Connected Plant

EK220
Volume conversion device
with flexible data logging function
and configurable serial interface

Applications
• Volume conversion for billing purposes
• Data logging for different applications
• Monitoring of measurement values and station functions

Brief information
The EK220 is a battery-operated volume converter. The device records
the low frequency operating volume pulses of a gas meter, measures
the operating pressure and temperature of the gas and calculates the
compressibility K as well as the conversion factor C. The standard volumes,
standard flow rates and operating flow rates can be calculated using this
initial data.

The volume converter consists of a central unit with either an integrated

M ai n F eature s
or external pressure sensor and a temperature sensor. The sensors
are permanently connected to the unit. The compressibility K can be
• T, PT, PTZ volume conversion
programmed as a constant for all gases or calculated according to various
methods of calculation. • Conforms to European standard
EN 12405
• MID approval
The device is also available without a pressure sensor and can be used as a
• Compressibility calculated
temperature conversion device. In this case the gas pressure for the volume
in accordance with different methods
conversion will be considered with a fi xed value, which has to be configured
• Flexible, integrated data logging
during the commission of the device.
function
• High accuracy
The EK220 can be used in many applications in the fi eld of natural gas
• Mains-free operation
measurement and station monitoring thanks to four digital outputs, a
• Suitable for use in
flexible data logging function in conjunction with a freely configurable serial
Zone 1 hazardous areas
interface and different communication protocols.
• Three digital inputs
• Four freely programmable,
Additional components for explosion-proof isolation of the interfaces and the
sealable digital outputs
intrinsically safe external voltage supply, and for data communication, extend
• Various communication protocols
the range of use of the volume converter.
- IEC 62056-21
- Modbus
Station monitoring
- IDOM
In addition to volume conversion and data logging, the EK220 may be used
• Optical interface for parameterisation
for the flexible data recording of different measurements and, in conjunction
and readout (IEC 62056-21)
with either a modem or RTU, for system monitoring.
• Integrated serial interface can be used
as RS232 or RS422/RS485
Two additional digital inputs can be used for registering and monitoring • Second pressure sensor for monitoring
the signal sensors such as the safety shut-off valves on regulators, the purposes (option)
differential pressure switches in filters or for a simple door contact. The
signals from such sensors can be saved in an archive as an event and can
also be sent as a spontaneous message by text message or by e-mail via a
connected modem.

The volume converter may optionally be fitted with a second external

pressure sensor, which allows to record the inlet or outlet pressure of the
measuring system, or to monitor its limit values.
EK220 Volume conversion device with flexible data logging function and configurable serial interface
Display and operation also be used for data communication via the
The current values and parameters can be internal interface, which allows connection to
shown on the two-line, alpha-numerical SCADA systems. For using the Modbus protocol
display and changed if required. The use of the operating modes ASCII, RTU and TCP are
four arrow keys guarantees simple navigation supported.
of data arranged in lists. Each value is In order to guarantee the greatest flexibility
displayed with a clear description and the as regards different requirements and
relevant unit. applications, the data elements, associated
For everyday operation, the most important Modbus addresses and data formats can
values are combined in a configurable thus be freely configured.
user list. The display range can be limited In addition to the process data and simple
to this list, which will guarantee simple parameter, also the content of the different
operation of the volume converter at the archives can be read by using the Modbus
metering point. At the touch of a few buttons, protocol.
the current meter readings and the main
operating parameters can be checked. Additional functions
Two additional digital inputs can be used
Data logging function either as pulse inputs or status inputs for
The integrated, event-triggered data logger various applications, such as station monitoring
supports different archive and logbook and pulse comparisons, for example.
functions. Four freely programmable digital outputs
Six archives can be freely confi gured, i.e. enable a range of information to be transmitted.
the values that are to be recorded, the When programmed as pulse outputs, they allow
events triggering registration, as well as forwarding of the volume pulses determined for
the recording interval (measuring period), a measuring cycle in the form of pulse packets.
can be selected as required. Depending When used as status outputs, messages and
on an archive’s configuration, the data can warnings can be signalled on the basis of
be saved for up to one year, or longer. different results (e.g. exceeding the minimum or
Along with the data logging archives, the maximum consumption values or measured
volume converter offers three logbooks, values, sensor errors, time synchronisation
with which the volume converter’s operation signals, etc.). The outputs can either be secured
can be monitored constantly. The event against unauthorised changes by supplier lock
logbook saves the last 500 messages for or calibration lock.
events and status changes. In the change The volume converter may also optionally
logbook the last 200 setting changes are be fitted with a second pressure sensor.
registered and up to 50 changes to parameters Depending on the system configuration,
and values requiring official calibration the measuring system’s inlet or outlet pressure
are documented in the calibration can thus be registered in one of the
archive (Certification data log). flexible archives and the limit values can
also be monitored there. The system’s status
Communication interface can also be continuously monitored
The programming or readout of the device when it is connected to a SCADA system.
at the station is performed via the optical
interface (IEC 62056-21) on the front panel. Power supply
The unit’s serial interface can be freely The power supply for the unit is provided
configured and can be operated in RS232 or by a lithium battery. In standard operation,
RS422/RS485 mode. It allows connection the service life of the battery is 5 years. An
to modems and other communication optional additional battery can be used to
components. In RS485 mode, bus operation double the battery life. The current operating
is also possible, in order to read out status of the volume converter is taken
two volume converters via a communication into account when calculating the remaining
module (modem, RTU). In compliance battery capacity. If the battery life is 3
with the specifications laid out in the ATEX months or less, the corresponding indication
approval, the interface may also be used in appears in the display. In addition, this
hazardous areas in any configuration. information can also be called up via the
volume converter status register. The battery
Communications protocols can be replaced without damaging the
The EK220 supports various communication internal seals. All parameters are saved in
protocols. Invoice-relevant data or process a non-volatile memory.
and operating data for network management In addition, it is also possible to use an external
can therefore be used simultaneously in many power supply. In this case, the battery
established central call-up systems and EDM remains in the unit and guarantees the
systems. unit functions, including if there is a failure
Using the communication protocol in of the external power source.
accordance with IEC 62056-21, all parameters
can be read and changed and the archives can Version
be read out. All protocol information is disclosed For wall mounting, the housing of the
and is available on request for the development EK220 is equipped with boreholes. It can
of own applications and call-up systems. also be fitted directly to the meter or gas
As an alternative to the protocol in accordance pipe using an attachment bracket.
with IEC 62056-21, the Modbus protocol can
 EK220 Volume conversion device with flexible data logging function and configurable serial interface
Second pressure sensor for station monitoring (option)

