Expansion Joint PDF
Expansion Joint PDF
Expansion Joint PDF
www.kurbo.co.kr l www.winflex.co.kr
Table of Contents ̷
Introduction to Kurbo 1
Reference Data
Unit Conversion 57
Manufacturing Capability
1 KURBO
Design and Engineering Capability
Verifying bellows design through movement/spring rate testing Kurbo’s 600mm diameter single expansion joint being
hydrotested before painting and packaging
2 KURBO
KURBO BELLOWS TYPE
METAL EXPANSION JOINT
Kurbo metallic expansion joints are device containing one or more bellows. They are installed in pipe
work and duct systems to prevent damage caused by thermal growth, vibration, pressure thrust and
other mechanical forces. Kurbo metallic expansion joints are available in many different designs,
shapes and materials in order to absorb axial, lateral, angular movement and concurrent movements.
Provided that they are corrected chosen and installed in a professional manner,
Kurbo metallic expansion joints are:
tQSFTTVSFSFTJTUBOU tNBJOUFOBODFGSFF
tWBDVVNUJHIU tEVSBCMFBOESFMJBCMF
tUFNQFSBUVSFSFTJTUBOU tFDPOPNJDBM
tDPSSPTJPOQSPPG
Bellows Movements
Axial Movements
The dimensional shortening or lengthening of an expansion
joint along its longitudinal axis
Lateral Movement
The relative displacement of the two ends of expansion
joint perpendicular to its longitudinal axis.
Referred to as lateral offset, lateral deflection, parallel
misalignment, transverse movement.
Axial Lateral Angular
Angular Movement
The displacement of longitudinal axis of expansion joint from
its initial straight line position into a circular arc. Referred to
as angular rotation, rotational movement
Torsional Movement
The twisting of one end of the expansion joint with respect
to the other end about its longitudinal axis.
Kurbo discourages any torsional rotation of metal bellows
expansion joints. Torsion destabilizes an expansion joint
reducing its ability to contain pressure and absorb movement
Rated Movement
The maximum amount of movement (axial compression,
axial extension, lateral deflection, angular rotation, or any
combination thereof) which an expansion joint is capable of
absorbing
3 KURBO
Bellows Profile
Kurbo manufactures single-wall, multi-wall, heavy-wall metal bellows in many materials and thickness.
Materials of Bellows
The basic constituent element of expansion bellows can be specified, taking into consideration the
movement, pressure, temperature, service life and corrosion rate required.
Our standard material for the circular expansion bellows is austenitic steel like AISI 304, 316 and 321.
In addition, other special Nickel based alloy material, like as Inconel, Incoloy, Monel and Hasteloy can
be applied on the service of aggressive fluid.
Basically, austenitic steel is resistant to both high temperature and an aggressive media. It has good
mechanical properties as well when it comes to the effect of continuous motion in axial, lateral and
angular direction
Bellows Design
The design of bellows is very complex. It involves an evaluation of pressure capability, both internal
and external, stress due to deflection, fatigue life, spring forces and instability(squirm). The determina-
tion of an acceptable design is further complicated by the numerous variables involved such as diam-
eter, convolution thickness, pitch, height, number of plies of material, method of reinforcement, manu-
facturing technique, material and heat treatment.
Cycle Life
The cycle life of bellows is proportional to the sum of the meridional pressure stress(EJMA stress S4)
and total meridional deflection stress(EJMA stress S6). The ability of bellows to carry pressure is limited
by the S4. This is an important bending stress that is located in the side wall of the convolution running
in the longitudinal direction. When a bellows deflects, the motion is absorbed by deformation of side
walls of each convolution. The associated stress caused by this motion is the S6. This stress is the
primary bending stress influencing fatigue life.
It is important to specify realistic cycle life as a design consideration when ordering expansion joint. In
many cases, design for application involves compromise of normally conflicting requirements: high
pressure usually necessitates thick wall bellows, while low forces and high cyclic fatigue life require thin
flexible bellows.
4 KURBO
TYPICAL COMPOSITION OF KURBO
METAL EXPANSION JOINT
1 Bellows
The flexible element of an expansion joint, consisting of one or more convolutions. This part is the
most important one of an expansion joint to absorb axial, lateral and angular movements.
The number of convolutions depends on the amount of movement the bellows must accommodate
or the force that must be used to accomplish this deflection. Bellows is formed from a thin–walled
stainless steel tube by hydraulic forming or roll forming process. Annealing heat treatment and
pickle cleaning are required to remove stress accumulated in bellows during the forming process.
There are two types of bellows: Unreinforced bellows and Reinforced bellows
2 End Pipe
Mostly made of steel pipes. End pipe is used to connect the bellows with a pipe or flanges. It is of
the same quality and dimension as those used for piping.
3 Flange
Expansion joint is fitted with cast iron, cast steel, forged steel, plate steel, forged alloy or alloy plate
flanges. The choice of flanges is dependent on service conditions. KS and ANSI flanges are standard
specifications. Special facings and drilling are available to suit unusual service conditions and appli-
cations.
5 KURBO
4 Guide Flange
When used with tie rods, it restrain pressure thrust caused by internal pressure in order to prevent
damages that may occur in bellows.
5 Internal Sleeve(Liner)
It serves to minimize contact between the inner surface of the bellows of expansion joint and the fluid
flowing through it and hold friction losses and provide smooth flow.
