Calculation Sheet For Blowdown Drum in Accordance With ASME Section VIII Division 1

Calculation Sheet for Blowdown Drum
In Accordance with ASME Section VIII Division 1

ASME Code Version: 2017
PROJECT: PEKERJAAN PEMBANGUNAN FASILITAS
LNG TERMINAL JAWA TIMUR
DOCUMENTS NO: ZHJ19026-01
ITEM NO.: 4-C-1
EQUIPMENT: Blowdown Drum
ANALYSIS PERFORMED BY：ZHANGJIAGANG FURUI CIT CO., LTD.
0 For Approval PJX WXM LJW 2019.05.30
REV. DESCRIPTION DESIGNED REVIEWED APPROVED DATE

Table of Contents
SHOP TEST(UG-99c)
Input Echo.......................................................................................................................................................................................... 3
XY Coordinate Calculations ........................................................................................................................................................ 10
Internal Pressure Calculations ................................................................................................................................................ 11
External Pressure Calculations ................................................................................................................................................ 16
Element and Detail Weights ........................................................................................................................................................ 19
Nozzle Flange MAWP ........................................................................................................................................................................ 21
Wind Load Calculation .................................................................................................................................................................. 22
Earthquake Load Calculation ...................................................................................................................................................... 25
Center of Gravity Calculation .................................................................................................................................................. 27
Horizontal Vessel Analysis (Ope.) .......................................................................................................................................... 29
Horizontal Vessel Analysis (Test) .......................................................................................................................................... 40
Nozzle Summary................................................................................................................................................................................ 51
Nozzle Calcs.: N1........................................................................................................................................................................ 52
Nozzle Calcs.: L2........................................................................................................................................................................ 58
Nozzle Calcs.: L1........................................................................................................................................................................ 66
Nozzle Calcs.: M1........................................................................................................................................................................ 74
Nozzle Calcs.: M2........................................................................................................................................................................ 82
Nozzle Calcs.: N2........................................................................................................................................................................ 87
Nozzle Calcs.: L4........................................................................................................................................................................ 93
Nozzle Calcs.: L3........................................................................................................................................................................ 98
Nozzle Schedule............................................................................................................................................................................ 103
MDMT Summary.................................................................................................................................................................................. 105
Vessel Design Summary ................................................................................................................................................................ 107
FIELD TEST(UG-99b+Corr.)
Input Echo...................................................................................................................................................................................... 109
Internal Pressure Calculations .............................................................................................................................................. 116
PV Elite 2018 SP2 Licensee: ZHANGJIAGANG FURUI CIT CO.,LTD. 3
FileName : 4-C-1-shop test
Input Echo: Step: 1 9:42am Jun 3,2019
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 15 kgf/cm?

Design Internal Temperature 30.0 C
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -190.0 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest N
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0 kgf/cm?
User defined MAWP 0 kgf/cm?
User defined MAPnc 0 kgf/cm?
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Wind Design Code ASCE-7 2010

Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 13 km/hr
Surface Roughness Category C: Open Terrain
Importance Factor 1.0
Type of Surface Moderately Smooth
Base Elevation 300 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm

Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0100
Damping Factor (Beta) for Wind (Filled) 0.0100
Seismic Design Code ASCE 7-2010

Seismic Load Reduction Scale Factor 0.700
Table Value Fa 1.600
Table Value Fv 2.400
Short Period Acceleration value Ss 0.069
Long Period Acceleration Value Sl 0.040
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration No
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
M.A.W.P + Static Head to Nozzle Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Complete Listing of Vessel Elements and Details:
Element From Node 10

Element To Node 20
Element Type Elliptical
Description left head
Distance "FROM" to "TO" 50 mm
Inside Diameter 2570 mm
Element Thickness 16 mm
Internal Corrosion Allowance 0 mm
Nominal Thickness 18 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 15 kgf/cm?

Design Temperature Internal Pressure 30 C
Design External Pressure 0 kgf/cm?
Design Temperature External Pressure -190 C
Effective Diameter Multiplier 1.2
Material Name SA-240 304
Allowable Stress, Ambient 1406.1 kgf/cm?
Allowable Stress, Operating 1406.1 kgf/cm?
Allowable Stress, Hydrotest 1898.3 kgf/cm?
Material Density 0.008027 kg/cm?
P Number Thickness 0 mm
Yield Stress, Operating 2109.2 kgf/cm?
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Plate
Efficiency, Longitudinal Seam 1.0
Efficiency, Circumferential Seam 1.0
Elliptical Head Factor 2.0
Weld is pre-Heated No

Detail Type Liquid
Detail ID Liquid: 10
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Liquid 2120 mm
Liquid Density 447 kg/m?
--------------------------------------------------------------------

Element To Node 30
Element Type Cylinder
Description

Detail Type Saddle
Detail ID Lft Sdl
Width of Saddle 300 mm
Height of Saddle at Bottom 1500 mm
Saddle Contact Angle 120.0
Height of Composite Ring Stiffener 0 mm
Width of Wear Plate 400 mm

Thickness of Wear Plate 10 mm
Contact Angle, Wear Plate (degrees) 132.0

Detail Type Liquid

Detail Type Nozzle
Detail ID N1
Nozzle Diameter 8 in.
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 90.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 41.583 kgf
Grade of Attached Flange GR 2.1
Nozzle Matl SA-312 TP304

Detail Type Nozzle
Detail ID L2
Nozzle Diameter 0.75 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 49.548302
Weight of Nozzle ( Used if > 0 ) 0 kgf
Nozzle Matl SA-182 F304

Detail Type Nozzle
Detail ID L1
Nozzle Class 150
Layout Angle -64.5755
--------------------------------------------------------------------

Element To Node 40
Description


Detail Type Liquid

Detail Type Nozzle
Detail ID M1
Nozzle Class 150
Blind Flange (Y/N) Y

Detail Type Nozzle
Detail ID M2
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 270.0
--------------------------------------------------------------------

Element To Node 50
Description


Detail Type Saddle
Detail ID right Sdl

Detail Type Liquid

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
Detail ID L4
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID L3
Nozzle Class 150
Layout Angle 90.0

Detail Type Weight
Detail ID WGHT:[1 OF 1]
Miscellaneous Weight 750 kgf
Offset from Element Centerline 1000 mm
--------------------------------------------------------------------

Element To Node 60
Description right head

Detail Type Liquid
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

XY Coordinate Calculations: Step: 2 9:42am Jun 3,2019
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
left head| 50 | ... | 50 | ... |
20 | 30| 2450 | ... | 2400 | ... |
30 | 40| 3750 | ... | 1300 | ... |
40 | 50| 6850 | ... | 3100 | ... |
right head| 6900 | ... | 50 | ... |
----------------------------------------------------------------------

Internal Pressure Calculations: Step: 3 9:42am Jun 3,2019
Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm? | mm | mm | mm | kgf/cm? |
----------------------------------------------------------------------------------
left head| 15.095 | 18 | ... | 2570 | 1406.1 |
20 | 30| 15.095 | 16 | ... | 2570 | 1406.1 |
30 | 40| 15.095 | 20 | ... | 2570 | 1406.1 |
40 | 50| 15.095 | 16 | ... | 2570 | 1406.1 |
right head| 15.095 | 18 | ... | 2570 | 1406.1 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm? | kgf/cm? | kgf/cm? | mm | mm |
----------------------------------------------------------------------------------
left head| 15 | 17.3913 | 17.4861 | 16 | 13.8096 |
20 | 30| 15 | 17.2833 | 17.378 | 16 | 13.8842 |
30 | 40| 15 | 21.5876 | 21.6823 | 20 | 13.8842 |
40 | 50| 15 | 17.2833 | 17.378 | 16 | 13.8842 |
right head| 15 | 17.3918 | 17.4866 | 16 | 13.8092 |
----------------------------------------------------------------------------------
Minimum 17.283 17.378
MAWP: 17.283 kgf/cm?, limited by: Cylinder.
Internal Pressure Calculation Results :
ASME Code, Section VIII Division 1, 2017
Elliptical Head From 10 To 20 SA-240 304 at 30 C
left head
Material UNS Number: S30400
Required Thickness due to Internal Pressure [tr]:

= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (15.09*2570*1)/(2*1406*1-0.2*15.09)
= 13.8096 + 0.0000 = 13.8096 mm
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.095 kgf/cm?
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*16)/(1*2570+0.2*16)
= 17.486 - 0.095 = 17.391 kgf/cm?
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*1406*1*16)/(1*2570+0.2*16)
= 17.486 kgf/cm?
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (15.09*(1*2570+0.2*16))/(2*1*16)
= 1213.808 kgf/cm?
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)+0
= 13.884 mm
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 18 )/(1285 + 0.6 * 18 )
= 19.532 - 0.095 = 19.437 kgf/cm?
% Elongation per Table UG-79-1 (75*tnom/Rf)*(1-Rf/Ro) 3.028 %

Note: Please Check Requirements of Table UHA-44 for Elongation limits.
SA-240 304, Min Metal Temp without impact per UHA-51: -196 C
Cylindrical Shell From 20 To 30 SA-240 304 at 30 C

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 - 0.095 = 17.283 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*16))/(1*16)
= 1221.355 kgf/cm?


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*20)/(1285+0.6*20)
= 21.682 - 0.095 = 21.588 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*20)/(1285+0.6*20)
= 21.682 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*20))/(1*20)
= 978.896 kgf/cm?


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 - 0.095 = 17.283 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*16))/(1*16)
= 1221.355 kgf/cm?

right head

= (15.09*2570*1)/(2*1406*1-0.2*15.09)
= 13.8092 + 0.0000 = 13.8092 mm

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.487 - 0.095 = 17.392 kgf/cm?

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.487 kgf/cm?

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (15.09*(1*2570+0.2*16))/(2*1*16)
= 1213.808 kgf/cm?

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)+0
= 13.884 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 18 )/(1285 + 0.6 * 18 )
= 19.533 - 0.095 = 19.438 kgf/cm?

Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 22.468 kgf/cm?

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 19.500 kgf/cm?
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 22.334 kgf/cm? Pressure
per UG100 = 1.10 * M.A.W.P. * Sa/S 19.012 kgf/cm? Pressure per PED
= max(1.43*DP, 1.25*DP*ratio) 21.375 kgf/cm? Pressure per App 27-4 =
1.30 * M.A.W.P. * Sa/S 22.468 kgf/cm?
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm?):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
left head | 1816.6 | 1898.3 | 0.957 | 22.59 |
20 30 | 1827.9 | 1898.3 | 0.963 | 22.59 |
30 40 | 1465.0 | 1898.3 | 0.772 | 22.59 |
40 50 | 1827.9 | 1898.3 | 0.963 | 22.59 |
right head | 1816.6 | 1898.3 | 0.957 | 22.59 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm?):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N1 | Pad | 1406.14 | 1406.14 | 1.000 |
L2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
L1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
M1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
M2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N2 | Pad | 1406.14 | 1406.14 | 1.000 |
L4 | Nozzle | 1406.14 | 1406.14 | 1.000 |
L3 | Nozzle | 1406.14 | 1406.14 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm?):
Description | Ambient | Operating | Ratio |

------------------------------------------------------------------------
left head | 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
right head | 1406.14 | 1406.14 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm?):

------------------------------------------------------------------------
N1 | 185.81 | 1898.29 | 0.098 |
L2 | 32.81 | 1898.29 | 0.017 |
L1 | 32.81 | 1898.29 | 0.017 |
M1 | 469.15 | 1898.29 | 0.247 |
M2 | 68.95 | 1898.29 | 0.036 |
N2 | 164.19 | 1898.29 | 0.086 |
L4 | 28.55 | 1898.29 | 0.015 |
L3 | 28.55 | 1898.29 | 0.015 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

External Pressure Calculations: Step: 4 9:42am Jun 3,2019
External Pressure Calculation Results :
External Pressure Calculations:
| | Section | Outside | Corroded | Factor | Factor |

From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | kgf/cm? |
-----------------------------------------------------------------------------
10| 20| No Calc | 2602 | 16 | 0.00085404 | 621.72 |
20| 30| 7328.33 | 2602 | 16 | 0.00021882 | 215.383 |
30| 40| 7328.33 | 2610 | 20 | 0.00030191 | 297.168 |
40| 50| 7328.33 | 2602 | 16 | 0.00021882 | 215.383 |
50| 60| No Calc | 2602 | 16 | 0.00085404 | 621.72 |
-----------------------------------------------------------------------------
| | External | External | External | External |

From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | kgf/cm? | kgf/cm? |
-----------------------------------------------------------------------
10| 20| 16 | 1.5 | ... | 4.24781 |
20| 30| 16 | No Calc | ... | 1.76588 |
30| 40| 20 | No Calc | ... | 3.0362 |
40| 50| 16 | No Calc | ... | 1.76588 |
50| 60| 16 | 1.5 | ... | 4.24781 |
-----------------------------------------------------------------------
Minimum 1.766
| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |

From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | mm**4 | mm**4 |
--------------------------------------------------------------------------------
10| 20| No Calc | No Calc | No Calc | No Calc |
20| 30| 7328.33 | No Calc | No Calc | No Calc |
50| 60| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------
Elements Suitable for External Pressure.
Elliptical Head From 10 to 20 Ext. Chart: HA-1 at -190 C
left head
Elastic Modulus from Chart: HA-1 at -190 C : 0.197E+07 kgf/cm?
Results for Maximum Allowable External Pressure (MAEP):

Tca OD D/t Factor A B
16.000 2602.00 162.62 0.0008540 621.72
EMAP = B/(K0*D/t) = 621.7/(0.9 *162.6 ) = 4.248 kgf/cm?
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1406*1*16)/(1*2570+0.2*16))/1.67
= 10.471 kgf/cm?
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 4.248, 10.47 )
= 4.248 kgf/cm?
Cylindrical Shell From 20 to 30 Ext. Chart: HA-1 at -190 C

Tca OD SLEN D/t L/D Factor A B 16.000
2602.00 7328.33 162.62 2.8164 0.0002188 215.38
EMAP = (4*B)/(3*(D/t)) = (4*215.4 )/(3*162.6 ) = 1.766 kgf/cm?
Results for Maximum Stiffened Length (Slen):

2602.00 7328.33 162.62 2.8164 0.0002188 215.38 EMAP =
(4*B)/(3*(D/t)) = (4*215.4 )/(3*162.6 ) = 1.766 kgf/cm?

