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DEPARTMENT OF MECHANICAL
ENGINEERING

COURSE FILE

University/Regulation Anna university, Chennai/Regulation 2013

Year/Semester III/V

Subject Code/Name ME 6503 / Design of Machine Elements

PREPARED BY APPROVED BY
M. ANBALAGAN, AP/MECH G. SELVARAJ, HOD/MECH
 6225 – SELVAM COLLEGE OF TECHNOLOGY, NKL.
DEPARTMENT OF MECHANICAL ENGINEEING

ME2303 – DESIGN OF MACHINE ELEMENTS

ACADEMIC CALENDAR
&
TIME TABLE
 6225 – SELVAM COLLEGE OF TECHNOLOGY, NKL.
DEPARTMENT OF MECHANICAL ENGINEEING

ME2303 – DESIGN OF MACHINE ELEMENTS

SYLLABUS
&
COURSE OBJECTIVE
&
LESSION PLAN
 6225 – SELVAM COLLEGE OF TECHNOLOGY, NKL.
DEPARTMENT OF MECHANICAL ENGINEEING
SYLLABUS
ME2303 DESIGN OF MACHINE ELEMENTS LTPC 3104
OBJECTIVE:
 To familiarise the various steps involved in the Design Process
 To understand the principles involved in evaluating the shape and dimensions of a
 component to satisfy functional and strength requirements.
 To learn to use standard practices and standard data
 To learn to use catalogues and standard machine components
UNIT I STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS 12
Introduction to the design process - factor influencing machine design, selection of materials
based on mechanical properties -- Preferred numbers, fits and tolerances – Direct, Bending and
torsional stress equations – Impact and shock loading – calculation of principle stresses for
various load combinations, eccentric loading – Design of curved beams – crane hook and ‘C’
frame - Factor of safety - theories of failure – stress concentration – design for variable loading
– Soderberg, Goodman and Gerber relations
UNIT II DESIGN OF SHAFTS AND COUPLINGS 12
Design of solid and hollow shafts based on strength, rigidity and critical speed – Design of keys,
key ways and splines - Design of crankshafts -- Design of rigid and flexible couplings.
UNIT III DESIGN OF TEMPORARY AND PERMANENT JOINTS 12
Threaded fastners - Design of bolted joints including eccentric loading, Knuckle joints, Cotter
joints – Design of welded joints, riveted joints for structures - theory of bonded joints.
UNIT IV DESIGN OF ENERGY STORING ELEMENTS 12
Design of various types of springs, optimization of helical springs -- rubber springs - Design of
flywheels considering stresses in rims and arms, for engines and punching machines.
UNIT V DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS 12
Sliding contact and rolling contact bearings -- Design of hydrodynamic journal bearings,
McKee's Eqn., Sommerfield Number, Raimondi & Boyd graphs, -- Selection of Rolling Contact
bearings -- Design of Seals and Gaskets -- Design of Connecting Rod.
TUTORIAL = 15 L = 45 TOTAL: 60 PERIODS
Note: (Use of P S G Design Data Book is permitted in the University examination)
TEXT BOOKS:
1. Shigley J.E and Mischke C. R., “Mechanical Engineering Design”, Sixth Edition, Tata
McGraw-Hill , 2003.
2. Bhandari V.B, “Design of Machine Elements”, Second Edition, Tata McGraw-Hill Book Co,
2007.
REFERENCES:
1. Sundararajamoorthy T. V, Shanmugam .N, "Machine Design", Anuradha Publications,
Chennai, 2003.
2. Orthwein W, “Machine Component Design”, Jaico Publishing Co, 2003.
3. Ugural A.C, “Mechanical Design – An Integral Approach, McGraw-Hill Book Co, 2004.
4. Spotts M.F., Shoup T.E “Design and Machine Elements” Pearson Education, 2004.
STANDARDS:
1. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 1 :
Construction.
2. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 2 :
Friction and Wear.
3. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 3
 6225 – SELVAM COLLEGE OF TECHNOLOGY, NKL.
DEPARTMENT OF MECHANICAL ENGINEEING
ME2303 – DESIGN OF MACHINE ELEMENTS

COURSE OUTCOME

Course code ME2303

Title of the course DESIGN OF MACHINE ELEMENTS
Designation CORE
Pre-requisites PPT & VIDEOS OF DESIGN OF MACHINE ELEMENTS
Contact hour L 3 T 0 P 0 TOTAL 60
Type of course LECTURE
Course Assessment Methods Both Continuous And End Semester Assessment
Course outcomes  To analyze and design power screws with respect to torque
requirements, overhauling, and column buckling.
 To analyze and design bolted connections with respect to static
and dynamic axial loads.
 To analyze and design bolted riveted, pinned, welded, brazed,
soldered, and glued joints with respect to static and dynamic
shear and bending loads.
 To analyze and design helical compression and tension springs
with respect to static and dynamic axial loads using equation
solving software.
 To analyze and design full cylindrical hydrodynamic bearings
using design charts and custom software.
 To compute equivalent radial loads for rolling contact bearings
and select appropriate bearings for the application using printed
and electronic catalog data.
 To analyze and design spur gears with respect to tooth bending
strength and surface strength specifications.
 To apply three different theories to the design of shafts subject
to combined static and dynamic loads.
 To work in teams to analyze and design various types of brakes
and clutches and present their designs orally and in writing.
 To identify the characteristics of their designs that have
safety, societal, or environmental impact.

