Aelzp0be (SMART-DISPLAY-ing) PDF

ELECTRONIC • OLEODYNAMIC • INDUSTRIAL
EQUIPMENTS CONSTRUCTION
Via Parma, 59 – 42028 – POVIGLIO (RE) – ITALY
Tel +39 0522 960050 (r.a.) – Fax +39 0522 960259
e-mail: zapi@zapispa.it – web: www.zapispa.it
EN
User Manual
SMART
DISPLAY
Copyright © 1975-2008 Zapi S.p.A.
All rights reserved
The contents of this publication is a ZAPI S.p.A. property; all related authorizations are covered
by Copyright. Any partial or total reproduction is prohibited.
Under no circumstances will Zapi S.p.A. be held responsible to third parties for damage caused
by the improper use of the present publication and of the device/devices described in it.
Zapi spa reserves the right to make changes or improvements to its products at any time and
without notice.
The present publication reflects the characteristics of the product described at the moment of
distribution. The publication therefore does not reflect any changes in the characteristics of the
product as a result of updating.
is a registered trademark property of Zapi S.p.A.
NOTES LEGEND
4 The symbol aboard is used inside this publication to indicate an annotation or a

suggestion you should pay attention.
U The symbol aboard is used inside this publication to indicate an action or a

characteristic very important as for security. Pay special attention to the
annotations pointed out with this symbol.
Page - 2/46 AELZP0BE - SMART DISPLAY - User Manual

Contents
1 INTRODUCTION ...................................................................................................................5
2 GENERAL CHARACTERISTIC ............................................................................................6
2.1 Technical specifications..............................................................................................6
3 INSTALLATION HINTS.........................................................................................................7
3.1 Material overview........................................................................................................7
3.1.1 Connection cables ........................................................................................7
3.1.2 Fuses ............................................................................................................7
3.2 Installation of the hardware.........................................................................................7
3.2.1 Controller heating..........................................................................................8
3.2.2 Wirings: CAN connections and possible interferences .................................8
3.2.3 Wirings: I/O connections .............................................................................10
3.2.4 Insulation of truck frame..............................................................................10
3.3 Protection and safety features ..................................................................................11
3.3.1 Protection features......................................................................................11
3.3.2 Safety Features...........................................................................................11
3.4 EMC..........................................................................................................................11
4 DIAGNOSIS.........................................................................................................................14
5 DESCRIPTION OF CONNECTORS....................................................................................15
5.1 CNA connector: Ampseal 23 pins.............................................................................15
5.2 CNB connector: MOLEX SPOX ................................................................................16
5.3 Canbus connections .................................................................................................17
6 DRAWINGS .........................................................................................................................18
6.1 Mechanical drawing ..................................................................................................18
6.2 Face layout ...............................................................................................................19
6.3 Connection drawing ..................................................................................................20
7 PROGRAMMING AND ADJUSTMENTS USING ZAPI HANDSET ....................................21
7.1 Adjustment via console.............................................................................................21
7.2 Description of console and connection .....................................................................21
7.3 Description of standard console menu .....................................................................22
7.4 Description of programmable functions ....................................................................23
7.5 Special Adjustment menu .........................................................................................25
7.6 Tester menu..............................................................................................................25
7.7 Description of console using.....................................................................................27
7.8 Other functions .........................................................................................................30
7.9 Description of Alarm menu .......................................................................................31
8 STRUCTURE OF DISPLAY MENU.....................................................................................32
8.1 Performance choice..................................................................................................34
8.2 Using dashboard like a console................................................................................34
8.3 Using of Password menu..........................................................................................34
9 ANALYSIS OF SMART DISPLAY RELATED ALARMS ....................................................36
9.1 Smart Display alarms................................................................................................36
9.2 Alarms visualisation ..................................................................................................37
9.2.1 Traction (node 02).......................................................................................40
9.2.2 Traction master (node 03)...........................................................................40
9.2.3 Traction slave (node 04) .............................................................................40
9.2.4 Pump (node 05) ..........................................................................................41
9.2.5 EPS-AC (node 06) ......................................................................................41
AELZP0BE - SMART DISPLAY - User Manual Page - 3/46

9.2.6 Valves controller (node 09)......................................................................... 43
9.2.7 Smart display (nodo 16) ............................................................................. 44
10 RECOMMENDED SPARE PARTS FOR INVERTER ......................................................... 45
11 PERIODIC MAINTENANCE TO BE REPEATED AT TIMES INDICATED......................... 46
APPROVAL SIGNS
COMPANY FUNCTION INITIALS SIGN
PROJECT MANAGER FG
TECHNICAL ELECTRONIC
PP
MANAGER VISA
SALES MANAGER VISA MC
Publication N°: AELZP0BE

Edition: May 2008

1 INTRODUCTION
Smart display is an intelligent dashboard connected to the truck system by CAN-
BUS line.
This dashboard provides the diagnostic and set-up of the whole truck system:
Smart Display itself, Traction controller, Pump controller, Valve controller.
Connecting the Zapi handset or PcWin tool to Smart Display, it is possible to read
and modify the setting of all the modules present on the CAN-BUS net.
Smart Display has an alphanumerical display two lines, 20 characters for line,
built-in backlight. The display implements an interface to the operator through a
main page and a number of submenus which will be described in one of the next
chapters.
Access to Smart Display menu structure is provided by six operator buttons
integrated in a membrane keyboard.
Furthermore Smart Display has six built-in red LED, which provide the operator
with a easy information about the status of some truck devices.

2 GENERAL CHARACTERISTIC
2.1 Technical specifications

Voltage:.........................................................................................24/36/48/72/80 V
Digital inputs [n°]:................................................................................................... 7
Analog input [n°] .................................................................................................... 1
Power outputs, 1.5 A continuous [n°]:.................................................................... 2
Output, 100 mA max [n°] (optional): ...................................................................... 1
RS-232 [n°]: ........................................................................................................... 1
Can interface [n°]: .................................................................................................. 1
Keyboard buttons [n°]: ........................................................................................... 6
LED [n°]: ................................................................................................................ 6
Alphanumerical Display lines [n°]: ......................................................................... 2
Alphanumerical Display character [n°, for line]: ................................................... 20
Protection:.........................................................................................................IP65
External temperature range: standard version ........................................... 0÷50 °C
External temperature range: frozen cell version ......................................-35÷50 °C

3 INSTALLATION HINTS
In the description of these installation suggestions you will find some boxes of
different colours, they mean:
4 These are information useful for anyone is working on the installation, or a

deeper examination of the content
U These are Warning boxes, they describe:

- operations that can lead to a failure of the electronic device or can be
dangerous or harmful for the operator;
- items which are important to guarantee system performance and safety
3.1 Material overview

Before to start it is necessary to have the required material for a correct
installation. Otherwise a wrong choice of cables or other parts could lead to
failures/ misbehaviour/ bad performances.
3.1.1 Connection cables
For the auxiliary connections, use cables of 0.5-1.0 mm² section.
3.1.2 Fuses
- Use a 6.3 A Fuse for protection of the card.
- For Safety reasons, we recommend the use of protected fuses in order to
prevent the spread of fused particles should the fuse blow.
3.2 Installation of the hardware
U Before doing any operation, ensure that the battery is disconnected and
when all the installation is completed start the machine with the drive
wheels raised from the floor to ensure that any installation error do not
compromise safety.
U Do not connect the module to a battery with a nominal voltage different

than the value indicated on the label. A higher battery voltage may cause a
logic failure. A lower voltage may prevent the logic operating.