- Connection to 2nd p-sensor

- Recording in the archive(s) (configurable)
- Supervision of limits (event handling) Monitoring

via
- GPRS (TCP/IP)
- Direct connection
- Ethernet (TCP/IP)
- RTU

2nd
p-sensor

Flexible data logging and logbook function

Content LIS-200
A r c h i v e Interval Capacity Flexible compatible
Standard configuration
Monthly 1 Date, time, Vb, VbT, MPmaxVb, dailymaxVb, Vm, VmT, MPmaxVm, dailymaxVm monthly 24 months - x

Monthly 2 Date, time, Qmmin, Qbmin, Qmmax, Qbmax, pmax, pmin, pØ, Tmax, Tmin, TØ, k-value Ø monthly 24 months - x

Daily Date, time, Vb, VbT, Vm, VmT, pØ, TØ, k value Ø, C factor Ø, status daily 18 months - x

Measurement 1 Date, time, Vb, VbT, Vm, VmT, pØ, TØ, k value Ø, C factor Ø, status 1 min. – 1 month 1 month - x

Measurement 2 Date, time, Vb, VbT, Vm, VmT, pØ, TØ, k value Ø, C factor Ø, status 1 min. – 1 month *3 6 months x x*2

Process data Date, time, Vb, VbT, Vm, VmT, pØ, TØ, k value Ø, C factor Ø, status 1 min. – 1 hour *3 *1 x -

Additional 1 - 4 Flexible 2 s – 1 month *3 *1 x -

Logbooks

Event Date, time, event every event 500 records - x

Audit trail Date, time, parameter address, old value, new value, information on all locks every change 200 records - x

Certification data log Date, time, parameter address, old value, new value, information on all locks (every change) *4 50 records - x
*1 depends on configuration of archive (interval, content)
*2 by using the standard configuration
*3 besides periodic recording specific events can be selected to trigger recording
*4 records only the changes of certain parameters, which are under the access right of the calibration lock (function can be switched off)

FE260 function extension unit – a flexible interface between EK220 and energy data management
EK220 FE260 Modem Telecommunications Data recall
in hazardous area in safe area connection network from utility or
service provider

Serial interface

Outputs
GSM
GPRS
Power supply

- Volume conversion
- Data logging
- Process data - Ex-barrier data interface
- Ex-barrier digital outputs
- Modem (GSM, GPRS, etc.)
- Intrinsically safe power supply for EK220

The Ex-barrier of the serial interface and of the volume converter is guaranteed.
the pulse outputs of the volume converter is The unit’s modular concept allows the use of a
provided by function extension unit FE260. In modem for data communication or an
addition, the intrinsically safe power supply interface for connection to other devices.
EK220 Volume conversion device with flexible data logging function and configurable serial interface
Technical data