2610.00 7328.33 130.50 2.8078 0.0003019 297.17 EMAP =
(4*B)/(3*(D/t)) = (4*297.2 )/(3*130.5 ) = 3.036 kgf/cm?

2610.00 7328.33 130.50 2.8078 0.0003019 297.17 EMAP =
(4*B)/(3*(D/t)) = (4*297.2 )/(3*130.5 ) = 3.036 kgf/cm?

2602.00 7328.33 162.62 2.8164 0.0002188 215.38 EMAP =
(4*B)/(3*(D/t)) = (4*215.4 )/(3*162.6 ) = 1.766 kgf/cm?

2602.00 7328.33 162.62 2.8164 0.0002188 215.38 EMAP =
(4*B)/(3*(D/t)) = (4*215.4 )/(3*162.6 ) = 1.766 kgf/cm?
Elliptical Head From 50 to 60 Ext. Chart: HA-1 at -190 C
right head

Tca OD D/t Factor A B
16.000 2602.00 162.62 0.0008540 621.72
EMAP = B/(K0*D/t) = 621.7/(0.9 *162.6 ) = 4.248 kgf/cm?
Check the requirements of UG-33(a)(1) using P = 1.67 * External Design

pressure for this head.

= ((2*S*E*t)/(Kcor*D+0.2*t))/1.67 per Appendix 1-4 (c)
= ((2*1406*1*16)/(1*2570+0.2*16))/1.67
= 10.471 kgf/cm?
Maximum Allowable External Pressure [MAEP]:

= min( MAEP, MAWP )
= min( 4.248, 10.47 )
= 4.248 kgf/cm?

Element and Detail Weights: Step: 5 9:42am Jun 3,2019
Element and Detail Weights:
| | Element | Element | Corroded | Corroded | Extra due |

From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kg | m3 | kg | m3 | kg |
---------------------------------------------------------------------------
10| 20| 1216.99 | 2.48179 | 1216.99 | 2.48179 | 121.699 |
20| 30| 2504.22 | 12.4522 | 2504.22 | 12.4522 | 250.422 |
30| 40| 1698.19 | 6.74493 | 1698.19 | 6.74493 | 169.819 |
40| 50| 3234.61 | 16.0841 | 3234.61 | 16.0841 | 323.461 |
50| 60| 1216.99 | 2.48179 | 1216.99 | 2.48179 | 121.699 |
---------------------------------------------------------------------------
Total | 9871 | 40.24 | 9871 | 40.24 | 987 |
Weight of Details:
| | Weight of | X Offset, | Y Offset, |

From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Description
| | kg | mm | mm |
-------------------------------------------------
10|Liqd| 1019.06 | -214.167 | 225 | Liquid: 10
20|Sadl| 562.718 | 1150 | 1379.5 | Lft Sdl
20|Liqd| 4910.54 | 1200 | 225 | Liquid: 20
20|Nozl| 45.7411 | 1500 | 1394.54 | N1
20|Nozl| 3.2744 | 600 | 1294.53 | L2
20|Nozl| 3.2744 | 600 | 1294.53 | L1
30|Liqd| 2659.87 | 650 | 225 | Liquid: 30
30|Nozl| 391.726 | 600 | 1539 | M1
30|Nozl| 7.88105 | 600 | 1315.16 | M2
40|Sadl| 562.718 | 1950 | 1379.5 | right Sdl
40|Liqd| 6342.78 | 1550 | 225 | Liquid: 40
40|Nozl| 28.767 | 1700 | 1369.14 | N2
40|Nozl| 3.06343 | 300 | 1294.53 | L4
40|Nozl| 3.06343 | 300 | 1294.53 | L3
40|Wght| 750 | 1750 | 1000 | WGHT:[1 OF 1]
50|Liqd| 1019.06 | 264.167 | 225 | Liquid: 30
-------------------------------------------------
Total Weight of Each Detail Type
Total Weight of Saddles 1125.4

Total Weight of Liquid 15951.3
Total Weight of Nozzles 486.8
Total Weight of Weights 750.0
---------------------------------------------------------------
Sum of the Detail Weights 18313.5 kg
Weight Summation: kg
Fabricated | Shop Test | Shipping | Erected | Empty | Operating |

------------------------------------------------------------------------------
10858.1 | 12470.3 | 10858.1 | 12470.3 | 10858.1 | 13220.3 |
1125.4 | 40219.5 | 1125.4 | ... | 1125.4 | 15951.3 |
486.8 | 750.0 | 486.8 | ... | ... | ... |
... | ... | ... | ... | ... | 750.0 |
... | ... | ... | ... | ... | -750.0 |
Element and Detail Weights: Step: 5 9:42am Jun 3,2019
... | ... | ... | ... | 486.8 | ... |

... | ... | ... | 750.0 | 750.0 | ... |
12470.3 | 53439.8 | 12470.3 | 13220.3 | 13220.3 | 29171.6 |
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note:
The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 12470.3 kg Shop

Test Wt. - Fabricated Weight + Water ( Full ) 53439.8 kg Shipping Wt.
- Fab. Wt + Rem. Intls.+ Shipping App. 12470.3 kg Erected Wt. -
Fab. Wt + Rem. Intls.+ Insul. (etc) 13220.3 kg Ope. Wt. no Liq -
Fab. Wt + Intls. + Details + Wghts. 13220.3 kg Operating Wt. - Empty Wt
+ Operating Liq. Uncorroded 29171.6 kg Oper. Wt. + CA - Corr Wt. +
Operating Liquid 29171.6 kg
Field Test Wt. - Empty Weight + Water (Full) 53439.8 kg
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Outside Surface Areas of Elements:
| | Surface |
From| To | Area |
| | mm2 |
----------------------------
10| 20| 7770950 |
20| 30| 19618620 |
30| 40| 10659425 |
40| 50| 25340714 |
50| 60| 7770950 |
----------------------------
Total 71160664.000 mm2

Nozzle Flange MAWP: Step: 6 9:42am Jun 3,2019
Nozzle Flange MAWP Results:
Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |

Description | Ope. | Ambient | Temp | Class | Group | Press | PVP | 50% | DNV |
|kgf/cm? | kgf/cm? | C | | | kgf/cm? |
------------------------------------------------------------------------------------------------
N1 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
L2 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
L1 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
M1 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
M2 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
N2 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
L4 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
L3 | 19.4 | 19.4 | 30 | 150 | GR 2.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 19.375 | 19.375 kgf/cm? [for Core Elements] | 0.000 | 0.000 | 0.000 |
Selected Method for Derating ANSI Flange MAWP: None Selected
Note: ANSI Ratings are per ANSI/ASME B16.5 2013 Metric Edition
The PVP Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the PVP method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used. Note that ANSI pipe
nominal sizes up to 24 inch (600mm) are addressed.
How the 50% Stress Method Works:

If the computed stress/allowable stress is < 0.5 on the pipe wall, then the allowable
pressure is the table rating from the ANSI/ASME standard. If the stress ratio is >= 0.5,
then the full equivalent pressure is subtracted from the flange rating.
The DNV Method:

minimum( table rating, 1.5 * Operating rating - equivalent pressure )

Wind Load Calculation: Step: 7 9:42am Jun 3,2019
Input Values:

Wind Analysis Results
Static Gust-Effect Factor, Operating Case [G]:

= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.228*0.972)/(1+1.7*3.4*0.228)))
= min(0.85, 0.911 )
= 0.850
Static Gust-Effect Factor, Test Case [G]:

= min(0.85,0.925((1+1.7*3.4*0.228*0.972)/(1+1.7*3.4*0.228)))
= min(0.85, 0.911 )
= 0.850
Static Gust-Effect Factor, Empty Case [G]:

= min(0.85,0.925((1+1.7*3.4*0.228*0.972)/(1+1.7*3.4*0.228)))
= min(0.85, 0.911 )
= 0.850
Natural Frequency of Vessel (Operating) 33.000 Hz

Natural Frequency of Vessel (Empty) 33.000 Hz
Natural Frequency of Vessel (Test) 33.000 Hz
Force Coefficient [Cf] 0.533

Structure Height to Diameter ratio 2.959
This is classified as a rigid structure. Static analysis performed.
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units only.

The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]:

Exposure Category: C from Table 26.9.1
Alpha = 9.5 : Zg = 274320 mm
Effective Height [z]:

= Centroid Height + Vessel Base Elevation
= 1500 + 300 = 1800 mm
= 5.906 ft. Imperial Units
Velocity Pressure coefficient evaluated at height z [Kz]:

Because z (5.906 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15/900 )2/9.5
= 0.849
Type of Hill: No Hill
Wind Directionality Factor [Kd]:

= 0.95 per Table 26.6-1
As there is No Hill Present: [Kzt]:

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]:

= ( 1 + K1 * K2 * K3 )2
= ( 1 + 0 * 0 * 0 )2
= 1
Velocity Pressure evaluated at height z, Imperial Units [qz]:

= max( 16, 0.00256 * Kz * Kzt * Kd * V(mph)2 )
= max( 16, 0.00256 * 0.849 * 1 * 0.95 * 8.0782 )
= 16 psf [78.12 ] kgf/m?
Force on the first element [F]:

= qz * G * Cf * WindArea
= 16 * 0.85 * 0.533 * 16.17
= 117.1 lbs. [53.12 ] kgf
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm kgf/m?
---------------------------------------------------------------------------
left head 1800.0 0.000 0.000 0.000 0.849 1.000 78.119
Node 20 to 30 1800.0 0.000 0.000 0.000 0.849 1.000 78.119
Node 30 to 40 1800.0 0.000 0.000 0.000 0.849 1.000 78.119
Node 40 to 50 1800.0 0.000 0.000 0.000 0.849 1.000 78.119
right head 1800.0 0.000 0.000 0.000 0.849 1.000 78.119
Wind Loads on Masses/Equipment/Piping
ID Wind Area Elevation Pressure Force

mm2 mm kgf/m? kgf
-------------------------------------------------------------------------
WGHT:[1 OF 1] 0.00 2050.00 78.12 0.00
Wind Load Calculation:
| | Wind | Wind | Wind | Wind | Element |

From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm2 | kgf/m? | kgf |
---------------------------------------------------------------------------
10| 20| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
20| 30| 1800 | 3122.4 | 7493761 | 78.1189 | 159.024 |

30| 40| 1800 | 3132 | 4071600 | 78.1189 | 86.4028 |
40| 50| 1800 | 3122.4 | 9679441 | 78.1189 | 205.406 |
50| 60| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
---------------------------------------------------------------------------

| | mm | mm | mm2 | kgf/m? | kgf |
---------------------------------------------------------------------------
10| 20| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
20| 30| 1800 | 3122.4 | 7493761 | 78.1189 | 159.024 |
30| 40| 1800 | 3132 | 4071600 | 78.1189 | 86.4028 |
40| 50| 1800 | 3122.4 | 9679441 | 78.1189 | 205.406 |
50| 60| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
---------------------------------------------------------------------------

| | mm | mm | mm2 | kgf/m? | kgf |
---------------------------------------------------------------------------
10| 20| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
20| 30| 1800 | 3122.4 | 7493761 | 78.1189 | 159.024 |
30| 40| 1800 | 3132 | 4071600 | 78.1189 | 86.4028 |
40| 50| 1800 | 3122.4 | 9679441 | 78.1189 | 205.406 |
50| 60| 1800 | 3122.4 | 1501834 | 78.1189 | 31.8702 |
---------------------------------------------------------------------------
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Be sure the wind speed is in accordance with the specified

wind design code.