3.2.1 Controller heating
Smart Display does not need any means of heat dissipation. The frozen-cell
version, provided with a built-in heater, is strongly recommended for frozen-cell
applications.
3.2.2 Wirings: CAN connections and possible interferences
4 CAN stands for Controller Area Network. It is a communication protocol for real
time control applications. CAN operates at data rate of up to 1 Megabits per
second.
It was invented by the German company Bosch to be used in the car industry to
permit communication among the various electronic modules of a vehicle,
connected as illustrated in this image:
- The best cable for can connections is the twisted pair; if it is necessary to
increase the immunity of the system to disturbances, a good choice would be
to use a cable with a shield connected to the frame of the truck. Sometimes it
is sufficient a simple double wire cable or a duplex cable not shielded.
- In a system like an industrial truck, where power cables carry hundreds of
Ampere, there are voltage drops due to the impedance of the cables, and
that could cause errors on the data transmitted through the can wires. In the
following figures there is an overview of wrong and right layouts of the cables
routing.
U Wrong Layout:
R
Can Bus
Power cables
Module Module
1 2
Module
3
R

The red lines are can wires.
The black boxes are different modules, for example traction controller, pump
controller and display connected by canbus.
The black lines are the power cables.
This is apparently a good layout, but can bring to errors in the can line.
The best solution depends on the type of nodes (modules) connected in the
network.
If the modules are very different in terms of power, then the preferable
connection is the daisy chain.
U Correct Layout:
R
Can Bus
Power cables
Module
Module
1
2
Module
3
R
Note: Module 1 power > Module 2 power > Module 3 power
The chain starts from the –BATT post of the controller that works with the highest
current, and the others are connected in a decreasing order of power.
Otherwise, if two controllers are similar in power (for example a traction and a
pump motor controller) and a third module works with less current, the best way
to deal this configuration is to create a common ground point (star configuration).
U Correct Layout:
R
Can Bus
Power cables
Module
Module
1
2
Center of the Ground connection
Module
3
R
Note: Module 1 power ≈ Module 2 power > Module 3 power
In this case the power cables starting from the two similar controllers must be as
short as possible. Of course also the diameter of the cable concurs in the voltage

drops described before (higher diameter means lower impedance), so in this last
example the cable between the minus of the Battery and the common ground
point (pointed by the arrow in the image) must be dimensioned taking into
account thermal and voltage drop problems.
4 Can advantages
The complexity of today systems needs more and more data, signal and
information must flow from a node to another. CAN is the solution to different
problems that arise from this complexity
- simplified design (readily available, multi sourced components and tools)
- lower costs (less and smaller cables)
- improved reliability (fewer connections)
- analysis of problems improved (easy connection with a pc to read the data
flowing through the cable).
3.2.3 Wirings: I/O connections

- After crimping the cable, verify that all strands are entrapped in the wire
barrel.
- Verify that all the crimped contacts are completely inserted on the connector
cavities.
U A cable connected to the wrong pin can lead to short circuits and failure;
so, before turning on the truck for the first time, verify with a multimeter the
continuity between the starting point and the end of a signal wire.
- For information about the mating connector pin assignment see the
paragraph “description of the connectors”.
3.2.4 Insulation of truck frame
U As stated by EN-1175 “Safety of machinery – Industrial truck”, chapter 5.7,

“there shall be no electrical connection to the truck frame”. So the truck
frame has to be isolated from any electrical potential of the truck power
line.

3.3 Protection and safety features
3.3.1 Protection features
- Connection Errors:
All inputs are protected against connection errors.
- External agents:
The controller is protected against dust and the spray of liquid to a degree of
protection meeting IP65.
3.3.2 Safety Features
U ZAPI devices are designed according to the prEN954-1 specifications for

safety related parts of control system and to UNI EN1175-1 norm.
U The safety of the machine is strongly related to installation; length, layout

and screening of electrical connections have to be carefully designed.
ZAPI is always available to cooperate with the customer in order to evaluate
installation and connection solutions. Furthermore, ZAPI is available to
develop new SW or HW solutions to improve the safety of the machine,
according to customer requirements.
Machine manufacturer holds the responsibility for the truck safety features
and related approval.
3.4 EMC
U EMC and ESD performances of an electronic system are strongly

influenced by the installation. Special attention must be given to the
lengths and the paths of the electric connections and the shields. This
situation is beyond ZAPI's control. Zapi can offer assistance and
suggestions, based on its years experience, on EMC related items.
However, ZAPI declines any responsibility for non-compliance,
malfunctions and failures, if correct testing is not made. The machine
manufacturer holds the responsability to carry out machine validation,
based on existing norms (EN12895 for industrial truck; EN50081-2 for other
applications).
EMC stands for Electromagnetic Compatibility, and it represents the studies and
the tests on the electromagnetic energy generated or received by an electrical
device.
So the analysis works in two directions:
1) The study of the emission problems, the disturbances generated by the

device and the possible countermeasure to prevent the propagation of that
energy; we talk about “conduction” issues when guiding structures such as
wires and cables are involved, “radiated emissions” issues when it is studied

the propagation of electromagnetic energy through the open space. In our
case the origin of the disturbances can be found inside the controller with the
switching of the mosfets which are working at high frequency and generate
RF energy, but wires and cables have the key role to propagate the
disturbs because they works as antennas, so a good layout of the cables
and their shielding can solve the majority of the emission problems.
2) The study of the immunity can be divided in two main branches: protection
from electromagnetic fields and from electrostatic discharge.
The electromagnetic immunity concern the susceptibility of the controller
with regard to electromagnetic fields and their influence on the correct work
made by the electronic device.
There are well defined tests which the machine has to be exposed to.
These tests are carried out at determined levels of electromagnetic fields, to
simulate external undesired disturbances and verify the electronic devices
response.
3) The second type of immunity, ESD, concerns the prevention of the effects of
electric current due to excessive electric charge stored in an object. In fact,
when a charge is created on a material and it remains there, it becomes an
“electrostatic charge”; ESD happens when there is a rapid transfer from a
charged object to another. This rapid transfer has, in turn, two important
effects:
A) this rapid charge transfer can determine, by induction, disturbs on the
signal wiring and thus create malfunctions; this effect is particularly
critical in modern machines, with serial communications (canbus)
which are spread everywhere on the truck and which carry critical
information.
B) in the worst case and when the amount of charge is very high, the
discharge process can determine failures in the electronic devices; the
type of failure can vary from an intermittently malfunction to a completely
failure of the electronic device.
U IMPORTANT NOTE: it is always much easier and cheaper to avoid ESD

