Photovoltaic energy

A tailor-made offering for protection

and isolation of photovoltaic systems
from ABB
The components of photovoltaic systems
The effectiveness and quality of a system are measured
by the effectiveness and quality of each single component.

An essential factor in determining the success of a What is commonly called the “BOS” (Balance of System),
photovoltaic system is the accurate selection of its i.e. protection, control and isolation of electromechanical
components, with particular attention to modules and devices and cables, definitely plays a role in ensuring both
inverters. It should be recalled that for a photovoltaic system an adequate protection of people and of the assets related
to be considered as a good investment, it needs to continue to the system, and an adequate production of energy over
to operate “in good health” for at least 20 years in bad the years. From an economic viewpoint, and even more in
weather and hot sun. comparison with a common electric system, each single
component of a photovoltaic system must be chosen above
all according to the warranties given by the product and by its
manufacturer, because every device must keep its operating
features unchanged throughout the useful life of the system
and of the related investment.

2
Feed-in Tariff - Italian experience
The value of “clean energy” is measured in terms of environmental
impact reduction, cost savings and government incentives

The current incentive system to encourage the creation

of photovoltaic systems is based on the remuneration of the
energy produced. In Italy, for example, the rules defining
this incentive structure have been laid down by the Italian
Ministerial Decree of 19/02/2007, also known as “nuovo
conto energia” (new feed-in tariffs) and the resulting
resolutions issued by the Autorità per l’Energia Elettrica ed
il Gas (the Italian electricity and gas authority) setting forth in
detail three important aspects: responsibility in measuring the
energy produced, the system of relations with the electricity
network provider to connect the system to the public grid,
the system of relations with the Gestore dei Servizi Elettrici
(Managing Authority of Power Services) to request the feed-in
tariffs. These feed-in tariffs are the money value paid for each
kWh produced by the system for 20 years, starting from the
day of connection to the grid. This value is defined by a table,
according to the degree of architectural integration of the
system with reference to the building on which it is installed
and to the rated power.

In Italy, the feed-in tariffs paid for the systems connected to Due to the “Feed-in Tariff”
the public grid during 2009 will be reduced by 2% starting
from 1st January 2010. The power subject to feed-in tariffs
incentives and to the growing
was established at 1200 MW, with a 14-month extension to public awareness of the need
connect other systems after said limit has been reached. to promote the development
Administrative procedures are divided into 2 different steps:
first of all the photovoltaic system must be connected to the
of “clean” energy sources,
public grid through a special connection procedure set forth photovoltaic systems for electricity
in the AEEG 99/08 resolution. Once the system has been generation are becoming
connected to the grid, there is a 60-day term for submitting
the request for the feed-in tariffs to GSE. This can be done by
increasingly widespread in Italy.
a special online procedure available on the Web site: www.
gse.it.

Euro value reimbursed per kWh produced (Italy)

Types of photovoltaic systems

Rated power 1 2 3
of the system (kW) Non- Partially Integrated
integrated integrated

A 1≤P≤3 0,392 0,431 0,480

B 3<P≤20 0,372 0,412 0,451
C P>20 0,353 0,392 0,431

3
ABB experience about solar energy
Products for the photovoltaic industry from a company that has
always offered the best solutions in the field of electric power.

The variety of photovoltaic systems in terms of power, inverter type

(with mains-frequency transformer, with high-frequency transformer or with no
transformer) and type of public grid connection (single-phase, three-phase,
low or medium voltage) requires careful selection of the components by designers
and installers.

The presence of high direct current voltage values, together range of products specifically dedicated to photovoltaic
with the unique characteristics of photovoltaic systems applications that meets every system engineering need,
(i.e. the system can be powered down only by screening the from the string on direct current side to the alternate current
solar panels and the strings generate short-circuit currents network connection point.
with values very close to the currents generated in standard The ABB offering includes fuse disconnector, circuit breakers,
conditions), make the selection of protection, control and switch-disconnectors, surge protection devices (SPD), and
isolation devices particularly critical. In line with the new watertight consumer units and enclosures for outdoor use, all
market requirements, ABB developed a complete and reliable specifically designed for these types of applications.

4
Equipment for the direct current system section
Effectiveness and cost-savings: a complete and reliable range
of products from ABB experience.