Earthquake Load Calculation: Step: 8 9:42am Jun 3,2019
Earthquake Load Calculation:
Input Values:

Site Class D
Force Factor 0.000
Seismic Analysis Results:
Sms = Fa * Ss = 1.6 * 0.069 = 0.11

Sm1 = Fv * S1 = 2.4 * 0.04 = 0.096
Sds = 2/3 * Sms = 2/3 * 0.11 = 0.0736
Sd1 = 2/3 * Sm1 = 2/3 * 0.096 = 0.064
Check Approximate Fundamental Period from 12.8-7 [Ta]:

= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020 * ( 9.1370.75)
= 0.105 seconds
The Coefficient Cu from Table 12.8-1 is : 1.700
Fundamental Period (1/Frequency) [T]:

= ( 1/Natural Frequency ) = ( 1/33 )
= 0.030
Check the Value of T which is the smaller of Cu*Ta and T:

= Minimum Value of (1.7 * 0.105, 0.0303 ) per 12.8.2
= 0.030
As the time period is < 0.06 second, use section 15.4.2.
Compute the Base Shear per equation 15.4-5, [V]:

= 0.3 * Sds * W * I
= 0.3 * 0.0736 * 29172 * 1.25
= 805.137 kgf
Final Base Shear, V = 563.60 kgf
Earthquake Load Calculation:
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
Earthquake Load Calculation: Step: 8 9:42am Jun 3,2019
| | mm | kgf | kgf |
-------------------------------------------------
10| 20| 1285 | 4167.38 | 80.5137 |
20| 30| 1285 | 4167.38 | 80.5137 |
20| 30| 1285 | 4167.38 | 80.5137 |
30| 40| 1285 | 4167.38 | 80.5137 |
40| 0| 1285 | 4167.38 | 80.5137 |
40| 50| 1285 | 4167.38 | 80.5137 |
50| 60| 1285 | 4167.38 | 80.5137 |
-------------------------------------------------
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

Center of Gravity Calculation: Step: 9 9:42am Jun 3,2019
Shop/Field Installation Options :
Note : The CG is computed from the first Element From Node
Center of Gravity of Saddles 3450.000 mm

Center of Gravity of Liquid 3450.000 mm
Center of Gravity of Nozzles 3031.181 mm
Center of Gravity of Added Weights (Operating) 5500.000 mm
Center of Gravity of Added Weights (Empty) 5500.000 mm
Center of Gravity of Bare Shell New and Cold 3437.882 mm

Center of Gravity of Bare Shell Corroded 3437.882 mm
Vessel CG in the Operating Condition 3491.206 mm

Vessel CG in the Fabricated (Shop/Empty) Condition 3540.924 mm
Vessel CG in the Test Condition 3472.494 mm
Rigging Analysis Results:
Total Effective Length of Vessel for this analysis 6900.00 mm

Total vessel weight (No Liquid) Twt 13220.33 kgf
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 19830.50 kgf
Elevation of the Tailing Lug (bottom) 300.00 mm
Elevation of the Lifting Lug (top ) 6500.00 mm
Design Reaction force at the tailing lug 9464.51 kgf
Design Reaction force at the lifting lug 10365.99 kgf
CG Distance from Tailing Lug 3240.92 mm

CG Distance from the Nearer Lifting Lug 2959.08 mm
Critical Values:
| Max Stress| Elevation | Allowables |

| kgf/cm?| mm | kgf/cm? |
-----------------------------------------------------------------
Bending | 9.61 | 3750.00 | 745.92 (UG-23) |
Shear | 5.40 | 6230.00 | 984.27 (0.7*S) |
Forces and Moments at selected elevations (not all analysis points shown):
Distance Bending Moment Bending Stress Shear Force Shear Stress

mm kgf-m. kgf/cm? kgf kgf/cm?
-------------------------------------------------------------------------------
0.00 0.0 0.0 4910.4 3.8
1490.00 4595.9 5.5 2607.5 2.0
2970.00 8130.2 7.8 792.0 0.5
4370.00 7068.6 8.5 3624.9 2.8
6850.00 807.4 1.0 377.7 0.3
Unity Check (Actual Stress / Allowable Stress):
Maximum Unity Check is 0.0129 at elevation 3750 mm - Must be <=1

Center of Gravity Calculation: Step: 9 9:42am Jun 3,2019
Note: The rigging analysis is performed using a uniformly distributed load.
--- Plot data successfully generated ...----

Horizontal Vessel Analysis (Ope.): Step: 10 9:42am Jun 3,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

(per ASME Sec. VIII Div. 2 based on the Zick method.)
Horizontal Vessel Stress Calculations : Operating Case
Note:
Wear Pad Width (400.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Minimum Wear Plate Width to be considered in analysis [b1]:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300 + 1.56*sqrt( 1293 * 16 ), 2 * 1200 )
= 524.3798 mm
Input and Calculated Values:
Vessel Mean Radius Rm 1293.00 mm

Stiffened Vessel Length per 4.15.6 L 6900.00 mm
Distance from Saddle to Vessel tangent a 1200.00 mm
Saddle Width b 300.00 mm

Saddle Bearing Angle theta 120.00 degrees
Inside Depth of Head h2 642.50 mm
Shell Allowable Stress used in Calculation 1406.10 kgf/cm?

Head Allowable Stress used in Calculation 1406.10 kgf/cm?
Circumferential Efficiency in Plane of Saddle 1.00
Circumferential Efficiency at Mid-Span 1.00
Saddle Force Q, Operating Case 15187.85 kgf
Horizontal Vessel Analysis Results: Actual | Allowable |

kgf/cm? | kgf/cm? |
----------------------------------------------------------------
Long. Stress at Top of Midspan 600.09 | 1406.10 |
Long. Stress at Bottom of Midspan 615.11 | 1406.10 |
Long. Stress at Top of Saddles 647.78 | 1406.10 |
Long. Stress at Bottom of Saddles 585.33 | 1406.10 |
----------------------------------------------------------------
Tangential Shear in Shell 49.86 | 843.66 |
Circ. Stress at Horn of Saddle 674.28 | 1757.62 |
Circ. Compressive Stress in Shell 13.76 | 1406.10 |
----------------------------------------------------------------
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
= 3 * ( 514.6/2 + 0 ) * 1500/2365
= 489.6 kgf
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= max( Fl, Friction Load, Sum of X Forces) * B / Ls
= max( 299.1, 4296, 0 ) * 1500/4500
= 1431.9 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 563.6, 4296, 0 ) * 1500/4500
= 1431.9 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3 * ( 563.6/2 + 0 ) * 1500/2365
= 536.2 kgf
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
= 13756 + Max( 1432, 489.6, 1432, 536.2 )
= 15187.9 kgf
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 15750.57 kgf
Transverse Shear Load Saddle 281.80 kgf
Longitudinal Shear Load Saddle 4295.61 kgf
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plate is Welded to the Shell, k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0471 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923
Note: Dimension a is greater than or equal to Rm / 2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R2-h22)/(2a*L))/(1+(4h2)/3L)]
= -15188*1200[1-(1-1200/6900+(12932-642.52)/
(2*1200*6900))/(1+(4*642.5)/(3*6900))]
= -3599.8 kgf-m.

= Q*L/4(1+2(R2-h22)/(L2))/(1+(4h2)/( 3L))-4a/L
= 15188*6900/4(1+2(12932-642.52)/(69002))/(1+(4*642.5)/
(3*6900))-4*1200/6900
= 6312.8 kgf-m.
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rm2t)
= 15.04 * 1293/(2*16 ) - 6313/(pi*12932*16 )
= 600.09 kgf/cm?
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm2 * t)
= 15.04 * 1293/(2 * 16 ) + 6313/(pi * 12932 * 16 )
= 615.11 kgf/cm?
Longitudinal Stress at Top of Shell at Support (4.15.10) [Sigma*3]:

= P * Rm/(2t) - M1/(K1*pi*Rm 2t)
= 15.04*1293/(2*16)--3600/(0.107*pi*12932*16)
= 647.78 kgf/cm?
Longitudinal Stress at Bottom of Shell at Support (4.15.11) [Sigma*4]:

= P * Rm/(2t) + M1/(K1* * pi * Rm2 * t)
= 15.04*1293/(2*16)+-3600/(0.192*pi*12932*16)
= 585.33 kgf/cm?
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
= 15188 ( 6900 - 2 * 1200 )/(6900 + ( 4 * 642.5/3))
= 8811.2 kgf
Shear Stress in the shell no rings, not stiffened (4.15.14) [tau2]:

= K2 * T / ( Rm * t )
= 1.171 * 8811/( 1293 * 16 )
= 49.86 kgf/cm?
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1293 * 16 )
= 112.190 mm
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 15188 * 0.1/( 16 * ( 300 + 112.2 + 112.2 ) )
= -13.76 kgf/cm?
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.25) [sigma7*]:

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t2)
= -15188/(4*16 *(300 +112.2 +112.2 )) -
12 * 0.0471 * 15188 * 1293/(6900 * 162)
= -674.28 kgf/cm?
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300 + 1.56 * sqrt( 1293 * 16 ), 2 * 1200 )
= 524.38 mm
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
= 0.00000539 * 4500 * ( 30 - 21.11 )
= 0.616 mm
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2365.0000 mm
Baseplate Thickness Bpthk 24.0000 mm
Baseplate Width Bpwid 350.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 5
Rib Thickness Ribtk 14.0000 mm
Web Thickness Webtk 14.0000 mm
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction
B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 624. | 16. | 8. | 9979. | 79832. | 0.852E+06 |
Wearplate 400. | 10. | 21. | 4000. | 84000. | 0.180E+07 |
Web 14. | 165. | 108. | 2310. | 250635. | 0.324E+08 |
BasePlate 350. | 24. | 203. | 8400. | 1705200. | 0.347E+09 |
Totals ... | ... | ... | 24689. | 2119666. | 0.382E+09 |
Value C1 = Sumof(Ay)/Sumof(A) = 85.9 mm

Value I = Sumof(Io) - C1*Sumof(Ay) = 0.200E+09 mm**4
Value As = Sumof(A) - Ashell = 0.147E+05 mm2
K1 = (1+cos(beta)-0.5*sin(beta)2 )/(pi-beta+sin(beta)*cos(beta)) = 0.2035
Fh = K1 * Q = 0.204 * 15188 = 3091 kgf
Tension Stress, St = ( Fh/As ) = 21.0133 kgf/cm?

Allowed Stress, Sa = 0.6 * Yield Str = 1265.5260 kgf/cm?
Saddle Splitting Dimension [d]:

= B - R * sin( theta )/ theta
= 1500 - 1285 * sin( 1.047 )/1.047
= 437.314 mm
Bending Moment, M = Fh * d = 1351.7626 kgf-m.
Bending Stress, Sb = ( M * C1 / I ) = 58.1269 kgf/cm?

Allowed Stress, Sa = 2/3 * Yield Str = 1406.1400 kgf/cm?
Minimum Thickness of Baseplate per Moss:

= ( 3( Q + Saddle_Wt )BasePlateWidth / ( 4 * BasePlateLength * AllStress )).5
= ( 3(15188 + 562.7 )350/( 4 * 2365 * 1406 )).5
= 11.150 mm
Calculation of Axial Load, Intermediate Values and Compressive Stress:
Distance between Ribs [e]:

= Web Length / ( Nribs - 1 )
= 2271/( 5 - 1 )
= 567.680 mm
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
= 567.7 * 350/2
= 99343.938 mm2
Axial Load [P]:

= Ap * Bp
= 99344 * 0.0183
= 1822.798 kgf
Area of the Rib and Web [Ar]:

= Rib Area + Web Area
= 4004 + 3974
= 7977.758 mm2
Compressive Stress [Sc]:

= P/Ar
= 1823/7978
= 22.849 kgf/cm?
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 300.0 | ... | 4200.0 | ... | 0.315E+08 |
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
= 4296/( 2 * 2365 ) * 567.7 * 820.5/2
= 211.503 kgf-m.
Compressive Allowable, KL/R < Cc ( 13.06 < 138.1 ) per AISC E2-1 [Sca]:
= (1-(Klr)2/(2*Cc2))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr3)/(8*Cc3)
= ( 1-( 13.06 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(13.06 )/(8* 138.1 )-( 13.063)/(8*138.13)
= 1233.710 kgf/cm?
AISC Unity Check of Outside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * Distance Side/I )/Sba
= 22.85/1234 + ( 211.5 * 150/31500000 )/1406
= 0.090
Check of Inside Ribs:
Inertia of Saddle, Inner Ribs - Axial Direction

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 286.0 | 0.0 | 4004.0 | 0.0 | 0.315E+08 |
Web 567.7 | 14.0 | 0.0 | 7947.5 | 0.0 | 0.130E+06 |
Values ... | ... | ... | 11951.5 | ... | 0.316E+08 |
= ( 1-( 3.208 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(3.208 )/(8* 138.1 )-( 3.2083)/(8*138.13)
= 1258.610 kgf/cm?
AISC Unity Check of Inside Ribs ( must be <= 1 )

= Sc/Sca + ( Rm * Distance Center/I )/Sba
= 29.65/1259 + ( 85.07 * 150/31626576 )/1406
= 0.052
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-193 B8M
Bolt Allowable Stress Stba 1406.14 kgf/cm?
Bolt Corrosion Allowance Bca 0.0 mm
Distance from Bolts to Edge Edgedis 50.0 mm
Nominal Bolt Diameter Bnd 24.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 1406.14 kgf/cm?
Area Available in a Single Bolt BltArea 312.7480 mm2
Saddle Load QO (Weight) QO 14318.7 kgf
Saddle Load QL (Wind/Seismic contribution) QL 1431.9 kgf
Maximum Transverse Force Ft 281.8 kgf
Maximum Longitudinal Force Fl 4455.9 kgf
Saddle Bolted to Steel Foundation Yes
Bolt Area Calculation per Dennis R. Moss

Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
= 4456/(1406 * 4 )
= 79.2220 mm2
Bolt Area due to Transverse Load:
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
= 1500 * 281.8 + 0
= 422.70 kgf-m.
Eccentricity (e):
= Rmom / QO
= 422.7/14319
= 29.52 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required Area of a Single Bolt [Bltarear]:

= max[Bltarearl, Bltarears, Bltareart]
= max[0, 79.22, 0 ]
= 79.2220 mm2
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300 + 1.56*sqrt( 1293 * 16 ), 2 * 1200 )
= 524.3798 mm



Saddle Force Q, Operating Case 15775.52 kgf

kgf/cm? | kgf/cm? |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3 * ( 514.6/2 + 0 ) * 1500/2365
= 489.6 kgf

= max( 299.1, 4456, 0 ) * 1500/4500
= 1485.3 kgf
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= max( Fl, Friction Force, Sum of X Forces ) * B / Ls
= max( 563.6, 4456, 0 ) * 1500/4500
= 1485.3 kgf
Saddle Reaction Force due to Earthquake Ft [Fst]:

= 3 * ( 563.6/2 + 0 ) * 1500/2365
= 536.2 kgf

= 14290 + Max( 1485, 489.6, 1485, 536.2 )
= 15775.5 kgf


K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0471 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923


= -Q*a [1 - (1- a/L + (R2-h22)/(2a*L))/(1+(4h2)/3L)]
= -15776*1200[1-(1-1200/6900+(12932-642.52)/
(2*1200*6900))/(1+(4*642.5)/(3*6900))]
= -3739.1 kgf-m.

