Redacted For Privacy: Title
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Abstract approved:
Redacted for Privacy
Dr. Charles E. Wicks
presented as the percentage of CO2 removed versus gas flow rates for
Curves were developed for an L/G molar flow ratio of 25 and 50.
point when cross flow first appears. The curve for L/G ratio of SO
did not exhibit the mass transfer transition point, however, the
efficiency changes were small and the mass transfer transition point
though a flow
may well have been masked by experimental error even
by
A THESIS
submitted to
in partial fulfillment of
the requirements for the
degree of
Master of Science
Test Conditions 8
7
B. Measurement of CO Concentration 8
2
D. Operating Procedure 12 /1
A. Modification of Column 14
V. CONCLUSIONS 20
VII. BIBLIOGRAPHY 22
VIII. APPENDICES 23
Sample Calculations 23
Appendix A:
Figure Page
of 50 16
of 25 17
LIST OF TABLES
Table Page
I. INTRODUCTION
absorption methods.
promotes contact between the two phases, liquid and gas, therefore,
often. In countercurrent flow the liquid phase falls down through the
column due to gravity while the gas phase rises through the column due
requiring less packed height for a given mass transfer change and flow
there is a limit on upward gas velocity, above which the drag forces
current flow the liquid and gas both enter the top of the packed tower
This means, that for the same mass transfer one would need a much
in that the liquid enters at the top of the column, the gas entering
baffles are placed to divert the gas and liquid flows from side to side
so that the two phases cross at right angles to each other. The
at high gas rates liquid accumulates on the baffles where the gas
mixing in the packing add to the column efficiency. The cross flow
gas rate curve. This transition point corresponded to the point where
the gas flow rate was high enough, for a given liquid to gas ratio,
for the column to begin to exhibit cross flow. Number and spacing of
baffles as well as size of the packed core were varied, trends noted,
goal was to obtain mass transfer coefficients, however, data was pre-
central packed core was positioned in the column, held by screens from
the sides and top and bottom. Baffles were positioned at regular
to the side walls. These baffles were used to divert the gas phase
The column was designed to have the ability to change its internal
The gas phase was air enriched with CO2, the liquid phase was city
Cross Flow
Column
1
CO
2
In I L Liquid
I
Rotamete
I
1
I r-
I
P T J Water In
fice L J
Air Bypass
(:)
Air U
In
Air Blower Manometer Drain
V
Figure 1. Schematic of Equipment Arrangement
rn
7
83 mm
Gas
Outlet
FRONT
VIEW
Ir"" Liquid De-
entrainer
SIDE
VIEW
Space (void)
Access Port
4..
TOP VIEW
I"414"%,
O 127 mm
I. Screen
1-254 mm-411
O 127 mm
P 4
1.0.254 mm
Liquid Accumulator
Space (void) Access Port
Liquid Outlet
Flow rate was roughly set by the regulator and fine controlled by a
needle valve. The CO entered the air stream through a plastic diffuser
2
extending the width of the air pipe and containing numerous holes on
column. In order to insure good mixing of CO2 and air, the section
A sample port with septum and thermometer was placed after the mixing
section and prior to the column. The CO2 diffuser was also part of
this modification.
Test Conditions
All of the tests for this study have been conducted within the
matograph from Carle Instruments, Inc. The column was packed with
Porapak Q, the carrier gas was helium, the operating temperature varied
9
Before Modification
Crosscurrent
CO In Column
2
4-- 90 mm --)
Air In --->
After Modification
(-.46mm--) Crosscurrent
Column
II
I I
Sample
Port
CO
on.411mm,
411 90
..
MMII
OOMPs00
2 HMI
Air
In
4- 64 mm-3
slightly around 61°C. Inlet and outlet gas samples were taken with
a Hamilton 250 pl syringe. The inlet sample was obtained at the sample
port immediately prior to the column. The outlet sample was taken
The outlet sample volume was arbitrarily set at 200 pl. The
as follows:
inlet (°K)
inlet sample volume (Al)) = 2000 ,inlet (1)
Omniscribe Recorder. The area under the carbon dioxide peak was obtained
the flow rates were presented by Bayan (1) and Zuehlsdorff (4). A
Table 1
The Constants K and K Used in Calculating m air
1 2
-3
16.0 1.779 x 10 0.29321 0.159-0.393
-3
25.4 4.50 x 10 0.29510 0.393-1.172
-3
50.8 20.720 x 10 0.32871 0.975-4.891
a (3)
air, n
in air-, out
where m = gmoles/sec
A (5)
MH 20, out -1120, in
where th = gmoles/sec
12
D. Operating Procedures
1. Start Up Procedure
stabilize
At this point the exact air flow rate was calculated. Knowing
the desired liquid to gas flow ratio (L/G), one could then set the
liquid flow rate. Ten minutes was allowed for flow patterns and tempera-
tures to stabilize. The CO flow was then adjusted, samples taken and
2
run on the gas chromatograph, until the inlet CO2 concentration was
equation (1). Five to ten minutes were allowed for the column to reach
Flow rates were checked during the run to make sure no major fluctua-
= atmospheric pressure
P A TM
P = orifice upstream pressure
1
AP = pressure drop across orifice
T = orifice upstream air temperature
1
Tw, Td = wet and dry bulb temperatures of inlet gas stream
% of scale for water rotameter
Temperature at inlet gas sample port
Temperature at gas exit
During each run, repetitive samples were taken of the inlet and
outlet gas as quickly as possible. The normal sampling order was two
A. Modification of Column
inlet sample point was at the mouth of the inlet gas stream as it
flowed into the column. The outlet sample point was at the mouth of
Different volumes of gas were taken at the inlet and exit sample points
equation. With the above system the exiting CO2 concentration was 7%
higher than the incoming concentration when only gas streams entered
Preliminary runs indicated that poor mixing of CO2 and air prior
This was found to be true when inlet samples were taken at various
points within the inlet gas stream which showed up to a 10% variation
in CO concentration.