7 Tie Rod
Devises, usually rods or assemblies made
from rod and pipe whose primary function is
to react the full pressure thrust at operat-
ing and test conditions, and to allow lateral
offset. They can also function as limit stops
to prevent over travel of the individual
bellows elements of a universal expansion
joint, and to stabilize the center spool of a
universal expansion joint
REINFORCED BELLOWS
6 KURBO
ACCESSORIES AND OPTIONS
Internal Sleeves/Liners
Internal sleeve or liner should be specified for all expan-
sion joint in the following cases:
• When turbulent flow is generated upstream of the expansion joint, heavy gauge sleeves are required.
• Where there is a possibility of erosion, such as in lines carrying catalyst or other abrasive
media, heavy gauge sleeves should be used.
• Where there is a reverse flow, heavy gauge sleeves should be used.
• When extremely high t emperatures are present, internal sleeves produce an air barrier which
will decrease the operating temperature of the bellows.
• Internal sleeve should not be used where high viscosity fluids are transmitted due to the pack-
ing up of fluid.
Covers/Shrouds
Kurbo’s cover or shroud is used to protect the
bellows externally from foreign objects or mechanical
damage. It should be specified when the following
conditions prevail.
• Where there is a possibility of accidental damage Typical Flanged Expansion Joint with Cover
to the bellows element during shipment, installa-
tion or while in service
• When welding is going to be done in the immediate
vicinity of the bellows and there is a possibility of
weld splatter or arc strikes hitting the bellows
element.
• When the expansion joint is going to be
externally insulated.
Typical Weld End Expansion Joint with Cover
Note : one end of the cover must be left free to
permit movement of the bellows, and the insula-
tion used should be free from any substance which
could prove harmful to the bellows material in the
event of leaching.
In the case of Kurbo’s externally pressurized expansion joint, the cover is provided as an integral part
of the expansion joint and serves as a protection for personnel in the event of a bellows failure.
7 KURBO
Purge Connections
Purge connections are used in conjunction with inter-
nal sleeves/liners to:
• prevent packing or collection of solids in the area
between the liner and the bellows.
• lower skin temperature of the bellows in high tem- Air Purge Under Bellows
perature applications such as catalytic cracking unit
Tie Rods
Tie rods are devises, usually rods or assemblies made
from rod and pipe whose primary function is to
restrain the full bellows pressure thrust during normal
operation while permitting lateral offset. Angular rota-
tion can be accommodated only if two tie rods are
used and located 90GGopposed to the direction of rota-
tion
Limit Rods
Limit rods are used to restrict the bellows movement
range axially, laterally and angularly during normal
operation.
In the event of anchor failure, the limit rods function as
a tie rods and prevent bellows over-extension and
over-compression while restraining full pressure load-
ing and dynamic forces generated by anchor failure.
This safety device prevent damage to piping, equip-
Limit Rod Installed
ment and personnel.
Control Rods
Control rods are used to distribute the movement
between bellows of a universal expansion joint.
These rods are not designed to restrain bellows pres-
sure thrust
8 KURBO
TYPICAL APPLICATION OF EXPANSION
JOINTS IN PIPING SYSTEM
Figure A through D represents good practice in the use of metallic expansion joint to absorb axial
pipeline expansion. Note the relative positions of expansion joints, anchors and guides to achieve
proper control of operating conditions.
9 KURBO
Figure C : Axial Expansion Joint Application in a Pipeline with a Branch Connection
Figure E shows typical arrangement in which the expansion joint is installed in the short piping leg and
the principal expansion is absorbed as lateral deflection. The longer piping leg is free of compressive
pressure loading and requires only an intermediate anchor and directional guiding
Figure E
10 KURBO
Figure F shows a tied universal expansion joint to absorb lateral deflection in a single plane “Z” bend.
The tie rods absorbing pressure thrust allow the use of intermediate anchors. Where dimensionally
feasible, the expansion joint should be designed to fill the entire offset leg so that its expansion is
absorbed within the tie rods as axial movement. Any thermal expansion of the offset leg external to
the tie rods must be absorbed by bending of the horizontal pipe legs
Figure F
Figure G shows a typical arrangement in which Kurbo’s three hinged expansion joints are installed in
a single plane “Z” bend. The thermal expansion of offset piping section is absorbed by the action of
expansion joints “2” and “3”. Note that thrust absorbing Hinges eliminate the need for main anchors
and that Kurbo’s expansion joint “2” must be capable of absorbing the total of the rotation of expan-
sion joints “1” and “3”. Usually center expansion joint contains a greater number of convolutions than
those at either end.
Just as Kurbo’s hinged expansion joints may offer advantages in single plane applications. Kurbo’s
gimble expansion joints are designed to offer similar advantages in multi plane systems. The advan-
tages of using Kurbo gimble expansion joint systems are similar to those mentioned for systems con-
taining hinged expansion joints. Great flexibility of usage is possible since gimble expansion joints are
not restricted to single plane systems.
Figure G
11 KURBO
Typical Forces/Loads in Piping Systems
Notation
FMA = FS + FM + FG
FIA = FM + FG
An intermediate anchor is designed to absorb
forces due to expansion joint deflection and
friction only. It is generally considered as good
practice to design the intermediate anchor to
resist the forces exerted by large pipe section
For lateral and rotational deflection requirements, it is necessary to consider lateral force and bending
moments imposed on connection pipe and or equipment (See Figure E, F and G)
12 KURBO
ANCHOR, GUIDE AND SUPPORT
Anchors
Pipe anchor divides a pipe line into individual expanding sections that can be considered more easily.