Since increasingly higher values tend to be used (to reduce For single string protection in large-sized systems, compact
losses), ABB developed specific products to meet the various modular fuse disconnectors are provided, capable of housing
system engineering needs, reducing the costs for systems 10x38mm fuses with voltage up to 1000 V d.c.
up to 500 V and optimizing performance for higher voltage To guarantee maintenance operators safety, the use of the
values. DC20 fuse disconnector (i.e. that can operate on the circuit
S800 PVs are available both in the switch-disconnector only with no load) must be combined with DC21 switch-
version (S800 PV-M) and in the circuit-breaker version disconnectors.
(S800 PV-S) and are the most compact circuit breakers in the For string and inverter protection, ABB also developed a
market for protecting direct current circuits. This line is now range of products dedicated to the complex protection
complemented by the miniature circuit-breaker S284 UC, Z against surges of atmospheric origin on DC side.
curve, that can reach 500 V d.c. with sizes up to 16A. The OVR PV surge protection devices are specifically targeted
All the accessories typically provided with the standard at this kind of application, with a Y connection for systems up
modular products are available: voltmeter shunt trip or to 1000 V. The Gemini series IP66 switchboards can be
undervoltage releases, auxiliary contacts and fault signal optimally used as string boxes or parallel boxes, i.e. for
contacts. installation outdoors next to the modules. With its unequalled
range, ABB developed a number of “plug & operate”
solutions, that is a number of finished, wired and certified
switchboards to meet the needs of the most varied types of
installations: from the single string for residential applications
to the large solar farms.

5
String boxes, 1 string 16 A 500 V

Example 1

E 90 PV fuse
disconnectors
The E 90 PV fuse
disconnectors, designed
to make voltages of up to
1000 V d.c. (cat. DC-20B)
with no load, are ideally
suited for photovoltaic
systems, where they are
used to isolate the single
strings and protect them
against short circuit.
All the ABB string boxes
are provided with fuses for
photovoltaic plants.

OT switch disconnectors OVR PV

The OT Series of high-performance All the ABB string boxes are
and easily available disconnectors provided with surge protection
is characterized by high voltage devices, specifically designed for
values and compliance with the most photovoltaic applications of the OVR
advanced international standards, PV series. Only a specific product can
which make these disconnectors ensure the proper operation of the
ideal in terms of cost and cartridge until the end of its useful life,
performance for small-sized with no risks of short circuit or danger
installations. in case of polarity inversion.

Europa 8 modules

6
String boxes, 2 strings 16 A 500 V

Example 2

S284 UC-Z miniature circuit-breakers. Europa series consumer units

The range of S280 UC miniature circuit The Europa series consumer units ensure
breakers is equipped with permanent IP65 protection class and are perfectly
magnets on the internal arc chutes that suited also for outdoor applications,
enable the extinction of the electric arc up to typical of photovoltaic systems.
500 V d.c. with Icu=4.5kA, making them ideal
for small home photovoltaic systems.

Europa 12 modules

7
String boxes, 4 strings 40 A 800 V

Example 3

S800 PV
Available both in switch-
disconnector version
(S800 PV-M) and in
miniature circuit-breaker
version (S800 PV-S), they
provide high performance
in a very small space.

Europa 36 modules

8
String boxes, 6 strings 63 A 800 V

Example 4

Gemini switchboards Tmax PV

The Gemini switchboards The range of Tmax
enable the installation of disconnectors for
parallel boxes outdoors, photovoltaic systems is
thanks to the IP66 characterized by high
protection class. The high voltage values obtainable
structural quality ensures in a compact space.
their durability over time,
even in environments with
considerable thermal
stress.

Gemini 2

9
Direct current string boxes
for photovoltaic applications

One string 10 A 500 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 8-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S284 UC Z10
– surge protection device OVR PV 40 600 P
– screw-clamp terminal blocks from 2.5 to 10 mm2
(57 A) or above, for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 1str 10 A 500 V cb S284UC-Z10 205x220x140 1SL0601A00

One string 16 A 500 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 8-module consumer unit,
with IP 68 metric cable glands and nuts
– OT 16 F4 N2 disconnector
– surge protection device OVR PV 40 600 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 1str 16 A 500 V sd OT 16 F4 N2 205x220x140 1SL0602A00

One string 10 A 800 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 8-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S802 PV-S10
– surge protection device OVR PV 40 1000 P
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 1str 10 A 800 V cb S802PV-S10 205x220x140 1SL0603A00

10
Two strings 16 A 500 V
DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 12-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S284 UC Z16
– surge protection device OVR PV 40 600 P
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 2str 16 A 500 V cb S284UC-Z16 275x220x140 1SL0607A00

Two strings 16 A 500 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 12-module consumer unit,
with IP 68 metric cable glands and nuts
– OT 16 F4 N2 disconnector
– surge protection device OVR PV 40 600 P
– fuse disconnector E 92/32 PV 10.3x38 mm fuses – 1000 V d.c. 8 A
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 2str 16 A 500 V sd OT 16 F4 N2 275x220x140 1SL0606A00

Two strings 16 A 800 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 12-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S802 PV-S16
– surge protection device OVR PV 40 1000 P
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 2str 16 A 800 V cb S802PV-S16 275x220x140 1SL0608A00