from being generated, than to increase the level of immunity of the
electronic devices.
There are different solutions for EMC issues, depending on level of emissions/
immunity required, the type of controller, materials and position of the wires and
electronic components.
1) EMISSIONS. Three ways can be followed to reduce the emissions:
A) SOURCE OF EMISSIONS: finding the main source of disturb and work

on it.
B) SHIELDING: enclosing contactor and controller in a shielded box; using
shielded cables;
C) LAYOUT: a good layout of the cables can minimize the antenna effect;
cables running nearby the truck frame or in iron channels connected to
truck frames is generally a suggested not expensive solution to reduce
the emission level.

2) ELECTROMAGNETIC IMMUNITY. The considerations made for emissions
are valid also for immunity. Additionally, further protection can be achieved
with ferrite beads and bypass capacitors.
3) ELECTROSTATIC IMMUNITY. Three ways can be followed to prevent

damages from ESD:
A) PREVENTION: when handling ESD-sensitive electronic parts, ensure the

operator is grounded; test grounding devices on a daily basis for correct
functioning; this precaution is particularly important during controller
handling in the storing and installation phase.
B) ISOLATION: use anti-static containers when transferring ESD-sensitive
material.
C) GROUNDING: when a complete isolation cannot be achieved, a good
grounding can divert the discharge current through a “safe” path; the
frame of a truck can works like a “local earth ground”, absorbing excess
charge. So it is strongly suggested to connect to truck frame all the
parts of the truck which can be touched by the operator, who is
most of the time the source of ESD.

4 DIAGNOSIS
Smart Display microcontroller continuously monitors the output stages and
carries out a diagnostic procedure on the main functions.
Main fault diagnostic function concern: parameter and password memory, canbus
interface, output drivers.

5 DESCRIPTION OF CONNECTORS
5.1 CNA connector: Ampseal 23 pins

A1 KEY Smart Display positive power supply.
A2 CMM Positive supply of digital input devices.
A3 -BATT Smart Display negative supply.
A5 DI0 Digital Input, range (-BATT, +BATT); function: pump
motor brushes sensor input, active level set by
console.
A6 DI1 Digital Input, range (-BATT, +BATT); function: hoist
motor temperature sensor input, active level set by
console.
A7 CAN_L Can low signal.
A8 CANPOS Positive of isolated CANBUS interface; used in case of
optoisolated CANBUS.
A9 DI2 Digital Input, range (-BATT, +BATT); function:
hydraulic oil level sensor, active level set by console.
A10 AI Analog Input, range (0, 12 V); internal pull-up to +12 V
provided; function: free input if AUX FUNCTION 10
option is set to OFF; if AUX FUNCTION 10 option is
set to ON A10 is connected to an other module which
controls the alarms LED (see chapter 7.4).
A11 DI3 Digital Input, range (-BATT, +BATT); function: spare
input, active level set by console.
A12 DI4 Digital Input, range (-BATT, +BATT); function: hand
brake, active level set by console. Handbrake LED is
lighted when this input become active or when active
handbrake information is present on CANBUS line.
A13 DI5 Digital Input, range (-BATT, +BATT); function: seat,
active level set by console. Seat LED is lighted when
this input become not active or when missing seat
information is present on CANBUS line.
A14 DI6 Digital Input, range (-BATT, +BATT); function: seatbelt
switch input, active level set by console.
A15 CAN_T CAN termination; connect to CAN_H (A22) to insert
120 ohm can termination resistance.
A16 OUT LOW CURR Low current, open collector output, driving to -BATT;
max current: 100 mA. It is a free output.
A17 +BATT IN Positive supply input; this input has to be connected to
+BATT, taking the signal before key switch. A17
supplies the Smart Display when key is OFF (service
time) and supplies the built-in heater (frozen cell
version).
A19 OUT1 Power open collector output, driving to -BATT; max

current 2,5 A. Function: output activated in case of
backward request read from CANBUS line. Function
present only if option OUTPUTS ENABLE is set ON
(see chapter 7.4).
A20 OUT2 Power open collector output, driving to -BATT; max
current 2,5 A. Function: output activated in case of
alarm read from CANBUS line. Function present only if
option OUTPUTS ENABLE is set ON (see chapter
7.4).
A21 +BATT OUT Positive supply for loads / switches, max current 3 A.
A22 CAN_H Can signal high.
A23 CANNEG Negative of CAN circuit, to be used in case of
optoisolated CANBUS.
5.2 CNB connector: MOLEX SPOX

B1 PCLRXD Serial reception positive.
B2 NCLRXD Serial reception negative.
B3 PCLTXD Serial transmission positive.
B4 NCLTXD Serial transmission negative.
B5 GND Console negative power supply.
B6 +12 Console positive power supply.
B7 FLASH Flash memory programming via serial link.
B8 FLASH Flash memory programming via serial link.

5.3 Canbus connections
Smart Display has a canbus interface; it has been designed to work in a can
network together with other electronic modules, exchanging information over the
canbus network.
Smart Display provides built-in termination resistance, which can be connected in
different ways, as described here following:
Smart Display is a termination module in the canbus net.
Smart Display is a repetition module in the canbus net.

6 DRAWINGS
6.1 Mechanical drawing
54
3
Display
2
1
*

6.2 Face layout
Display
* 1 4 5
2 3

6.3 Connection drawing

7 PROGRAMMING AND ADJUSTMENTS
USING ZAPI HANDSET
7.1 Adjustment via console

Adjustment of Parameters and changes to the display configuration are made
using the Digital Console. Zapi console can be connected directly to Smart
Display (connector B); or it can be physically connected to another controller in
the CANBUS net, then virtually connected to Smart Display (which is node 16 of
the net).
U Pay attention to the polarity of the Console Connector when connecting to

the chopper. The bevel on the connector should be uppermost.
7.2 Description of console and connection

