HL770 9S PDF

1.
SAFETY HINTS
1. BEFORE OPERATING THE MACHINE
Think-safety first.
In special situation, wear protective clothing
including a safety helmet, safety shoes, gloves,
safety glasses and ear protection as required by
the job condition.
Almost every accident are caused by disregar-
ding the simple and fundamental safety hints.
73031SH01
Be sure to understand thoroughly the operator's

manual before operating the machine.
73031SH02
Fully understand the details and process of the

construction before starting the work.
If you find anything dangerous on the job, con-
sult with the job supervisor for preventive mea-
sures before operating the machine.
73031SH03
Do not operate when tired, or after drinking.

Alcoholic beverages, or any type of drugs.
73031SH04
1-1
Check daily according to the operator's manual.
Repair the damaged parts and tighten the loos-
ened bolts.
73031SH05
Check for leakage of engine oil, hydraulic oil,

fuel and coolant.
73031SH06
Do not operate the machine if it requires repairs.

Operate after complete repair.
73031SH07
Make sure safety lock pin is removed before

operating the machine.
73031SH08
1-2
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional attach-
ment, read the instruction manual for the attach-
ment and the information related to attachments
in this manual.
Do not use attachments that are not authorize
by or your distributor. Use of unauthorized
attachments could create a safety problem and
adversely affect the proper operation and useful
life of the machine.
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments will
not be the responsibility of Hyundai.
SAFETY RULES
Only trained and authorized personnel can
operate and maintain the machine.
Follow all safety rules, precautions and instruc-
tions when operating or performing maintenance
on the machine.
When working with another operator or a person
on worksite traffic duty, be sure all personnel
understand all hand signals that are to be used.
SAFETY FEATURES
Be sure all guards and covers are in their proper
position. Have guards and covers repaired if
damaged.
Use safety features such as the safety lock lever
and seat belts properly.
Never remove any safety features. Always keep
them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.
1-3
SECONDARY CAB EXIT
The door on the right side of the cab, also
serves as a secondary exit.
Only in case of emergency, use installed the
hammer for breaking the windshield of cab, and
then exit carefully.
7707FW12
FIRE EXTINGUISHER AND FIRST AID KIT

Be sure fire extinguishers have been provided
and know how to use them.
Provide a first aid kit at the storage point.
Know what to do in the event of a fire.
Be sure you know the phone numbers of per-
sons you should contact in case of an emergen-
cy. 73031SH10
UNAUTHORIZED MODIFICATION
Any modification made without authorization
from Hyundai can create hazards.
Before making a modification, consult your
Hyundai distributor. Hyundai will not be respon-
sible for any injury or damage caused by any
unauthorized modification.
SEAT BELT
Check the condition of the seat belt and
mounting hardware before operating the
machine. If the seat belt mounting hardware is
worn or damage, replace the seat belt mounting
hardware. Make sure that the mounting bolts
are tight.
Replace the seat belt at least once every three
years regardless of appearance. 73031SH11
Always use seat belts when operating your

machine.
1-4
2. DURING OPERATING THE MACHINE
Use the handle and footstep when getting on or

off the machine.
Do not jump on or off the machine.
73031SH12
Sound the horn to warn nearby personnel

before operating the machine.
KEEP RIDERS OFF MACHINE
Riders on a machine are subject to injury
such as being struck objects and being
thrown off the machine.
Only allow the operator on the machine. Keep
riders off.
73031SH13
Operate carefully to make sure all personnel or

obstacles are clear within the working range of
the machine.
Place safety guards if necessary.
73031SH14
When using the work equipment, pay atten-

tion to jobsite.
73031SH15
1-5
Provide proper ventilation when operating
engine in a closed area to avoid the danger of
exhaust gases.
73031SH16
Check the locations of underground gas pipes

or water line and secure the safety before oper-
ation.
73031SH17
The operating near the electrical lines is very

dangerous. Operate within safe working range
permitted as below.
Supply voltage Min safe separation

6.6 kV 3 m (10 ft)
33.0 kV 4 m (13 ft)
66.0 kV 5 m (16 ft)
154.0 kV 8 m (26 ft)
73031SH18
275.0 kV 10 m (33 ft)
If the machine touches the electric power lines,

keep sitting on the operator's seat and make
sure the personnel on the ground not to touch
the machine until turning off the electric current.
Jump off the machine, do not contact the
machine when you need to get off.
73031SH19
1-6
While traveling on public roads, lift the bucket
40~50 cm above the ground. Do not drive with
the bucket loaded.
73031SH20
When the bucket is loaded, avoid sudden

swinging or starting. Overloading is dangerous.
Make sure the load does not exceed the per-
missible level.
73031SH21
The operation on a slope is dangerous.

Avoid operating the machine on a slope of over
10 degree.
73031SH22
Operate the machine after making ground flat

when operation is required on a slope.
73031SH23
1-7
Avoid parking and stopping on a slope.
Lower the bucket to the ground and block the
tire when parking.
73031SH24
Avoid traveling in a cross direction on a slope as

it can cause the danger of rolling over and slid-
ing.
73031SH25
Traveling on the slope is dangerous.

Be sure to operate slowly when driving down a
slope and maintain the bucket at a height of
20~30 cm (1 ft) above the ground so that it can
be used as brake in an emergency.
202~
0~
303cm
0c
73031SH26
Steering of the machine while traveling on a

slope is dangerous.
When an inevitable turning of direction is
required, turn on the flat and solid ground.
73031SH27
1-8
The engine angularity limits are 30˚.
Do not operate by more than the engine limits in
any case.
?
3030˚
73031SH28
Watch out for obstacles. Be particularly careful

to check the machine clearance during steering.
73031SH29
Always operate machine with proper ROPS/

FOPS installed. (option)
Do not attempt to repair a rollover protective
structure (ROPS) after an accident.
Repaired structures do not provide the original
structure and protection.
Test and approved as a protective CAB accord-
ing to ROPS and FOPS standard.
Meets : ISO 3471 / 3449 / 3164
73031SH30
SAE J1040 / J231 / J397
Avoid operating on a cliff, or soft ground as

there is danger of rolling over.
Take necessary precautions when working after
rain, or blasting because the ground may not be
firm enough.
73031SH31
1-9
This machine is intended to be used only for
excavation and loading. Do not use this for pull-
ing up materials. Unlike a crane, this machine
is not equipped with devices needed to pull up
things.
73031SH32
Slow down when traveling through obstacles or

uneven ground. SLOW
73031SH33
When operating in water or when crossing shal-

lows, check the bed soil condition and depth and
flow speed of water, then proceed taking care
that water is not above axle housing.
73031SH34
Never allow anyone near the center articulation

pivot.
If the machine turned, they could be crushed.
7707FW07
1-10
Use lights at night or in dark areas.
73031SH36
Be careful in the condition of bad clearance of

sight caused by cloud, snow or rain.
73031SH37
Put the chains on the tires when moving or

working on the snowed and frozen road, and
avoid doing sudden start, stop and swing.
73031SH38
When machine is used for snow removal, be

alert for hidden objects.
73031SH39
1-11
Be careful when traveling on icy surface.
Keep bucket low to ground.
73031SH40
Be careful when driving under a height limit-

ed place, for instance, a tunnel, an overpass,
and an overhead cable.
73031SH41
1-12
MOUNTING AND DISMOUNTING
Never jump on or off the machine. Never get on
or off a moving machine.
When getting on or off the machine, face the
machine and use the handhold and steps.
Never hold any control levers when getting on or
off the machine.
Always maintain three-point contact with the
handholds and steps to ensure that your support
yourself.
If there is any oil, grease, or mud on the hand-
holds, steps or nonslip tapes, wipe it off immedi-
ately. Inspect, and as necessary, repair or
replace the damaged parts and tighten any
loose bolts. 7709S1SH01
When carrying out inspection and maintenance

with the mud guarder opened, pay attention to
avoid the injury or damage by the mud guarder.
ALWAYS APPLY LOCK WHEN LEAVING

OPERATOR'S SEAT
When standing up from the operator's seat, Hydraulic safety lever
always put the hydraulic safety lever in the Release
LOCK position. If you accidentally touch the Lock
RCV lever when they are not locked, the work
equipment may suddenly move and cause seri-
ous injury or damage.
When leaving the machine, lower the work
equipment to the ground, put the hydraulic safe-
ty lever in the LOCK position, then stop the
engine and use the key to lock all the equip-
ment. Always take the key with you.
※ Refer to the page 3-30 for details. 7709S4OP25
1-13
3. DURING MAINTENANCE
During maintenance do not allow any unauthor-

ized person to stand near the machine. Also, be
careful of people in the vicinity.
ON THE
INSPECTION
73031SH43
Stop the engine immediately when the trouble

of the machine is found.
Inspect immediately the cause of trouble such
as vibration, overheating and trouble in the clus-
ter then repair.
73031SH44
Park on a flat place for inspecting and repairing

and properly TAG machine is not operational.
(remove start key)
Extreme care shall be taken during maintenance
work.
Parts may require additional safe guarding.
ON THE
INSPECTION
73031SH45
Do not remove the radiator cap from hot engine.

Open the cap after the engine is cool, below
50˚C (112˚F) to prevent personal injury from
heated coolant spray or steam.
73031SH46
1-14
Do not work below the machine.
When working under of around the bucket or
linkage, with the bucket raised, proper support
must be provided for the bucket and / or the link-
age.
73031SH47
There is the danger of fire in fuel and oil.

Store in cool dry area, away from any open
flames.
Do not refuel the machine while smoking or
when near open flame or sparks.
Always stop engine before refueling machine.
73031SH48
Spilled grease and oil are dangerous to safety.

Keep your machine always clean and dry.
73031SH49
Disassembly, reassembly and repair of tire

requires special skills and equipment.
Contact a tire repair shop.
73031SH50
1-15
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency
numbers for a fire department near your tele-
phone.
73031SH51
When servicing and checking engine compart-

ment at the side door opened, be careful head
against door.
Do not open the side door while engine is run-
ning.
73031SH52
Do not touch exhaust pipe, or it may cause

severe burn.
73031SH53
Be sure to support stay, when the side door

needs to be opened.
Be careful the external or natural force like
strong wind.
73031SH54
1-16
The anti-slip protection should be replaced if
they have become worn or have been printed
over.
73031SH55
KEEP THE MACHINE CLEAN

Spilled oil or grease, or scattered tools or bro-
ken pieces are dangerous because they may
cause you to slip or trip.
Always keep your machine clean and tidy.
If water gets into the electrical system, there is
danger that the machine may not move or may
move unexpectedly.
Do not use water or steam to clean the sensors, 73031SH56
connectors, or the inside of the operator's com-

partment.
HANDLING TIRES
If tires are not used under the specified condi-
tion, they may overheat and burst or be cut and
burst by sharp stones on rough road surfaces.
This may lead to serious injury or damage.
To maintain safety, always keep to the suitable
conditions : See page 6-31, 32.
Disassembly, reassembly, replacement
and repair of tire requires special skills and 73031SH57
equipment. Contact a tire repair shop.
1-17
4. PARKING
When leaving the machine lower the bucket to

the ground completely and put the safety lever
at parking position then remove the key.
Lock the cab door.
73031SH58
Park the machine in the flat and safe place.
73031SH59
Hope you can work easily and safely observing

safety rules.
For safe operation, observe all safety rules.
73031SH60
1-18
2. SPECIFICATIONS
1. MAJOR COMPONENTS
Bucket Tire Head light Hydraulic tank Air cleaner Radiator
Boom Boom cylinder Main control valve Battery Counterweight
Precleaner(option)
Bucket link Bell crank Steering cylinder Cab Rain cap(std) Muffler Engine
Front axle Main pump Transmission Rear axle Fuel tank
7709S2SE01
2-1
2. SPECIFICATIONS
1) WITH BOLT-ON CUTTING EDGE TYPE BUCKET (HL770-9S)

B
F
I
5870
H
4310
C
G
K
40
60
90
D
699
5
E
A
7709S2SE03
Description Unit Specification

Operating weight kg (lb) 22500 (49600)
Struck 3.45 (4.5)
Bucket capacity m3 (yd3)
Heaped 4.0 (5.2)
Overall length A 8650 (28' 5")
Overall width B 3100 (10' 2")
Overall height C 3590 (11' 9")
Ground clearance D 480 (1' 7")
Wheelbase E mm (ft-in) 3500 (11' 6")
Tread F 2300 (7' 7")
Dump clearance at 45˚ G 3117 (10' 3")
Dump reach (full lift) H 1254 (4' 1")
Width over tires I 2975 (9' 9")
Dump angle J 48
degree (˚)
Roll back angle (carry position) K 49
Lift (with load) 5.7
Cycle time Dump (with load) sec 1.4
Lower (empty) 2.7
Maximum travel speed km/hr (mph) 38.0 (23.6)
Braking distance 12 (39' 4")
m (ft-in)
Minimum turning radius (center of outside tire) 6.09 (20' 0")
Gradeability degree (˚) 30
Breakout force kg (lb) 20760 (45770)
First gear 6.9 (4.3)
Second gear 12.1 (7.5)
Forward
Third gear 25.8 (16.0)
Travel speed Fourth gear km/hr (mph) 38.0 (23.6)
Reverse Second gear 12.1 (7.5)
2-2
WITH BOLT-ON CUTTING EDGE TYPE BUCKET (HL770XTD-9S)
B
6320
F
I
H
4760
C
G
K
40
60
717 90
D
0
E
A
7709S2SE03-1

Struck 3.45 (4.5)
Heaped 4.0 (5.2)
Tread F 2300 (7' 7")
Dump angle J 48
degree (˚)
Lower (empty) 2.7
m (ft-in)
Forward
2-3
2) WITH TOOTH TYPE BUCKET (HL770-9S)
B
F
I
5890
H
4310
C
G
K
40
60
90
D
707
0
E
A
77092SE04