11
Direct current string boxes
for photovoltaic applications

Three strings 25 A 750 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 18-module consumer unit,
with IP 68 metric cable glands and nuts
– OT 25 F8 disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 8 A
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 3str 25 A 750 V sd OT 25 F8 380x220x140 1SL0611A00

Three strings 32 A 800 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 18-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S802 PV-S32
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 3str 32 A 800 V cb S802PV-S32 380x220x140 1SL0612A00

Four strings 32 A 750 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 36-module consumer unit,
with IP 68 metric cable glands and nuts
– OT 40 F8 disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 4str 32 A 750 V sd OT 40 F8 380x370x140 1SL0615A00

12
Four strings 32 A 800 V
DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 36-module consumer unit,
with IP 68 metric cable glands and nuts
– S802 PV-M32 switch-disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 4str 32 A 800 V sd S802PV-M32 380x370x140 1SL0616A00

Four strings 40 A 800 V

DC string box for string protection and isolation consisting of:
– Europa series IP 65 wall-mounted 36-module consumer unit,
with IP 68 metric cable glands and nuts
– miniature circuit-breaker S802 PV-S40
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 4str 40 A 800 V cb S802PV-S40 380x370x140 1SL0617A00

13
Direct current string boxes
pfor photovoltaic applications

Five strings 50 A 800 V

DC string box for string protection and isolation consisting of:
– Gemini switchboard size 1 IP 66, with IP 68 metric cable
glands and nuts
– Tmax T1D 160 PV disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 5str 50 A 800 V sd T1D160 PV 335x400x210 1SL0621A00

Five strings 50 A 800 V

DC string box for string protection and isolation consisting of:
– Gemini switchboard size 1 IP 66, with IP 68 metric cable
glands and nuts
– miniature circuit-breaker S802 PV-S50
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 5str 50 A 800 V cb S802PV-S50 335x400x210 1SL0620A00

Six strings 63 A 800 V

DC string box for string protection and isolation consisting of:
– Gemini switchboard size 2 IP 66, with IP 68 metric cable
glands and nuts
– Tmax T1D 160 PV disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 6str 63 A 800 V sd T1D160 PV 460x550x260 1SL0625A00

14
Six strings 63 A 800 V
DC string box for string protection and isolation consisting of:
– Gemini switchboard size 2 IP 66, with IP 68 metric cable
glands and nuts
– miniature circuit-breaker S802 PV-S63
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 6str 63 A 800 V cb S802PV-S63 460x550x260 1SL0624A00

Eight strings 80 A 1000 V

DC string box for string protection and isolation consisting of:
– Gemini switchboard size 2 IP 66, with IP 68 metric cable
glands and nuts
– Tmax T1D 160 PV disconnector
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32 PV
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 8str 80 A 1000 V sd T1D160 PV 460x550x260 1SL0628A00

Eight strings 80 A 1000 V

DC string box for string protection and isolation consisting of:
– Gemini switchboard size 2 IP 66, with IP 68 metric cable
glands and nuts
– miniature circuit-breaker S804 PV-S80
– surge protection device OVR PV 40 1000 P
– fuse disconnector E 92/32
10.3x38 mm fuses – 1000 V d.c. 10 A
4A gR fuses for OVR surge protection device
– screw-clamp terminal blocks from 2.5 to 10 mm2 (57 A) or above,
for voltage up to 1000 V

Description Dimensions Order code

(WxHxD mm)
String box 8str 80 A 1000 V cb S804PV-S80 460x550x260 1SL0627A00

15
Miniature circuit-breakers
S284 UC Z

The range of S280 UC miniature circuit breakers is equipped with

permanent magnets on the internal arc chutes that enable the extinction
of the electric arc up to 500 V d.c. with Icu=4.5kA.
The presence of these elements, however, defines the circuit breaker
polarity. That is why their power supply must comply with a given
direction.
Here on the side is the diagram showing the right connection of string
and inverter

Main technical data S284 UC Z

Standards IEC EN 60947-2
Rated current In [A] 6 ≤ In ≤ 63
Number of poles 4
Max operating voltage (d.c.) 4P [V] 500
Ultimate rated breaking capacity Icu [kA] 4,5
4P - 500 V d.c.
Thermomagnetic release characteristic Z: 3 In ≤ Im ≤ 4,5 In
Ambient temperature [°C] -25…+55
Mounting on DIN rail EN 60715 (35)
by means of a quick
coupling device