= Q*L/4(1+2(R2-h22)/(L2))/(1+(4h2)/( 3L))-4a/L
= 15776*6900/4(1+2(12932-642.52)/(69002))/(1+(4*642.5)/
(3*6900))-4*1200/6900
= 6557.0 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm2t)
= 15.04 * 1293/(2*16 ) - 6557/(pi*12932*16 )
= 599.80 kgf/cm?

= P * Rm/(2t) + M2/(pi * Rm2 * t)
= 15.04 * 1293/(2 * 16 ) + 6557/(pi * 1293 2 * 16 )
= 615.40 kgf/cm?

= P * Rm/(2t) - M1/(K1*pi*Rm 2t)
= 15.04*1293/(2*16)--3739/(0.107*pi*12932*16)
= 649.34 kgf/cm?

= P * Rm/(2t) + M1/(K1* * pi * Rm2 * t)
= 15.04*1293/(2*16)+-3739/(0.192*pi*12932*16)
= 584.47 kgf/cm?

= Q(L-2a)/(L+(4*h2/3))
= 15776 ( 6900 - 2 * 1200 )/(6900 + ( 4 * 642.5/3))
= 9152.1 kgf

= K2 * T / ( Rm * t )
= 1.171 * 9152/( 1293 * 16 )
= 51.79 kgf/cm?

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1293 * 16 )
= 112.190 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 15776 * 0.1/( 16 * ( 300 + 112.2 + 112.2 ) )
= -14.29 kgf/cm?

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t2)
= -15776/(4*16 *(300 +112.2 +112.2 )) -
12 * 0.0471 * 15776 * 1293/(6900 * 162)
= -700.37 kgf/cm?

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300 + 1.56 * sqrt( 1293 * 16 ), 2 * 1200 )
= 524.38 mm
Results for Vessel Ribs, Web and Base

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 624. | 16. | 8. | 9979. | 79832. | 0.852E+06 |
Wearplate 400. | 10. | 21. | 4000. | 84000. | 0.180E+07 |
Web 14. | 165. | 108. | 2310. | 250635. | 0.324E+08 |
BasePlate 350. | 24. | 203. | 8400. | 1705200. | 0.347E+09 |
Totals ... | ... | ... | 24689. | 2119666. | 0.382E+09 |

Fh = K1 * Q = 0.204 * 15776 = 3211 kgf


= 1500 - 1285 * sin( 1.047 )/1.047
= 437.314 mm


= ( 3(15776 + 562.7 )350/( 4 * 2365 * 1406 )).5
= 11.356 mm

= 2271/( 5 - 1 )
= 567.680 mm

= e * Bpwid / 2
= 567.7 * 350/2
= 99343.938 mm2
Axial Load [P]:

= Ap * Bp
= 99344 * 0.0191
= 1893.328 kgf

= 4004 + 3974
= 7977.758 mm2

= P/Ar
= 1893/7978
= 23.733 kgf/cm?

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 300.0 | ... | 4200.0 | ... | 0.315E+08 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 4456/( 2 * 2365 ) * 567.7 * 820.5/2
= 219.394 kgf-m.
= ( 1-( 13.06 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(13.06 )/(8* 138.1 )-( 13.063)/(8*138.13)
= 1233.710 kgf/cm?

= 23.73/1234 + ( 219.4 * 150/31500000 )/1406
= 0.094

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 286.0 | 0.0 | 4004.0 | 0.0 | 0.315E+08 |
Web 567.7 | 14.0 | 0.0 | 7947.5 | 0.0 | 0.130E+06 |
Values ... | ... | ... | 11951.5 | ... | 0.316E+08 |
= ( 1-( 3.208 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(3.208 )/(8* 138.1 )-( 3.2083)/(8*138.13)
= 1258.610 kgf/cm?


= 30.8/1259 + ( 88.24 * 150/31626576 )/1406
= 0.054



= 4456/(1406 * 4 )
= 79.2220 mm2

= 1500 * 281.8 + 0
= 422.70 kgf-m.
Eccentricity (e):
= Rmom / QO
= 422.7/14853

= 0 (No Uplift)

= max[0, 79.22, 0 ]
= 79.2220 mm2

Horizontal Vessel Analysis (Test): Step: 11 9:42am Jun 3,2019
ASME Horizontal Vessel Analysis: Stresses for the Left Saddle

Horizontal Vessel Stress Calculations : Test Case
Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300 + 1.56*sqrt( 1293 * 16 ), 2 * 1200 )
= 524.3798 mm



Saddle Force Q, Test Case, no Ext. Forces 26051.61 kgf

kgf/cm? | kgf/cm? |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3 * ( 169.8/2 + 0 ) * 1500/2365
= 161.6 kgf

= max( 98.7, 0, 0 ) * 1500/4500
= 32.9 kgf

= 25890 + Max( 32.9, 161.6, 0, 0 )
= 26051.6 kgf

Hydrostatic Test Pressure at center of Vessel: 22.464 kgf/cm?

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0471 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R2-h22)/(2a*L))/(1+(4h2)/3L)]
= -26052*1200[1-(1-1200/6900+(12932-642.52)/
(2*1200*6900))/(1+(4*642.5)/(3*6900))]
= -6174.7 kgf-m.

= Q*L/4(1+2(R2-h22)/(L2))/(1+(4h2)/( 3L))-4a/L
= 26052*6900/4(1+2(12932-642.52)/(69002))/(1+(4*642.5)/
(3*6900))-4*1200/6900
= 10828.2 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm2t)
= 22.46 * 1293/(2*16 ) - 10828/(pi*12932*16 )
= 894.79 kgf/cm?

= P * Rm/(2t) + M2/(pi * Rm2 * t)
= 22.46 * 1293/(2 * 16 ) + 10828/(pi * 12932 * 16 )
= 920.56 kgf/cm?

= P * Rm/(2t) - M1/(K1*pi*Rm 2t)
= 22.46*1293/(2*16)--6175/(0.107*pi*12932*16)
= 976.59 kgf/cm?

= P * Rm/(2t) + M1/(K1* * pi * Rm2 * t)
= 22.46*1293/(2*16)+-6175/(0.192*pi*12932*16)
= 869.47 kgf/cm?

= Q(L-2a)/(L+(4*h2/3))
= 26052 ( 6900 - 2 * 1200 )/(6900 + ( 4 * 642.5/3))
= 15113.7 kgf

= K2 * T / ( Rm * t )
= 1.171 * 15114/( 1293 * 16 )
= 85.53 kgf/cm?

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1293 * 16 )
= 112.190 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 26052 * 0.1/( 16 * ( 300 + 112.2 + 112.2 ) )
= -23.61 kgf/cm?

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t2)
= -26052/(4*16 *(300 +112.2 +112.2 )) -
12 * 0.0471 * 26052 * 1293/(6900 * 162)
= -1156.58 kgf/cm?

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300 + 1.56 * sqrt( 1293 * 16 ), 2 * 1200 )
= 524.38 mm
Results for Vessel Ribs, Web and Base:

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 624. | 16. | 8. | 9979. | 79832. | 0.852E+06 |
Wearplate 400. | 10. | 21. | 4000. | 84000. | 0.180E+07 |
Web 14. | 165. | 108. | 2310. | 250635. | 0.324E+08 |
BasePlate 350. | 24. | 203. | 8400. | 1705200. | 0.347E+09 |
Totals ... | ... | ... | 24689. | 2119666. | 0.382E+09 |

Fh = K1 * Q = 0.204 * 26052 = 5302 kgf


= 1500 - 1285 * sin( 1.047 )/1.047
= 437.314 mm


= ( 3(26052 + 562.7 )350/( 4 * 2365 * 1406 )).5
= 14.494 mm

= 2271/( 5 - 1 )
= 567.680 mm

= e * Bpwid / 2
= 567.7 * 350/2
= 99343.938 mm2
Axial Load [P]:

= Ap * Bp
= 99344 * 0.0315
= 3126.632 kgf

= 4004 + 3974
= 7977.758 mm2

= P/Ar
= 3127/7978
= 39.192 kgf/cm?

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 300.0 | ... | 4200.0 | ... | 0.315E+08 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 98.7/( 2 * 2365 ) * 567.7 * 820.5/2
= 4.860 kgf-m.
= ( 1-( 13.06 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(13.06 )/(8* 138.1 )-( 13.063)/(8*138.13)
= 1233.710 kgf/cm?

= 39.19/1234 + ( 4.86 * 150/31500000 )/1406
= 0.033

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 286.0 | 0.0 | 4004.0 | 0.0 | 0.315E+08 |
Web 567.7 | 14.0 | 0.0 | 7947.5 | 0.0 | 0.130E+06 |
Values ... | ... | ... | 11951.5 | ... | 0.316E+08 |
= ( 1-( 3.208 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(3.208 )/(8* 138.1 )-( 3.2083)/(8*138.13)
= 1258.610 kgf/cm?

= 50.86/1259 + ( 1.954 * 150/31626576 )/1406
= 0.041



= 98.7/(1406 * 4 )
= 1.7548 mm2

= 1500 * 84.9 + 0
= 127.36 kgf-m.
Eccentricity (e):
= Rmom / QO
= 127.4/26453

= 0 (No Uplift)

= max[0, 1.755, 0 ]
= 1.7548 mm2
ASME Horizontal Vessel Analysis: Stresses for the Right Saddle

Note:

= min( b + 1.56*sqrt( Rm * t ), 2a )
= min( 300 + 1.56*sqrt( 1293 * 16 ), 2 * 1200 )
= 524.3798 mm



Saddle Force Q, Test Case, no Ext. Forces 26585.85 kgf

kgf/cm? | kgf/cm? |
----------------------------------------------------------------
----------------------------------------------------------------
----------------------------------------------------------------

= 3 * ( 169.8/2 + 0 ) * 1500/2365
= 161.6 kgf

= max( 98.7, 0, 0 ) * 1500/4500
= 32.9 kgf

= 26424 + Max( 32.9, 161.6, 0, 0 )
= 26585.8 kgf

Hydrostatic Test Pressure at center of Vessel: 22.464 kgf/cm?

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0471 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923

= -Q*a [1 - (1- a/L + (R2-h22)/(2a*L))/(1+(4h2)/3L)]
= -26586*1200[1-(1-1200/6900+(12932-642.52)/
(2*1200*6900))/(1+(4*642.5)/(3*6900))]
= -6301.4 kgf-m.

= Q*L/4(1+2(R2-h22)/(L2))/(1+(4h2)/( 3L))-4a/L
= 26586*6900/4(1+2(12932-642.52)/(69002))/(1+(4*642.5)/
(3*6900))-4*1200/6900
= 11050.3 kgf-m.

= P * Rm/(2t) - M2/(pi*Rm2t)
= 22.46 * 1293/(2*16 ) - 11050/(pi*12932*16 )
= 894.52 kgf/cm?

= P * Rm/(2t) + M2/(pi * Rm2 * t)
= 22.46 * 1293/(2 * 16 ) + 11050/(pi * 12932 * 16 )
= 920.82 kgf/cm?

= P * Rm/(2t) - M1/(K1*pi*Rm 2t)
= 22.46*1293/(2*16)--6301/(0.107*pi*12932*16)
= 978.01 kgf/cm?

= P * Rm/(2t) + M1/(K1* * pi * Rm2 * t)
= 22.46*1293/(2*16)+-6301/(0.192*pi*12932*16)
= 868.69 kgf/cm?

= Q(L-2a)/(L+(4*h2/3))
= 26586 ( 6900 - 2 * 1200 )/(6900 + ( 4 * 642.5/3))
= 15423.7 kgf

= K2 * T / ( Rm * t )
= 1.171 * 15424/( 1293 * 16 )
= 87.28 kgf/cm?

= 0.78 * sqrt( Rm * t )
= 0.78 * sqrt( 1293 * 16 )
= 112.190 mm

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
= -0.76 * 26586 * 0.1/( 16 * ( 300 + 112.2 + 112.2 ) )
= -24.09 kgf/cm?

= -Q/(4*t*(b+X1+X2)) - 12*K7*Q*Rm/(L*t2)
= -26586/(4*16 *(300 +112.2 +112.2 )) -
12 * 0.0471 * 26586 * 1293/(6900 * 162)
= -1180.30 kgf/cm?

= min( b + 1.56 * sqrt( Rm * t ), 2a )
= min( 300 + 1.56 * sqrt( 1293 * 16 ), 2 * 1200 )
= 524.38 mm
Results for Vessel Ribs, Web and Base

B | D | Y | A | AY | Io |
----------------------------------------------------------------------------------------------
Shell 624. | 16. | 8. | 9979. | 79832. | 0.852E+06 |
Wearplate 400. | 10. | 21. | 4000. | 84000. | 0.180E+07 |
Web 14. | 165. | 108. | 2310. | 250635. | 0.324E+08 |

BasePlate 350. | 24. | 203. | 8400. | 1705200. | 0.347E+09 |
Totals ... | ... | ... | 24689. | 2119666. | 0.382E+09 |

Fh = K1 * Q = 0.204 * 26586 = 5411 kgf


= 1500 - 1285 * sin( 1.047 )/1.047
= 437.314 mm


= ( 3(26586 + 562.7 )350/( 4 * 2365 * 1406 )).5
= 14.639 mm

= 2271/( 5 - 1 )
= 567.680 mm

= e * Bpwid / 2
= 567.7 * 350/2
= 99343.938 mm2
Axial Load [P]:

= Ap * Bp
= 99344 * 0.0321
= 3190.750 kgf

= 4004 + 3974
= 7977.758 mm2

= P/Ar
= 3191/7978
= 39.996 kgf/cm?