Struck 3.4 (4.4)
Heaped 3.9 (5.1)
Tread F 2300 (7' 7")
Dump angle J 48
degree (˚)
Lower (empty) 2.7
m (ft-in)
Forward
2-4
WITH TOOTH TYPE BUCKET (HL770XTD-9S)
B
6340
I
4760
H
C
G
K
40
60
90
D
725
5
E
A
77092SE04-1

Struck 3.4 (4.4)
Heaped 3.9 (5.1)
Tread F 2300 (7' 7")
Dump angle J 48
degree (˚)
Lower (empty) 2.7
m (ft-in)
Forward
2-5
3. WEIGHT
Item kg lb
Front frame assembly 2085 4600
Rear frame assembly 2422 5340
Front fender (LH & RH) 48 106
HL770-9S 1300 2870
Counterweight
HL770XTD-9S 1900 4190
Cab assembly 785 1730
Engine assembly 738 1630
Transmission assembly 753 1660
Drive shaft (front) 37 82
Drive shaft (center) 37 82
Drive shaft (rear) 21 46
Front axle (include differential) 1200 2650
Rear axle (include differential) 1090 2400
Tire (26.5-25 20PR, L3) 394 870
Hydraulic tank assembly 275 606
Fuel tank assembly 270 595
Main pump assembly 39 85
Fan & brake pump assembly 7 15
Main control valve (3 spool) 115 253
Flow amplifier 29 64
HL770-9S 1610 3550
Boom assembly
HL770XTD-9S 1805 3980
Bell crank assembly 497 1100
Bucket link 73 160
4.0 m3 bucket, with bolt on cutting edge 2070 4560
3.9 m3 bucket, with tooth 2000 4410
Boom cylinder assembly 225 496
Bucket cylinder assembly 235 518
Steering cylinder assembly 44 97
Seat 40 88
Battery 55 121
2-6
4. SPECIFICATION FOR MAJOR COMPONENTS
1) ENGINE
Item Specification
Model Cummins QSL
Type 4-cycle turbocharged, charge air cooled diesel engine
Control type Electronic control
Cooling method Water cooling
Number of cylinders and arrangement 6 cylinders, in-line
Firing order 1-5-3-6-2-4
Combustion chamber type Direct injection type
Cylinder bore × stroke 114×145 mm(4.49"×5.71")
Piston displacement 8900cc (543 cu in)
Compression ratio 17.8 : 1
Rated gross horse power 284 ps at 2000 rpm
Maximum gross torque at 1400rpm 148 kgf·m (1070 lbf·ft)
Engine oil quantity 23ℓ (6.1 U.S. gal)
Wet weight 738 kg (1627 lb)
High idling speed 2030 ± 50 rpm
Low idling speed 800 ± 25 rpm
Rated fuel consumption 174 g/ps·hr
Starting motor Nippondenso (24 V - 7.5 kW)
Alternator Delco Remy 22SI (24 V - 70 Amp)
Battery 2×12 V×200 Ah
2-7
2) MAIN PUMP
Specification
Item
Steering Loader
Type Vane pump
Capacity 137.5 cc/rev 79.3 cc/rev
Maximum operating pressure 210 kgf/cm2 (2990 psi) 210 kgf/cm2 (2990 psi)
Rated oil quantity 251ℓ/min (66.3 U.S.gpm) 145ℓ/min (38.3 U.S.gpm)
Rated speed 2000 rpm
3) FAN + BRAKE PUMP

Item Specification
Type Gear pump
Capacity 22.4 + 11.9 cc/rev
Maximum operating pressure 150 kgf/cm2 (2130 psi)
Rated speed 2000 rpm
4) MAIN CONTROL VALVE

Item Specification
Type 2 spool
Operating method Hydraulic pilot assist
Main relief valve pressure 210 kgf/cm2
Overload relief valve pressure 240 kgf/cm2
Overload relief valve pressure (dump) 240 kgf/cm2
5) REMOTE CONTROL VALVE

Item Specification
Type Pressure reducing type
Minimum 5 kgf/cm2 (71 psi)
Operating pressure
Maximum 30 kgf/cm2 (427 psi)
Single operation angle degree 17
2-8
6) CYLINDER
Item Specification
Boom cylinder Bore dia×Rod dia×Stroke Ø180×Ø100×765 mm
Bucket cylinder Bore dia×Rod dia×Stroke Ø200×Ø100×570 mm
Steering cylinder Bore dia×Rod dia×Stroke Ø100×Ø50×480 mm
7) DYNAMIC POWER TRANSMISSION DEVICES
Item Specification
Model ZF 4WG260
Converter Single-stage, single-phase
Type
Transmission Full-automatic power shift
Converter stall ratio 2.09 : 1
Transmission
Gear shift Forward fourth gear, reverse third gear
Electrical single lever type, kick-down system
Control
Automatic kick down from 2nd to 1st gear
Pump rated flow 135ℓ/min (35.7 U.S.gpm) at 2000 rpm
Drive devices 4-wheel drive
Axle Front Front fixed location
Rear Oscillation ±11˚ of center pin-loaded
Wheels Tires 26.5-25, 20PR (L3)
Travel Four-wheel, wet-disc type, full hydraulic
Brakes
Parking Spring applied, hydraulic released brake
Type Full hydraulic, articulated
Steering
Steering angle 40˚ to both right and left angle, respectively
2-9
3. CONTROL DEVICES
1. CAB DEVICES
1) The ergonomically designed console box and suspension type seat provide the operator with com-
fort.
2) ELECTRONIC MONITOR SYSTEM
(1) The centralized electronic monitor system allows the status and conditions of the machine to be
monitored at a glance.
(2) It is equipped with a safety warning system for early detection of machine malfunction.
Remote control lever Monitor

Multi function switch Radio & USB player
Steering wheel Aircon & heater switch
Cluster
Gear selector lever
Kick down switch
Kick down switch

Wrist rest
Starting switch
Cigar lighter
Brake pedal
Accelerator pedal
Operator's seat
7709S3CD01
3-1
2. CLUSTER
1) STRUCTURE
The cluster consists of gauges, lamps and LCD as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
· Gauges : Indicate operating status of the machine.
· Warning lamps : Indicate abnormality of the machine.
· Pilot lamps : Indicate operating status of the machine.
· LCD : Indicates selected the driving speed and direction.
※ The cluster installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, MAINTENANCE.
MAINTENANCE.
※ When the cluster provides a warning immediately check the problem, and perform the
required action.
Speedometer Emergency warning lamp

Left turning pilot lamp Right turning pilot lamp
T/M oil temperature gauge Hyd oil temp gauge
Engine coolant temperature gauge Fuel gauge
Lamps (See page 3-4) Lamps (See page 3-4)

LCD (See
(See page
page3-9)
3-9) Battery volt meter
7609S3CD02
2) GAUGE
(1) Speedometer
Unit ① The speedometer displays the speed of machine in mph and
km/h.
※ The unit (km/h
(km/h or mph)
mph) can be set by the display set up menu
of the monitor and selected unit is displayed.
Refer to page 3-21.
75793CD03
3-2
(2) Fuel gauge
① This gauge indicates the amount of fuel in the fuel tank.
② Fill the fuel when the indicator moves red range or lamp blinks
in red, refuel as soon as possible to avoid running out of fuel.
※ If the gauge indicates below red range even though the
machine is on the normal condition, check the electric device
Red
75793CD04 as that can be caused by the poor connection of electricity or
sensor.
(3) Engine coolant temperature gauge

Red ① This gauge indicates the temperature of coolant.
·White range : 40~104˚C (104~219˚F)
·Red range : Above 104˚C (219˚F)
White ② If the indicator is in the red range or lamp blinks in red, turn
OFF the engine and check the radiator and engine.
75793CD05
(4) Transmission oil temperature gauge

Red ① This gauge indicates the temperature of transmission oil.
·White range : 40~107˚C (104~225˚F)
White ② If the indicator is in the red range or lamp blinks in red, it
means the transmission is overheated. Be careful that the indi-
cator does not move into the red range.
75793CD06
(5) Hyd oil temperature gauge

Red ① This gauge indicates the temperature of hydraulic oil.
·White range : 40~105˚C (104~221˚F)
White ② If the indicator is in the red range or lamp blinks in red, reduce
the load on the system.
③ If the gauge stays in the red range, stop the machine and check
75793CD08
the cause of the problem.
(6) Battery volt meter

① This gauge indicates the voltage in the charging system when
the engine is running.
24V 30V
② If the indicator is below 24V, it means that the electricity is being
20V 36V discharged. If the indicator is above 30V, an unusually high volt-
age may damage the alternator. Check the charging system in
both cases.
75793CD07
3-3
3) WARNING LAMPS
Emergency warning lamp Hydraulic oil temperature

T/M oil temperature warning lamp warning lamp
Engine overheat warning lamp Fuel level warning lamp
T/M error warning lamp

Air cleaner warning lamp Battery charging warning lamp
Engine oil pressure warning lamp Steering warning lamp(Emergency)
Steering warning lamp(Primary) Brake fail warning lamp
7609S3CD09
(1) Emergency warning lamp

① This warning lamp blinks and the buzzer sounds when commu-
nication error occur between monitor and MCU.
② When this warning lamp blinks, machine must be checked and
service immediately.
75793CD95
(2) Engine overheat warning lamp

① This lamp is turned ON when the temperature of coolant is over
the normal temperature (106˚C, 223˚F).
② Check the cooling system when the lamp is ON.
77073CD17
(3) Transmission oil temperature warning lamp

① This lamp informs the operator that transmission oil is above the
specified temperature.
② When this lamp lights up during operation, stop the engine and
check the machine.
75793CD35
3-4
(4) Hydraulic oil temperature warning lamp
① This warning lamp operates and the buzzer sounds when the
temperature of hydraulic oil is over 105˚C (221˚F).
② Check the hydraulic oil level when the lamp is turned ON.
③ Check for debris between oil cooler and radiator.
77073CD21
(5) Fuel level warning lamp

① This warning lamp lights ON when the fuel level is low.
Refuel the machine as soon as possible.
77073CD23
(6) Transmission error warning lamp

① This lamp lights ON and the LCD display show the error codes
when an error occurs in the transmission.
② Immediately pull the machine to a convenient stop. Stop the
engine. Investigate the cause.
※ Consult a HYUNDAI dealer to investigate the cause.
77073CD19
※ Do not operate until the cause has been corrected.
(7) Air cleaner warning lamp

① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it when the lamp is ON.
77073CD20
(8) Engine oil pressure warning lamp

① This lamp is comes ON after starting the engine because of the
low engine oil pressure.
② If the lamp comes ON during engine operation, shut OFF engine
immediately. Check engine oil level.
77073CD18
3-5
(9) Steering warning lamp
① Primary
This lamp indicates that the primary steering has failed. When
the indicator comes on and the action alarm sounds, steer the
machine immediately to a convenient location and stop the
machine. Stop the engine and investigate the cause.
※ Do not operate the machine until the cause has been cor-
77073CD66
rected.
② Emergency
This lamp indicates the emergency steering system is active.
※ Immediately pull the machine to a convenient stop and stop
the engine.
※ The emergency steering system can be manually tested.
77073CD15
Refer to page 3-26.
(10) Battery charging warning lamp

① This lamp is ON when key ON, it is turned OFF after starting the
engine.
② Check the battery charging circuit when this lamp comes ON,
during engine operation.
77073CD22
(11) Brake fail warning lamp

① The lamp lights ON when the oil pressure of service brake drops
below the normal range.
② When the lamp is ON, stop the engine and check for its cause.
※ Do not operate until any problems are corrected.
77073CD16
3-6
4) PILOT LAMPS
Warming up pilot lamp Seat belt pilot lamp

Mirror defrost pilot lamp Fuel warmer pilot lamp
Preheater pilot lamp High beam pilot lamp
Parking brake pilot lamp
Fan reverse pilot lamp
Maintenance pilot lamp Clutch cut off pilot lamp

Ride control pilot lamp(Auto)
Ride control pilot lamp(On)
7609S3CD10
(1) Warming up pilot lamp

① This lamp is turned ON when the coolant temperature is below
30˚C (86˚F).
② The automatic warming up is cancelled when the engine coolant
temperature is above 30˚C, or when 10 minutes have passed
since starting the engine.
75793CD31
(2) Seat belt pilot lamp

① This lamp lights ON for the first five seconds after starting the
engine.
75793CD17
(3) Mirror defrost pilot lamp

① This lamp comes ON when mirror defrost switch is pressed.
※ Refer to page 3-25 for details.
7807A3CD11
3-7
(4) High beam pilot lamp
① This lamp works when the illuminating direction is upward.
② This lamp comes ON when the dimmer switch is operated, e.g.,
when passing another vehicle.
77073CD12
(5) Preheat pilot lamp

① This lamp lights ON when start switch is turned clockwise to the
ON position. Light will turn off after approximately 5~45 sec-
onds, depending on engine temperature, indicating that preheat-
ing is completed.
② When the lamp goes out the operator should start cranking the
77073CD14 engine.
※ Refer to page 4-5.
(6) Parking brake pilot lamp

① When the parking brake is actuated, the lamp lights ON.
※ Check the lamp is OFF before driving.
77073CD13
(7) Maintenance pilot lamp

① This lamp will be ON when the consuming parts are needed
to change or replace. It means that the change or replace-
ment interval of the consuming parts remains below 30
hours.
② Check the message in maintenance information of the moni-
tor menu. Also, this lamp lights ON for 3 minutes when the
75793CD32
start switch is ON position.
(8) Clutch cut off pilot lamp