7.3 Description of standard console menu

7.4 Description of programmable functions
MENU SET MODEL
1) CONNECT TO
Using CANBUS link, every module connected to can net can act as the
“access node” to the canbus net for the external world.
For example the ZAPI handy console (or the PC-Win console) can be
physically connected to one module and, by the canbus, virtually connected
to any other module of the net.
This parameter is used to select the module to which the user wishes to be
connected, but it is only if CONSOLE ENABLE option is set OFF.
Following the numbers associated to each module in Zapi canbus system are
showed.
Number associated in MODULE

canbus net
01 SICOS
02 TRACTION
03 TRACTION MASTER
04 TRACTION SLAVE
05 PUMP
06 EPS-AC
09 MHYRIO/HVC
16 SMART DISPLAY
MENU SET OPTIONS

1) PERF ENABLE
It can enable or disable operator changing the truck performances using
buttons 1, 2, 3, 4.
- ON: Enabled operator
- OFF: Not enabled operator
2) PERFORMANCE TYPE
- It sets the traction modes #1, #2, #3, #4.
3) USER PASSWORD
It sets using of the starting password to main page access.
- ON: Starting password requested
- OFF: Starting password not requested
4) CONSOLE ENABLE
It can activate or disable using of console function.
- ON: Console function active
- OFF: Console function disabled
5) SPEED UNIT
It sets speed unit.
- OPTION #1: km/h
- OPTION #2: mph
6) HOUR COUNTER
It sets the hour counter displayed.
- OPTION #1: the traction hours are displayed
- OPTION #2: the displayed hours represent the machine hour
counter managed by the display
7) BRUSHES ACT CLS
It sets active logic level of motor brushes input (A5).

- ON: Active high input
- OFF: Active low input
8) MOTOR TEMP ACT CLS
It sets active logic level of pump motor temperature input (A6).
9) HYDR OIL ACT CLS
It sets active logic level of hydraulic oil level input (A9).
10) AUX ACT CLS
It sets active logic level of spare input (A11).
11) BRAKE ACT CLS
It sets active logic level of handbrake input (A12).
12) SEAT ACT CLS
It sets active logic level of seat input (A13).
13) SEATBELT ACT CLS
It sets active logic level of seatbelt input (A14).
14) SEATBELT
It manages the use of LED1.
- OPTION#1: LED1 shows the state of the seat belt
- OPTION#2: LED1 shows the state of the seat (cabled or through can-
bus)
15) OUTPUTS ENABLE
It can activate or disable using of outputs A19 and A20.
- ON: Outputs used as A19 = backward, A20 = alarm signal
- OFF: Commands to drive A19 and A20 comes from canbus net.
16) AUX FUNCTION 10
It manages the use of the alarms LED, which depends by the use of A10
analog input.
- ON: A10 is connected to an other module and the alarms LED is
managed in the following way:
- if there isn’t any alarm the LED is always switched off
- if there is an alarm coming via can or a display alarm the LED is
always lighted
- depending by the A10 input signal level, the LED is lighted (high
level) or switched off (low level)
- OFF: A10 is a free input and the LED blinks if there is an alarm
MENU ADJUSTMENTS
1) DELAY DISP. OFF
This parameter sets the display ON “Service time”. The display is still
supplied for a programmable time (in seconds).
DELAY DISPLAY 0 1 2 3 4 5 6 7 8 9
OFF LEVEL
SERVICE TIME 1 3 5 7 9 11 13 15 17 20
[Sec]

2) SPEED FACTOR
It adjusts speed coefficient to have the correct truck speed value shown on the
display. This coefficient has to be regulated depending on truck mechanic
characteristics. It is the result of following formula:
Speed Factor = (88 * rr * p) / Ø
Where:
rr = total gearbox reduction ratio
p = number of pair pole of the motor
Ø = traction wheel diameter expressed in centimeters (cm)
3) CHECK UP TYPE
It defines the truck behaviour when a maintenance is required.
- LEVEL 0: the “SERVICE REQUIRED” alarm doesn’t appear
- LEVEL 1: the “SERVICE REQUIRED” alarm appears after a time equal
to the hours set in the CHECK UP HOURS parameter
- LEVEL 2: the “SERVICE REQUIRED” alarm appears after a time equal
to the hours set in the CHECK UP HOURS parameter and
after 50 additional hours the truck speed is reduced
4) CHECK UP HOURS
It defines the hours after which a maintenance is required. It can be adjusted
in the 100 to 1000 hours. The resolution is 100 hours (it can be adjusted in
steps of 100 hours).
5) CHECK UP DONE
It can be ON/OFF. If it is ON it is possible to reset the last maintenance hour-
counter, the “SERVICE REQUIRED” alarm and possible reductions.
7.5 Special Adjustment menu

To enter this Zapi hidden menu a special procedure is required. Ask this
procedure directly to a Zapi technician.
Following parameter can be configured in this menu:
1) CLEAR HOURMETER
It can be ON/OFF. If it is ON it is possible to reset the machine hour-counter.
7.6 Tester menu

Following parameters can be measured in real time in the TESTER menu:
1) BRUSHES
Level of DI0 input – Pump motor brushes (A5).
- ON = Input active
- OFF = Input not active
2) PUMP MOT TEMP
Level of DI1 input – Pump motor temperature (A6).
- ON = Input active
3) HYD OIL LEVEL
Level of DI12 input – Hydraulic oil level (A9).
- ON = Input active
4) INPUT A10
Level of AI input – (A10).
- ON = Input active

5) DIGITAL INPUT #1
Level of DI3 input – Spare input (A11).
- ON = Input active
6) SEAT SWITCH
Level of DI5 input – Seat input (A13).
- ON = Input active
7) SEATBELT SWITCH
Level of DI6 input – Seatbelt input (A14).
- ON = Input active
8) HANDBRAKE
Level of DI4 input – Handbrake input (A12).
- ON = Input active
9) STATUS #0
Status of (*) keyboard button:
- ON = Input active, button pushed
- OFF = Input not active, button released
10) STATUS #1
Status of (1) keyboard button:
11) STATUS #2
12) STATUS #3
13) STATUS #4
14) STATUS #5

7.7 Description of console using
Access to SET MODEL menu.
The only parameter present in SET MODEL function is CONNECTED TO.
By setting this parameter, operator can connect ZAPI Console to every ZAPI
product connected to CAN-BUS line. This functionality allows completely control
of every ZAPI product without changing the position of the Console connector.
DISP S ZP V0.0
1) Opening Zapi Menu 48V 0A 00000
2) Press ROLL UP & SET UP Buttons to enter % ' %

CONFIG MENU ' ' '
3) The Display will show: SET MODEL. If another

CONFIG MENU
menu is displayed, press ROLL UP or ROLL SET MODEL
DOWN until SET MODEL appears
' % '
4) Press ENTER to go into the SET MODEL ' ' '
5) The display will shows the first option, only

CONNECTED TO
CONNECTED TO option is present in this 16
menu
6) Press SET UP or SET DOWN buttons in order ' ' %

to select the desired value for selected option ' ' %
CONNECTED TO
7) New desired value appears 9
' ' '

8) Press OUT to exit the menu ' % '
ARE YOU SURE?

