA
2 = 4 ... 20 mA
4 = 0 ... 5 V
5 = 0 ... 10 V
7 = I alarm (ON/OFF output using current)
8 = U alarm (ON/OFF output using voltage)
Limit Alarm
The limit alarm is activated when the measured quantity goes below the
low limit or above the high limit. The alarm can be specified during
ordering for a specified parameter, or configured on the serial line using
the ALARM command.
When ordering a limit alarm, the alarm levels are set as follows:
ALARM<cr>
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Chapter 5 ________________________________________________________ Serial Line Operation
The following example shows that a high limit alarm has been enabled
for channel 1. If the measured value rises above the -40.00 °C Td limit,
analog channel 1 is set to 5 V (Limit Hi = -40.00, Level Hi = 5.00). The
malfunction alarm (aerr) is disabled for both channels.
alarm ?
Channel 1:
Low Limit : OFF
High Limit : ON
Aerr : OFF
Quantity : Tdf
Limit Lo : 0.00
Limit Hi : -40.00
Hysteresis : 0.00
Level Lo : 0.00
Level Hi : 5.00
Channel 2:
Low Limit : OFF
High Limit : OFF
Aerr : OFF
Quantity : ppm
Limit Lo : 0.00
Limit Hi : 0.00
Hysteresis : 0.00
Level Lo : 0.00
Level Hi : 0.00
NOTE Avoid enabling more than one alarm type for a channel.
Use the STATUS command to enable/disable the alarm and to define the
voltage/current levels (see example below). The channel is set to the
value of Level Hi when sensor purge is active and to Level Lo during
normal operation. During auto-calibration, the output is not frozen, that
is, the output of the purge status alarm is on Level Lo.
STATUS<cr>
The following example shows the purge status alarm enabled for
channel 1:
status
Channel 1:
Status : ON ?
VAISALA ________________________________________________________________________ 39
User's Guide _______________________________________________________________________
Level Lo : 0.00 ?
Level Hi : 5.00 ?
Channel 2:
Status : OFF ?
Level Lo : 0.00 ?
Level Hi : 0.00 ?
Level Lo and Level Hi are shared between the STATUS and ALARM
commands. For example, if you change the levels using the alarm
command, they will also change when viewing the status command.
Malfunction Alarm
If the transmitter is malfunctioning, the channel output is set to a pre-
defined level. This overrides the normal measurement output of the
channel. You can specify the level using the AERR command:
AERR<cr>
Example:
aerr
Ch1 error out : 20.000 mA ?
Ch2 error out : 0.000 V ?
The current value is shown after the colon ":". To set a new value, enter it
after the question mark. The error output value must be within the valid
range for the selected output mode.
NOTE The error output value is displayed only when there are minor electrical
faults such as a humidity sensor damage. When there is a severe device
malfunction, the error output value is not necessarily shown.
The malfunction alarm is always enabled for channels that are in the
normal measurement modes (see section Configuring Analog Outputs on
page 37), but you can enable or disable it using the ALARM command
for channels that are in the ON/OFF output mode.
40 ___________________________________________________________________ M210865EN-H
Chapter 5 ________________________________________________________ Serial Line Operation
where
xxx = Analog channel 1 output quantity
zzz = Analog channel 2 output quantity
Example:
asel tdf ppm
Ch1 Tdf lo : -80.00 'C ?
Ch1 Tdf hi : 20.00 'C ?
Ch2 ppm lo : 0.00 ppm ?
Ch2 ppm hi : 1000000.00 ppm ?
Also note that changing the serial line settings will slightly alter how the
transmitter works with the MI70 indicator. If you are not using the
default settings of 19200 N 8 1, you will have to power off the MI70
before it can find the transmitter (you cannot connect it on-the-fly).
SERI [b p d s]<cr>
where
B = baud rate (300, 600, 1200, 2400, 4800, 9600, or 19200)
P = parity (n = none, e = even, o = odd)
D = data bits (7 or 8)
S = stop bits (1 or 2)
Example:
seri 9600 e 7 1
Baud P D S : 9600 E 7 1
VAISALA ________________________________________________________________________ 41
User's Guide _______________________________________________________________________
SDELAY [x]<cr>
where
x = Serial line delay (0 … 255)
Example:
sdelay 1
Serial delay : 1
For a description of the serial interface modes, see section Set Serial
Interface Mode on page 44.
ADDR [nn]<cr>
where
nn = address (0 ... 99)
Example:
addr 1
Address : 1
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Chapter 5 ________________________________________________________ Serial Line Operation
Quantity Description
PPMW Water content in parts per million by weight
Examples:
form 4.2 TDF #r #n
OK
Select Unit
The DMT152 Transmitter outputs dewpoint temperature Td in either
Celsius or Fahrenheit degrees depending on the unit selection. The unit
selection also affects the unit (bara or psia) for the pressure compensation.