The force generated by expansion joint must be absorbed by anchors adequate to take the antici-
pated loads. The various types of anchor are as follows:
Main Anchor
Intermediate Anchor
Pipe Guides
Correct alignment of the adjoining pipe is of vital importance in the proper functioning of Kurbo’s
expansion joint system. Although Kurbo expansion joints are designed and built for long and satisfac-
tory life, maximum service will be obtained only when the pipeline has the recommended number of
guides and is anchored and supported in accordance with good engineering practice.
Pipe guides are necessary to insure proper application of movement to Kurbo's expansion joint and to
prevent buckling of the line. Buckling may be caused by a combination of two things:
13 KURBO
Guide Designs
Proper design of both pipe alignment guides and planar pipe guides should allow sufficient clearance
between the fixed and moving parts of the alignment guide to insure proper guiding without introduc-
ing excessive frictional forces.
The first two alignment guides immediately adjacent to each side of Kurbo's expansion joint should be
circumferential to the pipe. Planar pipe guides must be designed with additional clearance in one direc-
tion to permit the intended lateral deflection and/or bending of the pipe to take place.
As in the case of pipe anchors, alignment guides can be subjected to lateral forces as high as 15% of the
total axial force, and the system designer must assure himself that the guide, guide attachment and the
structure to which it is attached are all designed to conservative stress levels. The design of the total
guiding system must assure that no relative shifting of alignment guides and Kurbo expansion joint will
occur from ground settlement or other environmental conditions.
Kurbo expansion joints that do not include internal guides require an alignment guide to be located 4
pipe diameters from the face of the expansion joint, and second guide 14 diameters from the first guide.
A typical application for pipe guiding is shown in Figure H on the next page. The remaining guides
should be positioned according to pressure and pipe diameter as shown in the Kurbo Guide Spacing
Graph on page 15.
Maximum intermediate guide spacing for any pipe material or thickness may be calculated using the
following formula:
L=0.131 EI
PA+F·ex
Where Notes:
Pipe Support
A pipe support permits free movement of the piping and supports only the weight of pipe and fluid.
Pipe rings, U-bolts, spring hangers and rollers are examples of pipe supports. However these devices
cannot control direction of pipeline movement as does a pipe alignment guide or a planar guide.
14 KURBO
Recommended Maximum Intermediate Guide Spacing
Intermediate Guide Spacing (L)-meter
Pressure-bar
15 KURBO
PIPE THERMAL EXPANSION TABLE
16 KURBO
INSTALLATION AND HANDLING GUIDE
General
Proper storage, handling and installation in approved manner are very critical factors so that Kurbo
expansion joints can fulfill their function perfectly. Maximum service life can only be obtained by
paying attention during handling, storage and installation. If properly installed, expansion joints will
need almost no maintenance. Proper installation of your expansion joints is key to increasing the
service life and maintaining reliability.
This guide is a guideline for general applications. For detailed information, please contact Kurbo
directly and inquire about your specific installation
Expansion joints should be installed in the exact position of the pipeline for which they were designed.
If not, the cycle life of the expansion joint will reduce considerably and it could even lead to damage
of the installation.
t All anchors, guides, and supports must be installed according to engineering drawings and specifi-
cations. The expansion joint will not be subjected to any torsion. The installation gap is in accordance
with the design specifications.
t Use only designated lifting lugs. Do not lift the expansion joint by the shipping bars. Lift at the lift
points provided. If the lift point clevis pins are not apparent, use correct industry practice to lift and
position the joint safely. Please be aware bellows can be damaged easily with chains and improper
procedures.
t Make sure that mating flanges are correctly aligned. Do not try to compensate for flange or pipe
misalignment by putting any torsional, compressive, extensive, or offset loads on the expansion joint.
It is good practice to leave one flange unwelded until the expansion joint has been bolted in position.
t When bolting the joint, care should be taken not to damage the outside diameter of the end convo-
lutions which may be very close to the flange. Tighten the bolts of the flanges in a crosswise sequence
t Movement limiting devices such as tie rods, hinges and gimbal can never be removed
17 KURBO
t As the movement of expansion joint with hinges or gim-
bals under specific design are limited to certain direc-
tions, hinge pins should be in a correct plane to ensure
that the expansion joint move and function as intended.
The orientation of the hinges is of the utmost impor-
tance. Install the hinge pins normal to direction of move-
ment.
t Seal off the open end of liner using duct tape or other
suitable material. After welding inside the unit, remove
all pieces of weld rod and spatter which could penetrate
the bellows during operation
Periodic Checks
Visually check the movements absorbed by the expansion joint during working conditions.
Check for leaks, mechanical damage, corrosion, unexpected vibrations, etc. Control whether any dirt,
debris or particles are accumulating between the convolutions of the expansion joints. This could lead
to movement restriction and might decrease the life span of the expansion joint
Note
All installation procedures should conform to EJMA Safety Recommendation in Section B.
18 KURBO
TYPES OF KURBO METAL EXPANSION
JOINT AND APPLICATION
Features
• Absorbs all three types of movement
• Deflects in any direction
• No change in direction of flow
• Minimum installation space and easy to install
• The least expensive type of expansion joint
• Strong anchors require to control pressure thrust
Typical application of a single expansion joint is When axial movement of the piping run exceeds
to absorb axial movements of straight pipe the capability of single expansion joint, double
between main anchors. expansion joint with intermediate anchor
welded to a center spool may be used.