① This lamp lights ON when the clutch cut off mode switch is
positioned L, M, H.
77073CD65
3-8
(9) Ride control pilot lamp (option)
① Auto ride control
This lamp lights ON when push in the bottom of the ride control
switch (auto position).
75793CD33
② Manual ride control

This lamp lights ON when push in the top of the ride control
switch (manual position)
75793CD34
(10) Fan reverse pilot lamp

① This lamp lights ON when the fan control switch is pressed.
7707A3CD40
(11) Fuel warmer pilot lamp

① This lamp is turned ON when the coolant temperature is below
10˚C (50˚F ) or the hydraulic oil temperature 20˚C (68˚F ).
② The automatic fuel warming is cancelled when the engine
coolant temperature is above 60˚C and the hydraulic oil tem-
perature is above 45˚C since the start switch was ON position.
21093CD43
5) LCD
Type 1 (1) The LCD can be used with the gear selector.
It indicates speed and driving direction.
2
3 No Symbol Meaning Remark
2
Forward, reverse, neutral
1 1 1, 2, 3, 4 Actual gear display Actual gear
75793CD39
P Parking brake mode active
2 , Forward, reverse Automatic mode
3 Gear range display Automatic mode
3-9
3. MONITOR
·The monitor is adjustable.
- Vertical : 14˚
- Horizontal : 30˚
Vertical
Main display
Horizonta
l
Menu button Enter button
Left move button Right move /

buzzer stop button
Camera / ESC button
75793CD23
1) BUTTONS
(1) Menu button
① Main display to main menu, main menu to main display.
② AEB cancel button in AEB setting.
75793CD90
(2) Left move button

① Move in menu (left, up).
75793CD91
(3) Camera / ESC button

① Enter rear camera mode in main display.
② Cancel button except in main display (move previous menu).
75793CD92
(4) Right move / Buzzer stop button

① Move in menu (right, down).
② Buzzer stop.
75793CD93
(5) Enter button

① Select menu (enter).
② AEB cancel button in AEB setting.
75793CD94
3-10
2) MAIN MENU
Main display
1 3
6
7
4 Main menu
5
8
10 Press
9
TYPE A (default)
2 8
9
5
10
6
7
TYPE B 75793CD11
1 Buzzer 5 Select gear 9 Hour meter, odometer

2 Clock 6 Engine mode 10 Monitoring
3 Wiper speed 7 Transmission mode
4 Actual gear 8 Engine rpm
※ Display type can be changed by operator. See page 3-21.
(1) Structure
No Main menu Sub menu Description
Engine speed Engine warming up, Engine speed
Kick down Mode 1 (down/up), Mode 2 (down only)
Wiper speed 4 steps
1
Fan-auto mode Interval and time setting
MODE AEB AEB setting
75793CD12
Speed meter Pulse setting
Fault code Active, logged fault (machine, ECU, TCU)
Machine monitoring Hyd temp, Battery, Coolant temp
T/M oil temp
2
Monitoring history Hour meter, ODO meter
MONITORING
75793CD13
Machine security ESL system setting, Change password

Maintenance Replacement, Change interval (oils and filters)
Machine information Version, Status
3
Service contact Service contact
MANAGEMENT Service menu S/W download
75793CD14
Clock Clock
Display Brightness setting (Manual/Automatic)
Type display (A or B type)
4
Unit Temp (˚F/˚C), Distance (km/mile), Pressure (bar, Mpa, kgf/m2, psi)
DISPLAY SET UP Rear camera Reverse mode, Active camera, Display order
75793CD13
Language 12 languages
3-11
(2) Mode
① Engine speed
75793CD16
75793CD16A 75793CD16B
Set low idling speed
75793CD16C 75793CD16D
② Kick down
75793CD17
75793CD17A
· Mode 1 (down/up) : Press kick down button once, shift down and press button again, shift up.
· Mode 2 (down only) : Press kick down button every time, shift to lower gear respectively.
③ Wiper speed
75793CD18
· Setting wipe speed 1 to 4.
75793CD18A
④ Fan-auto mode
75793CD110
75793CD111 75793CD112
· Select reverse interval or reverse time.

· Set reverse interval (30~300 min) or reverse time (30~300 sec).
※ Default : Interval (60 min), time (120 sec)
※ Refer to page 3-25, fan control switch.
3-12
⑤ AEB
Actual gear window
75793CD19
75793CD19A
· AEB mode controls the disk clearance of the transmission, automatically.

· To start AEB setting, press and hold for 3 seconds.
· To cancel AEB setting, press , or .
· If "OK" in actual gear window, press , or to complete AEB setting.
· Display during AEB mode
Symbol Meaning
ST Start AEB
K1~K4, KV, KR Calibrating clutch K1~K4, KV or KR respectively
OK* Calibration for all clutches finished
Spanner and Kx* Kx couldn't be calibrated, AEB finished

Engine speed too low
△E
- Raise engine speed
Engine speed too high
▽E
- Lower engine speed
Transmission oil temperature too low
△T
- Heat up transmission
Transmission oil temperature too high
▽T
- Cool down transmission
FO* Output speed not zero
FN* Shift lever not in neutral position
FP* Parking brake not applied
* : Transmission stays in neutral, you have to restart the TCU (ignition off/on).
⑥ Speed meter
75793CD20
75793CD20B 75793CD20A
· Press and hold for 3 seconds.

· To change the pulse value, press or .
· To change the position, press .
※ Only for the serviceperson.
3-13
(3) Monitoring
① Fault code
75793CD23
75793CD23C 7709S3CD23D
75793CD23E 7709S3CD23
7709S3CD23G
75793CD23H 75793CD23I
75793CD23J
· Monitor the fault code of the Machine / ECU / TCU .

※ Not define will be indicated in case of that there's no fault.
3-14
② Machine monitoring
75793CD24
7709S3CD24A 7709S3CD24B
· Monitor the status of the machine.

· To check the item in main display, choose it and press .
· The right icon shows ON / OFF status.
③ Record monitoring
75793CD25
75793CD25A 75793CD25C
· Hour meter
- Total : total hour meter
To show the item in the main display, select "ON"
and press (this item could not reset).
- Latest : the latest hour meter after reset.
and press . 75793CD25D
To reset the latest hour meter, select "initializing" and

press .
75793CD25F 75793CD25H
· ODO meter
- Total : total ODO meter
and press (this item could not reset).
- Latest : the latest ODO meter after reset.
and press .
75793CD25J
To reset the latest odometer, select "initializing" and
press .
3-15
(4) Management
① Machine security
75793CD26
75793CD26A 75793CD26B
· ESL system setting

- ESL : Engine Starting Limit
- ESL mode is designed to be a theft deterrent or will pre-
vent the unauthorized operation of the machine.
- If the ESL mode was selected Enable, the password will
be required when the start switch is turned ON.
- Disable : Not used ESL function
Enable : The password is required whenever the 75793CD26C
operator start engine.

Interval mode : The password is required when the opera-
tor start engine first. But the operator can
restart the engine within the interval time
without inputting the password.
The interval time can be set maximum 2
days.
※ Default password : 00000
* 75793CD26D
· Interval setting
- If set interval setting to 5 minutes,
ESL system is activated after 5
minutes.
Therefore, the password does not
need to restart engine within 5
minutes. 75793CD26J 75793CD26K
3-16
· Change password
- Input 5 to 10 digits and press *.
75793CD26G 75793CD26H
Enter the current password.
75793CD26L
Enter the new password.
75793CD26N 75793CD26M
The new password is stored Enter the new password
in the MCU. again.
3-17
② Maintenance
75793CD27
75793CD27A 75793CD27B
75793CD27D 75793CD27C
· Alarm ( ) : Warning
Replacement : The elapsed time will be reset to zero.
Change cycle : The change or replace cycle can be changed in the unit of 50 hours.
· To change cycle, press or .
· Change or replace interval
No Item Interval
1 Engine oil 500
★1
2000
2 Hydraulic oil ★2
5000
3 Pilot line filter element 250
4 Hydraulic oil return filter 250
5 Engine oil filter 500
6 Fuel filter element 500
7 Fuel pre-filter 500
8 Hydraulic tank air breather 250
9 Radiator coolant 2000
10 Transmission oil and filter 1000
11 Axle oil (front and rear) 1500
★1
: Conventional hydraulic oil
★2
: Hyundai genuine long life hydraulic oil
3-18
③ Machine information
75793CD28
75793CD28A 7709S3CD28B
75793CD28C 75793CD28D
· Version
- Software versions of MCU, cluster and monitor can be
checked.
· Status info
- The machine status can be checked.
75793CD28E
④ Service contact
75793CD29
75793CD29A 75793CD29B
· The phone number of the service man can be checked and changed.
⑤ Service menu
75793CD30
75793CD30A 75793CD30B
· The software of monitor can be downloaded.
3-19
(5) DISPLAY SET UP
① Clock
75793CD32
75793CD32A
· To set time, press or .

· To move position, press .
② Display
· Brightness setting
75793CD33
75793CD33A
75793CD33B 75793CD33C
Manual (1st~8th step)
75793CD33D 75793CD33E
Auto (day / night)

※ If "Automatic" is chosen, brightness for day and night can be differently set up. Also by
using the bar in lower side, users can define which time interval belongs to day and night.
(in bar figure, gray area represents night time while white shows day time)
3-20
· Display type
75793CD33F 75793CD33G 75793CD33H

A type
75793CD33I
B type
③ Unit
75793CD34
75793CD34A 75793CD34B
· Temperature : ˚C ↔ ˚F
· Distance : km ↔ mile
· Pressure : bar ↔ Mpa ↔ kgf/m2 ↔ psi
3-21
④ Rear camera
75793CD35
75793CD35A 75793CD35B
75793CD35C 75793CD35D
75793CD35E 75793CD35F
· Reverse mode
- If transmission engages the reverse gear (R1~R3), the camera mode is displayed
automatically in main display.
· Active camera
- Three cameras can be installed on the machine.
- The display order can be set by this menu.
· If the camera was not equipped, this menu is not useful.
· In main display, if the button is pushed, the first ordered display camera will be viewed.
⑤ Language
75793CD36
75793CD36A 75793CD36B
· User can select preferable language and all display are changed the selected language.
3-22
4. SWITCHES
Cab ceiling LH side
Mirror defrost switch(option) A
M
Rear wiper/washer switch
Beacon switch(option) M
USB socket Fan control switch

Emergency test switch(opt)
Main light switch

Work lamp switch
Kick down switch
Hazard switch Engine mode switch
T/M shift mode switch Parking brake switch
Clutch cut off mode switch Ride control switch(opt)
Multi function switch
P
Horn button
Starting switch
7709S3CD29
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ If you turn ON the starting switch in cold weather, the fuel warm-
77073CD41
er is automatically operated to heat the fuel by sensing the cool-
ant temperature. Start the engine in 1~2 minutes after turning
ON the starting switch. More time may take according to ambi-
ent temperature.
※ Key must be in the ON position with engine running maintain
electrical and hydraulic function and prevent serious machine
damage.
3-23
2) HAZARD SWITCH
(1) Use for parking, or loading the machine.
ON
OFF (2) Both turn signal lights will flash simultaneously.
※ If the switch is left ON for a long time, the battery may be dis-
charged.
75793CD42
3) PARKING BRAKE SWITCH

Safety button (1) When the switch is pressed to ON position, the parking brake will
ON start to operate and the cluster warning lamp will comes ON.
Release
Lock
(2) Press the release position in order to disengage the parking brake.
Unlock
※ When operating the gear selector lever, be sure to release the
P
parking brake. If the machine is operated with the parking brake

75793CD44 engaged, the brake will overheat and may cause the brake sys-
tem to go out of order.
※ This switch can be set to ON or Release position only when the
safety button is pulled to the unlock position.
4) MAIN LIGHT SWITCH

(1) This switch use to operates the clearance lamp and head light by
two step.
·First
First step : Clearance lamp and cluster illumination lamp
comes ON. Also, all indicator lamp of switches
come ON.
·Second
Second step : Head light comes ON.
75793CD45
5) WORK LAMP SWITCH

(1) This switch use to operates the front and rear work lamps by two
step.
·First
First step : Front work lamp located on the cab comes ON.
·Second
Second step : Rear work lamp located on the cowl comes ON.
75793CD46
6) REAR WIPER AND WASHER SWITCH

(1) The switch use to operates the rear wiper and washer by two step.
OFF ·First
First step : The rear wiper operates.
ON
·Second
Second step : The washer liquid is sprayed and the rear wiper is
operated only while pressing. If release the switch,
return to the first step position.
75793CD47
3-24
7) FAN CONTROL SWITCH
(1) This switch use to control the cooling fan.
OFF
AUTO (2) This switch has three positions.
MANUAL ·AUTO
UTO : The fan automatically work in reverse according to set
up interval and time.
·OFF
OFF : Only forward rotation is possible.
75793CD49
·MANUAL
MANUAL : The fan rotates reverse only while pressing this position.
If release the switch, return to the OFF position.
(3) On pressing the switch, the indicator lamp is turned ON.
8) MIRROR DEFROST SWITCH (option)

(1) If the mirror defrost switch is pressed in condition of key ON, it oper-
ates for 15 minutes. After 15 minutes, the defrost function stops
automatically.
(2) One more pressing the switch in operation also stops defrost func-
tion.
(3) On pressing the switch, the indicator lamp is turned ON.
75793CD48
9) BEACON SWITCH (option)

(1) This switch turns ON the rotary light on the cab.
75793CD50
10) RIDE CONTROL SWITCH (option)