COURSE OUTCOME ASSESSMENT

CO I - Assignment
CO II - Test

TOPICS COVERED

UNIT I STEADY STRESSES AND VARIABLE STRESSES IN MACHINE MEMBERS 12

Introduction to the design process - factor influencing machine design, selection of materials based on
mechanical properties -- Preferred numbers, fits and tolerances – Direct, Bending and torsional stress
equations – Impact and shock loading – calculation of principle stresses for various load combinations,
eccentric loading – Design of curved beams – crane hook and ‘C’ frame - Factor of safety - theories of failure
– stress concentration – design for variable loading – Soderberg, Goodman and Gerber relations.

UNIT II DESIGN OF SHAFTS AND COUPLINGS 12

Design of solid and hollow shafts based on strength, rigidity and critical speed – Design of keys, key ways
and splines - Design of crankshafts -- Design of rigid and flexible couplings.

UNIT III DESIGN OF TEMPORARY AND PERMANENT JOINTS 12

Threaded fastners - Design of bolted joints including eccentric loading, Knuckle joints, Cotter joints – Design
of welded joints, riveted joints for structures - theory of bonded joints.

UNIT IV DESIGN OF ENERGY STORING ELEMENTS 12

Design of various types of springs, optimization of helical springs -- rubber springs -- Design of flywheels
considering stresses in rims and arms, for engines and punching machines.

UNIT V DESIGN OF BEARINGS AND MISCELLANEOUS ELEMENTS 12

Sliding contact and rolling contact bearings -- Design of hydrodynamic journal bearings, McKee's Eqn.,
Sommerfield Number, Raimondi & Boyd graphs, -- Selection of Rolling Contact bearings -- Design of Seals
and Gaskets -- Design of Connecting Rod.

CONTENT BEYOND THE SYLLABUS

 Teaching materials of subjects are kept in the library for benefiting students for studying beyond
college hours
 Technical Quizzes and competitions are held regularly to enrich their academic competitiveness
 Seminars, which involve learning groups, provide an opportunity for active discussions on recent
trends.
 Guest lectures on recent developments in the field of design of machine elements.
 Regular industrial visits are organized for the students to get acquainted with the work place
environment

TEXT BOOKS:
1. Shigley J.E and Mischke C. R., “Mechanical Engineering Design”, Sixth Edition, Tata McGraw-Hill .
2. Bhandari V.B, “Design of Machine Elements”, Second Edition, Tata McGraw-Hill Book Co, 2007.

REFERENCES:
1. Sundararajamoorthy T. V, Shanmugam .N, "Machine Design", Anuradha Publications, Chennai.
2. Orthwein W, “Machine Component Design”, Jaico Publishing Co, 2003.
3. Ugural A.C, “Mechanical Design – An Integral Approach, McGraw-Hill Book Co,2004.
4. Spotts M.F., Shoup T.E “Design and Machine Elements” Pearson Education, 2004.
 SELVAM COLLEGE OF TECHNOLOGY, NAMAKKAL – 637 003
DEPARTMENT OF MECHANICAL ENGINEERING
LESSON PLAN
ACADEMIC YEAR 2014 – 2015

Faculty Name : M.ANBALAGAN Prerequisites : Design

Branch & Year : Mechanical Engg/III-Year Semester : V
Subject Code : ME 2303 Section : A
Subject Name : Design of machine elements Class Room : LH-5

Aim:
 To introduce the student to the concept of design of machine elements subjected to static and
variable loadings. Selection of standard components from manufactures catalogue and data
book

Objectives:
 To familiarize the various steps involved in the Design Process
 To understand the principles involved in evaluating the shape and dimensions of a component to
satisfy functional and strength requirements
 To learn to use standard practices and standard data
 To learn to use catalogues and standard machine components.

Text Book(s):
1. Shigley J.E and Mischke C. R., “Mechanical Engineering Design”, Sixth Edition,
Tata McGraw-Hill , 2003.
2. Bhandari V.B, “Design of Machine Elements”, Second Edition, Tata McGraw-HillBook Co, 2007.