UNIT [x]<cr>
VAISALA ________________________________________________________________________ 43
User's Guide _______________________________________________________________________
where
x = Selects the unit type to output:
m = metric units (for example, celcius)
n = nonmetric units (for example, fahrenheit)
where
xxx = STOP, RUN, or POLL
The polling mode can be used when more than one transmitter is
connected to one serial bus. When set to POLL state, the transmitters
communicate one at a time when the specific transmitter address is called
on the serial line. See descriptions of the commands ADDR on page 42
and OPEN on page 52.
Examples:
smode stop
Output mode : STOP
smode run
Output mode : RUN
smode poll
Output mode : POLL
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Chapter 5 ________________________________________________________ Serial Line Operation
XPUR [ON/OFF]<cr>
Example:
xpur off
Purge : OFF
After giving the XPUR OFF command, the transmitter will not perform
sensor purge until one of the following events takes place:
PRES [pp.pppp]<cr>
XPRES [pp.pppp]<cr>
where
pp.pppp = Absolute pressure in the measuring point. The unit is
bara if metric units have been selected, and psia if
non-metric units are used.
Command XPRES should be used if the value is changed frequently.
The value set using the XPRES command overrides the PRES value, but
it is not retained at reset. When the XPRES is set to 0, the last value set
with PRES is used instead.
Example:
pres 1.01325
Pressure : 1.01325 bar
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Example:
NOTE Conversions from mmHg and inHg are defined at 0 °C and from
mmH2O and inH2O at 4 °C.
NOTE You can also set the pressure compensation value when you connect the
DMT152 to the MI70 indicator. When using the MI70, the pressure unit
is bara.
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Chapter 5 ________________________________________________________ Serial Line Operation
MOL [n]<cr>
where
n = Molar mass (in g/mol) of the gas in the measurement
environment
Examples:
mol 146.06
Mol : 146.0600
mol
Mol : 146.0600 ?
NOTE You can also set the molar mass when you connect the DMT152 to the
MI70 indicator.
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R<cr>
S<cr>
where
n = time interval = 0 ... 255
xxx = time unit = "S", "MIN", or "H"
Example:
intv 1 min
Output interval: 1 MIN
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Chapter 5 ________________________________________________________ Serial Line Operation
where
aa = Transmitter address (0 ... 99). Must be specified if the
transmitter is in POLL mode, and a line has not been opened
using the OPEN command.
Example:
send
Tdf= -2.0 'C H2O= 5152 ppm
ERRS<cr>
Example:
errs
Voltage too low error
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Before testing, you can verify the currently set analog output modes
using the AMODE command. After testing the output, give the ATEST
command again to exit the test mode.
Where
xxx = Channel 1 output value (V or mA)
yyy = Channel 2 output value (V or mA)
The output shows the test values of the analog channels as well as
diagnostic information that may be useful to Vaisala Service if there is a
problem with the analog outputs.
Example:
atest 1 15
1.00 2660
15.00 19425
atest
0.00 79
0.00 20110
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ACAL [channel]
where
Channel = Analog output channel: 1 or 2
Example:
acal 1
Ch1:
I1 ( mA ) ? 0.166
I2 ( mA ) ? 18.1
3.61058569E+02 1.40927863E+03
AOVER [ON/OFF]<cr>
Example:
aover on
: ON
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Other Commands
Opening the Transmitter in POLL Mode
Use the OPEN command to connect to a transmitter that is in POLL
mode.
OPEN [aa]<cr>
where
aa = address (0 ... 99)
Example:
open 1
DMT152 1 line opened for operator commands
CLOSE<cr>
Example:
close
line closed
Set Time
Use the TIME command to view and set the transmitter clock. The clock
does not have a battery backup – it is reset to 00:00:00 when the
transmitter is powered up or reset.
where
hh = Hours (24-hour clock)
mm = Minutes
ss = Seconds
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Example:
time 12 30 00
12:30:00
time
12:30:05
Reset Transmitter
When the RESET command is given, the transmitter will restart as if it
had just been powered on. All transmitter settings are retained. The serial
line mode of the transmitter will be set to the mode that was set using the
SMODE command.
As the transmitter starts up, it performs the startup sensor purge and auto-
calibration before resuming measurement.
RESET<cr>
LED<cr>
Example:
led
Ch 1 Led Voltage : 2.80 V
Ch 2 Led Voltage : 2.80 V
FRESTORE<cr>
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CHAPTER 6
MAINTENANCE
- The pores of the steel mesh may become blocked if touched. Do not
touch the filtering surface with your hands or any tools. Always
handle the filter from the top of the filter body.
- Touching the filter with your fingers will also deposit oil and dirt on
the filter, which may affect the measurement. Always handle the filter
with gloved hands.
- When installing the transmitter after a filter change, always use a new
sealing ring (ISO and UNF threads only).
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Chapter 6 _______________________________________________________________ Maintenance
0711-195
where
1 = Vaisala DRYCAP® sensor
2 = Spring washer
3 = Stainless steel mesh filter (do not touch)
4 = Top of the filter
1. Grip the old filter from the top of the filter body using an 11 mm
socket wrench. Turn the filter counterclockwise until it is loose.
2. Pull the filter straight out carefully; do not damage the sensor, and
do not lose the spring washer.
3. Take the new filter, and insert it to the filter threads. The spring
washer should be under the filter.