Order number 83462550

Housing Cast aluminium, wall or meter mounting

Dimensions H 126 mm x W 120 mm x D 90 mm (not including connections)

Weight Approx. 1.5 kg (including batteries)

Conforms to the European standard EN 12405-1:2005 +A2:2010

Metrological approval MID DE 17-MI 002-PTB 002 volume conversion device (PTZ-conversion)
MID DE 17-MI 002-PTB 003 temperature volume conversion device (T-conversion)

ATEX Zone 1, II 2 G Ex ia [ia] IIC T4 (with Elster battery type 73015774) or

Ex Certification
IEC Ex Zone 1, II 2 G Ex ia [ia] IIC T4 (with Elster battery type 73020663)

Protection class IP 66 (suitable for outdoor installation)

Ambient conditions Temperature: -25 to +55 °C

1 lithium battery 3.6 V, size D (service life > 5 years under standard operating conditions)
Battery power supply
Optional additional battery to double the service life

External power supply 5 – 10 V DC, I < 30 mA mains power supply unit (in conjunction with a serial interface)

Control panel Keypad with 4 buttons

2-line dot-matrix display with plain-text description of the values displayed.

Display
All parameters, settings and archived values can be displayed.

Inputs 3 digital inputs for connecting LF pulse generators and message signals (e.g. manipulation contact)
Absolute sensor, Type ENVEC CT30*, integrated in housing or, as an option, provided as an external sensor
(if two pressure sensors will be used, then one as internal and one as external version),
connection for precision steel pipe (Ermeto 6L) or flexible pressure tube, M12 x 1.5 thread
Pressure ranges 0.7 – 2 bar / 0.8 – 5 bar / 1.4 – 7 bar / 2 – 10 bar / 2.4 – 12 bar / 4 – 20 bar / 6 – 30 bar / 8 – 40 bar /
Pressure sensor
14 – 70 bar / 16 – 80 bar
for volume conversion
*alternative
Absolute sensor, Type 17002 provides as an external sensor (cable length 2.5 m)
Connection 1/4 “ NPT male thread
Presseure range 0.9 – 7 bar / 0.9–10 bar / 4 – 20 bar / 4 – 60 bar
Absolute or gauge sensor, Type ENVEC CT30, provided as an external sensor,
Pressure sensor fi xed connection to the central unit, 10 metres fi xed cable length
for monitoring purposes connection for precision steel pipe (Ermeto 6L) or fl exible pressure tube, M12 x 1.5 thread
(option) Absolute pressure ranges between 0.7 – 80 bar (see above)
Gauge pressure ranges: 1.4 – 7 bar / 4 – 20 bar / 16 – 80 bar
Pt-500 (or Pt-1000 as an option) resistance thermometer to DIN 60751 with protective tube,
Temperature sensor
Fitting length 50 mm Ø 6 mm, length of supply cable 2.5 m
Calculation in accordance with S-GERG 88, AGA 8 DC, AGA 8 (GC1 or GC2), AGA NX-19,
Compressibility
AGA-NX19 following Herning & Wolowsky or fixed
2 monthly archives, 1 daily archive, 1 measurement archive (content and recording interval are fi xed)
Archives 1 process data archive, 1 measurement archive, 4 additional fl exible archives
(content, recording interval and additional events which cause a record can be selected)
Event logbook (Storage capacity 500 records)
- Recording of non-periodic events (e.g. time changes with time stamp)
Change logbook (audit trail, Storage capacity 200 records)
Logbooks - Recording of all parameter and value changes (time stamp, old and new values)
Certifi cation data log (Storage capacity 50 records)
- Recording of changes of certain parameters and values (time stamp, old and new values),
which are normally under the access rights of the calibration lock
4 digital transistor outputs, freely programmable and protectable via calibration lock as
Signal outputs - Pulse output for all operating or standard volume meters
- Signal output for alarm and/or warning status information
Optical interface in accordance with IEC 62056-21
Data interface
Internal serial interface usable as RS232 or RS422/RS485
- IEC 62056 21 (IEC 1107)
- Modbus ASCII / RTU / TCP
Communication protocols
- IDOM-Protocol
- SMS
Honeywell Process Solutions
Germany
Elster GmbH
Steinern Str. 19-21
55252 Mainz-Kastel Elster® is a registered trademark
T +49 6134 605 0 of Honeywell International Inc.
F +49 6134 605 223 BR-18-42-ENG
www.elster-instromet.com ©2018 Honeywell International Inc.