SEJ
19 KURBO
Universal Expansion Joint
Universal expansion joint consists of two
bellows elements joined together by a piece
of pipe(center spool) and fitted with either
pipe ends or flanges. This type of expansion
joint is usually furnished with control rods to
distribute the movement between two
bellows of the expansion joint and stabilize
the center spool. When large amount of
lateral deflection is required, universal expan-
sion joint is used. For a given bellows
element, the amount of lateral deflection Kurbo’s engineers are checking bellows
quality of tied universal expansion joint
capability can be increased or decreased by
simply changing the length of the center
Features
spool. In addition to this, these assembly can
• Absorbs large amounts of lateral deflection
also compensate other two types of move-
• Simple and robust construction
ments: axial and angular, but is limited to low
• Eliminates pressure thrust load
pressure applications because of center spool
• Low maintenance
instability. This type of expansion joint also
will result in lower forces on the anchors. Only
light fixed points are required to absorb Tied Universal Expansion Joint
lateral movement and friction forces. It is same as untied universal expansion joints,
but with addition of tie rods. These tie rods are
designed to withstand the pressure thrust and
so the external movement of the expansion joint
Untied Universal Expansion Joint is constrained even if the pressure thrust is
Untied universal expansion joints can absorb increased. Angular movement can be accom-
large amount of lateral deflections in addition modated only if two tie rods are provided 180
to axial and angular movements. Usually degree apart. To restrict this angular move-
these type of expansion joints are provided ment, four tie rods are provided at interval of 90
with control rods to distribute the movement degrees, around the circumference of the
equally between the two bellows. Control expansion joint.
rods are not designed to withstand pressure
Although an axial expansion joint itself is less
thrust.
expensive than a tied universal expansion joint,
when the anchoring and guiding costs are taken
into consideration, there is no contest. The tied
universal expansion joint has a much lower
installed cost.
UEJ TUEJ
20 KURBO
Hinged Expansion Joint
Hinged expansion joint is designed to permit angular rotation in one plane only by the use of a pair of
pins through hinge plates attached to the expansion joint ends. The hinge and hinge pin is designed to
restrain the pressure thrust loads and other external loads such as dead weight and wind. Slotted
hinges assembly can also be provided to allow some amount of axial deflection. These slotted hinge
types will not resist pressure thrust forces, and anchoring must be provided. If the full axial restraint of
the hinged type is desired, the piping designer should understand that there is no allowance in the
expansion joint for any axial travel, including none for any installation misalignment
Features
• Permits angular rotation in one plane.
• Eliminates pressure thrust forces
• No main anchors required
• Transmits loads, so low forces on the pipe anchors
• Prevents torsion or twisting of the expansion joint.
• Can also absorb axial deflection, if designed.
• Internal flow liners for eliminating velocity problem
• Anchors only required to absorb spring forces
Hinged expansion joints can be fitted with either pipe ends or flanges and are used in sets of two or
three to function properly
21 KURBO
Gimble Expansion Joint
Gimbal expansion joint is designed to permit angular rotation in any plane by the use of two pairs of
hinges affixed to common floating gimbal ring. This expansion joint can consist of a single bellow,
where there is no lateral deflection, or two bellows connected by a common connector/pipe spool
where it can permit a lateral deflection also. The gimbal ring, hinges and pins must be designed to
restrain the pressure thrust loads and other external loads such as dead weight and wind
Features
• Permits angular movement in any plane
• Eliminates pressure thrust forces
• No main anchors required
• Transmits loads, so low forces on the pipe anchors
• Prevents torsion or twisting of the expansion joint.
• Internal flow liners for eliminating velocity problem
• Anchors only required to absorb spring forces
Typical gimbal systems consist of two gimbal expansion joints or two gimbal and one hinged expansion
joint
As hinged expansion joints may offer great Where it is impossible or undesirable for the
advantages in one plane applications, gimbal piping to absorb the growth of the offset leg, a
type offer similar advantages in multi-plane system consisting of two gimbal and one hinged
systems. The ability of gimbal expansion joint to expansion joints are to be used as shown below.
absorb angular rotation in any plane is most The gimbal expansion joints function in unison to
frequently applied by utilizing two such units to absorb the combined movements of the upper
absorb lateral deflection. In a two gimbal and lower legs while the hinged expansion joint
system, the thermal growth of vertical pipe leg and the upper gimbal expansion joint act in com-
must be absorbed by bending of long horizontal bination to absorb deflection of the offset leg.
piping and gimbal units absorb the thermal Since the expansion of offset leg takes place in
expansion from the two horizontal piping legs. one plane only, the use of simpler hinged expan-
Typical application is shown below. sion joint is justified.
22 KURBO
Externally Pressurized Expansion Joint
Externally pressurized expansion joints are alternative for standard axial expansion joints. This type of
expansion joint is designed so that the pressure is external to the bellows for maximum stability. This
unique design makes it possible to allow large amount of axial movements while containing high pres-
sure and high temperature. Kurbo offers 100mm, 150mm and 200mm axial travels with single expan-
sion joint. For larger movement up to 400mm axial travel, dual configuration can be designed. .
Applications
• Replace costly equalizing expansion joint system
• Replace space confining pipe loop
• Replace maintenance required slip joints
• Ideal for long pipe run steam lining that require high
pressure/temperature containment with lots of axial
movement
Features
• Absorb large amount of axial movements
• Pressure thrust will be transmitted onto the pipeline
• Bellows element is externally pressurized
• Totally enclosed for maximum safety
• Correct anchoring and guiding must be used
• Drains naturally due to gravity
• Available with optional drain port
• Leak-proof and no packing
Pressure is external to bellows for safety
Advantages
• Safety
The outer cover contains the full line pressure of the
system, thus in the event of bellows failure, the media
could not escape radially outward and harm person-
nel in the area.