OFF (1) AUTO
MANUAL Press in the bottom of the ride control switch in order to turn on the
AUTO automatic ride control. The automatic ride control automatically
turns on when the travel speed exceeds a preset speed of approxi-
mately 7 km/h. The automatic ride control automatically shuts off dur-
75793CD51 ing low speed travel (below 7 km/h).
(2) MANUAL
(2
Press in the top of the ride control switch in order to turn on the sys-
tem for ride control regardless speed. The ride control will smooth
the ride of the machine during travel.
(3) OFF
(3
Press the ride control switch to the middle position in order to turn
off the system for the ride control.
3-25
11) EMERGENCY TEST SWITCH (option)
(1) The emergency steering system can be manually tested. Push the
switch in order to determine if the emergency steering and the
emergency steering lamp are functional.
M
(2) When the switch is pressed, the emergency steering pump motor
will run. The emergency steering lamp will light. If the emergency
75793CD52
steering lamp does not light, do not operate the machine.
12) ENGINE MODE SWITCH

(1) The operator can adjust the machine's performance with this dial
S switch.
E P
· P (Power) : Maximum power output for hard digging operation
or hill climb.
· S (Standard) : General digging and loading operation.
· E (Econo) : Maximum fuel efficiency for general loading.
75793CD57
13) CLUTCH CUT OFF MODE SWITCH

(1) Four modes are available for operator's preference and job condition.
L M · OFF : The clutch cut off function is disable.
OFF H · L (Low) : The clutch is disengaged early for short-distance
and rapid loading.
· M (Medium) : The clutch is disengaged normally for general dig-
ging and loading operation.
· H (High) : The clutch is disengaged lately for slope ground.
M mode (2) The clutch cut off functions of the left brake pedal depend on the
L mode
position of the left brake pedal and the position of the clutch cut off
mode switch.
H mode Positions for clutch cut off function
Left brake pedal

Clutch cut off mode switch L M H
75793CD58 Left brake pedal L, M, H M, H H
14) TRANSMISSION SHIFT MODE SWITCH

(1) Four modes are available for operator's preference and job
A
.
. AN
AL
.
condition.
MAN AH
· MAN (Manual) : Machine is operated by selected gear on
lever.
· AL (Auto Light) : Automatic shifting point is fast for long-dis-
tance transportation and fuel efficiency.
75793CD59
· AN (Auto Normal) : Automatic shifting point is normal without
automatic kick-down to 1st gear for general
digging and loading operation.
· AH (Auto Heavy) : Automatic shifting point is normal with auto-
matic kick-down to 1st gear for more power-
ful operation.
3-26
15) HORN BUTTON
Horn button (1) If you press the button on the top of the multifunction switch, the
horn will sound.
7609S3CD16
16) CAB LAMP SWITCH

(1) This switch turns ON the cab room lamp.
DOOR ON ① DOOR
The lamp comes ON when the door is opened.
When the door is closed the lamp is OFF.
② ON
This switch is used to turn the lamp ON or OFF.
75793CD63
17) USB SOCKET

(1) MP3 files are played when a USB device is connected to the USB
port.
(2) In addition, the AUX port enables headphone and other devices.
AUX USB
HB1003CD63
18) KICK DOWN SWITCH

Kick down switch (1) Manual mode
It is effective 2nd speed to 1st speed only and recover to 2nd speed
quickly when push the switch one more time.
(2) Automatic mode
① Mode 1 (down/up)
It shifts down quickly from current gear to one step lower speed by
pushing the switch and recover to current speed quickly when push
7609S3CD24
the switch one more time.
② Mode 2 (down)
It shifts down from current gear to one step lower speed when
push the switch every time.
The kick down function is released in only 1st speed.
※ Refer to page 3-12 for the kick down setting.
※ The normal autoshift function continues after the kick down
switch is released.
3-27
19) MULTI FUNCTION SWITCH
O J ⅠⅡ (1) Front wiper and washer switch
① When the switch is in J position, the wiper moves intermittently.
② When placed in Ⅰ or Ⅱ position, the wiper moves continuously.
③ If you push the grip of the lever, washer liquid will be sprayed and
the wiper will be activated 2-3 times.
73033CD29
※ Check the quantity of washer liquid in the tank. If the level of
the washer liquid is LOW, add the washer liquid (in cold, winter
days) or water. The capacity of the tank is 1 liter.
Up (2) Dimmer switch

① This switch is used to turn the head lights direction.
M
② Switch positions
Down ·Up : To flash for passing
·Middle : Head lights low beam ON
73033CD30 ·Down : Head lights high beam ON
③ If you release the switch when it's in up position, the switch will
return to middle.
Left turning (3) Turning switch

① This switch is used to warn or signal the turning direction of the
machine to other vehicles or equipment.
② Push the lever up for turning left, pull the lever down for turning
Right turning right.
73033CD31
3-28
5. CONTROL DEVICE
Steering wheel lever Remote control lever

Steering wheel Hydraulic safety lever
Gear selector lever
Brake pedal
Accelerator pedal
7709S3CD28
1) REMOTE CONTROL LEVER

(1) These joystick are used to control the boom and the bucket.
(2) Refer to operation of working device in chapter 4 at page 4-9.
7609S3CD27
3-29
2) HYDRAULIC SAFETY LEVER
Release
(1) When the lever is turned to Lock position, the hydraulic pilot line will
Lock be cut off, so the work equipment will not operated.
7609S3CD33
3) GEAR SELECTOR LEVER

Acceleration (1) This lever is used for gear selection, forward 4 stages and reverse 3
stages.
Deceleration
(2) If you push the gear selector lever, the machine moves forward, but
Forward if pull the gear selector lever, the machine moves backward.
(3) If you turn the gear selector lever forward, the machine increases
Backward
7803ACD36
the speed, but if you turn the gear selector lever backward, the
machine reduces the speed.
4) ACCELERATOR PEDAL
(1) This pedal controls the engine speed. The engine speed will
increase in proportion to the degree of force applied to this pedal.
(2) Unless this pedal is pressed, the machine will run at low idling.
75793CD21
5) BRAKE PEDAL (service brake + clutch cut off function)

(1) If the pedal is pushed down, this will generate braking force and
bring the machine to a stop.
(2) If the power train operation is to be cut off, set the clutch cut off
mode switch to ON (L , M, H) and press the pedal.
Even if the brake is applied while clutch cut off mode switch is
7809S3CD20
OFF, power train will not cut off.
※ Do not operate the machine with foot the brake pedal unneces-
sarily, or bring premature wear of brake disc.
(3) Clutch cut off function : Refer to page 3-26.
3-30
6) STEERING WHEEL
(1) Two multi-motion cylinders in the center of the machine will operate
Left Right the steering function.
(2) If the steering wheel is turned to left, the machine will move to the
left and turn it to the right, the machine will move to the right.
75793CD26
7) STEERING WHEEL LEVER
(1) By pulling down the lever, the wheel is adjustable to tilt.

·Tilting : 40˚
(2) By pulling up the lever, the wheel is adjustable to tele-
scope.
75793CD22 ·Telescoping : 80 mm
3-31
6. AIR CONDITIONER AND HEATER
■ FULL AUTO AIR CONDITIONER AND HEATER

Full auto air conditioner and heater system automatically keeps the optimum condition in accordance
with operator's temperature configuration sensing ambient and cabin inside temperature.
Fresh air switch LCD Mode switch
Auto switch
Power OFF switch
Fan speed switch Air conditioner switch
Air recirculation switch Temperature control switch
·Location
Location of air outlet
A
B
B C
7709S3CD37
3-32
1) POWER OFF SWITCH
(1) This switch makes the system and the LCD OFF.
Just before the power OFF, set values are stored.
(2) Default setting values
Function Air conditioner In/outlet LCD Temperature Mode
Value OFF Inlet OFF Previous sw OFF Previous sw OFF
370073CD54
2) AUTO SWITCH
(1) Turn the starting switch to ON position, LCD lights ON.
Auto air conditioner and heater system automatically keeps the
optimum condition in accordance with operator's temperature
configuration sensing ambient and cabin inside temperature.
(2) This switch can restart system after system OFF.
370073CD52
3) AIR CONDITIONER SWITCH (compressor switch)

(1) This switch turns the compressor and the LCD ON.
(2) In accordance with the temperature sensed by duct (evaporator) sen-
sor, compressor turns ON or OFF automatically.
※ Air conditioner operates to remove vapor and drains water
through a drain hose. Water can be sprayed into the cab in case
370073CD53
that the drain cock at the ending point of drain hose has a prob-
lem.
In this case, exchange the drain cock.
4) FAN SPEED SWITCH

(1) Fan speed is controlled automatically by setted temperature.
(2) This switch controls fan speed manually.
· There are 8 up/down steps to control fan speed.
· The maximum step or the minimum step beeps 5 times.
(3) This switch makes the system ON.
370074CD56
3-33
5) TEMPERATURE CONTROL SWITCH
(1) Setting temperature indication
① Type A : 17~32˚C, scale : 1˚C
② Type B : Lo, 18~31˚C, Hi, scale : 1˚C
(2) Max cool and max warm beeps 5 times.
(3) The max cool or the max warm position operates as following table.
370074CD57
Temperature Compressor Fan speed In/Outlet Mode
Max cool ON Max (Hi) Recirculation Vent
Max warm OFF Max (Hi) Fresh Foot
(4) Temperature unit can be changed between celsius (˚C) and fahren-
heit (˚F)
① Default status (˚C)
② Push Up/Down temperature control switch simultaneously more
than 5 second displayed temperature unit change (˚C → ˚F)
6) MODE SWITCH
(1) Operating this switch, it beeps and displays symbol of each mode in
order. (Human → Human/Rear → Human/Def → Def/Rear)
Human Human/Rear Human/Def Def/Rear
Mode switch
370074CD50
A ● ●
Outlet B ● ● ●
C ● ●
(2) When defroster switch operating, FRESH AIR/AIR RECIRCULA-

TION switch turns to FRESH AIR mode and air conditioner switch
turns ON.
(3) When this switch ON, the system operates with previous configura-
tion.
7) FRESH AIR/AIR RECIRCULATION SWITCH

(1) It is possible to change the air-inlet method.
① Fresh air ( )
Inhaling air from the outside.
※ Check out the fresh air filter periodically to keep a good efficiency.
② Air recirculation ( )
It recycles the heated or cooled air to increase the energy efficiency.
36073CD58
※ Change air occasionally when using recirculation for a long time.
※ Check out the recirculation filter periodically to keep a good
efficiency.
3-34
8) SELF DIAGNOSIS FUNCTION
(1) Procedure
Starting switch ON
Press the air recirculation button over 5 times within

2 secondsduring pressing the AUTO switch
All symbol of LCD blink 5 times
Switch OFF
Error check System OFF
Press AUTO switch
Cancelled diagnosis function(normal function)

3607A3CD69
(2) Error check

The corresponding error code flickers on the setup temperature display panel, the other symbol
will turn OFF.
Error code flickers every 0.5 second.
If error code is more than two, each code flickers 2 times in sequence.
Error code
Error code Description Error code Description
11 Cabin inside sensor 15 Temp actuator
12 Ambient sensor 16 Mode actuator 1
13 Coolant temp sensor 17 Mode actuator 2
14 Duct (evaporator) sensor 18 Intake actuator
(3) Fail safe function

Error description Fail safe function
Cabin inside sensor (11) 25˚C alternate value control
Ambient sensor (12) 20˚C alternate value control
Coolant temp sensor (13) More than 10 minutes after engine start up, the alternate value is ON
Duct (evaporator) sensor (14) 1˚C alternate value control
If opening amount is 0 %, the alternate value is 0 %
Temp actuator (15)
If not, the alternate value is 100 %
Mode actuator 1, 2 (16, 17) The alternate value is Vent
3-35
7. OTHERS
Master switch
Cab roof
Engine control unit

Radio & USB player
Rear frame side RH
Machine control unit
Transmission control unit
Fuse & relay box
Rear camera(opt)
7709S3CD38
1) CIGAR LIGHTER
(1) This can be used when the engine starting switch is ON.
(2) The lighter can be used when it springs out in a short while after
being pressed down.
※ Service socket
73033CD49
Use cigar lighter socket when you need emergency power.
Do not use the lighter exceeding 24 V, 100 W.
3-36
2) SEAT
The seat is adjustable to fit the contours of the operator's body. It will reduce operator fatigue due
to long work hours and enhance work efficiency.
(1) Forward/Backward adjustment

① Pull lever A to adjust seat forward or back-
Heated seat switch(option) ward.
② The seat can be moved forward and back-
ward over 210 mm (8 in) in 21 steps.
F (2) Reclining adjustment

Pull lever D to adjust seat back rest.
(3) Arm rest adjustment
This can be adjusted by turning the handle F to
right and left.
A D
(4) Weight adjustment (E)
E Adjusting handle to the operator's weight.
(5) Heated seat switch (option)
Press this switch in order to heat the seat.
75793CD102
3) 12V SOCKET (option)