B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib+Web 14.0 | 300.0 | ... | 4200.0 | ... | 0.315E+08 |

= Fl /( 2 * Bplen ) * e * rl / 2
= 98.7/( 2 * 2365 ) * 567.7 * 820.5/2
= 4.860 kgf-m.
= ( 1-( 13.06 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(13.06 )/(8* 138.1 )-( 13.063)/(8*138.13)
= 1233.710 kgf/cm?

= 40/1234 + ( 4.86 * 150/31500000 )/1406
= 0.034

B | D | Y | A | AY | Io |
-------------------------------------------------------------------------------------------
Rib 14.0 | 286.0 | 0.0 | 4004.0 | 0.0 | 0.315E+08 |
Web 567.7 | 14.0 | 0.0 | 7947.5 | 0.0 | 0.130E+06 |
Values ... | ... | ... | 11951.5 | ... | 0.316E+08 |
= ( 1-( 3.208 )2/(2 * 138.12 )) * 2109/
( 5/3+3*(3.208 )/(8* 138.1 )-( 3.2083)/(8*138.13)
= 1258.610 kgf/cm?

= 51.9/1259 + ( 1.954 * 150/31626576 )/1406
= 0.042



= 98.7/(1406 * 4 )
= 1.7548 mm2

= 1500 * 84.9 + 0
= 127.36 kgf-m.
Eccentricity (e):
= Rmom / QO
= 127.4/26987

= 0 (No Uplift)

= max[0, 1.755, 0 ]
= 1.7548 mm2

Nozzle Summary: Step: 21 9:42am Jun 3,2019
Nozzle Calculation Summary:
Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |

| kgf/cm? | | kgf/cm? | | mm | Path | Stresses |
----------------------------------------------------------------------------------------------
N1 | 17.28 | ... | 17.38 | OK | 7.16 | OK | Passed |
L2 | 17.28 | ... | 17.38 | OK | 3.12 | OK | Passed |
L2 | 17.28 | ... | 17.38 | OK | 3.12 | OK | Passed |
L1 | 17.28 | ... | 17.38 | OK | 3.12 | OK | Passed |
L1 | 17.28 | ... | 17.38 | OK | 3.12 | OK | Passed |
M1 | 21.59 | ... | 21.68 | ... | | OK | Passed |
M1 | 18.23 | ... | 18.26 | ... | | OK | Passed |
M2 | 17.48 | ... | 17.48 | OK | 3.42 | OK | Passed |
N2 | 17.28 | ... | 17.38 | OK | 6.22 | OK | Passed |
L4 | 17.28 | ... | 17.38 | OK | 3.22 | OK | Passed |
L3 | 17.28 | ... | 17.38 | OK | 3.22 | OK | Passed |
----------------------------------------------------------------------------------------------
MAWP Summary:
Minimum MAWP Nozzles : 17.283 Nozzle : L3
Minimum MAPnc Nozzles : 17.378 Nozzle : L3
Minimum MAWP Shells/Flanges : 17.283 Element :
Minimum MAPnc Shells/Flanges : 17.378 Element :
--------------------------------------------------------
Computed Vessel M.A.W.P. : 17.283 kgf/cm?
Check the Spatial Relationship between the Nozzles
From Node | Nozzle Description | X Coordinate | Layout Angle | Dia. Limit |

| | mm | deg | mm |
------------------------------------------------------------------------------
20 | N1 | 1550.000 | 90.000 | 387.350 |
20 | L2 | 650.000 | 49.548 | 73.402 |
20 | L1 | 650.000 | -64.576 | 73.402 |
30 | M1 | 3050.000 | -29.975 | 968.000 |
30 | M2 | 3050.000 | 270.000 | 100.325 |
40 | N2 | 5450.000 | 90.000 | 292.659 |
40 | L4 | 4050.000 | 0.000 | 79.750 |
40 | L3 | 4050.000 | 90.000 | 79.750 |
The nozzle spacing is computed by the following:

2 2
= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

Nozzle Calcs.: N1 Nozl: 9 9:42am Jun 3,2019
INPUT VALUES, Nozzle Description: N1 From : 20
Pressure for Reinforcement Calculations P 17.283 kgf/cm?

Temperature for Internal Pressure Temp 30 C
Maximum Allowable Pressure New & Cold 17.38 kgf/cm?
Shell Material SA-240 304

Shell Allowable Stress at Temperature Sv 1406.10 kgf/cm?
Shell Allowable Stress At Ambient Sva 1406.10 kgf/cm?
Inside Diameter of Cylindrical Shell D 2570.00 mm

Shell Finished (Minimum) Thickness t 16.0000 mm
Shell Internal Corrosion Allowance c 0.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Distance from Bottom/Left Tangent 1550.00 mm
User Entered Minimum Design Metal Temperature -190.00 C Type
of Element Connected to the Shell : Nozzle
Material SA-312 TP304

Material UNS Number S30400
Material Specification/Type Smls. & wld. pipe
Allowable Stress at Temperature Sn 1406.14 kgf/cm?
Allowable Stress At Ambient Sna 1406.14 kgf/cm?
Diameter Basis (for tr calc only) OD

Layout Angle 90.00 deg
Diameter 8.0000 in.
Size and Thickness Basis Nominal

Nominal Thickness tn 80S
Flange Material SA-182 F304

Flange Type Weld Neck Flange
Corrosion Allowance can 0.0000 mm

Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00
Outside Projection ho 170.5520 mm

Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 16.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm
Pad Material SA-240 304

Pad Allowable Stress at Temperature Sp 1406.14 kgf/cm?
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm?
Diameter of Pad along vessel surface Dp 379.0750 mm
Thickness of Pad te 16.0000 mm
Weld leg size between Pad and Shell Wp 12.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 80.0000 mm
Class of attached Flange 150

Grade of attached Flange GR 2.1
The Pressure Design option was MAWP + static head (to the nozzle).
Nozzle Sketch (may not represent actual weld type/configuration)
Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N1
ASME Code, Section VIII, Div. 1, 2017, UG-37 to UG-45
Actual Outside Diameter Used in Calculation 8.625 in.

Actual Thickness Used in Calculation 0.500 in.
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.28*1285)/(1406*1-0.6*17.28)
= 15.9121 mm
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= (17.28*109.5)/(1406*1+0.4*17.28)
= 1.3398 mm
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (17.38*109.5)/(1406*1+0.4*17.38)
= 1.3471 mm
UG-40, Limits of Reinforcement : [Internal Pressure]

Parallel to Vessel Wall (Diameter Limit) Dl 387.3500 mm
Parallel to Vessel Wall, opening length d 193.6750 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 40.0000 mm
UG-40, Limits of Reinforcement : [Mapnc]

Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000
Results of Nozzle Reinforcement Area Calculations: (mm2)
AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|

---------------------------------------------------------------
Area Required Ar | 3081.776| NA| 3098.787|
Area in Shell A1 | 17.024| NA| 0.013|
Area in Nozzle Wall A2 | 908.818| NA| 908.234|
Area in Inward Nozzle A3 | 0.000| NA| 0.000|
Area in Welds A41+A42+A43 | 182.181| NA| 182.181|
Area in Element A5 | 2560.000| NA| 2560.000|
TOTAL AREA AVAILABLE Atot | 3668.024| NA| 3650.428|
The MAP(nc) Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 90.00 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 344.5974 16.0000 mm
Based on given Pad Diameter: 379.0750 12.5522 mm
Based on Shell or Nozzle Thickness: 377.2135 12.7000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (193.7*16*1+2*12.7*16*1*(1-1))
= 3098.787 mm2
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 193.7 ( 1 * 16 - 1 * 16 ) - 2 * 12.7
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.013 mm2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40 ) * ( 12.7 - 1.347 ) * 1
= 908.234 mm2
Area Available in Welds [A41 + A42 + A43]:

= (Wo2 - Ar Lost)*Fr3+((Wi-can/0.707)2 - Ar Lost)*fr2 + Trapfr4
= (100 ) * 1 + (0 ) * 1 + 82.182 * 1
= 182.181 mm2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 379.1 - 219.1 ) * 16 * 1
= 2560.000 mm2
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness for Internal/External pressures ta = 1.3471 mm
Wall Thickness per UG16(b), tr16b = 1.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 15.9121 mm
Wall Thickness tb1 = max(trb1, tr16b) = 15.9121 mm
Wall Thickness per table UG-45 tb3 = 7.1600 mm
Determine Nozzle Thickness candidate [tb]:

= min[ tb3, max( tb1,tb2) ]
= min[ 7.16, max( 15.91, 1.5 ) ]
= 7.1600 mm
Minimum Wall Thickness of Nozzle Necks [tUG-45]:

= max( ta, tb )
= max( 1.347, 7.16 )
= 7.1600 mm
Available Nozzle Neck Thickness = 0.875 * 12.700 = 11.113 mm --> OK
UG-45 Minimum Nozzle Neck Thickness Requirement: [MAPnc]


= min[ 7.16, max( 16, 1.5 ) ]
= 7.1600 mm

= max( ta, tb )
= max( 1.347, 7.16 )
= 7.1600 mm
SA-312 TP304, Min Metal Temp without impact per UHA-51: -196 C
Weld Size Calculations, Description: N1
Intermediate Calc. for nozzle/shell Welds Tmin 12.7000 mm

Intermediate Calc. for pad/shell Welds TminPad 16.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 8.0000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:

= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (3099 - 0.0129 + 2 * 12.7 * 1 *
(1 * 16 - 16 ) )1406 )
= 43571.82 kgf
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 908.2 + 2560 + 182.2 - 0 * 1 ) * 1406
= 51328.42 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 908.2 + 0 + 100 + ( 406.4 ) ) * 1406
= 19891.14 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 908.2 + 0 + 182.2 + 2560 + ( 406.4 ) ) * 1406
= 57042.80 kgf
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 219.1 * 10 * 0.49 * 1406
= 23710. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 379.1 * 12 * 0.49 * 1406
= 49231. kgf
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.142 * 103.2 ) * ( 12.7 - 0 ) * 0.7 * 1406
= 40523. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 219.1 * 16 * 0.74 * 1406
= 57292. kgf
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
= ( 3.142/2.0 ) * 219.1 * ( 16 - 0 ) * 0.74 * 1406
= 57292. kgf
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 49231 + 40523 ) = 89754 kgf

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 23710 + 57292 + 57292 + 0 ) = 138294 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 49231 + 57292 + 0 ) = 106523 kgf
Summary of Failure Path Calculations:

Path 1-1 = 89754 kgf, must exceed W = 43571 kgf or W1 = 51328 kgf
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 17.283 kgf/cm?
Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry 17.378 kgf/cm?
Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 4.6771 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 191.2291 mm

Nozzle Calcs.: L2 Nozl: 10 9:42am Jun 3,2019
INPUT VALUES, Nozzle Description: L2 From : 20



Distance from Cylinder/Cone Centerline L1 990.0000 mm
User Entered Minimum Design Metal Temperature -190.00 C
Type of Element Connected to the Shell : Nozzle
Material SA-182 F304

Material Specification/Type Forgings
Diameter Basis (for tr calc only) ID

Diameter 0.7500 in.
Size and Thickness Basis Actual

Actual Thickness tn 11.1760 mm

Flange Type Long Weld Neck


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm Groove
weld depth between Nozzle and Vessel Wgnv 16.0000 mm Inside
Projection h 0.0000 mm


Insert/Set-in Nozzle No Pad, no Inside projection
Note : Checking Nozzle 90 degrees to the Longitudinal axis.
Reinforcement CALCULATION, Description: L2
Actual Inside Diameter Used in Calculation 0.750 in.


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.28*1285)/(1406*1-0.6*17.28)
= 15.9121 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Int. Press]

= R( exp([P/(Sn*E)] - 1 ) per Appendix 1-2 (a)(1)
= 9.525(exp([17.28/(1406*1]-1)
= 0.1178 mm
Reqd thk per App. 1 of Nozzle Wall, Trn [Mapnc]

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm

Parallel to Vessel Wall Rn+tn+t 41.9855 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 27.9400 mm


---------------------------------------------------------------

Area in Shell A1 | 437.205| NA| 434.818|
The area available without a pad is Sufficient.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (29.62*16*0.5+2*11.18*16*0.5*(1-1))
= 236.950 mm2

= 54.35 ( 1 * 16 - 0.5 * 16 ) - 2 * 11.18
( 1 * 16 - 0.5 * 16 ) * ( 1 - 1 )
= 434.818 mm2
Area Available in Nozzle Projecting Outward [A2]:

= ( 2 * tlnp )( tn - trn )fr2/sin( alpha3 )
= ( 2 * 27.94 )( 11.18 - 0.118 )1/sin( 41.09 )
= 940.056 mm2
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Area Available in Inward Weld + Outward Weld [A41 + A43]:

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2
SA-182 F304, Min Metal Temp without impact per UHA-51: -196 C
Weld Size Calculations, Description: L2

Weld Load [W]:

= max( 0, (237 - 434.8 + 2 * 11.18 * 1 *
(1 * 16 - 8 ) )1406 )
= max( 0, -267.87) kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 940.1 + 0 + 100 - 0 * 1 ) * 1406
= 14624.21 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 940.1 + 0 + 100 + ( 357.6 ) ) * 1406
= 19652.87 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 940.1 + 0 + 100 + 0 + ( 357.6 ) ) * 1406
= 19652.87 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 64.37 * 10 * 0.49 * 1406
= 6967. kgf

= (3.142 * 23.5 ) * ( 11.18 - 0 ) * 0.7 * 1406
= 8121. kgf

= ( 3.142/2.0 ) * 64.37 * ( 16 - 0 ) * 0.74 * 1406
= 16834. kgf
PATH11 = ( SONW + SNW ) = ( 6967 + 8121 ) = 15087 kgf

= ( 6967 + 0 + 16834 + 0 ) = 23801 kgf
PATH33 = ( Sonw + Tngw + Sinw )
= ( 6967 + 16834 + 0 ) = 23801 kgf


Note : Checking Nozzle in plane parallel to the vessel axis.



= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.28*1285)/(1406*1-0.6*17.28)
= 15.9121 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= 9.525(exp([17.28/(1406*1]-1)
= 0.1178 mm

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm



---------------------------------------------------------------
Area in Shell A1 | 4.777| NA| 0.004|

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (19.05*16*1+2*11.18*16*1*(1-1))
= 304.799 mm2

= 54.35 ( 1 * 16 - 1 * 16 ) - 2 * 11.18
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.004 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 27.94 )( 11.18 - 0.118 )1
= 617.896 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2


= min[ 3.12, max( 15.91, 1.5 ) ]
= 3.1200 mm

= max( ta, tb )
= max( 0.118, 3.12 )
= 3.1200 mm
Available Nozzle Neck Thickness = 11.1760 mm --> OK


= min[ 3.12, max( 16, 1.5 ) ]
= 3.1200 mm

= max( ta, tb )
= max( 0.118, 3.12 )

= 3.1200 mm

Weld Load [W]:

= max( 0, (304.8 - 0.00362 + 2 * 11.18 * 1 *
(1 * 16 - 16 ) )1406 )
= 4285.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 617.9 + 0 + 100 - 0 * 1 ) * 1406
= 10094.32 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 617.9 + 0 + 100 + ( 357.6 ) ) * 1406
= 15122.98 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 617.9 + 0 + 100 + 0 + ( 357.6 ) ) * 1406
= 15122.98 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 41.4 * 10 * 0.49 * 1406
= 4481. kgf

= (3.142 * 15.11 ) * ( 11.18 - 0 ) * 0.7 * 1406
= 5223. kgf

= ( 3.142/2.0 ) * 41.4 * ( 16 - 0 ) * 0.74 * 1406
= 10827. kgf
PATH11 = ( SONW + SNW ) = ( 4481 + 5223 ) = 9704 kgf


= ( 4481 + 0 + 10827 + 0 ) = 15308 kgf
= ( 4481 + 10827 + 0 ) = 15308 kgf







Distance from Cylinder/Cone Centerline L1 1175.0000 mm
User Entered Minimum Design Metal Temperature -190.00 C
Type of Element Connected to the Shell : Nozzle


Layout Angle -64.58 deg
Diameter 0.7500 in.

Flange Material SA-312 TP304







= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.37*1285)/(1406*1-0.6*17.37)
= 15.9948 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= 9.525(exp([17.37/(1406*1]-1)
= 0.1184 mm

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm



---------------------------------------------------------------

Area in Shell A1 | 434.956| NA| 434.818|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (45.68*16*0.5+2*11.18*16*0.5*(1-1))
= 365.437 mm2

= 54.35 ( 1 * 16 - 0.5 * 16 ) - 2 * 11.18
( 1 * 16 - 0.5 * 16 ) * ( 1 - 1 )
= 434.818 mm2

= ( 2 * 27.94 )( 11.18 - 0.118 )1/sin( 26.38 )
= 1390.416 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2

Weld Load [W]:

= max( 0, (365.4 - 434.8 + 2 * 11.18 * 1 *
(1 * 16 - 8 ) )1406 )
= 1538.78 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 1390 + 0 + 100 - 0 * 1 ) * 1406
= 20956.70 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1390 + 0 + 100 + ( 357.6 ) ) * 1406
= 25985.36 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1390 + 0 + 100 + 0 + ( 357.6 ) ) * 1406
= 25985.36 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 99.28 * 10 * 0.49 * 1406
= 10744. kgf

= (3.142 * 36.24 ) * ( 11.18 - 0 ) * 0.7 * 1406
= 12524. kgf

= ( 3.142/2.0 ) * 99.28 * ( 16 - 0 ) * 0.74 * 1406
= 25963. kgf
PATH11 = ( SONW + SNW ) = ( 10744 + 12524 ) = 23268 kgf

= ( 10744 + 0 + 25963 + 0 ) = 36707 kgf
= ( 10744 + 25963 + 0 ) = 36707 kgf





= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.37*1285)/(1406*1-0.6*17.37)
= 15.9948 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= 9.525(exp([17.37/(1406*1]-1)
= 0.1184 mm

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm



---------------------------------------------------------------
Area in Shell A1 | 0.281| NA| 0.004|

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (19.05*16*1+2*11.18*16*1*(1-1))
= 304.799 mm2

= 54.35 ( 1 * 16 - 1 * 16 ) - 2 * 11.18
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.004 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 27.94 )( 11.18 - 0.118 )1
= 617.896 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2


= min[ 3.12, max( 15.99, 1.5 ) ]
= 3.1200 mm

= max( ta, tb )
= max( 0.118, 3.12 )
= 3.1200 mm


= min[ 3.12, max( 16, 1.5 ) ]
= 3.1200 mm

= max( ta, tb )
= max( 0.118, 3.12 )

= 3.1200 mm

Weld Load [W]:

= max( 0, (304.8 - 0.00362 + 2 * 11.18 * 1 *
(1 * 16 - 16 ) )1406 )
= 4285.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 617.9 + 0 + 100 - 0 * 1 ) * 1406
= 10094.32 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 617.9 + 0 + 100 + ( 357.6 ) ) * 1406
= 15122.98 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 617.9 + 0 + 100 + 0 + ( 357.6 ) ) * 1406
= 15122.98 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 41.4 * 10 * 0.49 * 1406
= 4481. kgf

= (3.142 * 15.11 ) * ( 11.18 - 0 ) * 0.7 * 1406
= 5223. kgf

= ( 3.142/2.0 ) * 41.4 * ( 16 - 0 ) * 0.74 * 1406
= 10827. kgf
PATH11 = ( SONW + SNW ) = ( 4481 + 5223 ) = 9704 kgf


= ( 4481 + 0 + 10827 + 0 ) = 15308 kgf
= ( 4481 + 10827 + 0 ) = 15308 kgf




Nozzle Calcs.: M1 Nozl: 12 9:42am Jun 3,2019
INPUT VALUES, Nozzle Description: M1 From : 30



Distance from Cylinder/Cone Centerline L1 650.0000 mm Distance
from Bottom/Left Tangent 3050.00 mm


Layout Angle -29.97 deg
Diameter 20.0000 in.


Hub Height of Integral Nozzle h 70.6000 mm

Height of Beveled Transition L' 56.0000 mm
Hub Thickness of Integral Nozzle ( tn or x+tp ) 68.0000 mm


Weld leg size, Inside Element to Shell Wi 0.0000 mm This
is a Manway or Access Opening.

Hub Nozzle (Set-in)
Reinforcement CALCULATION, Description: M1


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.35*1285)/(1406*1-0.6*17.35)
= 15.9733 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= (17.35*254)/(1406*1+0.4*17.35)
= 3.1185 mm

= (17.38*254)/(1406*1+0.4*17.38)
= 3.1236 mm
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:

= ( Hub Thickness - Neck Thickness ) / tan(30)
= 56/0.5773
= 96.9949 mm
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).


= 56/0.5773
= 96.9949 mm


---------------------------------------------------------------
Area in Shell A1 | 6838.915| NA| 6831.345|
Area in Nozzle Wall A2 | 932.098| NA| 931.560| Area
in Inward Nozzle A3 | 0.000| NA| 0.000| Area in
Welds A41+A42+A43 | 100.000| NA| 100.000| Area in
Element A5 | 0.000| NA| 0.000|
Area in Hub A6 | 5600.000| NA| 5600.000|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (569.3*16*0.5+2*68*16*0.5*(1-1))
= 4554.198 mm2

= 569.3 ( 1 * 20 - 0.5 * 16 ) - 2 * 68
( 1 * 20 - 0.5 * 16 ) * ( 1 - 1 )
= 6831.345 mm2

= ( 2 * 50 )( 12 - 3.124 )1/sin( 72.34 )
= 931.560 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2
Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(50,330.1,70.6 )) * (68 - 12 ) * 1 )
= 5600.000 mm2
Weld Size Calculations, Description: M1

Weld Load [W]:

= max( 0, (4554 - 6831 + 2 * 68 * 1 *
(1 * 20 - 8 ) )1406 )
= max( 0, -9071.33) kgf
For hub type nozzles, A2 includes the area of the hub.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 6532 + 100 - 0 * 1 ) * 1406
= 93246.24 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6532 + 0 + 100 + ( 2720 ) ) * 1406
= 131492.09 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6532 + 0 + 100 + 0 + ( 2720 ) ) * 1406
= 131492.09 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 597.5 * 10 * 0.49 * 1406
= 64666. kgf

= (3.142 * 291.7 ) * ( 68 - 0 ) * 0.7 * 1406
= 613359. kgf

= ( 3.142/2.0 ) * 597.5 * ( 20 - 0 ) * 0.74 * 1406
= 195322. kgf
PATH11 = ( SONW + SNW ) = ( 64666 + 613359 ) = 678025 kgf

= ( 64666 + 0 + 195322 + 0 ) = 259988 kgf
= ( 64666 + 195322 + 0 ) = 259988 kgf




= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.35*1285)/(1406*1-0.6*17.35)
= 15.9733 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= (17.35*254)/(1406*1+0.4*17.35)
= 3.1185 mm

= (17.38*254)/(1406*1+0.4*17.38)
= 3.1236 mm

= 56/0.5773
= 96.9949 mm


= 56/0.5773
= 96.9949 mm


---------------------------------------------------------------
Area in Shell A1 | 1948.904| NA| 1936.032|
Area in Hub A6 | 5600.000| NA| 5600.000|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (484*16*1+2*68*16*1*(1-1))
= 7743.967 mm2

= 484 ( 1 * 20 - 1 * 16 ) - 2 * 68
( 1 * 20 - 1 * 16 ) * ( 1 - 1 )
= 1936.032 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 50 )( 12 - 3.124 )1
= 887.635 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2
Area Available in the Hub Section [A6]:

= ( 2 * min(Tlnp,ho,Hubht)) * (Hubtk - tn) * fr2
= ( 2 * min(50,330.1,70.6 )) * (68 - 12 ) * 1 )
= 5600.000 mm2

Weld Load [W]:

= max( 0, (7744 - 1936 + 2 * 68 * 1 *
(1 * 20 - 16 ) )1406 )
= 89314.57 kgf
For hub type nozzles, A2 includes the area of the hub.
Weld Load [W1]:

= (A2+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 6488 + 100 - 0 * 1 ) * 1406
= 92628.60 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 6488 + 0 + 100 + ( 2720 ) ) * 1406
= 130874.48 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 6488 + 0 + 100 + 0 + ( 2720 ) ) * 1406

= 130874.48 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 508 * 10 * 0.49 * 1406
= 54979. kgf

= (3.142 * 248 ) * ( 68 - 0 ) * 0.7 * 1406
= 521479. kgf

= ( 3.142/2.0 ) * 508 * ( 20 - 0 ) * 0.74 * 1406
= 166063. kgf
PATH11 = ( SONW + SNW ) = ( 54979 + 521479 ) = 576457 kgf

= ( 54979 + 0 + 166063 + 0 ) = 221042 kgf
= ( 54979 + 166063 + 0 ) = 221042 kgf




INPUT VALUES, Nozzle Description: M2 From : 30





Diameter 2.0000 in.

Nominal Thickness tn 160







= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 16.0000 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= (17.38*30.16)/(1406*1+0.4*17.38)
= 0.3709 mm

= (17.38*30.16)/(1406*1+0.4*17.38)
= 0.3709 mm



= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 229.901| NA| 229.905|
The MAWP Case Governs the Analysis.
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (42.85*16*1+2*8.738*16*1*(1-1))
= 685.597 mm2

= 57.48 ( 1 * 20 - 1 * 16 ) - 2 * 8.738
( 1 * 20 - 1 * 16 ) * ( 1 - 1 )
= 229.901 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 21.84 )( 8.738 - 0.371 )1
= 365.523 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2


= min[ 3.42, max( 16, 1.5 ) ]
= 3.4200 mm

= max( ta, tb )
= max( 0.371, 3.42 )
= 3.4200 mm

Weld Load [W]:

= max( 0, (685.6 - 229.9 + 2 * 8.738 * 1 *
(1 * 20 - 16 ) )1406 )
= 7390.41 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 365.5 + 0 + 100 - 0 * 1 ) * 1406
= 6545.71 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 365.5 + 0 + 100 + ( 349.5 ) ) * 1406
= 11460.08 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 365.5 + 0 + 100 + 0 + ( 349.5 ) ) * 1406
= 11460.08 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 60.33 * 10 * 0.49 * 1406
= 6529. kgf

= (3.142 * 25.79 ) * ( 8.738 - 0 ) * 0.7 * 1406
= 6969. kgf

= ( 3.142/2.0 ) * 60.33 * ( 20 - 0 ) * 0.74 * 1406
= 19720. kgf
PATH11 = ( SONW + SNW ) = ( 6529 + 6969 ) = 13498 kgf

= ( 6529 + 0 + 19720 + 0 ) = 26249 kgf
= ( 6529 + 19720 + 0 ) = 26249 kgf




INPUT VALUES, Nozzle Description: N2 From : 40





Diameter 6.0000 in.