• No Additional Liner
Smooth flow eliminates the need for liners
• Self Draining
Kurbo standard type of externally pressurized expan-
sion joints come with drain port. The sediment or resi-
due collects at the bottom of the casing for easy vent-
ing, thus reducing the corrosion problems.
When a pipeline expands, expansion joint compresses,
but it stretches the bellows. Bellows remains stable
• Maintenance Free/ Improvement over Slip Type due to external pressure
This type of expansion joint does not require mainte-
nance or need lubrication or repacking, therefore
making it ideal in areas where accessibility is limited.
This is a distinct improvement over the slip type.
23 KURBO
Pressure Balanced Expansion Joint
One of the main problems when installing high pressure bellows particularly with large diameters is
that these units must be properly anchored and guided. There are certain installations where this is not
practical, nor economical. These types of expansion joints are used in application where main anchor-
ing is not practical and in piping system where pressure loads are critical, and where complex axial and
lateral movements are involved with limited space and also seen in piping connecting two load sensi-
tive equipments
ments is eliminated.
24 KURBO
Rectangular Expansion Joints
Design Standard
Rectangular joint with single miter “V” profile Kurbo’s inspector performing hydrostatic test
25 KURBO
Corner Configuration and Convolution Profile
Rectangular type expansion joints are available in four different corner configurations and two convolu-
tion profiles. The application and operating conditions will dictate the correct choice of convolution
shape and corner configuration. Typical convolution geometry and corner construction details are
shown below.
Corner Configuration
Single Miter Corner
This is the most common and economical type used to compensate for
thermal expansion, and can readily be bolted or welded into the con-
necting duct work. These are preferred in low cycle and vibration free
applications. Single Miter Corner
Camera Corner
This type is used mainly on low pressure applications. They have good Rounded Corner
cycle life characteristics and are less costly than the double miter corner
design. Camera corners have disadvantage of reduction in movement
because convolutions are overlapped at the corner. Kurbo does not
recommend this type of joint.
Camera Corner
Convolution Profile
There are two types of convolution: V-shaped and U-shaped. "V’ profile is used for low pressure applica-
tions and "U" profile is preferred for higher pressure applications up to 2bars. The "V" convolution profile
will be supplied with single miter corners, unless otherwise specified. Round corner bellows will always
be constructed using the "U" convolution profile.
Setback
26 KURBO
Other Types of Expansion Joint
This type of exhaust expansion joints are installed very close to the
engines and are subjected to severe conditions of temperature, move-
ments and vibrations. The design of this type of expansion joints requires
a thorough expertise due to the challenging demands on them like:
These expansion joints can be supplied with the required end connec-
tions matching to adjacent pipe. Also one flange can be supplied in
rotary condition to properly align the flange holes with the mating
flange at site of installation
27 KURBO
STANDARD EXPANSION JOINT
DESIGN DATA
This data sheets list only Kurbo standard metal expansion joints. For a design not included in this
catalogue, please contact Kurbo at kurbo@kurbo.co.kr or at 82. 51. 831. 1291
The specifications in this data sheets are subject to change for product improvement
28 KURBO
SINGLE BELLOWS UNIT (SEJ, TSEJ, HEJ, GEJ)
End Connections
Weld End Flange Van Stone Flange Flange / Weld End Van Stone / Weld End Van Stone / Flange
WW FF VV FW VW VF
29 KURBO
Non-Concurrent Movement Spring Rate Overall Length and Weight
Nominal Size
WW FF
Axial Lateral Angular Axial Lateral Angular
(mm) (mm) (deg.) (kg/mm) (kg/mm) (kg·m/deg.) OAL WT OAL WT
mm inch (mm) (kg) (mm) (kg)
150 SEJ WW 5 L
Part Numbering System Example :
ND/DN TYPE END PRESS LINER
Notes
1. Rated cycle life is 5000 cycles for any one movement 5. Standard bellows materials in SS 304,316 and 321.
tabulated per EJMA. 6. For higher pressure, temperature, movement and cycle
2. To obtain greater movement or cycle life, contact Kurbo ratings, contact Kurbo.
3. Maximum axial extension movement is half of tabulated 7. Correct anchoring and guiding must be used.
axial value 8. Multi ply, Toroidal bellow are also available.
4. Standard materials for flange, pipe and attachment are
carbon steel
30 KURBO
SINGLE BELLOWS UNIT (SEJ, TSEJ, HEJ, GEJ)
End Connections
Weld End Flange Van Stone Flange Flange / Weld End Van Stone / Weld End Van Stone / Flange
WW FF VV FW VW VF
31 KURBO
Non-Concurrent Movement Spring Rate Overall Length and Weight
Nominal Size
WW FF ftAq
Axial Lateral Angular Axial Lateral Angular
(mm) (mm) (deg.) (kg/mm) (kg/mm) (kg·m/deg.) OAL WT OAL WT
mm inch (mm) (kg) (mm) (kg)
Notes
1. Rated cycle life is 5000 cycles for any one movement 5. Standard bellows materials in SS 304,316 and 321.
tabulated per EJMA. 6. For higher pressure, temperature, movement and cycle
2. To obtain greater movement or cycle life, contact Kurbo ratings, contact Kurbo.
3. Maximum axial extension movement is half of tabulated 7. Correct anchoring and guiding must be used.
axial value 8. Multi ply, Toroidal bellow are also available.