(1) Utilize the power of 12 V as your need and do not exceed power of
12 V, 30 W.
V
12
77073CD62
4) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine run-
ning. Engine and electrical system damage could result.
OFF
7807A3CD100
3-37
5) FUSE BOX
20 1 5 2 30 3
20 7 10 8 20 9
10 37 20 38 30 39
AIRCON(24V) TURN LAMP
SPARE
FUEL WARMER
WIPER LOW
REAR
WORK LAMP
FRONT
WORK LAMP
CR-2
CR-26
CR-55
CR-3
CR-7
ECU POWER
CLUSTER(24V) AUDIO(24V)
AIRCON
CR-46
CR-35
SAFETY
HORN
CR-25
CR-5
IGNITION
SPARE
POWER
ECU (IG) START SW
SPARE
FAN REVERSE 20
ILLUMINATION
ILLUMINATION
RIDE CONTROL 10
RCV DETENT
SEAT HEAT
WIPER
MIRROR HEAT
SERVICE PW
RCV SWITCH
WORK LAMP-RR
PRE HEAT
PARKING
CIGAR
AIRCON
HORN/12V 20
BACK/STOP
HEAD LAMP
WORK LP-FR
BEACON
SPARE
AUDIO (IG) 10
FUEL WARMER
ILLUMINATION
30
10
20
20
20
20
30
20
30
10
20
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
20
10
10
20
20
20
20
5
5
BOOM UP DETENT
BUCKET DETENT
RIDE CONTROL
10 10 10 11 10 12
10 4 20 5 20 6
CR-40
MCU (IG)
FUSE
CR-37
HOLDER
TCU (24V)
STEERING
EMERGENCY
CR-41
CR-60
WIPER - HI
BACK-UP BZ
STOP LAMP
PRE-HEAT
CR-63
CR-36
CR-4
CR-38
CR-58
NEUTRAL
TCU (IG) ECU (24V)
CLUSTER(IG) MCU (24V)

21LL-11161
7709S3CD107
(1) The fuses protect the electrical parts and wiring from burning out.
(2) The fuse box cover indicates the capacity of each fuse and circuit it protects.
※ Replace a fuse with another of the same capacity.
Before replacing a fuse, be sure to turn OFF the starting switch.
6) MACHINE CONTROL UNIT (MCU)

LED (1) It consists of electronic parts and controls all lamps and buzzers on
cluster in accordance with signals transmitted from the switches,
the MCU, TCU, the engine and the hydraulic pressure sensors.
(2) Three LED lamps on the MCU display as below.
75793CD88 LED lamp Trouble Service
G is turned ON Normal -
G and R are Trouble on MCU · Change the MCU
turned ON
G and Y are Trouble on serial · Check if serial communication
turned ON communication line lines between controller and
cluster are disconnected
Three LED are Trouble on MCU power · Check if the input power wire (24V,
turned OFF GND) of controller is disconnected
· Check the fuse
G : green, R : red, Y : yellow
3-38
7) ENGINE CONTROL
CONTROL UNIT (ECU)
(1) The engine control unit (ECU) is the control center of the engine
system.
7707A3CD03
8) TRANSMISSION CONTROL UNIT (TCU)

(1) The control unit is shifting the required speeds fully-automatically
under consideration of the following criteria.
· Gear selector lever position
· Driving speed
· Load level
77073CDS91
9) REAR CAMERA (option)

(1) The rear camera is available as a option.
75793CD89
3-39
10) RADIO AND USB PLAYER
14 LCD display 1 13
3 4 2 5 6 7 8 9 10 11 12
75793CD62
■FRONT
FRONT PANEL PRESENTATION
1 SEL -------- Sound function selection button 10 6 -------- Preset memory button 6
(audio selection) D+ --------------- Directory up
2 -------- Power and volume button 11 -------- Aux function
12 BSM -------- Preset scan (PS)

3 MODE -------- Mode button
Best station memory (BSM)
(select RADIO / USB / AUX)
13 MUTE -------- Audio mute button
4 ------- UP / DOWN tuning button
14 AM/FM -------- AM / FM button (radio)
5 1 ------- Preset memory button 1
DISP ---------- ID3 v2 display
SCN ------------ File scan
RPT ------------ Repeat play selector
RDM ------------ Random play selector
D- ---------------- Directory down
3-40
■GENERAL
GENERAL
(1) Power and volume button
① Power ON/OFF button
Press power button to turn the unit ON or OFF shortly.
When the power is ON, the previous mode (last memory) will
appear.
75793CD66 ② Volume
olume up / down control
Turn volume up / down button right to increase the volume level. The
level will be shown in VOLUME xx on the LCD display. Turn it left to
decrease the volume level. After 5 seconds of volume indication,
display will return to the previous mode.
(2) Sound function selection button (audio selection)

① This button is to adjust the sound. Each time you press power but-
ton shortly, LCD displays each mode as follows :
SEL
BASS TREBLE BAL BEEP LOUD VOLUME
75793CD65
※ When this button is pressed, LCD display shows selected function

for 5 seconds and then returns back to the previous mode. On
selected function, level can be controlled by turning this button. The
display will automatically return to normal indication in 5 seconds
after the last adjustment is made or when another function is acti-
vated.
② Bass
ass control
To adjust the bass level, first select the bass mode by pressing the
select button SEL
until BASS indication appears on the LCD display.
Within 5 seconds of choosing the bass mode, turn power button
right / left to adjust the bass level as desired.
The bass level will be shown on the LCD display from a minimum of
BASS –10 to a maximum of BASS +10.
The display will automatically return to the normal indication in 5
seconds after the last adjustment or when another function is acti-
vated.
③ Treble
reble control
To adjust the treble level, first select the treble mode by pressing the
select button SEL
until TREBLE indication appears on the LCD dis-
play. Within 5 seconds of choosing the treble mode, turn power but-
ton right / left to adjust the treble level as desired.
The treble level will be shown on the LCD display from a minimum
of TREBLE -10 to a maximum of TREBLE +10.
vated.
3-41
④ Balance
alance control
To adjust the left-right speaker balance, first select the balance
mode by pressing the select button SEL
until the BAL indication
appears on the LCD display.
Within 5 seconds of choosing the balance mode, turn power button
right / left to adjust the balance as desired.
The balance position will be shown on the LCD display from BAL
10L (full left) to BAL 10R (full right).
When the volume level between the left and right speakers is equal,
BAL L=R will be shown on the LCD display panel.
vated.
⑤ Beep
eep control
To adjust the beep mode, first select the beep mode by pressing the
select button SEL
until BEEP indication appears on the LCD display.
The beep mode will be shown on the LCD display from BEEP 2ND,
BEEP OFF and BEEP ON by turning power button right / left.
vated.
Select BEEP ON when you wish to hear the BEEP sound whenever
any function button is pressed.
Select BEEP 2ND when you wish to hear the BEEP sound whenev-
er any tuner pre-set button and/or tune seek buttons are pressed for
more than 3 seconds.
⑥ Loud
oud control
When listening to music at low volume levels, this feature will boost
the bass and treble response.
This action will compensate for the reduction in bass and treble per-
formance experienced at low volume.
To select the loudness feature, press select button until LOUD
SEL
ON or LOUD OFF is displayed, then turn power button left or right

to activate or deactivate loudness.
(3) Mode button

① Press mode button to select RADIO / USB / AUX.
MODE
75793CD67
(4) Audio mute button

① Press mute button momentarily to mute volume and MUTE
mark will blink on the LCD display.
MUTE Press the button again to return to the mode in use before the
mute mode was activated.
75793CD77
3-42
■RADIO
RADIO
(1) AM / FM / LW band selector
① Each time this button is pressed, the radio button is changed.
Each time this button is pressed, LCD displays each band as
AM/FM follows :
FM1 FM2 FM3 AM LW
75793CD78
※ LW band is only available for Europe.
(2) Up / down tuning

① To automatically select a radio station, momentarily press the up
tune seek button or down tune seek button for less than 3
seconds to search for the closest radio station.
To manually select a radio station, press the up tuning & down
75793CD68 tuning button for longer than 3 seconds.
The radio frequency will move up or down step by step each
time you press button.
(3) Station pre-set button

① Pressing these buttons shortly will recall your favorite pre-set
1 2
radio stations.
To store your favorite stations into any of the 6 pre-set memories
3 4 in each band (AM/FM/LW), use the following procedure :
a. Turn the radio ON and select the desired band.
5 6 b. Select the first station to be pre-set using the manual up/
75793CD69~74 down or automatic seek tuning control button.
c. Press the chosen pre-set button to store your selected station
into and continue to hold it in. The beep sound will be
momentarily heard and the pre-set number will apear on the
LCD display indicating that the station is now set into that
pre-set memory position and can be recalled at any time, by
pressing that pre-set button.
3-43
(4) Pre-set scan (PS) / Best station memory (BSM) button
① Pre-set scan (PS)
Press BSM button shortly to scan the 6 pre-set station stored the
BSM memories on each band (AM/FM/LW).
The unit will stop at each pre-set station (the pre-set number on the
75793CD76 LCD display will flash during pre-set scan operation) and remain on
the selected frequency. Press the button momentarily again to
remain on the station currently being heard.
② Best station memory (BSM)
Pressing BSM button for longer than 2 seconds will activate the
BSM tuning feature which will automatically scan and enter each
station into memory.
If you have already set the pre-set memories to your favorite sta-
tions, activating the BSM tuning feature will erase those stations
and enter the new ones.
This BSM feature is most useful when traveling in a new area where
you are not familiar with the local stations.
■USB
USB PLAYER
(1) USB function
There are two ways to play mp3 files in a USB device : using USB socket in the cab and the USB /
AUX cable connected to the front side of the player.
· Use of USB
USB socket
① Connect a USB device, which saves mp3 files, to USB socket in the cabin.
② If a USB device has not been connected, MP3 files are automatically played when you insert it
into the USB port.
③ If a USB device has connected, MP3 files are played when you press mode for USB.
· Use of USB / AUX cable (option)
75793CD81
① Connect the USB/AUX cable to the player in order to play MP3 files in a USB device.
② If a USB device has not been connected, MP3 files are automatically played when you
insert it into the cable.
③ If a USB device has connected, MP3 files are played when you press mode for USB.
3-44
(2) File selection & cue / review button
① File
ile selection function
This button is used to select file up / down. Each time the forward
file select is pressed, file number is increased.
Each time the backward file select is pressed, file number is
75793CD68 decreased.
② Cue
ue / review functions
High-speed audible search of file on a USB can be made by this
button (the cue and review functions).
Press and hold the cue button to advance rapidly in the forward
direction or the review button to advance rapidly in the backward
direction.
(3) MP3 directory / file searching

① The power button is used to select a particular directory and file.
Press and hold for more than 3 seconds while playing MP3 file.
Turn right / left the power button to search the directory. Press the button when you find the want-
ed directory.
For example, the directory search generally changes in two methods depending on the order of
writing as follows.
·Method 1 : ROOT Dir01 Dir02 Dir03 Dir04 Dir05 Dir06 Dir07
·Method 2 : ROOT Dir01 Dir02 Dir05 Dir03 Dir06 Dir04 Dir07
If you want to search the file in the located directory, turn right / left the power button consecu-
tively. Press the button when you find the wanted file. The unit will then play the selected file.
For instance, the file search changes in Dir01 as follows.
File01 File02 File03 File04
※ MP3 direction / file configuration
ROOT
Directory01
File01 File02 File03 File04 Dir02 Dir03 Dir04
File05 File06 Dir05 File07 File08 Dir06 File09 File10 Dir07
3-45
(4) ID3 v2 display
① Disp button is used to change the display information.
While playing an MP3 file, you can change the file information
1 DISP shown on the LCD display.
Each time you press DISP (display), the display changes to show
75793CD82 the following.
※ If the MP3 disc does not have any ID3 information, the display will
show NO ID3 on LCD display.
Directory name / file name (normal mode)
Album name / performer / title
File number / elapsed time
(5) File scan (SCN)

① During USB play, press SCN button to play the first 10 seconds of
each file on the whole file on the USB (SCN mark will appear on the
2 SCN LCD display).
When a desired file is reached, press the SCN button again to can-
75793CD83 cel the function.
The unit will then play the selected file.
※ In case of playing MP3 file, when the SCN (scan) button is pressed
and held for longer than 2 seconds, the SCN mark will blink on the
LCD display and all files in the selected directory will be introduced
until the file scan mode is cancelled by pressing the SCN button
again or by activating the random or repeat functions.
(6) Repeat play selector (RPT)

① During USB play, press RPT button to play the selected file repeat-
edly (RPT will appear on the LCD display).
3 RPT Play of the file will continue to repeat until this button is pressed
again and the RPT disappears from the LCD display.
75793CD84 ※ In case of playing MP3 file, when the RPT button is pressed and
held longer than 2 seconds, the RPT mark will blink on the LCD dis-
play and play all files in the selected directory and will be repeated
until the directory repeat mode is cancelled by pressing the repeat
button again or by activating the scan or random functions (RPT
mark will disappear from LCD display).
3-46
(7) Random play selector (RDM)
① During USB play, press RDM button to play the files on the USB in a
random shuffled order (RDM will appear on the LCD display). The
4 RDM file select function will also select file in the random order instead of
the normal process.
75793CD85 The random play mode can be cancelled by this button again.
※ In case of MP3 file, when the random button is pressed and held
longer than 2 seconds, the RDM mark will blink on the LCD display
and play all files in directory randomly until the directory random
mode is cancelled by pressing the random button again or by acti-
vating the scan or repeat functions (RDM mark will disappear from
LCD display).
(8) Directory down

① Press D- button briefly while playing MP3. The previous directory is
located each time you press this button.
5 D-
75793CD86
(9) Directory up
① Press D+ button briefly while playing MP3 . The next directory is
located each time you press this button.
6 D+ ※ If the MP3 file does not have a directory, the unit play MP3 at
10-file intervals.
75793CD87 ※ If any MP3 file does not exist in USB, this button can not oper-
ate.
■AUX
AUX PLAYER
(1) Aux function
· Use of USB socket
① If you want to listen to music of a external audio device, connect a
external audio device into the USB port.
② Press mode button to change a current mode for AUX. If audio file
AUX USB
of audio device is playing, you can listen to music through speaker.
HB1003CD63
· Use of USB /AUX cable (option)

① If you want to listen to music of a external audio device, connect a
external audio device through USB / AUX cable.
② Press mode button to change a current mode for AUX. If audio file
of audio device is playing, you can listen to music through speaker.
75793CD75
3-47
4. OPERATION
1. SUGGESTION FOR NEW MACHINE
1) It takes about 100 operation hours to enhance its

designed performance.
2) Operate according to below three steps and avoid
excessive operation for the initial 100 hours.
Service meter Load
Avoid excessive
Until 10 hours About 60% operation for
initial 100 hours
Until 100 hours About 80%
After 100 hours 100%
※ Excessive operation may deteriorate the

potential performance of machine and short-
en lifetime of the machine.
3) Be careful during the initial 100 hours operation.