Poles Rated Description Order code

current In [A] Type
Inverter
4 6 S284-UC Z 6 GHS2840164R0378
4 8 S284-UC Z 8 GHS2840164R0408
4 10 S284-UC Z10 GHS2840164R0428
4 16 S284-UC Z16 GHS2840164R0468
4 20 S284-UC Z20 GHS2840164R0488
Photovoltaic 4 25 S284-UC Z25 GHS2840164R0518
panels 4 32 S284-UC Z32 GHS2840164R0538
4 40 S284-UC Z40 GHS2840164R0558
4 50 S284-UC Z50 GHS2840164R0578
4 63 S284-UC Z63 GHS2840164R0608

16
Miniature circuit-breakers
S800 PV-S

The S800 PV-S miniature circuit breakers can be used in networks up to

1200 V d.c. (four-pole version); these products and their wide range of
accessories (auxiliary contacts, release coils) support countless system
configurations.
The main features of the S800 PV-S circuit breakers are:
- interchangeable adapter kit
- lever in a central position for fault signalling
- contact position unit display for each single pole
- no restrictions of polarity and power direction in wiring
- use of the rotary handle for door assembly

Main technical data S800 PV-S

Standards IEC EN 60947-2
Rated current In [A] 10…80 100, 125
Number of poles 2, 4
Rated voltage Ue  
(d.c.) 2 poles* [V] 800 600
(d.c.) 4 poles* [V] 1200 1200

Ultimate rated short-circuit breaking capacity Icu

(d.c.) 600/800V (2 poles) * [kA] 5 5
(d.c.) 1200V (4 poles) * [kA] 5 5
≤ 80A Thermomagnetic release characteristic 4 In ≤ Im ≤ 7 In
Utilisation category A
Ambient temperature [°C] -25…+60 
Mounting on DIN rail EN 60715 (35)
by means of a quick
coupling device
* Please refer to the wiring diagrams

Poles Rated current Description Order code

In [A] Type
100, 125A 2 10 S802PV-S10 2CCP842001R1109
2 13 S802PV-S13 2CCP842001R1139
2 16 S802PV-S16 2CCP842001R1169
2 20 S802PV-S20 2CCP842001R1209
2 25 S802PV-S25 2CCP842001R1259
2 32 S802PV-S32 2CCP842001R1329
2 40 S802PV-S40 2CCP842001R1409
2 50 S802PV-S50 2CCP842001R1509
Connection 2 63 S802PV-S63 2CCP842001R1639
Photovoltaic panel network
in earth-insulated systems 2 80 S802PV-S80 2CCP842001R1809
2 100 S802PV-S100 2CCP842001R1829
2 125 S802PV-S125 2CCP842001R1849
4 10 S804PV-S10 2CCP844001R1109
4 13 S804PV-S13 2CCP844001R1139
4 16 S804PV-S16 2CCP844001R1169
4 20 S804PV-S20 2CCP844001R1209
4 25 S804PV-S25 2CCP844001R1259
4 32 S804PV-S32 2CCP844001R1329
4 40 S804PV-S40 2CCP844001R1409
4 50 S804PV-S50 2CCP844001R1509
4 63 S804PV-S63 2CCP844001R1639
4 80 S804PV-S80 2CCP844001R1809
4 100 S804PV-S100 2CCP844001R1829
4 125 S804PV-S125 2CCP844001R1849

17
Modular switch-disconnectors
S800 PV-M

The S800 PV-M modular switch disconnectors can be used in networks

up to 1200 V d.c. (four-pole version); these products and their wide range
of accessories (auxiliary contacts, release coils) support countless system
configurations.
The main features of the S800 PV-M disconnectors are:
- interchangeable adapter kit
- contact position unit display for each single pole
- no restrictions of polarity and power direction in wiring
- use of the rotary handle for door assembly

Main technical data S800 PV-M

Standards IEC EN 60947-3
Rated current In [A] 32, 63, 125
Number of poles 2, 4
Rated voltage Ue
(d.c.) 2 poles* [V] 800
(d.c.) 4 poles* [V] 1200

Rated short-time withstand current Icw

(d.c.) 800V (2 poles) * [kA] 1,5
(d.c.) 1200V (4 poles) * [kA] 1,5

Utilisation category DC-21A

Ambient temperature [°C] -25…+60
Mounting on DIN rail EN 60715 (35)
by means of a fast clip
device

* Please refer to the wiring diagrams

Connection
Poles Rated Description Order code
Photovoltaic panel network current In [A] Type
in earth-insulated systems
2 32 S802PV-M32 2CCP812001R1329
2 63 S802PV-M63 2CCD842001R1590
2 125 S802PV-M125 2CCP812001R1849
4 32 S804PV-M32 2CCP814001R1329
4 63 S804PV-M63 2CCD844001R1590
4 125 S804PV-M125 2CCP814001R1849