Reference Book(s):
1 Sundararajamoorthy T. V, Shanmugam .N, "Machine Design", Anuradha Publications, Chennai, 2003.
2 Orthwein W, “Machine Component Design”, Jaico Publishing Co, 2003.
3 Ugural A.C, “Mechanical Design – An Integral Approach, McGraw-Hill Book Co,2004.
4 Spotts M.F., Shoup T.E “Design and Machine Elements” Pearson Education, 2004.
STANDARDS:
1. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 1
: Construction.
2. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 2
: Friction and Wear.
3. IS 10260 : Part 1 : 1982 Terms, definitions and classification of Plain bearings Part 3
: Lubrication.
Book No

Teachin
g Aids
Pages

Sl. planed Actual T / R*

Unit Topic(s)
No date date Book

1. I Rigid and Deformable bodies T 2 1 BB

2. I Strength, Stiffness T 2 2 BB
3. I Types of stresses (Tutorial) T 2 2-4 BB
 Book No

Teachin
g Aids
Pages
Sl. planed Actual T / R*
Unit Topic(s)
No date date Book

4. I Stability and Stresses T 2 4-6 BB

5. I Tensile Stresses T 2 4-6 BB
6. I Compressive Stresses T 2 4-6 BB
7. I Shear Stresses T 2 4-6 BB
8. I Deformation of compound bars under axial load T 2 20-22 BB
9. I Deformation of simple bars under axial load T 2 20-27 BB
10. I Thermal stress T 2 50-51 BB
11. I Elastic constants T 2 22-27 BB
12. I Strain energy T 2 51 BB
13. I unit strain energy T 2 52 BB
14. I Strain energy in uniaxial loads. T 2 51 BB
15. II Types of beams T 2 206-207 BB
16. II Supports and Loads Tutorial T 2 207 BB
17. II Shear force and Bending Moment in beams T 2 - BB
Shear force and Bending Moment in Cantilever
18. II T 2 209-214 BB
beams
Shear force and Bending Moment in Simply
19. II T 2 218-225 BB
supported Beams
20. II SF,BM in Overhanging beams T 2 225-235 BB
21. II Stresses in beams T 2 261 BB
22. II Theory of simple bending T 2 261-263 BB
Stress variation along the length and in the beam
23. II T 2 263-266 BB
section
24. II Effect of shape of beam section on stress induced T 2 266-279 BB
25. II Shear stresses in beams T 2 366-370 BB
26. II Shear flow T 2 370-372 BB
27. II Analysis of torsion of circular bars T 2 - BB
28. II Shear stress distribution T 2 724-726 BB
29. II Bars of hollowcircular section T 2 726-728 BB
30. III Bars of Solid circular section T 2 727-729 BB
31. III Stepped shaft T 2 744-747 BB
32. III Twist and torsion stiffness T 2 758-761 BB
33. III Compound shafts T 2 760-762 BB
34. III Fixed shafts T 2 765 BB
35. III Simply supported shafts T 2 - BB
Springs, Application to close-coiled helical
36. III T 2 812-815 BB
springs
Maximum shear stress in spring section
37. III T 2 815-816 BB
including Wahl Factor
38. III Design of helical coil springs T 2 813 BB
Deflection of helical coil springs under axial
39. III T 2 824 BB
loads
stresses in helical coil springs under torsion
40. III T 2 825-827 BB
loads
Elastic curve of Neutral axis of the beam under
41. III T 2 399-401 BB
normal loads
42. III Evaluation of beam deflection T 2 399-405 BB
43. III Evaluation of beam slope T 2 401-405 BB
44. IV Double integration method T 2 401-420 BB
45. IV Macaulay Method (Tutorial) T 2 - BB
46. IV Moment-area Method T 2 421-444 BB
47. IV Columns End conditions T 2 928-930 BB
 Book No

Teachin
g Aids
Pages
Sl. planed Actual T / R*
Unit Topic(s)
No date date Book

48. IV Equivalent length of a column T 2 930 BB

49. IV Euler equation T 2 931-932 BB
50. IV Slenderness ratio T 2 932 BB
51. IV Rankine formula for columns T 2 943-945 BB
52. IV Biaxial state of stresses T 2 945 BB
53. IV Thin cylindrical and spherical shells T 2 589-592 BB
54. IV Deformation in thinCylindrical shells T 2 589-592 BB
55. IV Deformation in thinspherical shells T 2 592-595 BB
56. V Biaxial stresses at a point T 2 91-94 BB
57. V Biaxial Stresses on inclined plan (Tutorial) T 2 91-93 BB
58. V Principal planes and stresses T 2 94-97 BB
59. V Mohr’s circle for biaxial stresses T 2 97-101 BB
60. V Maximum shear stress T 2 366-369 BB
61. V Maximum shear stress T 2 366-369 BB
62. V Strain energy in bending T 2 881-889 BB
63. V Strain energy in bending T 2 881-889 BB
64. V Strain energy in torsion T 2 877-881 BB
65. V Strain energy in torsion T 2 877-881 BB
66. I,II Revision on unit-I,II BB,PPT
67. III-IV Revision on unit-III,IV BB,PPT
68. V Revision on unit-V BB,PPT

* T  Text Book / R  Reference Book, BB  Black board

Signature of Faculty Signature of HOD Signature of thePrincipal