(1) Check daily for the level and leakage of coolant, 77094OP01
engine oil, hydraulic oil and fuel.
(2) Check regularly the lubrication and fill. Grease
daily all lubrication points.
(3) Tighten bolts.
(4) Warm up the machine fully before operation.
(5) Check the gauges during operation.
(6) Check if the machine is operating normally dur-
ing operation.
4) Replace followings after initial operation hours.
Checking items Hours
Engine oil and filter
Fuel filter element 50
Fuel pre-filter
Transmission oil and filter 100
Axle oil (front and rear) 200
Hydraulic oil return filter
250
Pilot line filter element
4-1
2. CHECK BEFORE STARTING THE ENGINE
1) Make sure that the steering frame lock bar is

stored in the unlocked position.
The steering frame lock bar must be removed
in order to steer the machine.
Check before
2) Look around the machine and under the machine starting
to check for loose nut or bolts, collection of dirt, or
leakage of oil, fuel or coolant and check the condi-
tion of the work equipment and hydraulic system.
Check also loose wiring, and collection of dust at
places which reach high temperature.
※ Refer to the daily check on the chapter 6, Main-
ain-
tenance.
3) Adjust seat to fit the contours of the operator's
body for the pleasant operation. Front
frame
4) Make sure that the machine is equipped with a Lock bar

lighting system that is adequate for the job condi- unlock position
tions. Ensure that all lights are in proper working
condition.
5) Adjust the rear view mirror.
6) Make sure that there are no personnel in the area
77094OP02
before you start the engine. Make sure that there
are no personnel in area before you move the
machine. Make sure that there are no personnel
on the machine, underneath the machine, or
around the machine.
If a warning tag is attached to the starting
switch or to the controls, do not star t the
engine. Also, do not move any controls.
4-2
3. STARTING AND STOPPING THE ENGINE
1) CHECK INDICATOR LIGHTS ON

Gear selector lever
(1) Check if the parking brake switch is ON.
P
(2) Check if the gear selector lever is in neutral posi- Parking brake switch
Hyd safety lever
tion.
(3) Check if hydraulic safety lever is in the lock posi-
tion.
(4) Turn the key to the ON position, and check fol-
lowings.
· Cluster
① If all the lamps light ON after sounding buzzer
for 3 seconds. 7709S4OP16
※ If the lamps do not light or the buzzer is not Cluster

sounded, check disconnection of wire.
② Only below lamps will light ON and all the other
light will be turn OFF after 3 seconds.
- Charging warning lamp (1)
- Engine oil pressure warning lamp (2)
- Brake fail warning lamp (3)
23 1
· Monitor Monitor
① The buzzer sounds for 3 seconds with
HYUNDAI logo on monitor.
② If the ESL mode is set to the enable, enter the
password to start engine.
③ If the password has failed 5 times, please wait
30 minutes before re-attempting to enter the
7609S4OP03-1
password.
4-3
2) STARTING ENGINE IN NORMAL TEMPERATURE
※ Sound the horn to warn the surroundings
after checking if personnel or obstacles are in
the area.
(1) Check if the parking brake is locked (with the
parking switch ON).
(2) Check if the gear selector lever is in the neutral
position.
(3) Check if hydraulic safety lever is in the lock posi-
tion. START
(4) Turn the starting switch to START position to
start the engine. ON OFF
※ Do not crank the engine for more than 20 sec-
onds. If the engine does not start, allow the
starter to cool for about 2 minutes before
attempting to start the engine again.
(5) Release the starting switch instantly after the
engine starts to avoid possible damage to the
starting motor. 77074OP04
4-4
3) STARTING ENGINE IN A COLD WEATHER
※ Sound horn to warn surroundings after check-
ing if there are obstacles in the area.
※ Replace the engine oil, coolant and fuel refer-
ring to recommended oils at page 6-9.
※ Fill the anti-freeze solution to the coolant as
required.
※ If you turn ON the starting switch, the fuel
warmer is automatically operated to heat the
fuel by sensing the coolant temperature.
(1) Check if the parking brake is locked (with the
Preheat pilot
parking switch ON). lamp OFF
(2) Check if the gear selector lever is in the neutral
position.
(3) Check if the hydraulic safety lever is in the lock
position. Fuel warmer
(4) Turn the starting switch to ON position, and wait pilot lamp
OFF
1~2 minutes. More time may take according to
ambient temperature.
(5) Start the engine by turning the starting switch to
START position after the preheater pilot lamp
and fuel warmer pilot lamp OFF.
※ If the engine does not start, allow the starter
to cool for about 2 minutes before attempting START
to start the engine again.
ON OFF
(6) Release starting switch immediately after start-
ing engine. The starting switch will automatically
return to the ON position.
※ After engine started, the preheating function
is actuated to reduce the white smoke.
※ Before the warming-up operation is complet-
ed, do not operate the equipment.
※ Operate machine at less than normal loads
and at slow idle speed, right after engine
warming-up.
※ Run the engine for 10~15 minutes at low idle
when the ambient temperature is below -15 -15˚C.
C. 7609A4OP05
4-5
4) INSPECTION AFTER ENGINE START
Inspect and confirm the following after engine
starts.
(1) Is the level gauge of hydraulic oil tank in the nor-
mal level? 9 8
(2) Are there leakages of oil or water?
(3) Are all the warning lamps (1-7) OFF?
(4) Check the following after warming up operation.
① Is the indicator of water temperature gauge (8)
in the operating range?
② Is the indicator of transmission oil temperature
gauge (9) in the operating range?
③ Is the engine sound and the color of exhaust
gas normal?
1 4
④ Are the sound and vibration normal? 2 5
※ Do not increase engine speed quickly after 3 6 7
starting, it can make damage engine or tur-
bocharger.
※ If there are problems in the control panel,
stop the engine immediately and correct
problem as required. 7609S4OP06
5) TRANSMISSION COLD STARTING

(1) At an oil temperature in the shifting circuit < -12˚C,
the transmission must be warmed-up for some
minutes.
(2) This must be carried out in neutral with an
increased engine speed.
(3) Until this oil temperature is reached, the elec-
tronics remains in neutral, and the symbol of the
cold start phase will be indicated on the display.
·Indication on the display :
(4) After the indication on the display is extin-
guished, the full driving program can be utilized
out of NEUTRAL. 7609S4OP15
※ Transmission warning
Symbol Meaning Remarks
LF, LR Limp home gear -
Oil temperature too low, no gear available Warm up engine / transmission
Alternate between WS and actual gear / direction
while driving, in neutral only displayed WS if no
WS Warning sump temperature
fault is detected
※Cool down transmission
Alternate between WS and actual gear / direction
while driving, in neutral only displayed WS if no
WT Warning torque converter temperature
fault is detected
※Cool down transmission
4-6
6) TO STOP THE ENGINE
※ If the engine is abruptly stopped before it has
cooled down, engine life may be greatly
shortened. Consequently, do not abruptly
stop the engine apart from an emergency.
※ In particularly if the engine has overheated, Low idling
for 5 minutes
do not abruptly stop it but run it at medium
speed to allow it to cool gradually, then stop
it.
(1) Place the gear selector lever in neutral.
(2) Push the parking brake switch to the ON position.
(3) Run the engine for five minutes at low idle with
no load.
(4) Return the key of starting switch to the OFF
position.
(5) Remove the key to prevent other people using
the machine.
(6) Turn the hydraulic safety lever in the lock posi-
tion.
77094OP07
(7) Lock the cab door.
4-7
4. WARMING-UP OPERATION
※ The most suitable temperature for the hydraulic

ON
oil is about 50
50˚CC (112˚F).
(11 ˚F). It can cause serious
Gear selector lever
trouble in the hydraulic system by sudden oper-
P
ation when the hydraulic oil temperature is Parking brake switch
below 25˚C
25 C (77˚F).
(7 ˚F). The temperature must be Hyd safety lever
raised to at least 25
25˚C
C (77˚F
(77 F ) before starting
work.
1) Run the engine at low idling for 5 minutes.
2) Speed up the idling and run the engine at mid-
range speed.
3) Release the hydraulic safety lever.
4) Lift the boom slightly and extend the bucket cylin-
der to the stroke end to relieve hydraulic pres-
sure. 5 minute
warming-up
※ Do not leave hydraulic pressure relieved for
5) Shorten the bucket cylinder to the stroke end to
relieve hydraulic pressure.
※ Do not leave hydraulic pressure relieved for
6) Repeat the procedure 4) - 5) several times until
warm-up operation is completed. 7709S4OP08
4-8
5. OPERATION OF THE WORKING DEVICE
※ Confirm the operation of control lever and

working device.
1) Control lever operates the boom and the bucket.
5
1 4
2) When you release the control lever, control lever
returns to neutral position automatically.
3 2
3) When the control lever operates to the position of
boom float, boom kick out and bucket leveler ;
these function is completed, then the control lever
returns to the neutral position.
※ Control lever
Boom lower (1) 5
Push the control lever forward in
order to lower the boom.
Boom raise (2) 1

3
Pull the control lever backward in 4
2
order to raise the boom.
Bucket roll back (3)

Move the control lever toward the
left in order to tilt the bucket back-
ward.
Bucket dump (4)
3
Move the control lever toward the 2
right in order to dump a load from
the bucket. 4 1
Boom float (5)
Push the control lever forward into
the detent.
The boom will lower to the ground.
The boom will float along the con-
tour of the ground. 7709S4OP09
4-9
6. TRAVELING OF THE MACHINE
1) BASIC OPERATION
(1) Traveling posture
Lift the boom so that the bucket is placed
40-50cm above the ground.
40~50cm
77094OP10
(2) Traveling operation

Release
When warm-up operation is completed after the Gear selector lever
P
engine is started, move the machine according
to the following procedure. Parking brake switch
Hyd safety lever
① Release the hydraulic safety lever.
② Release the parking brake.
③ Put the gear selector lever in the 1st stage of
forward or backward direction and press gently
the accelerator pedal to move the machine.
7709S4OP14
(3) Changing direction and speed

① The gear selector is designed for the mounting Forward
on the left side of the steering column.
② The positions (speeds) 1 to 4 are selected by a Acceleration
F
rotary motion, the driving direction Forward 1
2
3
N
4
(F)-Neutral (N)-Reverse (R) by tilting the gear R
Deceleration
selector lever.
③ A neutral lock is installed as protection against Reverse
inadvertent drive off.
·Position N - Gear selector lever blocked in
this position
·Position D - Driving
N D
④ When doing digging or dumping work, run the
machine in the 1st or 2nd speed. 77074OP33
4-10
※ When traveling at high speed, do not
abruptly decelerate by using the transmiss-
ion lever, to slow down instead press the
brake pedal.
※ When changing direction, check beforehand
there is no obstacle in the direction you will
be headed.
※ Avoid changing direction at high speed.
(4) Turning the machine

① Turn the machine by moving the steering wheel
into the desired direction.
40
② You can turn the machine to the left or right
by 40 degree.
※ Do not turn the machine abruptly when trav-
eling at high speed and avoid turn on a
40
slope.
Steering does not function with engine OFF.
7577A4OP23
(5) Precautions when driving

① If the monitor warning lamp lights up, put the
gear selector lever in the neutral position and
stop the machine. Stop the engine after run-
ning it at low idling. Then resolve any problems
regarding operation of the machine.
② When operating the machine, if the load is light-
en rapidly, the speed of the machine will
increase. So, be careful.
③ When the machine travels on uneven ground,
keep the machine traveling at low speed.
4-11
(6) Stopping the machine
Gear selector lever
① Press the brake pedal to stop the machine. Parking brake switch
② Put the gear selector lever in the neutral posi- ON
tion.
P
③ Push the parking brake switch to the ON posi-
tion.
7709S4OP27
④ Lower the bucket to the ground.
77094OP24
⑤ Put the hydraulic safety lever in the lock position.