9) The Display will ask “ARE YOU SURE?” YES=ENTER NO=OUT
10) Press ENTER for YES, or OUT if you do not ' % ' ' ' '
accept the changes ' ' ' ' % '
CONFIG MENU
11) SET MODEL menu appears SET MODEL
12) Press OUT again. Console now disconnects ' ' '
and reconnects ' % '
13) Display now shows the Opening Zapi Menu of

MHYRIO CB ZP 0.00
the ZAPI product corresponding to option 48V 0A 00000
selected at point 7)

Flow chart showing how to make changes to Option Menu:
DISP S ZP V0.0
2) Press ROLL UP & SET UP Buttons to enter % ' %

CONFIG MENU ' ' '
CONFIG MENU
3) The Display will show: SET MODEL SET MODEL
4) Press ROLL UP or ROLL DOWN until SET % ' '

OPTIONS appears % ' '
CONFIG MENU
5) SET OPTIONS menu appears SET OPTIONS
6) Press ENTER to go into the SET OPTIONS ' % '

menu ' ' '
PERFORMANCE TYPE
7) The Display will show the first option 1
8) Press ROLL UP or ROLL DOWN buttons until % ' '

desired option appears % ' '
USER PASSWORD
9) Desired option appears ON
10) Press SET UP or SET DOWN buttons in order ' ' %

to modify the value for selected option ' ' %
USER PASSWORD
11) New value for selected option appears OFF
' ' '

12) Press OUT to exit the menu ' % '
ARE YOU SURE?

13) Confirmation request appears YES=ENTER NO=OUT
14) Press ENTER to accept the changes, or press ' % ' ' ' '
OUT if you do not accept the changes ' ' ' ' % '
CONFIG MENU
15) SET OPTIONS menu appears SET OPTIONS
16) Press OUT again. Display now shows the ' ' '
Opening Zapi Menu ' % '

Flow chart showing how to make Program changes using Digital Console:
DISP S ZP V0.0
' % '
2) Press ENTER to go into the MAIN MENU ' ' '
MAIN MENU
3) The Display will show: PARAMETER CHANGE PARAMETER CHANGE
4) Press ENTER to go into the Parameter ' % '

Change facility ' ' '
CHECK UP HOURS
5) The Display will show the first parameter 100
6) Press either ROLL UP and ROLL DOWN to % ' '

display the next parameter % ' '
7) The names of the Parameter appears on the CHECK UP TYPE

Display LEVEL = 1
8) When the desired Parameter appears, the

Display will show a Level Number. Press either ' ' %
PARAM (Top Right) or SET (Bottom Right) ' ' %
buttons to change the Level value
CHECK UP TYPE
9) The Display will show the New Level LEVEL = 2
10) When you are satisfied with the results of the ' ' '
changes you have made, press OUT ' % '
ARE YOU SURE?

11) The Display asks “ARE YOU SURE?” YES=ENTER NO=OUT
12) Press ENTER to accept the changes, or press ' % ' ' ' '
OUT if you do not accept the changes ' ' ' ' % '
MAIN MENU

Flow chart showing how to use the TESTER function of the Digital Console:
DISP S ZP V0.0
' % '
2) Press ENTER to go into the GENERAL MENU ' ' '
MAIN MENU
4) Press ROLL UP or ROLL DOWN until % ' '

TESTER menu appears on the display % ' '
MAIN MENU
5) The Display will show: TESTER TESTER
' % '
6) Press ENTER to go into the TESTER function ' ' '
7) The first variable to be tested is shown on the BRUSHES

display OFF GND
8) Press either ROLL UP or ROLL DOWN % ' '

buttons % ' '
PUMP MOT TEMP

9) Next variable for measurement appears OFF +VB
' ' '

10) When you have finished press OUT ' % '
MAIN MENU
11) The Display will show: TESTER TESTER
12) Press OUT again and return to Opening Zapi ' ' '
Menu ' % '
Remember it is not possible to make any changes using TESTER.

All you can do is measure as if you were using a pre-connected multimeter.
7.8 Other functions

SAVE function allows to transfer controller parameters to the Pc console memory
(using Zapi PcWin console). With this function, a copy of the controller set of
parameters can be retained in a Pc and downloaded to another controller (see
RESTORE).
RESTORE function allows to download controller parameters from the Pc
console memory to the controller Eeprom. Thus, a copy of the parameters stored
in a Pc can be downloaded in a controller avoiding the parameter setting
operation.

7.9 Description of Alarm menu
The microprocessor in the controller records the last five Alarms that have
occurred. Items remembered relative to each Alarm are: the code of the alarm,
the number of times the particular Alarm occurred, the Hour Meter count, and the
chopper temperature. This function permits deeper diagnosis of problems as the
recent history can now be accessed.
Flow Chart showing how to use the ALARMS function via the Digital Console:
DISP S ZP V0.0
' % '
2) Press ENTER to go into the GENERAL MENU ' ' '
MAIN MENU
3) The Display will show: PARAMETER CHANGE
4) Press ROLL UP or ROLL DOWN until % ' '

ALARMS menu appears on the display % ' '
MAIN MENU
5) The Display will show: ALARMS
' % '
6) Press ENTER to go into the ALARMS menu ' ' '
CODE
7) The display will show the most recent alarm 00005h #02 20°C
8) Each press of ROLL UP button brings up

% ' '
following alarms. Pressing ROLL DOWN % ' '
returns to the most recent
9) If an alarm has not occurred, the display will NONE

show: NONE 00000h #00 0°C
10) When you have finished looking at the alarms, ' ' '
press OUT to exit the ALARMS menu ' % '
11) The Display will ask: “CLEAR LOGBOOK?” CLEAR LOGBOOK?

Press ENTER for Yes, or OUT for No YES=ENTER NO=OUT
12) Press OUT again and return to Opening Zapi ' ' '
Menu ' % '

8 STRUCTURE OF DISPLAY MENU
Smart Display present a software structure made by menus and submenus. It is
possible to have access to Smart Display menu structure by the six operator
buttons integrated in a membrane keyboard.
At turn on the display shows the software release for some seconds, then asks
the starting password to have access to the main page (if “USER PASSWORD”
option is ON), otherwise it shows directly the main page (if “USER PASSWORD”
option is OFF).
The main page, if there aren’t alarms, shows battery charge, truck speed (in
Km/h) and traction hour meter; if alarms are present it will show alarm code and
node number in which alarm has occurred.
From the main page it is possible to have access to two different functions:
USER MENU and SERVICE MENU. Both functions are accessible by entering
different passwords: user password and service password. To enter a password
is necessary to push twice the first button (*) of membrane keyboard; this will
show a entering password page.
By using service password it’s possible to enter SERVICE MENU which presents
two items: “zapi console” and “password”.
The “zapi console” submenu can be entered only if CONSOLE ENABLE option is
ON. This menu allow user to use dashboard as a real Zapi digital console
connected to one module of canbus net.
The “password” submenu allow to manage passwords of Smart Display software
structure. It’s possible to edit, add and delete passwords.
By using user password it’s possible to enter USER MENU which will be
customized depending on customer requests.
All passwords are optional (ON/OFF option).
It follows flow chart diagram of software structure.

