MANN+HUMMEL FM200 Oil Cleaning Centrifuge Maintenance Procedure

Applicable for the FM200-21//21PB/22/25/28 series Centrifuge Range

The MANN+HUMMEL FM200 Oil Cleaning Centrifuge should be cleaned at regular intervals ensuring that the thickness of the dirt deposit
inside the rotor does not exceed approximately 35mm. This operation is normally carried out after a specified period of operational use and OIL CONDITIONING SYSTEMS
may be combined with other maintenance procedures.

Maintenance Procedure
SPARE PARTS LIST
1. Stop the flow of oil to the centrifuge by either stopping the engine debris before reassembly.
or closing the centrifuge isolating valve (if fitted). Ensure the
centrifuge has come to a complete stop before proceeding. 7. Examine the rotor assembly O ring for damage and renew if
o
necessary (Kit N . 0787A)
2. Remove the band clamp, unscrew the cover nut and remove the o
centrifuge cover assembly. 8. Fit a new paper insert (Part N . 3220A) into the rotor cover.

3. Allow the oil to drain out of the rotor assembly. This may be 9. Reassemble the rotor assembly ensuring that the rotor cover slot
assisted by raising the rotor on the spindle. Withdraw the rotor and rotor body pin are aligned. Do not interchange rotor
assembly vertically upwards from the spindle. The rotor should covers.
be removed and replaced on the spindle with care in order to 10. Replace the rotor on the spindle and check that the rotor spins
ensure that the rotor bearings are not damaged. freely.
4. Secure the rotor assembly on the rotor disassembly tool (Part N o. 11. Examine the centrifuge body O ring for damage and renew if
6906A). Unscrew the rotor cover nut and separate the rotor o
necessary (Kit N . 0787A)
cover from the rotor body.
12. Replace the centrifuge cover and fasten the centrifuge cover nut
5. Remove the standtube. hand tight.
6. Remove sludge deposits from the inside of the rotor cover using 13. Replace the band clamp and tighten hand tight. The band clamp
a spatula. Clean the rotor components using a suitable cleaning must be securely fitted during operation of the centrifuge.
fluid. Ensure that all rotor components (including the two nozzles
located in the rotor body), are thoroughly cleaned and free from 14. With the centrifuge running, check all joints for leaks.

Important Notes
The Mann+Hummel Oil Cleaning Centrifuge is designed to provide extended service without the need to replace major components.
However, after extended periods of operation wear and damage to the centrifuge spindle and rotor assembly may become evident. For this
reason it is recommended that the centrifuge spindle and rotor assembly bearings are visually inspected for damage and wear during the
cleaning process. If excessive wear or bearing play is evident, the rotor assembly and/or the centrifuge body assembly should be replaced.
All FM200 centrifuge assemblies are fitted with a cut off valve (C.O.V.), which is located in the filter body. The C.O.V. is designed to protect
the engine by stopping the supply of lube oil to the centrifuge at start-up and during periods when the oil pressure is below the C.O.V. rating.
This item is intended to provide maintenance free operation for extended periods and should only be disassembled and inspected for damage
if a problem becomes evident.

Maintenance Action

Every Oil Drain Interval:

- Clean Rotor Assembly / Replace Paper Insert (Part N o. 3220A)
- Inspect Centrifuge Body O Ring & Rotor Body O Ring. Replace if Damaged (Kit N o. 0787A)
- Check Cover Nut O Ring for leaks and replace if necessary (Kit N o. 0787A).
- Inspect Rotor Bearings for wear and replace Rotor Body Assembly if necessary
- Inspect Spindle for wear and replace Centrifuge Body Assembly if necessary
Engine Overhaul:
- Replace Centrifuge

Please note that this should be used as a guide only. Maintenance intervals for the centrifuge are dependent on a number of
factors and differ with engine type and operational environment.

FM200 - 21/21PB/22/25/28 SERIES

33268A-01
Spare ROTOR ASSEMBLY
0429A
04116A
ROTOR COVER NUT
1847A COVER ASSEMBLY
Parts List 0366A

COVER NUT TUBE

PART No. QTY FM200-21 FM200-21PB FM200-22 FM200-25 FM200-28
FM200 (01197A) (01276A) (01198A) (01199A) (01200A)
PIN

CUT OFF VALVE RATING 2.5 2.5 2.1 2.5 1.5

(BAR)
OIL INLET THREAD SPEC. 1/2" BSP 1/2" BSP 7/8" UNF M22 x 1.5 M22 x 1.5 COVER FIXING
KIT 0779A
BODY ASSEMBLY PAPER INSERT
02118A 1 l l
3220A
O-RING x 2*
02107A 1 l KIT 0787A

02119A 1 l
COVER NUT
02120A 1 l

ROTOR ASSEMBLY
0429A 1 l l l l COVER SUB
ASSEMBLY
04116A 1 l 0621A
STAND TUBE
NOZZLE 3136A
4904B 2 l l l l l
BEARING TUBE ASSEMBLY
0536A 1 l l l l
BEARING TUBE ASSEMBLY
05114A 1 l BAND CLAMP
STAND TUBE 3323A
3136A 1 l l l l l CIRCLIP
1218P
CIRCLIP
1218P 1 l l l l l LOCATING PIN
To avoid rotor imbalance during ROTOR O-RING*
PIN KIT No. 0787A
1021P 1 l l l l l operation, please ensure rotor
cover slot and rotor body pin are aligned
ROTOR COVER NUT
1847A 1 l l l l l
PAPER INSERT
3220A 1 l l l l l
CENTRIFUGE
BODY O-RING*
COVER ASSEMBLY
0366A 1 l l l l l NOZZLE KIT No. 0787A
COVER SUB-ASSEMBLY 4904B
0621A 1 l l l l l

BAND CLAMP
3323A 1 l l l l l

FM200 KITS PART No. QTY FM200-21 FM200-21PB FM200-22 FM200-25 FM200-28 BEARING TUBE
(01197A) (01276A) (01198A) (01199A) (01200A) ASSEMBLY
CUT OFF VALVE KIT 0536A
0745A 1 l l l 05114A BODY
CUT OFF VALVE KIT ASSEMBLY
0746A 1 l 02107A
CUT OFF VALVE KIT 02118A
07134A 1 l PIN 02119A
COVER NUT FIXING KIT 1021P 02120A
0779A 1 l l l l l
SEALS KIT SHUTTLE
0787A 1 l l l l l BASE GASKET *
SPRING KIT No. 0787A
MANN + HUMMEL (UK) LTD. MANN+HUMMEL FILTER TECHNOLOGY (S.E.A)
WASHER*
C.O.V. KIT
Units 11 - 15 Chard Business Park PTE LTD
0745A
Leach Road, Chard 3 Toh Tuck Link PLUG 0746A
Somerset, TA20 1FA #03-02/03 German Districentre 07134A
Tel: +44 (0) 1460 238900 Singapore 596228 *SEALS KIT (0787A) COMPRISES OF: C.O.V. WASHER, CENTRIFUGE BODY O-RING, ROTOR O-RING, COVER O-RING X 2 & BASE GASKET
Fax: +44 (0) 1460 238997 Tel: +65 (6465) 11 28
Email:ocs@mann-hummel.com Fax: +65 (6465) 11 38
Email:ftsg@mann-hummel.com.sg