Hydraulic safety lever
※ When parking on a slope, block the tires. Release
Lock
7709S4OP25
4-12
(7) Stopping engine
ON
※ If the engine is abruptly stopped before it has Gear selector lever
P
cooled down, its service life may be short-
ened. Avoid sudden stop except an emergen- Parking brake switch
Hyd safety lever
cy.
※ When the engine is overheated, do not stop
immediately. Run the engine at a mid range
speed to allow it to cool down, then stop it.
① Check if the parking brake switch is ON.
② Check if the gear selector lever is in the neutral
position.
③ Check if the hydraulic safety lever is in the lock
position.
④ Run the engine at low speed without oper-
ating the equipment for about 5 minutes.
Turn the starting key to the OFF position and Low idling
for 5 minutes
remove the key.
(8) Checks after the engine stopped
① Check the leakage of oil and water, the work
equipment and the exterior of the machine.
② Refill the fuel tank.
③ Remove any debris inside of the engine room
and attached to the machine.
7709S4OP20
4-13
2) TRAVELING ON A SLOPE
(1) Never travel down a slope in neutral.
(2) Lower the bucket 20-30 cm (1 ft) to the ground so
that it can be used as a brake in an emergency. 20~3
0cm
(3) If the machine starts to slide or loses stability,
lower the bucket immediately and brake the
machine.
(4) When parking on a slope, use the bucket as a
brake and place blocks behind the tires to pre-
vent sliding.
※ Machine cannot travel effectively on a slope
when the oil temperature is low. Do the
0cm
warming-up operation when it is going to trav- 20~3
el on a slope.
※ Be careful when working on slopes. It may
cause the machine to lose its balance and
turn over. 77094OP21
4-14
7. EFFICIENT WORKING METHOD
1) GENERAL
(1) Lift the bucket about 40-50 cm (2 ft) above the
ground to ensure safety and to gain a good
range of view.
(2) Clear the jobsite and level the ground.
(3) Be careful that excessive force is not applied to
the bucket.
(4) When handling hard materials, use bucket teeth
or bolt on cutting edge.
40~50cm
(5) When doing dumping work, put the control lever
in the DUMP position, then return it to a former
state. Repeat this procedure until the work is
finished.
(6) Position the machine with its back against the
wind so that dust does not get into the engine.
(7) Check if the proper bucket is used for the work.
If the capacity of the bucket exceeds that of the
machine, the machine's service life may be
shortened. 77094OP10
4-15
2) EXCAVATION WORK
(1) Shovel work
As the machine loads on the bucket with travel-
ing, tires may start to slip because of heavy load.
Then lift the bucket slightly to reduce load.
① Keep the bucket shovel parallel to the ground
(If the bucket is pushed in a non-horizontal
position, power may be reduced, and the buck-
et cannot dig deeply into the heap of soil).
73034OP04
② When the bucket is sufficiently deep into the

pile, advance the machine with the control lever
pulled down. And by placing the control lever in
the bucket roll-back position, fill the bucket with
soil.
73034OP05
③ When it is difficult to dig into the soil, move the

bucket control lever forward and backward to
move the bucket teeth up and down.
73034OP06
※ If the machine operates with its front tires lift-

ed, its driving force will deteriorate and
excessive force will be applied to the rear
tires. Avoid operating in that posture.
77094OP11
4-16
(2) Excavation on level ground
Advance the machine with the bucket lowered
slightly and make sure that the bucket is evenly
loaded on both sides.
① Lower the bucket edge slightly.
73034OP07
② Advance the machine and lift the bucket using

the bucket control lever to dig out the soil.
73034OP08
③ Advance the machine while controlling the

depth of digging with the control lever.
※ Do not press the bucket heavily into the
ground. It may damage its driving force.
※ Use the bucket suitable to the working condi-
tion.
※ When excavating, prevent the excavation
force from applying only one side of the
bucket.
73034OP09
4-17
3) LEVELING
(1) Load the bucket with soil and dump gradually
the soil while driving backward.
(2) After dumping the soil, move backward with the
bucket lowered to the ground to level the ground.
(3) Load the bucket with soil and place the bucket in
the horizontal position.
Then put the control lever in the BOOM FLOAT
position and move backward.
※ Make sure that the machine moves always
73034OP10
backward when doing leveling work.
4) TRANSPORTATION
※ Make sure that the traveling path is always
cleared.
※ When transportating material, lift the bucket
40-50 cm above the ground.
73034OP11
5) COMPACTION
When operating, keep the bottom of the bucket
horizontal to the ground.
※ Do not work with the bucket set in the DUMP
position.
77094OP12
4-18
6) LOADING
Maximum efficiency can be attained by carrying
out work in such a way that the swinging angle
and the traveling distance are kept as small and
short as possible in accordance with the terrain.
(1) I method
① After digging out the soil, move backward and
position the dump truck between the heap of
soil and the machine to load the soil into the
truck.
② This is the fastest and most efficient way to load
material.
※ The ground of the jobsite should be always
level and do not swing or step on a brake
pedal abruptly with the boom raised.
73034OP12
(2) V method
① Park the truck at an angle of 60 degrees toward
the machine. After digging out, drive backward
and position the machine at a right angle with
the truck and load the truck with the soil.
② Position the machine so that the soil can be
dumped in the center of the truck.
If the length of the truck is more than double the
width of the bucket, perform the dumping work
from forward to backward.
③ Move the control lever to the right and dump the
bucket.
④ Shake the bucket to throw off the soil stuck
inside. Move the bucket control lever to the left
and right and attach the bucket to the stopper. 73034OP13
⑤ Shake the bucket before setting it to the DUMP

position so that loaded materials are evenly dis-
tributed inside the bucket. This will prevent
materials from slipping back when the bucket is
placed in the DUMP position.
77094OP13
4-19
7) PRECAUTIONS DURING OPERATION
(1) Permissible water level Axle housing
① Do not work in water or damp ground deeper
than the permissible depth (Up to lower part of
the axle housing).
② After the work is completed, grease parts which
has been immersed in water.
73034OP14
(2) When the brake does not operate

① If the machine does not stop even though the Parking brake switch
brake pedal is applied, use the parking brake.
※ After using the parking brake as an emer-
gency brake, ask Hyundai dealer to check
complete brake system.
P
7709S4OP19
(3) Precautions when driving on a slope

① When turn on a slope, lower the work equip-
ment to lower its center of gravity. Avoid turn on
a slope if possible.
4-20
② When traveling down a slope
a. If the main brake is used to often when travel-
ing down a slope, it may be overheated and
damaged. So put the transmission lever in the
low speed position and use the engine as a
brake.
b. If there is a mismatch of speed, torque con-
verter oil temperature may be overheated. Set
the speed in 1st speed position to allow the
temperature to drop.
c. When the gauge does not move into the
green range at the 1st speed, stop the
machine and put it in neutral. Run the engine
at a mid range speed until the gauge moves
into the green range.
③ When the engine stops
If the engine stops on a slope, press the park-
ing brake switch immediately and lower the
work equipment to stop the machine.
(4) Precautions when traveling
Do not travel a long distance at high speed. It
may overheat tires and cause premature dam-
age. If it is necessary to travel a long distance at
high speed, observe the following.
① Comply with the regulations concerning this
machine to ensure safety.
② Do the pre-inspection before starting off.
③ As the optimum air pressure of tire and opti-
mum driving speed is different according to the
kinds of tires and road conditions, consult
Hyundai dealer or tire distributor.
④ Check the air pressure of tire before driving.
⑤ After 1 hour driving, stop for 30 minutes to
check any abnormality of tires and other parts,
and level of oil and coolant.
⑥ Travel with the bucket empty.
4-21
8. ADJUSTMENT OF THE WORK EQUIPMENT
The bucket can be adjusted to a height desired by

using the boom kick-out device.
Park the machine on level ground and block the
tires to prevent sudden movement of the
machine.
Press the parking brake switch.
Fix the front and rear frames by using the safe-
ty lock bar.
Do not work underneath the work equipment.
1) ADJUSTMENT OF THE BOOM KICK OUT

(1) Start the engine. Lift the boom up to a desired
height, set the boom control lever at hold, then
stop the engine.
Be careful lest work equipment fall down. Boom
With the attachment raised, proper support
must be provided for the attachment and/or
linkage. Proximate switch
77074OP23
(2) Put the hydraulic safety lock lever in the LOCK Hydraulic safety lever
position. Release
Lock
7709S4OP25
(3) Loosen the bolts (or nuts). Move the plate (or
proximity switch) so that the boom is in line with Bolt
the center of the sensing surface of proximity Nut
switch.
Then tighten the bolts (or nuts).
Boom
Plate
77074OP24
4-22
(4) Loosen the nuts so that a clearance between the
boom and the probe of the proximity switch are Max 6mm
maximum 6mm.
Boom
Proximate switch
77074OP25
(5) To check the adjustment, start the engine.

Neutral
Position the bucket on the ground. Then lift the
Detent position
bucket to a desired height by using the control
lever and release the hand. Confirm the lever
automatically returns to the neutral position and
the boom (the bucket) stop at the adjusted posi-
tion.
7709S4OP26
2) BUCKET LEVELER
(1) The excavation angle of this machine is set to be
in parallel to the surface.
VIEW A
77074OP27
4-23
9. OPERATION IN THE SPECIAL WORK SITES
1) OPERATION THE MACHINE A COLD WEATHER

(1) Use proper engine oil and fuel for the weather.
(2) Fill the required amount of antifreeze in the cool-
ant. 50 C
(3) Refer to the starting engine in cold weather.
Start the engine and extend the warming-up
operation.
(4) Be sure to open the heater cock when using the
heater.
(5) Always keep the battery completely charged.
※ Discharged batteries will freeze more easily
than fully charged.
(6) Clean the machine and park on the wood plates. 77094OP16
2) OPERATION IN SANDY OR DUSTY WORK SITES

(1) Inspect air cleaner element frequently. Clean or
replace element more frequently, if warning
lamp comes ON and buzzer sounds simultane-
ously, regardless of inspection period.
(2) Inspect radiator frequently, and keep cooling fins
clean.
(3) Prevent sand or dust from getting into fuel tank
and hydraulic tank during refilling.
(4) Prevent sand or dust from penetrating into
hydraulic circuit by tightly closing breather cap of
hydraulic oil tank. Replace hydraulic oil filter fre-
quently.
(5) Keep all lubricated part, such as pins and bush-
ings, clean at all times.
(6) If the air conditioner and heater filters clogged,
the heating or cooling capacity will drop. Clean
or replace the filters more frequently.
4-24
3) SEA SHORE OPERATION
(1) Prevent ingress of salt by securely tightening
plugs, cocks and bolts of each part.
(2) Wash machine after operation to remove salt
residue.
Pay special attention to electrical parts and
hydraulic cylinders to prevent corrosion.
(3) Inspection and lubrication must be carried out
more frequently.
Supply sufficient grease to replace all old grease
in bearings which have been submerged in
water for a long time.
4-25
10. STORAGE
Maintain the machine taking care of following to pre-

9 12 1,2 5
vent the deterioration of machine when storing the
machine for a long time, over 1 month.
1) CLEANING THE MACHINE 11
Clean the machine.
Grease each lubrication part.
2) LUBRICATION POSITION OF EACH PART
Change all oil.
※ Be particularly careful when you reuse the
10 8 7 6 3,4
machine. 7709S4OP17
As oil can be diluted during storage. 1 Lubricating manifold (left, 2EA)

Apply an anticorrosive lubricant on the exposed 2 Lubricating manifold (right, 2EA)
part of piston rod of cylinder and in places 3 Lubricating manifold (left, 2EA)
where the machine rusts easily. 4 Lubricating manifold (right, 2EA)
5 Center pivot pin (upper, 1EA)
3) MASTER SWITCH
6 Center pivot pin (lower, 1EA)
Turn OFF the master switch and store the
7 Steering cylinder rod (2EA)
machine.
8 Boom cylinder pin (rod side, 2EA)
4) Be sure to mix anticorrosive antifreezing solution 9 Bellcrank (6EA)
in the radiator. 10 Boom and bucket connecting pin (2EA)
11 Bucket link connecting pin (2EA)
12 Boom cylinder pin (frame side, 2EA)
5) PREVENTION OF DUST AND MOISTURE

Keep machine dry. Store the machine setting
wood on the ground.
※ Cover exposed part of piston rod of cylinder.
※ Lower the bucket to the ground and set a sup-
port under tires.
77094OP18
4-26
6) DURING STORAGE
Start engine and move the machine and working
equipment once a month and apply lubrication to
each part.
※ Check the level of engine oil and coolant and fill
if required when starting engine.
※ Clean the anticorrosive on the piston rod of cyl-
inder.
※ Operate the machine such as traveling, turning,
and work equipment operation to make sure
enough lubrication of all functional compo-
nents. 77094OP12
4-27
5. TRANSPORTATION
1. ROAD TRAVELING
If it is necessary to travel on a road, observe the

followings.
1) Comply with regulations regarding this machine
for the sake of safety.
2) Perform daily inspection before starting the
machine.
3) Check the air pressure of tires and traveling speed
limitations.
·Air pressure : 3.5 kgf/cm2 (50 psi)
·Maximum speed : 38.0 km/hr (23.6 mph) 40~50cm
4) When traveling for a long distance, stop every

hour or every 40 km (25 mile) to allow tires and
other components to cool down and check any
abnormality.
5) Drive with the bucket empty.
6) Travel at a mid-range speed and be careful to
drive within the limited speed when driving on a
public road. 77094OP10
5-1
2. PREPARATION FOR TRANSPORTATION
1) When transporting the machine, observe the vari-

ous road rules, road transportation vehicle laws
and vehicle limit ordinances, etc.
Overall
2) Make sure the cooling system has proper anti- width
freeze if moving machine to a cold climate.
3) Select proper trailer after confirming the weight
and dimension from the page 2-2~2-5.
4) Check the whole route such as the road width, the Overall
height
height of bridge and limit of weight and etc., which
will be passed.
5) Get the permission from the related authority if Overall length
necessary.
77095TA01
6) Prepare gangplank for safe loading referring to the

below table and illustration.
A B
Loading plate
1.0 3.65 ~ 3.85 of trailer B
Gan
1.1 4.00 ~ 4.25 gplan
A k
1.2 4.35 ~ 4.60
1.3 4.75 ~ 5.00 Block 15 ~ 16。
1.4 5.10 ~ 5.40

1.5 5.50 ~ 5.75 73035TA01
5-2
3. LOADING THE MACHINE
1) Load and unload the machine on a flat ground.