18
Switch Disconnectors
OT

The OT series disconnectors are available with rated currents from

16A to 125A, in 3-, 4-, 6- and 8-pole version according to the voltage
used in direct current.
The main features of the OT disconnectors are:
- Quick-make, quick-break contacts from 45A
- accessories are snap-mounted onto the circuit breakers
- OT 45…125 switch-disconnectors mechanism for installation on DIN
rail that can be locked by a blocking adaptor

Main technical data OT

Reference standards IEC EN 60947-3
Rated current In [A] 16, 25, 32
Number of poles 4 6 8
Rated voltage Ue
(DC) 4 poles* [V] 500
(DC) 6 poles* [V] 550
(DC) 8 poles* [V] 800

Usage class DC-21A

Operating ambient temperature [°C] -25…+45
Mounting on DIN rail EN 60715
(35) by means of a quick
coupling device

* Please refer to the wiring diagrams

Poles Ith Rated current / Description Order code

load load (open) DC21 [A/V DC] voltage Type
4 16 16/440 OT16F4N2 1SCA104829R1001
6 16 16/550 OT16F6 1SCA104834R1001
6 25 25/550 OT25F6 1SCA104880R1001
6 32 32/550 OT40F6 1SCA104936R1001
8 16 16/750 OT16F8 1SCA104836R1001
8 25 25/750 OT25F8 1SCA104882R1001
8 32 32/750 OT40F8 1SCA104938R1001
load 8 16 16/800 OT16F8 1SCA104836R1001
8 25 25/800 OT25F8 1SCA104882R1001
Circuit diagrams
8 32 32/800 OT40F8 1SCA104938R1001

19
Disconnectors
Tmax PV

The Tmax PV series disconnectors are available with rated operating

currents in DC-22B class up to 1600 A, for a maximum rated operating
voltage of 1100 V d.c.
The switchgear of the Tmax PV series are the first in-box disconnectors
for continuous high voltage available in the market. They are suitable
for use in any type of photovoltaic installations, proving ideal for any
disconnecting needs.
The main features of the Tmax PV disconnectors are:
- Complete range. 6 different sizes available - from compact T1
(mountable on DIN rail) to T7, available in the two versions with toggle
control and motor control.
- Excellent performance-dimensions ratio
- Wide choice of accessories for every need

Main technical data Tmax PV

Reference standards IEC EN 60947-3
Operating current [DC 22B] [A] 160 – 1600
Number of poles 4
Rated voltage Ue [V d.c.] 1100

load Rated isolation voltage Ui [V d.c.] 1150

Short-time current Icw [kA] 1,5 – 19,2
Usage class DC-22B

Poles Ith Operating current Description Order code

Circuit diagrams DC 22B [A/V DC] Type
Valid for T1D PV, T3D PV, T6D PV and T7D PV
4 160 160/1100 T1D 160 PV 1SDA066881R1000
4 250 200/1100 T3D 200 PV 1SDA066882R1000
4 250 250/1100 T4D 250 PV 1SDA066883R1000
4 630 500/1100 T5D 500 PV 1SDA066884R1000
4 800 800/1100 T6D 800 PV 1SDA066885R1000
4 1600 1600/1100 T7D 1600 PV 1SDA066886R1000
load
4 1600 1600/1100 T7D 1600 PV M 1SDA066887R1000

Circuit diagrams
Valid for T4D PV and T5D PV

load

Circuit diagrams
Valid for all Tmax PV sizes

20
Fuse disconnectors
E 90 PV

The E 90 PV series of fuse disconnectors has been designed for voltage

up to 1000 V in direct current, with DC-20B usage class.
The E 90 PV series is specifically applied in surge protection in
photovoltaic systems and provides a reliable, compact and inexpensive
solution because it uses 10.3 x 38 mm cylindrical fuses.
The main features of the E 90 PV disconnectors are:
- Handle with 90° opening for easier insertion of the horizontal fuse,
even when wearing gloves or using the thumb
- Only 17mm additional footprint in open position vs. closed position
- 25mm2 terminals with knurled terminal cage for better cable
tightening
- 100% compatible with electrical screwdrivers
- Pozidriv screws for flathead and cross-point screwdrivers
- Lockable in open position with common commercial padlocks,
to ensure safe maintenance operations
- Sealable in closed position to prevent improper use
- Cooling chambers and ventilation louvers to facilitate heat
dissipation
- Versions with indicator light are available

Main technical data E 90/32 PV

Reference standards IEC EN 60947-3
Rated operating voltage [V d.c.] 1000
Usage class DC-20B
Fuse [mm] 10 x 38
Current type DC
Rated current [A] 32
Tightening torque [Nm] PZ2 2-2.5
Protection degree IP20
Lockable (when open) yes
Sealable (when closed) yes