4. Standard materials for flange, pipe and attachment are
carbon steel
32 KURBO
SINGLE BELLOWS UNIT (SEJ, TSEJ, HEJ, GEJ)
End Connections
Weld End Flange Van Stone Flange Flange / Weld End Van Stone / Weld End Van Stone / Flange
WW FF VV FW VW VF
33 KURBO
Non-Concurrent Movement Spring Rate Overall Length and Weight
Nominal Size
WW FF ftAq
Axial Lateral Angular Axial Lateral Angular
(mm) (mm) (deg.) (kg/mm) (kg/mm) (kg·m/deg.) OAL WT OAL WT
mm inch (mm) (kg) (mm) (kg)
150 SEJ WW 20 L
Part Numbering System Example :
ND/DN TYPE END PRESS LINER
Notes
1. Rated cycle life is 5000 cycles for any one movement 5. Standard bellows materials in SS 304,316 and 321.
tabulated per EJMA. 6. For higher pressure, temperature, movement and cycle
2. To obtain greater movement or cycle life, contact Kurbo ratings, contact Kurbo.
3. Maximum axial extension movement is half of tabulated 7. Correct anchoring and guiding must be used.
axial value 8. Multi ply, Toroidal bellow are also available.
4. Standard materials for flange, pipe and attachment are
carbon steel
34 KURBO
DOUBLE BELLOWS UNIT (UEJ, TUEJ, DHEJ, DGEJ)
Notes
1. Rated cycle life is 5000 cycles for any one movement 5. Standard bellows materials in SS 304,316 and 321.
tabulated per EJMA. 6. For higher pressure, temperature, movement and cycle
2. To obtain greater movement or cycle life, contact Kurbo ratings, contact Kurbo.
3. Maximum axial extension movement is half of tabulated 7. Correct anchoring and guiding must be used.
axial value 8. Multi ply, Toroidal bellow are also available.
4. Standard materials for flange, pipe and attachment are
carbon steel
35 KURBO
DOUBLE BELLOWS UNIT (UEJ, TUEJ, DHEJ, DGEJ)
Notes
1. Rated cycle life is 5000 cycles for any one movement 5. Standard bellows materials in SS 304,316 and 321.
tabulated per EJMA. 6. For higher pressure, temperature, movement and cycle
2. To obtain greater movement or cycle life, contact Kurbo ratings, contact Kurbo.
3. Maximum axial extension movement is half of tabulated 7. Correct anchoring and guiding must be used.
axial value 8. Multi ply, Toroidal bellow are also available.
4. Standard materials for flange, pipe and attachment are
carbon steel
36 KURBO
DOUBLE BELLOWS UNIT (UEJ, TUEJ, DHEJ, DGEJ)
Notes
1. Rated cycle life is 5000 cycles for any one movement tabulated per EJMA.
2. To obtain greater movement or cycle life, contact Kurbo
3. Maximum axial extension movement is half of tabulated axial value
4. Standard materials for flange, pipe and attachment are carbon steel
5. Standard bellows materials in SS 304,316 and 321.
6. For higher pressure, temperature, movement and cycle ratings, contact Kurbo.
7. Correct anchoring and guiding must be used.
8. Multi ply, Toroidal bellow are also available.
37 KURBO
EXTERNALLY PRESSURIZED EXPANSION JOINT
SXP DXP
Nominal Size Axial Length Pressure Nominal Size Axial Length Pressure
Type Movement FF & WW Thrust Type Movement FF & WW Thrust
mm inch (mm) (mm) (kg) mm inch (mm) (mm) (kg)
38 KURBO
Pressure: 150 PSI / 10 Bar Pressure: 300 PSI / 20 Bar
Nominal Size Axial Length Pressure Nominal Size Axial Length Pressure
Type Movement FF & WW Thrust Type Movement FF & WW Thrust
mm inch (mm) (mm) (kg) mm inch (mm) (mm) (kg)
D: Drain connection
P: Purge connection
Notes
1. Rated cycle life is 5000 cycles for non-concurrent movement tabulated per EJMA.
tAq 2. Maximum test pressure is 1.5 times the rated pressure
3. For special component, please specify and contact Kurbo
39 KURBO
40 KURBO
FLEXIBLE METAL HOSE
Flexible metal hoses are widely used in systems like water, steam, hot oil and gas with their resistance
to pressure and excellent flexibility:
Flexible metal hose is generally fabricated of three parts: flexible tube, braid and end fittings such as
flanges, unions, nipples, sockets
Flexible Tube
A flexible metal tube, made of stainless steel thin wall pipe, Braid
End Fitting
Extensive range of end fitting is available.
End fitting may have male or female threads.
In addition to conventional flanges, unions,
nipples, special designs or custom connectors
are available. The attachment method: weld-
ing, soldering, silver brazing or mechanical, is
determined by the appropriate type of hose,
alloy and temperature. Contact Kurbo for
custom fitting information
41 KURBO
Specification of Flexible Tube
Spiral Tube
Spirally corrugated tube, fabricated of stainless steel
type 304, 316L, 321 and other alloys.
Annular Tube
Annularly corrugated tube, fabricated of stainless
steel type 304, 316L, 321 and other alloys
42 KURBO
FLEXIBLE PUMP CONNECTOR
Kurbo flexible pump connectors are primarily used to absorb noise and vibration transmitted by
mechanical equipments like pumps and compressors. The flexible metal pump connectors are of all
steel construction, thus they permit high pressure and high temperature service while isolating
mechanical vibration and reducing system noise to provide perfect pump vibration isolation.