START
Starting Password (if option on)
PERFORMANCE CHOICE MAIN PAGE SHOW ACTIVE

#0 #1 #2 #3 WITH OR WITHOUT ALARMS PERFORMANCE
The display send the chosen If there are no alarms, the main page
performance to traction and shows battery charge, traction hour
pump controllers via can; meter and truck speed. If alarms are
they will manage this present the main page shows alarm code
information. and node number where alarm has
occurred.
Button 1,2,3,4 Button 5

**
PASSWORD
REQUEST
User Password
Service Password
(not managed actually)
SERVICE MENU USER MENU

It is possible to scroll items of service menu by (to be customized)
using buttons 1 and 2. These submenus are
ZAPI CONSOLE and PASSWORD.
Push button * to enter the desired menu.
(if console Enable=ON)
ZAPI CONSOLE
The display will act like a Zapi PASSWORD
digital console.
BUTTON 0 * = ENTER
BUTTON 1 = ROLL UP ENTER PASSWORD
BUTTON 2 = ROLL DOWN
BUTTON 3 = SET UP
BUTTON 4 = SET DOWN EDIT PASSWORD
BUTTON 5 = OUT
DELETE PASSWORD

8.1 Performance choice
From MAIN PAGE using membrane keyboard numbers, it is possible to select
the performance mode which must be used in traction and pump controllers.
Performance can be chosen with buttons 1, 2, 3, 4. With button 5 is possible to
show the active performance.
When one performance is selected, the related information will be sent via
canbus to traction and pump controllers that will manage this data. The standard
functioning reduces truck performance passing from performance mode #4 to
performance mode #1.
The real meaning, in terms of parameters level of these performances, depends

on software present on pump and traction controllers.
Button 5 shows on display the active performance

Button 4 selects Mode #4. It corresponds to highest performance
Button 3 selects Mode #3. It corresponds to medium performance
Button 2 selects Mode #2. It corresponds to low performance
Button 1 selects Mode #1. It corresponds to minimum performance
8.2 Using dashboard like a console

By entering the service password from MAIN PAGE it’s possible to have access
to SERVICE MENU. Here with roll buttons (button 1 and 2 of membrane
keyboard) it’s possible to scroll the submenu items.
If option CONSOLE ENABLE is ON (see chap. 7.4) with ENTER button (button *
of membrane keyboard) it is possible to enter ZAPI CONSOLE submenu. From
this menu is possible to choose which module of canbus net (use buttons 1 and 2
to scroll and * to enter) has to be connected to the display.
When the display has been connected it works exactly like a Zapi digital console.
Buttons of membrane keyboard do the same functions of Zapi console keys.
Button 5 performs function of the OUT console key

Button 4 performs function of the SET DOWN console key
Button 3 performs function of the SET UP console key
Button 2 performs function of the ROLL DOWN console key
Button 1 performs function of the ROLL UP console key
Button * performs function of the ENTER console key
8.3 Using of Password menu

By entering the service password from MAIN PAGE or at key on, it’s possible to
have access to SERVICE MENU. Here with roll buttons (button 1 and 2 of
membrane keyboard) it’s possible to scroll the submenu items.
With ENTER button (button * of membrane keyboard) is possible to enter
PASSWORD submenu where the operator can manage Smart Display
passwords. In particular it could enter, edit and remove passwords.
Inside the PASSWORD menu use buttons ENTER (*) and OUT (5) to enter or
exit submenus and to confirm or cancel operations.

To edit or add passwords use these buttons:
ROLL UP / ROLL DOWN change the digit marked by cursor

SET UP shifts cursor on previous digit
SET DOWN shifts cursor on following digit
ENTER saves all changing
OUT cancels all changing
When there is no service password saved, default password “55555” is active. At

saving of the first service password, the default one becomes invalid password.

9 ANALYSIS OF SMART DISPLAY RELATED
ALARMS
9.1 Smart Display alarms

1) “EEPROM KO”
Fault in the area of memory where the adjustment parameters are stored.
This Alarm does not inhibit machine operation but operation goes on with
default values; if fault is still present when the Key Switch is re-cycled,
replace the Smart Display. If the fault disappears, the previously stored
Parameters will have been replaced by the default parameters.
2) “CAN BUS KO MAST”

Smart Display does not receive messages from canbus line.
Trouble shooting:
- If this fault code is displayed together with other alarm messages, the
fault is probably to be looked for in the Smart Display can interface, since
the Display seems to be unable to receive any can message. So it is
suggested to check Smart Display canbus wiring and connection.
- Otherwise, the fault is in the can interface of other modules present on
canbus net.
3) “SERVICE REQUIRED”
The maintenance time is elapsed, service intervention required.
4) “COIL SHORTED”
Load connected to one of the power output (A19 and A20) is shorted, thus
providing a overcurrent on the related drivers.
Trouble shooting:
- Check the loads connected, if they are burnt or shorted.
- Check the related wiring.
- If the alarm is present even with open connections (no loads connected),
the Smart Display high current protection circuit is damaged; replace the
Smart Display.
5) “HYDRAULIC OIL”
Hydraulic oil level input is active at start-up.
Trouble shooting:
Check if the related digital input on the display (A9) is active (see TESTER
menu).
Check also which active level (+VB or GND) is selected for this input (SET
OPTIONS menu).
- If this input is active, check the related switch status, the wiring and oil
level.
- If the input is not active the failure is probably in the Smart Display input
circuit.
6) “PU MOTOR TEMPER”

Hoist motor temperature device signal an hot temperature in the motor
windings.
Trouble shooting:

menu).
OPTIONS menu).
- If the fault message is present when the input is active check hoist motor
temperature, wiring, and motor temperature sensor, it is probably failed
opened.
- If, on the contrary, the input is not active, probably Smart Display input
circuit is damaged.
7) “PUMP BRUSHES”
Hoist motor brushes wear sensor signal brushes wearing.
Trouble shooting:
menu).
OPTIONS menu).
- If the fault message is present when the input is active check brushes
wearing, wiring, and brushes wear sensor.
- If, on the contrary, the input is not active, probably Smart Display input
circuit is damaged.
9.2 Alarms visualisation