Nominal Thickness tn 80S



Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 16.0000 mm
Inside Projection h 0.0000 mm
Pad Material SA-240 304

Pad Allowable Stress at Temperature Sp 1406.14 kgf/cm?
Pad Allowable Stress At Ambient Spa 1406.14 kgf/cm?
Diameter of Pad along vessel surface Dp 288.2750 mm
Thickness of Pad te 16.0000 mm
Weld leg size between Pad and Shell Wp 12.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 60.0000 mm

Insert/Set-in Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: N2


= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.28*1285)/(1406*1-0.6*17.28)
= 15.9121 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= (17.28*84.14)/(1406*1+0.4*17.28)
= 1.0291 mm

= (17.38*84.14)/(1406*1+0.4*17.38)
= 1.0347 mm



= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sp/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 12.862| NA| 0.010|
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 255.6751 16.0000 mm
Based on given Pad Diameter: 288.2750 11.6534 mm
Based on the Estimated Diameter Limit: 291.0713 11.3880 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (146.3*16*1+2*10.97*16*1*(1-1))
= 2341.260 mm2

= 146.3 ( 1 * 16 - 1 * 16 ) - 2 * 10.97
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.010 mm2
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 40 ) * ( 10.97 - 1.035 ) * 1
= 795.047 mm2
Area Available in Welds [A41 + A42 + A43]:

= (Wo2 - Ar Lost)*Fr3+((Wi-can/0.707)2 - Ar Lost)*fr2 + Trapfr4
= (100 ) * 1 + (0 ) * 1 + 47.82 * 1
= 147.801 mm2
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 288.3 - 168.3 ) * 16 * 1
= 1920.000 mm2


= min[ 6.22, max( 15.91, 1.5 ) ]
= 6.2200 mm

= max( ta, tb )
= max( 1.035, 6.22 )
= 6.2200 mm


= min[ 6.22, max( 16, 1.5 ) ]
= 6.2200 mm

= max( ta, tb )
= max( 1.035, 6.22 )
= 6.2200 mm
Weld Size Calculations, Description: N2

Intermediate Calc. for pad/shell Welds TminPad 16.0000 mm

Pad Weld 8.0000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Load [W]:

= max( 0, (2341 - 0.00975 + 2 * 10.97 * 1 *
(1 * 16 - 16 ) )1406 )
= 32920.30 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 795 + 1920 + 147.8 - 0 * 1 ) * 1406
= 40254.45 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 795 + 0 + 100 + ( 351.1 ) ) * 1406
= 17522.47 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 795 + 0 + 147.8 + 1920 + ( 351.1 ) ) * 1406
= 45191.68 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 168.3 * 10 * 0.49 * 1406
= 18212. kgf
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.142/2.0 ) * 288.3 * 12 * 0.49 * 1406
= 37439. kgf

= (3.142 * 78.65 ) * ( 10.97 - 0 ) * 0.7 * 1406
= 26687. kgf
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.142/2 ) * 168.3 * 16 * 0.74 * 1406
= 44007. kgf

= ( 3.142/2.0 ) * 168.3 * ( 16 - 0 ) * 0.74 * 1406
= 44007. kgf
PATH11 = ( SPEW + SNW ) = ( 37439 + 26687 ) = 64126 kgf

= ( 18212 + 44007 + 44007 + 0 ) = 106226 kgf
PATH33 = ( Spew + Tngw + Sinw )
= ( 37439 + 44007 + 0 ) = 81445 kgf









Diameter 0.7500 in.








= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.32*1285)/(1406*1-0.6*17.32)
= 15.9467 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= 9.525(exp([17.32/(1406*1]-1)
= 0.1181 mm

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm



= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 3.234| NA| 0.004|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (19.05*16*1+2*14.35*16*1*(1-1))
= 304.799 mm2

= 60.7 ( 1 * 16 - 1 * 16 ) - 2 * 14.35
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.004 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 35.88 )( 14.35 - 0.118 )1
= 1021.114 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2


= min[ 3.22, max( 15.95, 1.5 ) ]
= 3.2200 mm

= max( ta, tb )
= max( 0.118, 3.22 )
= 3.2200 mm


= min[ 3.22, max( 16, 1.5 ) ]
= 3.2200 mm

= max( ta, tb )
= max( 0.118, 3.22 )
= 3.2200 mm

Weld Load [W]:

= max( 0, (304.8 - 0.00404 + 2 * 14.35 * 1 *
(1 * 16 - 16 ) )1406 )
= 4285.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 1021 + 0 + 100 - 0 * 1 ) * 1406
= 15763.96 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1021 + 0 + 100 + ( 459.2 ) ) * 1406
= 22220.77 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1021 + 0 + 100 + 0 + ( 459.2 ) ) * 1406
= 22220.77 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 47.75 * 10 * 0.49 * 1406
= 5168. kgf

= (3.142 * 16.7 ) * ( 14.35 - 0 ) * 0.7 * 1406
= 7410. kgf

= ( 3.142/2.0 ) * 47.75 * ( 16 - 0 ) * 0.74 * 1406
= 12487. kgf
PATH11 = ( SONW + SNW ) = ( 5168 + 7410 ) = 12578 kgf

= ( 5168 + 0 + 12487 + 0 ) = 17655 kgf
= ( 5168 + 12487 + 0 ) = 17655 kgf









Diameter 0.7500 in.








= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.28*1285)/(1406*1-0.6*17.28)
= 15.9121 mm

= (P*R)/(Sv*E-0.6*P) per UG-27 (c)(1)
= (17.38*1285)/(1406*1-0.6*17.38)
= 15.9999 mm

= 9.525(exp([17.28/(1406*1]-1)
= 0.1178 mm

= 9.525(exp([17.38/(1406*1]-1)
= 0.1184 mm



= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( 1, Sn/Sv )
= min( 1, 1406/1406 )
= 1.000

= min( fr2, fr4 )
= min( 1, 1 )
= 1.000

---------------------------------------------------------------
Area in Shell A1 | 5.335| NA| 0.004|
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (19.05*16*1+2*14.35*16*1*(1-1))
= 304.799 mm2

= 60.7 ( 1 * 16 - 1 * 16 ) - 2 * 14.35
( 1 * 16 - 1 * 16 ) * ( 1 - 1 )
= 0.004 mm2

= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 35.88 )( 14.35 - 0.118 )1
= 1021.114 mm2

= Wo2 * fr2 + ( Wi-can/0.707 )2 * fr2
= 102 * 1 + ( 0 )2 * 1
= 100.000 mm2


= min[ 3.22, max( 15.91, 1.5 ) ]
= 3.2200 mm

= max( ta, tb )
= max( 0.118, 3.22 )
= 3.2200 mm


= min[ 3.22, max( 16, 1.5 ) ]
= 3.2200 mm

= max( ta, tb )
= max( 0.118, 3.22 )
= 3.2200 mm

Weld Load [W]:

= max( 0, (304.8 - 0.00404 + 2 * 14.35 * 1 *
(1 * 16 - 16 ) )1406 )
= 4285.74 kgf
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)2*fr2)*Sv
= ( 1021 + 0 + 100 - 0 * 1 ) * 1406
= 15763.96 kgf
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 1021 + 0 + 100 + ( 459.2 ) ) * 1406
= 22220.77 kgf
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 1021 + 0 + 100 + 0 + ( 459.2 ) ) * 1406
= 22220.77 kgf

= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.142/2.0 ) * 47.75 * 10 * 0.49 * 1406
= 5168. kgf

= (3.142 * 16.7 ) * ( 14.35 - 0 ) * 0.7 * 1406
= 7410. kgf

= ( 3.142/2.0 ) * 47.75 * ( 16 - 0 ) * 0.74 * 1406
= 12487. kgf
PATH11 = ( SONW + SNW ) = ( 5168 + 7410 ) = 12578 kgf

= ( 5168 + 0 + 12487 + 0 ) = 17655 kgf
= ( 5168 + 12487 + 0 ) = 17655 kgf




Nozzle Schedule: Step: 20 9:42am Jun 3,2019
Nozzle Schedule:
Nominal or | Schd | Flg | Nozzle | Wall | Reinforcing Pad | Cut | Flg |

Actual | or FVC | Type | O/Dia | Thk | Diameter Thk | Length | Class |
Description Size | Type | | in | mm | mm mm | mm | |
----------------------------------------------------------------------------------------------------
L2 | 0.750 in | Actual | LWN| 1.630 | 11.176 | ... | ... | 266.46 | 150 |
L1 | 0.750 in | Actual | LWN| 1.630 | 11.176 | ... | ... | 303.78 | 150 |
L4 | 0.750 in | Actual | LWN| 1.880 | 14.350 | ... | ... | 152.52 | 150 |
L3 | 0.750 in | Actual | LWN| 1.880 | 14.350 | ... | ... | 152.52 | 150 |
M2 | 2.000 in | 160 | WNF| 2.375 | 8.738 | ... | ... | 101.85 | 150 |
N2 | 6.000 in | 80S | WNF| 6.625 | 10.973 | 288.27 | 16.00 | 192.36 | 150 |
N1 | 8.000 in | 80S | WNF| 8.625 | 12.700 | 379.08 | 16.00 | 191.23 | 150 |
M1 | 20.000 in | Actual | WNF| 20.000 | 12.000 | ... | ... | 548.45 | 150 |
General Notes for the above table:
The Cut Length is the Outside Projection + Inside Projection + Drop +

In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must

be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details (mm):
| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |

Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
L2 | SA-182 F304 | 16.000 | 10.000 | ... | ... | ... |
L1 | SA-312 TP304 | 16.000 | 10.000 | ... | ... | ... |
L4 | SA-182 F304 | 16.000 | 10.000 | ... | ... | ... |
L3 | SA-182 F304 | 16.000 | 10.000 | ... | ... | ... |
M2 | SA-312 TP304 | 20.000 | 10.000 | ... | ... | ... |
N2 | SA-312 TP304 | 16.000 | 10.000 | 12.000 | 16.000 | ... |
N1 | SA-312 TP304 | 16.000 | 10.000 | 12.000 | 16.000 | ... |
M1 | SA-182 F304 | 20.000 | 10.000 | ... | ... | ... |
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
| Elev/Distance | Layout | Proj | Proj | Installed in |

Description | From Datum | Angle | Outside | Inside | Component |
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
L2 | 650.000 | 49.5 | 215.90 | 0.00 | Node: 20 |
L1 | 650.000 | -64.6 | 215.90 | 0.00 | Node: 20 |
L4 | 4050.000 | 0.0 | 136.30 | 0.00 | Node: 40 |
L3 | 4050.000 | 90.0 | 136.30 | 0.00 | Node: 40 |
M2 | 3050.000 | 270.0 | 81.50 | 0.00 | Node: 30 |
N2 | 5450.000 | 90.0 | 173.60 | 0.00 | Node: 40 |
N1 | 1550.000 | 90.0 | 170.55 | 0.00 | Node: 20 |
Nozzle Schedule: Step: 20 9:42am Jun 3,2019
M1 | 3050.000 | -30.0 | 330.09 | 0.00 | Node: 30 |

MDMT Summary: Step: 22 9:42am Jun 3,2019
Minimum Design Metal Temperature Results Summary :
CurveBasic Reduced UG-20(f) Thickness Gov E* PWHT

Description MDMT MDMT MDMT ratio Thk reqd
Notes C C C mm
-----------------------------------------------------------------------------------
left head [16] -196
[16] -196
[16] -196
[16] -196
right head [16] -196
N1 [15] -196
Nozzle Flg [5] -196
L2 [15] -196
Nozzle Flg [5] -196
L1 [15] -196
Nozzle Flg [5] -196
M1 [15] -196
Nozzle Flg [5] -196
M2 [15] -196
Nozzle Flg [5] -196
N2 [15] -196
Nozzle Flg [5] -196
L4 [15] -196
Nozzle Flg [5] -196
L3 [15] -196
Nozzle Flg [5] -196
-----------------------------------------------------------------------------------
Warmest MDMT: -196
Required Minimum Design Metal Temperature -190 C

Warmest Computed Minimum Design Metal Temperature -196 C
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c). [
5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b). [
6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
UG-84(b)(2) was not considered.

UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
MDMT Summary: Step: 22 9:42am Jun 3,2019
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

Vessel Design Summary: Step: 23 9:42am Jun 3,2019
Diameter Spec : 2570.000 mm ID

Vessel Design Length, Tangent to Tangent 6900.00 mm
Specified Datum Line Distance 0.00 mm

Nozzle Material SA-312 TP304
Nozzle Material SA-182 F304
Re-Pad Material SA-240 304
Internal Design Temperature 30 C

Internal Design Pressure 15.000 kgf/cm?
External Design Temperature -190 C
Maximum Allowable Working Pressure 17.283 kgf/cm?