Poles Rated Modules Description Order code

current In [A] Type
1 32 1 E 91/32 PV 2CSM204713R1801
1 32 1 E 91/32 PVs* 2CSM204693R1801
2 32 2 E 92/32 PV 2CSM204703R1801
2 32 2 E 92/32 PVs* 2CSM256913R1801

*s: version with LED for blown fuse indication

21
Surge protection devices
OVR PV

ABB provides a wide range of surge protection devices that are

specifically designed for photovoltaic systems.
The main features of the OVR PV surge protection devices are:
- built-in thermal protection with breaking capacity of 25A d.c. *
- removable cartridges for easy maintenance with no need to isolate
the line
- remote signal contact for operating status monitoring (TS versions)
- no subsequent short-circuit current
- no risk if poles are inverted

Main technical data OVR PV

Electrical features
Network type Photovoltaic systems
Type 2
Response time [ns] 25
Residual current [mA] <1
Protection degree IP20
Built-in thermal protection max. 25A d.c.
Back-up protection

600 1000 gR DC fuse [A] 4

Mechanical features
L/PE terminal blocks
rigid [mm2] 2,5…25
flexible [mm2] 2,5…16
L Tightening torque [Nm] 2,80
Status indicator yes
Remote signal contact TS versions
Type 1 NO/NC
Minimum rating 12 V d.c. - 10 mA
Maximum rating 250 V a.c. - 1 A
Cable section [mm2] 1,5
Operating temperature [°C] -40…+80
Storage temperature [°C] - 40…+80
Maximum altitude [m] 2000
Housing material PC RAL 7035
Fire resistance UL94 V0
Reference standards IEC 61643-1 / EN 61643-11

Rated discharge Rated system Maximum Protection level Signal contact Description Order code
current per voltage system voltage (L-L/L-PE)
pole In

kA V DC V DC kV Type
20 600 700 2,8 / 1,4 - OVR PV 40 600 2CTB803953R5300
20 600 700 2,8 / 1,4 built-in OVR PV 40 600 P TS 2CTB803953R5400
20 1000 1120 3,8 - OVR PV 40 1000 2CTB803953R6400
20 1000 1120 3,8 built-in OVR PV 40 1000 P TS 2CTB803953R6500
* Note: for surge protection devices installed in points of the network where
short-circuit current exceeds 25A d.c. suitable protection must be provided

22
Wall-mounted consumer units
Europa Series

The Europa series wall-mounted consumer units have IP65 protection

class making them particularly suited for installation outdoors. They can
be used to make string boxes downstream of the photovoltaic strings
The main features of the Europa series wall-mounted consumer units are:
- class II insulation
- manufactured in self-extinguishing thermoplastic material resistant to
abnormal heat and to fire up to 650 °C (glow wire test), in conformity
with the IEC 60695-2-11 standard
- installation temperature: -25 °C ÷ +60 °C
- rated isolation voltage: 1000 V a.c.; 1500 V d.c.
- shock resistance: 6 joules (IK 08 class)
- extractable DIN rail support structure for easier bench wiring, that can
be disassembled (and reassembled by snap mechanism) to facilitate
the wiring of single rows
- switchgear with depth of 53, 68 and 75 mm can be installed
- models with 8 or more modules, equipped with rigid bi-material
flanges for easier pipes and cables insertion
- control boards in conformity with the IEC 60670 standards

Description Dimensions Order code

IP65 consumer unit P/smoke grey 4M 140x220x140 12744
IP65 consumer unit P/smoke grey 8M 205x220x140 12748
IP65 consumer unit P/smoke grey 12M 275x220x140 12752
IP65 consumer unit P/smoke grey 18M 1 row 380x220x140 12753
IP65 consumer unit P/smoke grey 24M 2 rows 275X370X140 12754
IP65 consumer unit P/smoke grey 36M 2 rows 380x370x140 12755

Junction boxes The ABB offering also includes IP polycarbonate junction boxes that are
particularly suited for outdoor applications.
The main features of the junction boxes are:
- class II insulation
- manufactured in self-extinguishing polycarbonate resistant to
abnormal heat and to fire up to 960 °C (glow wire test), in conformity
with the IEC 60695-2-11 standard
- installation temperature: -25 °C ÷ +125 °C
- rated isolation voltage: 1000 V a.c.; 1500 V d.c.
- shock resistance: 20 joules (IK 10 class)
- junction boxes in conformity with the IEC 60670 standards

Description Dimensions Order code

Box IP65 PC 140x220x140 12804
Box IP65 PC 205x220x140 12808
Box IP65 PC 275x220x140 12812

23
Switchboards
Gemini IP 66

Main technical data Gemini IP 66

Protection
Protection class IP 66 (IEC EN 60529)
Insulation Class II
Strength
Material Co-injection moulded thermoplastic material
Heat and fire resistance Up to 750 °C (IEC EN 60695-2-11)
Shock resistance IK10 (IEC EN 50102)
Protection against chemical Water, saline solutions, acids, bases,
and atmospheric agents mineral oils, UV rays

