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    7 Compressor

    Uploaded by

    Mithun Singh Rajput
    1. The document provides the standard operating procedures for compressors at a 3 x 660 MW super thermal power plant. 2. It details the technical specifications of various compressors including instrument air compressors, transport air compressors, and storage air compressors. 3. The operating procedures include pre-start checks, start-up, monitoring parameters during operation, and shut down procedures. It also lists points to check during each shift and after shut down.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd

    7 Compressor

    Uploaded by

    Mithun Singh Rajput
    237 views2 pages
    1. The document provides the standard operating procedures for compressors at a 3 x 660 MW super thermal power plant. 2. It details the technical specifications of various compressors including instrument air compressors, transport air compressors, and storage air compressors. 3. The operating procedures include pre-start checks, start-up, monitoring parameters during operation, and shut down procedures. It also lists points to check during each shift and after shut down.

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    1. The document provides the standard operating procedures for compressors at a 3 x 660 MW super thermal power plant. 2. It details the technical specifications of various compressors including instrument air compressors, transport air compressors, and storage air compressors. 3. The operating procedures include pre-start checks, start-up, monitoring parameters during operation, and shut down procedures. It also lists points to check during each shift and after shut down.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    237 views2 pages

    7 Compressor

    Uploaded by

    Mithun Singh Rajput
    1. The document provides the standard operating procedures for compressors at a 3 x 660 MW super thermal power plant. 2. It details the technical specifications of various compressors including instrument air compressors, transport air compressors, and storage air compressors. 3. The operating procedures include pre-start checks, start-up, monitoring parameters during operation, and shut down procedures. It also lists points to check during each shift and after shut down.

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    © All Rights Reserved
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    STANDARD OPERATING PROCEDURE

    PPGCL Super Thermal Power Plant


    3 X 660 MW.
    FIELD SOP FOR COMPRESSOR. PMPL
    Document No.: Revision No.: 01
    Effective Date: Page 1 OF 5
    PMPL/AHP/SOP/14 Revision Date:

    COMPRESSOR
    1. Equipment Technical Details:Transport Air Compressor is required for ASH conveying
    system. Total we have 12 PTAC and 9 STAC.PTAC is used for conveying ASH from buffer
    hopper D-pump to 6000T RCC Silos. STAC is used for conveying 6000T RCC Silos to
    5000T RCC Silo. Instrument air compressor is used for the instrument operation. There are 3
    instrument air compressors for ESP, Compressor Cum Pump House, and Bottom Ash areas
    instruments operation and 2 instrument air compressors for silo area instrument operations.
    2. Technical Details

    APPLICATIO PIAC SIAC PTAC


    N STAC
    QUANTITY 3 2 12 9
    ZR 90FF(Oil ZR37FF(Oil ZA 6D325(Oil ZA6(Oil Free
    Type Free Screw) Free Screw) Free Screw) Screw)
    Capacity 10m3/min 5.53m3/min 70m3/min 105m3/min
    Discha. 7.5 8.1 bar 2.25Kg/cm2
    pressure 2.25Kg/cm2
    No. OF Stage 2 2 2 2
    Motor rating 110kw,2978 37kw,2980rpm 315KW,1485rpm 500KW,1485rpm

    3. Pre-checks and Action By Field Engineer:


     Ensure no PTW is pending for compressor.
     Ensure instrument air compressor is running (press >6kg/cm2)
     Ensure cooling water supply MIV for main line is charged.
     Ensure lubrication oil level is ok.
     Ensure inlet and outlet of cooling water line MIV are open condition.
     Ensure Air discharge line manual butterfly valve is open condition
     Check receiver tank manual drain has to be close and Auto drain is put in auto (if not
    drain manually).

    4. Operating Procedure:
     Release local push button switch of Compressor.
     Check Cooling water SOV has to be open.
     Check cooling water line pressure is 6kg/cm2.
     Start the selected Compressor.
    Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (PPGCL): Approved by (PPGCL):
    Signature: Signature: Signature: Signature:

    Name: Name: Name: Name:


    Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head
    STANDARD OPERATING PROCEDURE
    PPGCL Super Thermal Power Plant
    3 X 660 MW.
    FIELD SOP FOR COMPRESSOR. PMPL
    Document No.: Revision No.: 01
    Effective Date: Page 2 OF 5
    PMPL/AHP/SOP/14 Revision Date:

     Check cooling water temperature (difference in inlet and out let is 5℃).
     Check the discharge pressure as to be ok (for IAC 6.69kg/cm2, TAC 2.3 to2.5 kg/cm2).
     Check the running parameters after start.
     For any abnormalities record logbook and inform shift in-charge/ operation in charge.
    5. Shut down procedure:
     Stop the compressor from the PLC.
     Isolate the cooling water inlet valve..
    6. POINTS TO BE CHECKED BY OPERATOR IN EVERY SHIFT
     EQUIPMENT CLEANING
     PHYSICALLY VIBRATION CHECKING
     PHYSICALLY TEMPRATURE CHECKING
     OIL LEVEL AND GREASE CHECKING
    7. CHECKING OF SYSTEM AFTER SHUT DOWN
     PHYSICALLY CHECK BOTTOM ASH HOPPER AFTER OPENING THE MAN
    HOLE DOOR AS LIKE FOREIGN MATERIAL AFTER THAT CHECK THE
    ROTATION OF CLINKER GRINDER IN FORWARD AND REVERSE DIRECTION.
     CHECK THE OIL LEVEL FREENESS.
     PHYSICALLY ALL VALVE CHECKING MANUALLY OPERATION THROUGH
    PLC AS WELL.
     FIRST ENSURE SLURRY AND ASH WATER SUMP CLEANING AND THEN FILL
    THE SUMP.
     CHECK THE SEAL PRESSURE OF ALL DOME VALVE PHYSICALLY.
     CHECK THE LINE VACUUM AND SHUT OFF VACUUM OF ALL PASSES.
     CHECK FLUIDIZING BLOWER AIR OF INDIVIDUAL HOPPER.
     CHECK THE PURZING OF BUFFER HOPPER AND SILO BAG FILTER.
     IF ANY PROBLEM OBSERVED IN EQUIPMENT THEN INFORM TO SHIFT IN
    CHARGE/ OPERATION IN CHARGE IMMEDIATLY

    Prepared by (PMPL): Reviewed by (PMPL): Reviewed by (PPGCL): Approved by (PPGCL):


    Signature: Signature: Signature: Signature:

    Name: Name: Name: Name:


    Desg.: Operation In-Charge Desg.: Site In-Charge Desg.: Operation In-charge Desg.: Plant Head

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