When an alarm condition occurs, Smart Display gives the information showing
the alarm code in the first row and the module number in the second row.
For example, the information:
A L ARM 6 0
ON NODE 5
means that the alarm 60 occurred in the module N.5 (pump).
Here the table with the alarm codes and the respective meaning is shown.
The meaning of alarms with a code higher than 99 can change depending on the
purpose of the application (see following tables).
00 NONE
01 CHOPPER RUNNING
02 NO COMMUNICATION
03 UNKNOWN CHOPPER
04 CONSOLE EEPROM
05 SERIAL ERROR #2
06 SERIAL ERROR #1
07 CHOPPER NOT CONF
08 WATCHDOG
09 FIELD FF FAILURE
10 EEPROM DATA KO
11 EEPROM PAR. KO

12 EEPROM CONF. KO
13 EEPROM KO
14 EEPROM OFFLINE
15 LOGIC FAILURE #5
16 LOGIC FAILURE #4
17 LOGIC FAILURE #3
18 LOGIC FAILURE #2
19 LOGIC FAILURE #1
20 FORW VMN LOW
21 FORW VMN HIGH
22 BACK VMN LOW
23 BACK VMN HIGH
24 LEFT VMN LOW
25 LEFT VMN HIGH
26 RIGHT VMN LOW
27 RIGHT VMN HIGH
28 PUMP VMN LOW
29 PUMP VMN HIGH
30 VMN LOW
31 VMN HIGH
32 VMN NOT OK
33 NO FULL COND.
34 RGT NO FULL COND
35 LFT NO FULL COND
36 PU NO FULL COND
37 CONTACTOR CLOSED
38 CONTACTOR OPEN
39 BRAKE CON CLOSED
40 BRAKE CONT. OPEN
41 DIR CONT. CLOSED
42 DIR CONT. OPEN
43 RIGHT CON CLOSED
44 RIGHT CONT. OPEN
45 LEFT CONT CLOSED
46 LEFT CONT. OPEN
47 MAIN CONT CLOSED
48 MAIN CONT. OPEN
49 I=0 EVER
50 LEFT I=0 EVER
51 RIGHT I=0 EVER
52 PUMP I=0 EVER
53 STBY I HIGH

54 LEFT STBY I HIGH
55 RGT STBY I HIGH
56 PUMP STBY I HIGH
57 HIGH FIELD CUR.
58 NO FIELD CUR.
59 HIGH BRAKING I
60 CAPACITOR CHARGE
61 HIGH TEMPERATURE
62 TH. PROTECTION
63 THERMIC LEVEL #2
64 PUMP TEMPERATURE
65 MOTOR TEMPERAT.
66 BATTERY LOW
67 BATTERY LEVEL #2
68 BATTERY LEVEL #1
69 CURRENT SENS. KO
70 HIGH CURRENT
71 POWER FAILURE #3
72 POWER FAILURE #2
73 POWER FAILURE #1
74 DRIVER SHORTED
75 CONTACTOR DRIVER
76 COIL SHORTED
77 COIL INTERRUPTED
78 VACC NOT OK
79 INCORRECT START
80 FORW + BACK
81 BAD STEER 0-SET
82 ENCODER ERROR
83 BAD ENCODER SIGN
84 STEER SENSOR KO
85 STEER HAZARD
86 PEDAL WIRE KO
87 PEDAL FAILURE
88 TRACTION BRUSHES
89 PUMP BRUSHES
90 DRIVER 1 KO
91 DRIVER 2 KO
92 DRIVER 1 SIC. KO
93 DRIVER 2 SIC. KO
94 INPUT ERROR #6
95 INPUT ERROR #5

96 INVERTION
97 POSITION HANDLE
98 INPUT ERROR #2
99 INPUT ERROR #1
Here the tables of the alarms with a code higher than 99 for modules which can
be connected to the net nodes are shown.
9.2.1 Traction (node 02)
242 MOT. TH. SENSOR KO
244 SAFETY KO
245 WRONG SET BAT.
246 SAFETY
247 CAN BUS KO
248 CHECK UP NEEDED
249 THERMIC SENS. KO
250 HANDBRAKE
251 WAITING FOR NODE
253 AUX OUTPUT KO
9.2.2 Traction master (node 03)
241 DATA ACQUISITION
242 PUMP WARNING
244 SLAVE WARNING
245 WRONG SET BAT.
246 SLAVE KO
247 NO CAN MSG N. 4
248 CHECK UP NEEDED
250 HANDBRAKE
251 WAITING FOR NODE #4
253 AUX OUTPUT KO
9.2.3 Traction slave (node 04)
242 PUMP TEMPERATURE
243 PUMP INCOR. START
244 PUMP VACC NOT OK
245 PUMP TH. SENS. KO
246 MASTER KO
247 NO CAN MSG N. 3
250 INPUT MISMATCH
251 WAITING FOR N. 3

9.2.4 Pump (node 05)
245 WRONG SET BAT.
246 SAFETY
250 CAN BUS KO
251 WAITING FOR NODE
252 SEAT KO
253 AUX OUTPUT KO
9.2.5 EPS-AC (node 06)
EPS-AC
239 LINE SHORTED
240 KEY OFF
241 WAITING DATA
242 D LINE SENSOR KO
243 Q LINE SENSOR KO
244 GAIN EEPROM KO
246 MICRO SLAVE KO
247 CAN BUS KO
248 S.P OUT OF RANGE
249 F.B OUT OF RANGE
250 MICRO SLAVE
251 KM OPEN
252 KS OPEN
253 KM CLOSED
254 KS CLOSED
EPS-AC0
216 MICRO SLAVE #8
217 MICRO SLAVE #3
218 CLOCK PAL NOT OK
219 STEPPER MOT MISM
220 MOTOR LOCKED
221 MICRO SLAVE #4
222 FB POT LOCKED
223 JERKING FB
225 CURRENT GAIN
226 NO SYNC
227 SLAVE COM. ERROR
228 POSITION ERROR
237 WAITING DATA

238 EPS NOT ALIGNED
239 WAITING FOR TRAC
240 KEYOFF
241 ENCODER ERROR
244 GAIN EEPROM KO
246 MICRO SLAVE KO
247 CAN BUS KO
250 MICRO SLAVE
251 KM OPEN
252 KS OPEN
253 KM CLOSED
254 KS CLOSED
EPS-AC WG
211 MICRO SLAVE #7
212 MICRO SLAVE #8
213 MICRO SLAVE #3
214 SLAVE ANGLE
215 SL. LATERAL OUT
216 SL. ANT. MISSING
217 ANTENNA FAILURE
218 AUTO INPUT MISM.
219 STEPPER MOT MISM
220 MOTOR LOCKED
221 MICRO SLAVE #4
222 FB POT LOCKED
223 JERKING FB
225 CURRENT GAIN
226 SLAVE WATCH DOG
227 SLAVE COM. ERROR
228 POSITION ERROR
229 LOOK. FOR PATH
230 PATH OUT
231 LATERAL OUT
232 ANGLE
233 LOSING PATH
234 LOSING STRAIGHT
235 ANTENNA STUFF.