Operating temperature -25 °C…+100 °C

Performance
Rated isolation voltage 1000 V a.c. – 1500 V d.c.
Flexibility 6 sizes
WxHxD, external dimensions from 335x400x210 mm to 840x1005x360 mm
DIN modules from 24 to 216

Installation Snap-on mounting of all components

Standards, quality, environment IEC EN 50298, IEC 60670, IEC EN 60439-1
IMQ mark according to the IEC EN 50298
standard 100% recyclable

Boxes and doors

- RAL 7035 grey colour

Size External Internal Max no. Code with Code with

dimensions dimensions DIN mod. transparent opaque door
WxHxD (mm) WxHxD (mm) door

1 335x400x210 250x300x180 24 (12x2) 1SL0211A00 1SL0201A00

2 460x550x260 375x450x230 54 (18x3) 1SL0212A00 1SL0202A00
3 460x700x260 375x600x230 72 (18x4) 1SL0213A00 1SL0203A00
4 590x700x260 500x600x230 96 (24x4) 1SL0214A00 1SL0204A00
5 590x855x360 500x750x330 120 (24x5) 1SL0215A00 1SL0205A00
6 840x1005x360 750x900x330 216 (36x6) 1SL0216A00 1SL0206A00

Base plate and inner doors

- Positioning of the base plate at 3 different depths for size 1, at 4
depths for sizes 2-3-4, at 7 depths for sizes 5-6 (adjustments with 30
mm pitch)
- Inner doors are made of insulating material

Size Code for blank Code for drilled Code for blank Code for
metal base metal base plate insulating material inner door
plate base plate

1 1SL0259A00 1SL0275A00 1SL0267A00 1SL0251A00

2 1SL0260A00 1SL0276A00 1SL0268A00 1SL0252A00
3 1SL0261A00 1SL0277A00 1SL0269A00 1SL0253A00
4 1SL0262A00 1SL0278A00 1SL0270A00 1SL0254A00
5 1SL0263A00 1SL0279A00 1SL0271A00 1SL0255A00
6 1SL0264A00 1SL0280A00 1SL0272A00 1SL0256A00

24
 Uprights and DIN rail

Size Code Code Modules per row

for Uprights for DIN rail DIN rail
1 1SL0283A00 1SL0290A00 12
225 2 1SL0284A00 1SL0291A00 18
3 1SL0285A00 1SL0291A00 18
4 1SL0285A00 1SL0292A00 24
5 1SL0286A00 1SL0292A00 24
6 1SL0287A00 1SL0293A00 36
150

Drilled panel
225
- Supplied with DIN rail complete with supports to snap onto
uprights and adjustable in depth
- Available in two dimensions: 1 module (H 150 mm)
and 1+1/2 module (H 225 mm, sizes 2-6)
150
225 Size Code Code
for drilled panel, for drilled panel,
1 module 1 + 1/2 module

1 1SL0307A00 -
2 1SL0308A00 1SL0313A00
150 3 1SL0308A00 1SL0313A00
4 1SL0309A00 1SL0314A00
5 1SL0309A00 1SL0314A00
225
75
6 1SL0310A00 1SL0315A00

150
Blank panel
150
- Available in three dimensions: 1/2 module (H 75 mm),
300
1 module (H 150 mm) and 2 modules (H 300 mm)

Size Code Code Code

75 for blank panel, for blank panel, for blank panel,
1/2 module 1 module 2 modules
1 1SL0318A00 1SL0324A00 1SL0330A00
150 2 1SL0319A00 1SL0325A00 1SL0331A00
3 1SL0319A00 1SL0325A00 1SL0331A00
300 4 1SL0320A00 1SL0326A00 1SL0332A00
75
5 1SL0320A00 1SL0326A00 1SL0332A00
6 1SL0321A00 1SL0327A00 1SL0333A00
150

Partial modular plates

300
- Available in two dimensions: 1 module (H 150 mm) and 2 modules
(H 300 mm, sizes 2-6)

75
Size Code for modular Code for modular
150 plates, plates,
1 module 2 module
150 1 1SL0296A00 -

300
2 1SL0297A00 1SL0302A00
300 3 1SL0297A00 1SL0302A00
4 1SL0298A00 1SL0303A00
5 1SL0298A00 1SL0303A00
6 1SL0299A00 1SL0304A00
150

25

300
Modular terminal blocks

ABB offers a complete range of modular terminal blocks, from the

conventional screw-clamp and spring-clamp terminal blocks to the most
technologically advanced self-stripping connection that, by means of a
dedicated tool, enables quick, safe and reliable connection (ADO).
More suitable for photovoltaic applications are screw-clamp or ADO
(self-stripping technology) terminal blocks; the latter ensure higher
connection reliability in the long term.
The new innovative and compact ABB terminal blocks SNK Series feature
modern design and a lot of accessories to meet the various needs of the
customers; they have certifications recognized worldwide.