2
In order to promote better mixing the gas stream pipe just prior
into this mixing section. The baffles plus the longer pipe, which
the three additional 90° elbows used in constructing the U-shape, did
consistant pattern.
Operating the column with only gas streams entering and leaving,
the inlet and outlet sample CO2 concentrations now matched within 0.5%
same volume for inlet and outlet samples was used. Measurements
The first step was to locate the flow transition point, the point
versus gas rate for an L/G of 50 are shown in Figure 4. The lack of
Figure 5.
a)
0
r:4
0
12 O 0
0 0
0
10 Iwo
0
a)
ri
O I o®
0 O
rl
8 I
4.4
Flow Transition
6
Point
4-)
0
In
40 50 60 70 80 90 100
not change with changing gas rate. Efficiencies were randomly scattered
contacting between the gas and water phases experienced after the flow
transition point, where cross flow first appeared, did not seem to be
11.4% depending of flow rates. This observation coupled with our data
For an L/G of 50 the initial gas and water flow rates used resulted
efficiency level. More than doubling the gas rate (and thereafter
removal efficiencies. At the same initial gas rates for an L/G of 25,
well with the 10.2% average efficiency obtained for an L/G of 50.
The basic shape of the efficiency curve for L/G ratio of 25 was
also possible that the curve for L/G of 50 follows this trend but that
the curves are so flat that the transition point is completely hidden
of peak areas,
future studies, the study being performed such that data can be
V. CONCLUSIONS
were obtained for flow rates both before and after the flow transi-
tion point, the point where cross flow first occurs within the tower.
This curve supports the work performed by Bayan (1). For an L/G
ratio of 50 the mass transfer transition point was not apparant but
BIBLIOGRAPHY
SAMPLE CALCULATIONS
Pa
AP = [(25.00)-(23.5)1249. 373.65 Pa
Iin.H 0
2
T = 41°C = 314°K
AIR
28.97 + 28.98Z kg
M1 1.0 + 1.609Z kg mole
-3
For orifice diameter of 2.0 inches: K = 20.721 x 10
1
K2 = 0.32871
'hair in
373.65 /(104 506)(37365)
20.721 x 10-3 [1.0 - (0.32871) 104,506-1 (28.76)(314)
1,.
moles
= 1.361
sec
moles
= (L/G)(G) = (25)(1.361) sec
water in
34.02
34.
Rotameter Setting 31.2% of large rotameter
1.091
(273 + 36.
Inlet Sample Size = 200 pl 214 pl
)°K
(273 + 16.47)°K
24
71.3 65.1
70.9 65.9
71.6 66.1
71.1 66.5
Area = 1(base)(height).
Temperature Temperature
Run Size Outlet Size Inlet
Inlet Sample Outlet Sample
Number Sample (11) Sample (il)
(°F) (°F)
31 88 69 200 207
32 88 69 200 207
33 86 66 200 208
34 88 67 200 208
35 91 65 200 210
36 93 66 200 210
37 94 66 200 211
38 95 66 200 210
39 96 65 200 212
40 97 66 200 212
41 96 66 200 211
42 98 66 200 212
43 100 65 200 213
44 98 66 200 212
45 99 66 200 212
46 88 67 200 208
47 91 67 200 209
48 93 67 200 210
49 89 68 200 208
SO 94 68 200 210
51 95 67 200 211
52 94 68 200 210
53 99 67 200 212
61 106 66 200 213
62 102 66 200 214
63 102 66 200 214
64 96 64 200 212
65 98 64 200 213
66 98 64 200 213
67 96 63 200 213
68 97 64 200 213
69 99 64 200 213
70 98 62 200 214
71 99 61 200 215
72 94 65 200 211
73 96 65 200 212
74 96 65 200 212
27
1
Run air 11-120 CO In CO Out
L/G Efficiency
Number mole/sec mole/sec
0 0
% CO Removed
2