4. Tighten the new filter by turning it clockwise with the 11 mm
socket wrench. Tighten to 5 N m.
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NOTE In the procedure below, the readings of the probes are checked
individually. You can also perform the field check so that you connect
the reference probe simultaneously with the DMT152 you are checking.
In this case, you need two of the connection cables if you are using a
DMT152 also as the reference probe. Also, you must power one of the
transmitters by other means than the MI70.
0805-014
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Chapter 6 _______________________________________________________________ Maintenance
NOTE Some notes on using the MI70 indicator with the DMT152:
- If you disconnect the DMT152 while the MI70 indicator is on, the
quantities measured will remain on the screen, but no measurement
will be shown.
- The messages from the transmitter (such as the supply voltage
error) will appear in English even if the MI70 has been set to
another language.
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CHAPTER 7
TROUBLESHOOTING
Typical Problems
If you have a problem with the DMT152, first read the following sections
concerning the behavior and error indications of the transmitter:
If you cannot locate the source of the error and return the transmitter to
the normal state, please contact Vaisala technical support. See section
Technical Support on page 61.
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Chapter 7 ____________________________________________________________ Troubleshooting
You may have to give the command several times if there are
characters in the buffer.
5. If necessary, set new serial line settings using the SERI command.
For instructions on using the command, see page 41.
Error State
If the voltage supplied to the DMT152 is too low for reliable operation,
or fluctuates heavily, or there is some serious problem that prevents
measurement, the DMT152 will enter an error state. The error state is
indicated by the following:
When the transmitter is in the error state, it will use the default serial
interface settings, regardless of the currently set serial interface mode. If
you have set a different mode with the SERI command, you will have to
set your terminal program to the default settings of 19200 N 8 1 (also
listed in Table 6 on page 32) before you can connect to the transmitter in
error state.
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Error Codes
The transmitter has error codes that can be displayed on the serial line
using the ERRS command. See section Display Currently Active Errors
on page 49.
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Technical Support
For technical questions, contact the Vaisala technical support by e-mail at
helpdesk@vaisala.com. Provide at least the following supporting
information:
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CHAPTER 8
TECHNICAL DATA
Measured Variables
Dewpoint temperature
Measurement range -80 … -10 °C (-112 … +14 °F) Td
Accuracy
-80 … -40 °C (-112 … -40 °F) ± 2 °C (3.6 °F) Td
-40 … -20 °C (-40 … -4 °F) ± 3 °C (5.4 °F) Td
Non-calibrated range -100 … -80 °C, -10 … +20 °C
(-148 … -112 °F, +14 … +68 °F Td)
Typical response time 63% [90%]
at +20 °C (+68 °F) gas temperature
and pressure of 1 bar
-10 ... -80 °C (+14 … -112 °F) Td 0.5 min [7.5 min]
-80 ... -10 °C (-112 … +14 °F) Td 2 s [5 s]
Analog output scalings
option 1 -80 ... +20 °C (-112 ... +68 °F) Td
option 2 -100 ... 0 °C (-148 ... +32 °F) Td
option 3 free scaling
ppm volume concentration
Measurement range 0 … 500 ppm
Accuracy at +20 °C (+68 °F),
1013 mbar ± (0.2 ppm + 20 % of reading)
30
20
Dewpoint temperature (°C)
10
Not recommended
0
Accuracy not specified
-10
-20
-30 Accuracy ±3 °C Td
-40
-50
-60 Accuracy ±2 °C Td
-70
-80
-90 Accuracy not specified
-100
-40 -30 -20 -10 0 10 20 30 40 50 60 70
0904-007
When dewpoint is below 0 °C, the transmitter outputs frostpoint for Td.
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Chapter 8 _____________________________________________________________ Technical Data
Operating Environment
Temperature -40 … +70 °C (-40 … +158 °F)
Relative humidity 0 … 100 %RH (up to +20 °C / +68 °F)
Pressure 0 … 50 bar (725 psia)
Measured gases non-corrosive gases
Sample flow rate no effect on measurement accuracy
Outputs
Two analog outputs (scalable) 0 … 20 mA
4 … 20 mA
0…5V
0 … 10 V
Accuracy
voltage output ± 0.01 V
current output ± 0.01 mA
Typical temperature dependence
voltage output ± 0.001 % of span / °C
current output ± 0.005 % of span / °C
Digital output RS485 (2-wire half-duplex)
General
Sensor Vaisala DRYCAP® 180U
Thin-film capacitive polymer sensor
Startup time 10 .. 15 minutes
Recommended calibration interval 2 years
Operating voltage with
RS485 output 11* … 28 VDC
voltage output 15* … 28 VDC
current output 21 … 28 VDC
* For extended temperature down to -40 °C (-40 °F) or pressure up to
50 bar (725 psia) the supply voltage must be 21 ... 28 VDC.
Operating voltage fluctuation max. 0.3 V
Supply current
normal measurement 20 mA + load current
during self-diagnostics max. 220 mA pulsed
Load for
voltage output min. 10 kOhm
current output max. 500 Ohm
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Dimensions in mm (inches)
1306-156
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*M210865EN*