Modular terminal blocks

Connection screw self-stripping spring

Technology new SNK Series (ADO System)*
Voltage max 1000V max 1000V max 800V
Current max 232 A max 32 A max 125 A
Wire size max 95 mm² max 4 mm² max 35 mm²
In conformity with the IEC 60947-7-1, IEC 60947-7-2 standards
Parallel interconnections are available
V0 self-extinguishing material

*Also available in ADO-screw version.

Type Application Section I [A] V [V] Order code

Screw-screw terminal block

ZS4 F 4 mm2 32 1000 1SNK505010R0000
ZS6 F 6 mm2 41 1000 1SNK506010R0000
ZS10 F 10 mm2 57 1000 1SNK508010R0000
ZS4-BL N 4 mm2 32 1000 1SNK505020R0000
ZS6-BL N 6 mm2 41 1000 1SNK506020R0000
ZS10-BL N 10 mm2 57 1000 1SNK508020R0000
ZS4-PE PE 4 mm2 480A/1s 1SNK505150R0000
ZS6-PE PE 6 mm2 720A/1s 1SNK506150R0000
ZS10-PE PE 10 mm2 1200A/1s 1SNK508150R0000
ADO-ADO terminal block
D 2,5/8.ADO F 2,5 mm2 24 1000 1SNA199059R0600
D 4/8.ADO F 4 mm2 32 1000 1SNA399244R1400
D 2,5/8.N.ADO N 2,5 mm2 24 1000 1SNA199061R2000
D 4/8.N.ADO N 4 mm2 32 1000 1SNA399318R1600
D 2,5/8.P.ADO PE 2,5 mm2 300A/1s 1SNA199091R1700
D 4/8.P.ADO PE 4 mm2 480A/1s 1SNA399250R2600
ADO-screw terminal block
D 6/8.ADO F 2,5 mm2 24 1000 1SNA199042R2500
D 6/8.ADO3 F 4 mm2 32 1000 1SNA399245R1500
D 6/8.N.ADO N 2,5 mm2 24 1000 1SNA199044R2700
D 6/8.N.ADO3 N 4 mm2 32 1000 1SNA399319R1700
D 6/8.P.ADO PE 2,5 mm2 300A/1s 1SNA199118R2600
D 6/8.P.ADO3 PE 4 mm2 480A/1s 1SNA399251R1300

26
Cable glands and nuts
Metric pitch

Main technical features of the metric gauge cable glands and nuts:
- IP 68 protection class
- material: 6.6 polyamide, self-extinguishing material according to the
L94 V2 standard, resistant to abnormal heat and to fire up to 750 °C
(glow wire test), in conformity with the IEC 60695-2-11 standard
- usage temperature: from -20 °C to +120 °C (short period)
- neoprene seal
- tightening by lamellar crown on the whole diameter of the cable
(preventing any damage to the cable itself)
- cable glands can be reused without reducing their effectiveness

Metric pitch cable glands and nuts

Cable gland Cable gland Nut Nut Gauge Min Max

order code order M [mm] [mm]
code

Metric pitch 00 951 Nut for M12 00 961 12X1,5 3,5 7

M12 cable gland cable gland

Metric pitch 00 952 Nut for M16 00 962 16X1,5 5,5 10

M16 cable gland cable gland

Metric pitch 00 953 Nut for M20 00 963 20X1,5 7 13

M20 cable gland cable gland

Metric pitch 00 954 Nut for M25 00 964 25X1,5 10 17

M25 cable gland cable gland

Metric pitch 00 955 Nut for M32 00 965 32X1,5 12 21

M32 cable gland cable gland

Metric pitch 00 956* Nut for M40 00 966 40X1,5 19 28

M40 cable gland cable gland

Metric pitch 00 957* Nut for M50 00 967 50X1,5 27 35

M50 cable gland cable gland

Metric pitch 00 958* Nut for M63 00 968 63X1,5 34 45

M63 cable gland cable gland

* M40, M50 and M63 cable glands and nuts are available on request.

27
Contact us

ABB SACE The data and illustrations are not binding. We reserve

1SDC007099B0203 - 04/2010
the right to modify the contents of this document on
A division of ABB S.p.A. the basis of technical development of the products,
Via L. Lama, 33 without prior notice.
20099 Sesto S. Giovanni (MI) - Italy Copyright 2010 ABB. All right reserved.
Tel.: +39 02 2414 1
Fax: +39 02 2414 3892

www.abb.com