Kurbo flexible metal pump connectors are available in two (2) types: Braided pump connector
(known as flexible joint) and Bellows type pump connector.
Features
• Absorbs mechanical equipment vibrations in the connected piping
• Noise associated with the vibration is eliminated
• Lowers overall operating costs
• Compensates for minor misalignment, resulting in less stresses
• Allows operation at elevated temperature.
25 1 YWW ~pyl Y[ [\ [
32 1 1/4 YWW ~pyl YW Z\ \
40 1 1/2 YZW ~pyl YW Z\ \
50 2 YZW ~pyl YW Z\ ]
65 2 1/2 YZW ~pyl X\ Y\ _
80 3 YZW ~pyl X\ Y\ `
100 4 YZW ~pyl X\ Y\ XZ
125 5 Y_W ~pyl XW YW X]
150 6 Y_W ~pyl XW YW YW
200 8 ZWW ypivu XW YW ZW
250 10 ZWW ypivu XW YW \W
300 12 ZWW ypivu XW YW ^W
43 KURBO
Bellows Type Pump Connector
In addition to the benefit and advantage of the braided pump connector, the bellows pump connec-
tors provide the ultimate flexibility combined with low spring rate and internal dampening of vibration
which results in pump vibration isolation and high service life without compromising pressure resis-
tance strength.
This type offers ideal solution to vibration and motion isolation when space is at a premium
Construction
Constructed of multiple layers of stainless steel bellows, carbon steel flat faced flanges. Isolation of
the carbon steel flanges from the flow media can be achieved by the use of vanstone flanges. Tie
rods are designed to absorb the full pressure thrust load generated by the internal pressure.
Features
• Absorbs thermal growth motion
• Absorbs mechanical equipment vibrations in the connected piping
• Eliminates noise associated with the vibration
• Provides high flexibility and longer service life due to multiply construction of bellows
• Compensates for minor misalignment, resulting in less stresses
• Allows operation at elevated temperature.
Nominal Size Overall Length (mm) Maximum Movement (mm) Approx. Weight
DN Inch KS / JIS KS / JIS Axial Axial KS / JIS KS / JIS
10K 20K Comp. Ext. Lateral 10K 20K
25 1 XWW XXW XY \ \ ZUZ ZU`
32 1.25 XWW XXW XY \ \ [UY [U\
40 1.5 XWW XXW XY \ \ [U[ [U^
50 2 XYW XZW XY \ \ \U^ \U`
65 2.5 XYW XZW XY \ \ ^UZ ^U\
80 3 XYW XZW XY \ \ ^U\ XWU\
100 4 XYW XZW XY \ \ _U] XZUX
125 5 XZW X[W XY \ \ XYU\ YWU`
150 6 X[W X\W XY \ \ X]UX Y]UY
200 8 YWW YYW XY \ \ YWUX Z[UX
250 10 YWW YYW XY \ \ ZZU` \_UW
300 12 YWW YZW XY \ \ Z_UW ]^U\
350 14 YWW YZW XY \ \ [^U] `[UX
400 16 YWW Y[W XY \ \ ]ZUX XY]UY
450 18 YWW Y[W XY \ \ ^`UW X]ZU\
500 20 YWW Y[W XY \ \ _XU] YX[U[
1. Can be manufactured in different lengths and different flange
2. Movement are non concurrent movements
44 KURBO
FLEXIBLE METAL HOSE CONNECTION
WLF-1 WFF-1
]\ YGXVY \X such as KS, JIS, ANSI, ]\ YGXVY [^ such as KS, JIS, ANSI,
XWW [ ]W XWW [ \]
XY\ \ ]] XY\ \ ]Y
X\W ] ^W X\W ] ]]
YWW _ ^\ YWW _ ^X
Y\W XW _W Y\W XW ^\
ZWW XY `W ZWW XY _\
WLF-2 WFF-2
ྙ Loose Flange / CS ྙ Fixed Flange / CS
ྚ Stub End / CS or SS304 ྚ End Pipe / CS or SS304
ྛ Neck Ring / CS or SS304 ྛ Neck Ring / CS or SS304
ྜ Braid Band / SS304 ྜ Braid Band / SS304
ྜྷ Flexible Tube / SS304 ྜྷ Flexible Tube / SS304
ྞ Braid / SS304 ྞ Braid / SS304
\W Y ]\ \W Y ]\
]\ YGXVY ]\ ]\ YGXVY ]\
_W Z ]\ Flange dimensions _W Z ]\ Flange dimensions
XWW [ ^W to the standards XWW [ ^W to the standards
XY\ \ ^\ such as KS, JIS, ANSI, XY\ \ ^\ such as KS, JIS, ANSI,
X\W ] _\ AWWA, BS, DIN etc. X\W ] _\ AWWA, BS, DIN etc.