Hydrostatic Test Pressure 22.334 kgf/cm?
Required Minimum Design Metal Temperature -190 C

Warmest Computed Minimum Design Metal Temperature -196 C
Wind Design Code ASCE-2010

Earthquake Design Code ASCE 7-2010
Element Pressures and MAWP (kgf/cm?):
Element Description | Design Pres. | External | M.A.W.P | Corrosion | Str. Flange |

| + Stat. head | Pressure | | Allowance | Governing |
---------------------------------------------------------------------------------------------
left head | 15.095 | 0.000 | 17.391 | 0.0000 | No |
Cylinder | 15.095 | 0.000 | 17.283 | 0.0000 | N/A |
Cylinder | 15.095 | 0.000 | 21.588 | 0.0000 | N/A |
Cylinder | 15.095 | 0.000 | 17.283 | 0.0000 | N/A |
right head | 15.095 | 0.000 | 17.392 | 0.0000 | No |
Liquid Level: 2120.00 mm Dens.: 447.000 kg/m? Sp. Gr.: 0.447
Element Types and Properties:
Element "To" Elev Length Element Thk R e q d T h k Joint Eff

Type mm mm mm Int. Ext. Long Circ
-----------------------------------------------------------------------
Ellipse 50.0 50.0 18.0 13.8 1.5 1.00 1.00
Cylinder 2450.0 2400.0 16.0 13.9 No Calc 1.00 1.00
Cylinder 3750.0 1300.0 20.0 13.9 No Calc 1.00 1.00
Cylinder 6850.0 3100.0 16.0 13.9 No Calc 1.00 1.00
Ellipse 6900.0 50.0 18.0 13.8 1.5 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Saddle Parameters:
Saddle Width 300.000 mm
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 1500.000 mm
Vessel Design Summary: Step: 23 9:42am Jun 3,2019
Wear Pad Width 400.000 mm

Wear Pad Thickness 10.000 mm
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 1200.000 mm
Baseplate Length 2365.000 mm

Baseplate Thickness 24.000 mm
Baseplate Width 350.000 mm
Number of Ribs (including outside ribs) 5
Rib Thickness 14.000 mm
Web Thickness 14.000 mm
Height of Center Web 175.000 mm
Number of Bolts in Baseplate 4
Baseplate Sketch
|------------------- 2365.000 mm --------------------|

------------------------------------------------------ ---
| |
| | 350.000 mm
| |
------------------------------------------------------ ---
Baseplate Plan View
------------------------------------------------------ ---
| | 24.000 mm
------------------------------------------------------ ---
Baseplate Side View
Summary of Maximum Saddle Loads, Operating Case :

Maximum Vertical Saddle Load 16338.24 kgf
Maximum Transverse Saddle Shear Load 281.80 kgf
Maximum Longitudinal Saddle Shear Load 4455.88 kgf
Summary of Maximum Saddle Loads, Hydrotest Case :

Maximum Vertical Saddle Load 27148.57 kgf
Maximum Transverse Saddle Shear Load 84.90 kgf
Maximum Longitudinal Saddle Shear Load 98.70 kgf
Weights:
Fabricated - Bare W/O Removable Internals 12470.3 kg
Shop Test - Fabricated + Water ( Full ) 53439.8 kg
Shipping - Fab. + Rem. Intls.+ Shipping App. 12470.3 kg
Erected - Fab. + Rem. Intls.+ Insul. (etc) 13220.3 kg
Empty - Fab. + Intls. + Details + Wghts. 13220.3 kg
Operating - Empty + Operating Liquid (No CA) 29171.6 kg
Field Test - Empty Weight + Water (Full) 53439.8 kg

Table of Contents
Input Echo...................................................................................................................................................................................... 109
Internal Pressure Calculations .............................................................................................................................................. 116
PV Elite Vessel Analysis Program: Input Data
Design Internal Pressure (for Hydrotest) 15 kgf/cm?

Design Internal Temperature 30.0 C
Type of Hydrotest UG-99(c)
Hydrotest Position Horizontal
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -190.0 C
Type of Construction Welded
Special Service None
Degree of Radiography RT-1
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N
Perform a Corroded Hydrotest Y
Is this a Heat Exchanger No
User Defined Hydro. Press. (Used if > 0) 0 kgf/cm?
User defined MAWP 0 kgf/cm?
User defined MAPnc 0 kgf/cm?
Load Case 1 NP+EW+WI+FW+BW

Load Case 2 NP+EW+EE+FS+BS
Load Case 3 NP+OW+WI+FW+BW
Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW



Site Class D
Force Factor 0.000
M.A.W.P + Static Head to Nozzle Y

Consider MAP New and Cold in Noz. Design Y
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N
Material Database Year Current w/Addenda or Code Year
Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No
Using Metric Material Databases, ASME II D No

Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Complete Listing of Vessel Elements and Details:

Element To Node 20
Description left head

Allowable Stress, Ambient 1406.1 kgf/cm?
Allowable Stress, Operating 1406.1 kgf/cm?
Allowable Stress, Hydrotest 1898.3 kgf/cm?
Material Density 0.008027 kg/cm?
P Number Thickness 0 mm
Yield Stress, Operating 2109.2 kgf/cm?
External Pressure Chart Name HA-1
UNS Number S30400
Product Form Plate

Detail Type Liquid
--------------------------------------------------------------------

Element To Node 30
Description

Detail Type Saddle
Detail ID Lft Sdl


Detail Type Liquid

Detail Type Nozzle
Detail ID N1
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
Detail ID L2
Nozzle Class 150
Layout Angle 49.548302

Detail Type Nozzle
Detail ID L1
Nozzle Class 150
--------------------------------------------------------------------

Element To Node 40
Description


Detail Type Liquid

Detail Type Nozzle
Detail ID M1
Nozzle Class 150

Detail Type Nozzle
Detail ID M2
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 270.0
--------------------------------------------------------------------

Element To Node 50
Description


Detail Type Saddle
Detail ID right Sdl

Detail Type Liquid

Detail Type Nozzle
Detail ID N2
Nozzle Schedule 80S
Nozzle Class 150
Layout Angle 90.0

Detail Type Nozzle
Detail ID L4
Nozzle Class 150
Layout Angle 0.0

Detail Type Nozzle
Detail ID L3
Nozzle Class 150
Layout Angle 90.0

Detail Type Weight
Detail ID WGHT:[1 OF 1]
Miscellaneous Weight 750 kgf
Offset from Element Centerline 1000 mm
--------------------------------------------------------------------

Element To Node 60
Description right head

Detail Type Liquid

Element Thickness, Pressure, Diameter and Allowable Stress :
| | Int. Press | Nominal | Total Corr | Element | Allowable |

From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | kgf/cm? | mm | mm | mm | kgf/cm? |
----------------------------------------------------------------------------------
left head| 15.095 | 18 | ... | 2570 | 1406.1 |
20 | 30| 15.095 | 16 | ... | 2570 | 1406.1 |
30 | 40| 15.095 | 20 | ... | 2570 | 1406.1 |
40 | 50| 15.095 | 16 | ... | 2570 | 1406.1 |
right head| 15.095 | 18 | ... | 2570 | 1406.1 |
----------------------------------------------------------------------------------
Element Required Thickness and MAWP :
| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | kgf/cm? | kgf/cm? | kgf/cm? | mm | mm |
----------------------------------------------------------------------------------
left head| 15 | 17.3913 | 17.4861 | 16 | 13.8096 |
20 | 30| 15 | 17.2833 | 17.378 | 16 | 13.8842 |
30 | 40| 15 | 21.5876 | 21.6823 | 20 | 13.8842 |
40 | 50| 15 | 17.2833 | 17.378 | 16 | 13.8842 |
right head| 15 | 17.3918 | 17.4866 | 16 | 13.8092 |
----------------------------------------------------------------------------------
Minimum 17.283 17.378
MAWP: 17.283 kgf/cm?, limited by: Cylinder.
Internal Pressure Calculation Results :
left head

= (15.09*2570*1)/(2*1406*1-0.2*15.09)
= 13.8096 + 0.0000 = 13.8096 mm

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.486 - 0.095 = 17.391 kgf/cm?

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.486 kgf/cm?

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (15.09*(1*2570+0.2*16))/(2*1*16)
= 1213.808 kgf/cm?

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)+0
= 13.884 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 18 )/(1285 + 0.6 * 18 )
= 19.532 - 0.095 = 19.437 kgf/cm?


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 - 0.095 = 17.283 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*16))/(1*16)
= 1221.355 kgf/cm?


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*20)/(1285+0.6*20)
= 21.682 - 0.095 = 21.588 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*20)/(1285+0.6*20)
= 21.682 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*20))/(1*20)
= 978.896 kgf/cm?


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)
= 13.8842 + 0.0000 = 13.8842 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 - 0.095 = 17.283 kgf/cm?

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406*1*16)/(1285+0.6*16)
= 17.378 kgf/cm?

= (P*(R+0.6*t))/(E*t)
= (15.09*(1285+0.6*16))/(1*16)
= 1221.355 kgf/cm?

right head

= (15.09*2570*1)/(2*1406*1-0.2*15.09)
= 13.8092 + 0.0000 = 13.8092 mm

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.487 - 0.095 = 17.392 kgf/cm?

= (2*1406*1*16)/(1*2570+0.2*16)
= 17.487 kgf/cm?

= (P*(Kcor*D+0.2*t))/(2*E*t)
= (15.09*(1*2570+0.2*16))/(2*1*16)
= 1213.808 kgf/cm?

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (15.09*1285)/(1406*1-0.6*15.09)+0
= 13.884 mm

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (1406 * 1 * 18 )/(1285 + 0.6 * 18 )
= 19.533 - 0.095 = 19.438 kgf/cm?

Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 22.468 kgf/cm?

Pressure per UG99b[36] = 1.30 * Design Pres * Sa/S 19.500 kgf/cm?
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 22.334 kgf/cm? Pressure
per UG100 = 1.10 * M.A.W.P. * Sa/S 19.012 kgf/cm? Pressure per PED
= max(1.43*DP, 1.25*DP*ratio) 21.375 kgf/cm? Pressure per App 27-4 =
1.30 * M.A.W.P. * Sa/S 22.468 kgf/cm?
Horizontal Test performed per: UG-99c
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure (kgf/cm?):
From To | Stress | Allowable | Ratio | Pressure |

------------------------------------------------------------------------
left head | 1816.6 | 1898.3 | 0.957 | 22.59 |
20 30 | 1827.9 | 1898.3 | 0.963 | 22.59 |
30 40 | 1465.0 | 1898.3 | 0.772 | 22.59 |
40 50 | 1827.9 | 1898.3 | 0.963 | 22.59 |
right head | 1816.6 | 1898.3 | 0.957 | 22.59 |
------------------------------------------------------------------------
Stress ratios for Nozzle and Pad Materials (kgf/cm?):
Description | Pad/Nozzle | Ambient | Operating | Ratio |

------------------------------------------------------------------------
N1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N1 | Pad | 1406.14 | 1406.14 | 1.000 |
L2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
L1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
M1 | Nozzle | 1406.14 | 1406.14 | 1.000 |
M2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N2 | Nozzle | 1406.14 | 1406.14 | 1.000 |
N2 | Pad | 1406.14 | 1406.14 | 1.000 |
L4 | Nozzle | 1406.14 | 1406.14 | 1.000 |
L3 | Nozzle | 1406.14 | 1406.14 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Stress ratios for Pressurized Vessel Elements (kgf/cm?):

------------------------------------------------------------------------
left head | 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
| 1406.10 | 1406.10 | 1.000 |
right head | 1406.14 | 1406.14 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000
Hoop Stress in Nozzle Wall during Pressure Test (kgf/cm?):

------------------------------------------------------------------------
N1 | 185.81 | 1898.29 | 0.098 |
L2 | 32.81 | 1898.29 | 0.017 |
L1 | 32.81 | 1898.29 | 0.017 |
M1 | 469.15 | 1898.29 | 0.247 |
M2 | 68.95 | 1898.29 | 0.036 |
N2 | 164.19 | 1898.29 | 0.086 |
L4 | 28.55 | 1898.29 | 0.015 |
L3 | 28.55 | 1898.29 | 0.015 |
------------------------------------------------------------------------
Elements Suitable for Internal Pressure.

Calculation Sheet For Blowdown Drum in Accordance With ASME Section VIII Division 1

Uploaded by

Copyright:

Available Formats

Calculation Sheet For Blowdown Drum in Accordance With ASME Section VIII Division 1

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Calculation Sheet For Blowdown Drum in Accordance With ASME Section VIII Division 1

Uploaded by

Copyright:

Available Formats

Calculation Sheet for Blowdown Drum

In Accordance with ASME Section VIII Division 1

PROJECT: PEKERJAAN PEMBANGUNAN FASILITAS

LNG TERMINAL JAWA TIMUR

DOCUMENTS NO: ZHJ19026-01

ITEM NO.: 4-C-1

EQUIPMENT: Blowdown Drum

ANALYSIS PERFORMED BY：ZHANGJIAGANG FURUI CIT CO., LTD.

0 For Approval PJX WXM LJW 2019.05.30

REV. DESCRIPTION DESIGNED REVIEWED APPROVED DATE

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) 15 kgf/cm?

Load Case 1 NP+EW+WI+FW+BW

Wind Design Code ASCE-7 2010

Distance from Crest to the Vessel x 0 mm

Seismic Design Code ASCE 7-2010

M.A.W.P + Static Head to Nozzle Y

Material Database Year Current w/Addenda or Code Year

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No

Using Metric Material Databases, ASME II D No

Complete Listing of Vessel Elements and Details:

Element From Node 10

Design Internal Pressure 15 kgf/cm?

Element From Node 10

Element From Node 20

Element From Node 20

Width of Wear Plate 400 mm

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 20

Element From Node 30

Inside Diameter 2570 mm

Element From Node 30

Element From Node 30

Element From Node 30

Element From Node 40

Internal Corrosion Allowance 0 mm

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 40

Element From Node 50

Element From Node 50

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2018

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |

MAWP: 17.283 kgf/cm?, limited by: Cylinder.

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2017

Elliptical Head From 10 To 20 SA-240 304 at 30 C

Material UNS Number: S30400

Required Thickness due to Internal Pressure [tr]:

% Elongation per Table UG-79-1 (75tnom/Rf)(1-Rf/Ro) 3.028 %

% Elongation per Table UG-79-1 (50tnom/Rf)(1-Rf/Ro) 0.619 %

% Elongation per Table UG-79-1 (50tnom/Rf)(1-Rf/Ro) 0.772 %

% Elongation per Table UG-79-1 (50tnom/Rf)(1-Rf/Ro) 0.619 %

% Elongation per Table UG-79-1 (75tnom/Rf)(1-Rf/Ro) 3.028 %