236 ANT. MISSING
237 WAITING DATA
238 EPS NOT ALIGNED
239 WAITING FOR TRAC
241 FB SENSOR LOCK.
244 GAIN EEPROM KO
246 MICRO SLAVE KO
247 CAN BUS KO
250 MICRO SLAVE
252 KS OPEN
253 KM CLOSED
254 KS CLOSED
9.2.6 Valves controller (node 09)
MHYRIO CB
228 EVPG1 DRIV SHORT
232 EVP DRIVER SHORT
233 EV DRIVER SHORT
239 WAITING FOR PEV
241 CAN BUS KO
242 COIL SHORTED
243 EV DRIVER KO
244 EVPG1 DRIVER KO
245 EVPG2 DRIVER KO
246 EVPG3 DRIVER KO
247 EVPG4 DRIVER KO
248 UNDER VOLTAGE
249 EVP DRIVER KO
250 HI SIDEDRIVER KO
251 WRONG SET BAT.
252 FF VALVES
MHYRIO FLASH
241 CAN BUS KO
242 SHUNT VALVES

243 DRIVER OPENED
244 DRIVER EVP GR1
245 DRIVER EVP GR2
246 DRIVER EVP GR3
HVC
241 CAN BUS KO
242 COIL SHORTED
243 EV DRIVER KO
244 KEY-OFF
245 EVP DRIVER KO
246 POSITIVE NOT OK
247 FF VALVES
248 EVP DRIV SHORTED
249 EV DRIV SHORTED
9.2.7 Smart display (nodo 16)
159 HYDRULIC OIL
160 PU MOTOR TEMPER
161 CAN BUS KO MAST
163 SERVICE REQUIRED

10 RECOMMENDED SPARE PARTS FOR
INVERTER
Part number Description
C12531 Ampseal Connector 23 pins Female

C12796 Female Ampseal pin harness side

11 PERIODIC MAINTENANCE TO BE
REPEATED AT TIMES INDICATED
Checks should be carried out by qualified personnel only and any replacement
parts used should be original. Beware of NON ORIGINAL PARTS.
The installation of this electronic controller should be made according to the
diagrams included in this Manual. Any variations or special requirements should
be made after consulting a Zapi Agent.
The supplier is not responsible for any problem that arises from wiring methods
that differ from information included in this Manual. During periodic checks, if a
technician finds any situation that could cause damage or compromise safety, the
matter should be bought to the attention of a Zapi Agent immediately.
The Agent will then take the decision regarding operational safety of the
machine. Remember that Battery Powered Machines feel no pain.
NEVER USE A VEHICLE WITH A FAULTY ELECTRONIC CONTROLLER

Aelzp0be (SMART-DISPLAY-ing) PDF

Uploaded by

Copyright:

Available Formats

Aelzp0be (SMART-DISPLAY-ing) PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Aelzp0be (SMART-DISPLAY-ing) PDF

Uploaded by

Copyright:

Available Formats

ELECTRONIC • OLEODYNAMIC • INDUSTRIAL

is a registered trademark property of Zapi S.p.A.

4 The symbol aboard is used inside this publication to indicate an annotation or a

U The symbol aboard is used inside this publication to indicate an action or a

Page - 2/46 AELZP0BE - SMART DISPLAY - User Manual

AELZP0BE - SMART DISPLAY - User Manual Page - 3/46

COMPANY FUNCTION INITIALS SIGN

SALES MANAGER VISA MC

Publication N°: AELZP0BE

Page - 4/46 AELZP0BE - SMART DISPLAY - User Manual

AELZP0BE - SMART DISPLAY - User Manual Page - 5/46

2.1 Technical specifications

Page - 6/46 AELZP0BE - SMART DISPLAY - User Manual

4 These are information useful for anyone is working on the installation, or a

U These are Warning boxes, they describe:

3.1 Material overview

3.2 Installation of the hardware

U Do not connect the module to a battery with a nominal voltage different

AELZP0BE - SMART DISPLAY - User Manual Page - 7/46

Page - 8/46 AELZP0BE - SMART DISPLAY - User Manual

Note: Module 1 power > Module 2 power > Module 3 power

Center of the Ground connection

Note: Module 1 power ≈ Module 2 power > Module 3 power

AELZP0BE - SMART DISPLAY - User Manual Page - 9/46

3.2.3 Wirings: I/O connections

U As stated by EN-1175 “Safety of machinery – Industrial truck”, chapter 5.7,

Page - 10/46 AELZP0BE - SMART DISPLAY - User Manual

U ZAPI devices are designed according to the prEN954-1 specifications for

U The safety of the machine is strongly related to installation; length, layout

U EMC and ESD performances of an electronic system are strongly

1) The study of the emission problems, the disturbances generated by the

AELZP0BE - SMART DISPLAY - User Manual Page - 11/46

U IMPORTANT NOTE: it is always much easier and cheaper to avoid ESD

1) EMISSIONS. Three ways can be followed to reduce the emissions:

A) SOURCE OF EMISSIONS: finding the main source of disturb and work

Page - 12/46 AELZP0BE - SMART DISPLAY - User Manual

3) ELECTROSTATIC IMMUNITY. Three ways can be followed to prevent

A) PREVENTION: when handling ESD-sensitive electronic parts, ensure the

AELZP0BE - SMART DISPLAY - User Manual Page - 13/46

Page - 14/46 AELZP0BE - SMART DISPLAY - User Manual

5.1 CNA connector: Ampseal 23 pins

AELZP0BE - SMART DISPLAY - User Manual Page - 15/46

5.2 CNB connector: MOLEX SPOX

Page - 16/46 AELZP0BE - SMART DISPLAY - User Manual

Smart Display is a termination module in the canbus net.

Smart Display is a repetition module in the canbus net.

AELZP0BE - SMART DISPLAY - User Manual Page - 17/46

6.1 Mechanical drawing

Page - 18/46 AELZP0BE - SMART DISPLAY - User Manual

AELZP0BE - SMART DISPLAY - User Manual Page - 19/46

Page - 20/46 AELZP0BE - SMART DISPLAY - User Manual

7.1 Adjustment via console

U Pay attention to the polarity of the Console Connector when connecting to

7.2 Description of console and connection

AELZP0BE - SMART DISPLAY - User Manual Page - 21/46

Page - 22/46 AELZP0BE - SMART DISPLAY - User Manual

Number associated in MODULE

MENU SET OPTIONS

AELZP0BE - SMART DISPLAY - User Manual Page - 23/46