YWW _ XW^ YWW _ XWY
Y\W XW XX_ Y\W XW XXZ
ZWW XY XYZ ZWW XY XX_
Note: Specifications subject to change without notice
45 KURBO
WLF-3 WFF-3
WNP WSK
46 KURBO
WUN WHU
WSN-M WSN-F
47 KURBO
WCP WQC
ྚ Nipple / CS ྚ Nipple / CS
48 KURBO
MOTION OF FLEXIBLE METAL HOSE
Offset Motion
R
This type of motion occurs when one end of
the hose is deflected in a plane perpendicu-
Y
lar to its longitudinal axis with the ends L= 6YR + Y2
remaining parallel. In offset motion applica-
L Lp= L2 - Y2
tion, the offset should never exceed 25
LP
percent of the centerline bend radius “R”
L=4R+T/2 Support
K
K=1.43R+T/2
2R
K2
Horizontal Motion
2R T
L=4R+1.57T
K1=1.43R+0.785T
K2=1.43R+T/2 Support
K1
Angular Motion
Axial Motion
Notation:
Axial motion means dimension variation
of a flexible hose along its longitudinal L = Live hose length (mm)
axis. Braided hose or helically corrugated Lp = Projected live hose length (mm)
hose should not be subjected to axial R = Bend radius from center line (mm)
motion. This mode of motion is restricted Y = Offset motion to one side of center line (mm)
to unbraided corrugated hose only and is T = Total travel (mm)
accommodated by travelling loops K = Loop length (mm)
θ = Angle of Bend (degrees)
49 KURBO
INSTALLATION AND
HANDLING PRECAUTIONS
Proper installation in an approved manner are very critical factors so that Kurbo flexible metal hose
can fulfill its function perfectly. Kurbo flexible metal hose is engineered to provide maximum service
life when properly installed. Improper installation, incorrect flexing or careless handling in an applica-
tion will reduce the effective service life of the hose and cause premature failure of an assembly.
The following installation and handling precautions should be observed to achieve optimum perfor-
mance from your hose assemblies.
Motion
Motion pipe threads. To minimize possible
torque damage to flexible hose, the
Motion
Motion
Motion
Motion
Provide Support
When installed in a horizontal loop,
CORRECT
WRONG
No Support
provide support to prevent hose
Sagging and from sagging/drooping.
sharp bends
Support
50 KURBO
Reference Data
Contents
page
Unit Conversion 57
̷
Standard material for manufacture of bellows. Usually this grade is used in water
SS 304 or steam applications. For operating temperatures to 450 C
Bellows can be supplied in this material when its good corrosion resistance and
Incoloy 800
high temperature properties are required to meet service conditions.
Bellows can be manufactured from this material when required. The alloy com-
Inconel 600 bines good general corrosion resistance with virtual immunity to chloride stress
corrosion and also has good high temperature strength and oxidation resistance.
One of the more recent nickel-chrome molybdenum alloys combining good high
Inconel 625 temperature properties with good resistance to chloride stress corrosion and a
variety of corrosive environments.
This nickel-copper alloy finds limited use for bellows manufacture in some
specialized applications such as chlorine service. However the manufacture of
Monel 400 small diameter bellows would be uneconomic, and we advise that an alternative
material should be used where the service conditions permit.
53 KURBO
CORROSION RESISTANCE GUIDE
This "Corrosion Resistance Guide" is to be used only as a guide in selecting the most satisfactory
material for resistance to various chemical solutions. If in question, contact Kurbo with application
details
INCONEL 625
MONEL 400
MONEL 400
SS 316
SS 316
SS 321
SS 321
Flowing Flowing
Media/Chemical Media/Chemical
54 KURBO
CUPRO NICKEL 706
INCONEL 625
MONEL 400
MONEL 400
SS 316
SS 316
SS 321
SS 321
Flowing Flowing
Media/Chemical Media/Chemical
A-Suitable for continuous service B-Usually Suitable for limited service C-Not recommended
55 KURBO
CUPRO NICKEL 706
INCONEL 625
MONEL 400
MONEL 400
SS 316
SS 316
SS 321
SS 321
Flowing Flowing
Media/Chemical Media/Chemical
56 KURBO
UNIT CONVERSION
Pressure
/GTEWT[ 9CVGT%QNWOP
#VO $CT -IEOŕ 25+ /2C
OO*I KP*I O#S KP#S HV#S
;œ ; Œ ; Œ ; œ ; Œ
Metric to PSI
DCT /2C 25+ DCT /2C 25+ -IEO ŕ /2C 25+ -IEOŕ /2C 25+
57 KURBO
G
58 KURBO
Date Page of
KURBO
METAL EXPANSION JOINT Project Name
YOUR CUSTOMER
SPECIFICATION SHEET
Delivery Required
Company Name
YOUR COMPANY
Nominal Diameter mm mm mm
SIZE
Minimum Temperature
˚C ˚C ˚C
Installation Temperature ˚C ˚C ˚C
Design Cycle Life
MEDIUM MOVEMENT/ SPRING RATE
Axial Movement
mm mm mm
Lateral Deflection
mm mm mm
Angular Rotation in degrees
Bellows Material
59 KURBO
Complete Line of Kurbo Expansion Joints
PTFE Lined Expansion Joint PTFE Expansion Joint Flexible Joint Flexible Metal Hose
60 KURBO
Memo
61 KURBO
Memo
62 KURBO
Memo
63 KURBO
KURBO
KURBO
KURBO Metal Expansion Joint and
Fabric Expansion Joint
Flexible Metal Hose
Rubber Expansion Joint and
Rubber Expansion Joint
Flexible Pipe and
Connector
Flexible Pipe Connector
www.kurbo.co.kr
www.kurbo.co.kr l www.winflex.co.kr www.kurbo.co.kr l www.winflex.co.kr
KURBO
Specialist of Rubber Expansion Joint, Metal Expansion Joint,
Fabric Expansion Joint, PTFE Expansion Joint, Flexible Metal Hose
and other flexible products
MEJ-1211-1E