2) Use the gangplank with sufficient length, width,
thickness and gradient.
3) Move slowly and carefully when the machine is on
EQUIPMENT
SERIAL-NUMBER
the gangplank.
Do not change the direction of the machine while
it is on the gangplank.
77095TA12
4) Do the following after loading the machine to the

trailer.
(1) Lower the working equipment gently after the
location is determined.
※ Place rectangular timber under the bucket cyl-
inder to prevent the damage of it during trans-
portation.
Do not operate any other device when load-
ing.
Balance the load. 77095TA03
5-3
5. LOADING AND UNLOADING BY CRANE
1) Check the weight, length, width and height of the

machine referring to chapter 2, Specification
when you are going to hoist the machine. Wire rope
2) Use long wire rope and stay to keep the distance
with the machine as it should avoid to touch with
the machine.
3) Put a rubber plate contact with wire rope and
machine to prevent damage.
4) Place crane on the proper place.
5) Install the wire rope and stay like the illustration.
Make sure wire rope is proper size. Stay
Wire rope
Place the safety lock bar and hydraulic safety
lever to lock position to prevent the machine
moving when hoisting the machine.
The wrong hoisting method or installation of
wire rope can cause damage to the machine.
Do not load abruptly.
Keep area clear of personnel.
REAR VIEW
77095TA08
5-6
6. TOWING THE MACHINE
Personal injury or death could result when tow-

ing a disabled machine incorrectly.
Block the machine to prevent movement before
releasing the brakes. The machine can roll free
if it is not blocked.
Except for an emergency, do not tow this
machine. If it is inevitable to tow this machine,
observe the following.
1) GENERAL
(1) Parking brake cylinder of the machine is operat-
ed by the spring force and released by hydraulic
1
pressure.
If the engine does not operate, the brake will be
operated to stop the machine.
(2) When the machine is towed move it for a repair
to nearby place at the speed less than 2 km/hr
(1.2 mph). Transport it on a trailer, if it has to be
moved for a long distance.
(3) When the steering device and the brake of the
machine to be towed can not be operated, trans-
port by trailer.
Be careful when towing.
Be careful that the brake will not work if there
is any disorder in the braking system.
(4) When you tow the machine from the front,
attach the tow line to the tow eyes on the front 2
frame (1).
When you tow the machine from the rear, use
the tow rear eyes provided for lift & tie (2).
(5) Do not use a chain for pulling a disabled
machine. A chain link can break. This may cause
personal injury. Use a wire rope cable with ends
that have loops or rings. Place an observer in a
safe position in order to watch the pulling proce-
dure. The observer can stop the procedure, if
necessary. The procedure should be stopped if
the cable starts to break. Also, stop the proce-
dure if the cable starts to unravel. Stop pulling
77095TA09
whenever the towing machine moves without
moving the towed machine.
5-7
(6) Keep the tow line angle to a minimum. Do not
exceed a 30 degree angle from the straight
ahead position.
(7) Quick machine movement could overload the
tow line or the tow bar. This could cause the tow
line or the tow bar to break. Gradual, steady
machine movement will be more effective.
(8) Normally, the towing machine should be as
large as the disabled machine. Make sure that
the towing machine has enough brake capacity,
enough weight, and enough power. The towing
machine must be able to control both machines
for the grade that is involved and for the distance
that is involved.
(9) You must provide sufficient control and sufficient
braking when you are moving a disabled
machine downhill. This may require a larger
towing machine or additional machines that are
connected to the rear of the disabled machine.
This will prevent the machine from rolling away
out of control.
(10) All situation requirements cannot be listed.
Minimal towing machine capacity is required on
smooth, level surfaces. On inclines or on surfac-
es in poor condition, maximum towing machine
capacity is required.
(11) When any towed machine is loaded, this
machine must be equipped with a brake system
that is operable from the operator compartment.
※ Consult your HYUNDAI dealer for the equipment
that is necessary for towing a disabled machine.
2) WHEN THE ENGINE WORKS

(1) When the transmission system or steering
wheel is workable and the engine is running, the
machine can be towed only for a short dis-
tance.
For example, pull the machine out of mud or pull
the machine to side of the road.
(2) The operator of the towed machine should turn
the steering wheel into the direction in which the
machine is towed.
5-8
3) WHEN THE ENGINE DOES NOT WORK
When towing the machine with the engine
stopped, do it in the following order.
(1) The transmission oil does not lubricate the sys-
tem, so remove the front and rear drive shafts.
(2) Loosen the steering cylinder as the steering

operation is not workable.
Even if the brake is in good condition, the
brakes can only be used a limited number of
times.
There is no change in the operating force for the
brake pedal, but the braking force is reduce
each time the pedal is depressed.
(3) The parking brake is activated by spring and

released by hydraulic pressure. If the engine
does not work, the brake will be activated. 3
① Release the screw cap (1) in a counter-clock-
wise direction and unscrew it.
② Release the lock nut (2) and unscrew it back to Ring spanner
the end of setting screw (3). 1

③ Rotate the setting screw (3) in a clockwise
direction until the brake disc is completely free. 2
In this condition the machine has no parking Socket wrench
brake facility and thus must be protected from
rolling away by different means. The brake must
be adjusted before recommissioning. 7609A5TA14
(4) Connect firmly between the traction machine

and the towed machine.
Position each traction machine at the front and
rear of the machine to be towed.
5-9
6. MAINTENANCE
1. INSTRUCTIONS
1) INTERVAL OF MAINTENANCE
(1) You may inspect and service the machine by the
period as described at page 6-10 based on ser-
vice meter of monitor.
(2) Shorten the interval of inspect and service
depending on site condition. (Such as dusty
area, quarry, sea shore and etc.)
(3) Practice the entire related details at the same
time when the service interval is doubled.
For example, in case of 250 hours, carry out all
the maintenance 「each 250 hours, each 100
hours and daily service」 at the same time. 75796MI14
2) PRECAUTION
(1) Start maintenance after you have the full knowl-
edge of machine.
(2) The cluster and monitor installed on this
machine do not entirely guarantee the condition
of the machine.
Daily inspection should be performed according
to chapter 6, Maintenance.
(3) Engine and hydraulic components have been
preset in the factory.
Do not allow unauthorized personnel to reset
them.
(4) Ask to your local dealer or Hyundai for mainte-
nance advise if unknown.
(5) Drain the used oil and coolant in a container and
handle according to the method of handling for
industrial waste to meet with regulations of each
province or country.
6-1
3) PROPER MAINTENANCE
(1) Replace and repair of parts
It is required to replace the wearable and con-
sumable parts such as bucket tooth, cutting
edge, filter and etc., regularly.
Replace damaged or worn parts at proper time
to keep the performance of machine.
(2) Use genuine parts.
(3) Use the recommended oil.
(4) Remove the dust or water around the inlet of oil
tank before supplying oil.
(5) Drain oil when the temperature of oil is warm.
(6) Do not repair anything while operating the
engine.
Stop the engine when you fill the oil.
(7) Relieve hydraulic system of the pressure by
opening of breather when repairing the hydraulic
system.
(8) Confirm if the cluster is in the normal condition
after completion of service.
(9) For more detail information of maintenance,
please contact local Hyundai dealer.
※ Be sure to start the maintenance after fully
understand the chapter 1, Safety
afety hints.
6-2
4) RELIEVING THE PRESSURE IN THE HYDRAULIC SYSTEM
※ Spouting of oil can cause the accident when
loosening the cap or hose right after the oper-
ating of the machine as the machine or oil is on
the high pressure on the condition.
Be sure to relieve the pressure in the system
before repairing hydraulic system.
(1) Place the machine in parking position, and stop
the engine. Low idling
for 5 minutes
77094OP07
(2) Relieve the pressure in the tank by pushing the

top of the air breather.
※ Due to high pressure inside the tank, cover
maybe blown up.
Take caution before removing cover.
7709S6MI03
6-3
5) PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES
(1) Be particularly careful that the joint of hose, pipe
and functioning item are not damaged.
Avoid contamination.
(2) Assemble after cleaning the hose, pipe and joint
of functioning item.
(3) Use genuine parts.
(4) Do not assemble the hose in the condition of
twisted or sharp radius.
(5) Keep the specified tighten torque.
6) PERIODICAL REPLACEMENT OF SAFETY PARTS

(1) These are the parts which the operator can not
judge the remained lifetime of them by visual
inspection.
(2) Repair or replace if an abnormality of these
parts is found even before the recommended
replacement interval.
Periodical replacement of safety parts Interval
Fuel hose (engine-tank)
Hose of steering system
Packing, seal and O-ring of steering Every
cylinder 2 years
Hose of brake system
Piston seal and packing of boom, bucket cylinder
※ 1. Replace the O-ring and gasket at the

same time when replace the hose.
※ 2. Replace clamp at the same time if the
hose clamp is cracked when checking
and replacing the hose.
6-4
2. TIGHTENING TORQUE
Use following table for unspecified torque.
1) BOLT AND NUT
(1) Coarse thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 6×1.0 0.85 ~ 1.25 6.15 ~ 9.04 1.14 ~ 1.74 8.2 ~ 12.6
M 8×1.25 2.0 ~ 3.0 14.5 ~ 21.7 2.73 ~ 4.12 19.5 ~ 29.8
M10×1.5 4.0 ~ 6.0 28.9 ~ 43.4 5.5 ~ 8.3 39.8 ~ 60
M12×1.75 7.4 ~ 11.2 53.5 ~ 79.5 9.8 ~ 15.8 71 ~ 114
M14×2.0 12.2 ~ 16.6 88.2 ~ 120 16.7 ~ 22.5 121 ~ 167
M16×2.0 18.6 ~ 25.2 135 ~ 182 25.2 ~ 34.2 182 ~ 247
M18×2.5 25.8 ~ 35.0 187 ~ 253 35.1 ~ 47.5 254 ~ 343
M20×2.5 36.2 ~ 49.0 262 ~ 354 49.2 ~ 66.6 356 ~ 482
M22×2.5 48.3 ~ 63.3 350 ~ 457 65.8 ~ 98.0 476 ~ 709
M24×3.0 62.5 ~ 84.5 452 ~ 611 85.0 ~ 115 615 ~ 832
M30×3.0 124 ~ 168 898 ~ 1214 169 ~ 229 1223 ~ 1655
M36×4.0 174 ~ 236 1261 ~ 1703 250 ~ 310 1808 ~ 2242
(2) Fine thread

8T 10T
Bolt size
kg·m lb·ft kg·m lb·ft
M 8×1.0 2.17 ~ 3.37 15.7 ~ 24.3 3.04 ~ 4.44 22.0 ~ 32.0
M10×1.25 4.46 ~ 6.66 32.3 ~ 48.2 5.93 ~ 8.93 42.9 ~ 64.6
M12×1.25 7.78 ~ 11.58 76.3 ~ 83.7 10.6 ~ 16.0 76.6 ~ 115
M14×1.5 13.3 ~ 18.1 96.2 ~ 130 17.9 ~ 24.1 130 ~ 174
M16×1.5 19.9 ~ 26.9 144 ~ 194 26.6 ~ 36.0 193 ~ 260
M18×1.5 28.6 ~ 43.6 207 ~ 315 38.4 ~ 52.0 278 ~ 376
M20×1.5 40.0 ~ 54.0 289 ~ 390 53.4 ~ 72.2 386 ~ 522
M22×1.5 52.7 ~ 71.3 381 ~ 515 70.7 ~ 95.7 512 ~ 692
M24×2.0 67.9 ~ 91.9 491 ~ 664 90.9 ~ 123 658 ~ 890
M30×2.0 137 ~ 185 990 ~ 1338 182 ~ 248 1314 ~ 1795
M36×3.0 192 ~ 260 1389 ~ 1879 262 ~ 354 1893 ~ 2561
6-5
2) PIPE AND HOSE (FLARE type)
Thread size Width across flat (mm) kgf·m lbf·ft
1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253
3) PIPE AND HOSE (ORFS type)

9/16-18 19 4 28.9
11/16-16 22 5 36.2
13/16-16 27 9.5 68.7
1-3/16-12 36 18 130
1-7/16-12 41 21 152
1-11/16-12 50 35 253
4) FITTING
1/4" 19 4 28.9
3/8" 22 5 36.2
1/2" 27 9.5 68.7
3/4" 36 18 130
1" 41 21 152
1-1/4" 50 35 253
6-6
5) TIGHTENING TORQUE OF MAJOR COMPONENT
Torque
No. Descriptions Bolt size
kgf·m lbf·ft
1 Engine mounting bolt, nut (rubber, 2EA) M24×3.0 100±15 723±108
2 Engine mounting bolt (bracket, 8EA) M12×1.75 10.7±1.6 77.4±11.6
3 Engine Engine mounting bolt (flywheel housing, 12EA) M10×1.5 4.6±0.7 33.3±5.1
4 Radiator mounting bolt M16×2.0 29.7±4.5 215±32.5
5 Fuel tank mounting bolt, nut M16×2.0 29.7±4.5 215±32.5
6 Main pump housing mounting bolt M16×2.0 29.7±4.5 215±32.5
7 Fan & brake pump housing mounting bolt M10×1.5 6.9±1.4 50±10.1
8 Main control valve mounting bolt M12×1.75 12.8±3.0 92.6±21.7
9 Steering unit mounting bolt M10×1.5 6.9±1.4 50±10.1
10 Hydraulic Flow amplifier mounting bolt M10×1.5 6.9±1.4 50±10.1
11 system Brake valve mounting bolt M8×1.25 2.5±0.5 18.1±3.6
12 Cut-off valve mounting bolt M12×1.75 12.8±3.0 89±21.7
13 Remote control lever mounting bolt M6×1.0 1.1±0.2 8.0±1.4
14 Safety valve M8×1.25 2.5±0.5 18.1±3.6
15 Hydraulic oil tank mounting bolt M20×2.5 57.9 419
16 Transmission bolt, nut (rubber, 4EA) M24×3.0 100±15 723±108
17 Transmission bolt (bracket, engine side) M16×2.0 19.4±3.0 140±21.7
18 Power train Transmission bolt (bracket, T/M side) M20×2.5 46.3±7.0 335±50.6
19 system Front axle mounting bolt, nut M33×2.0 225±20 1630±144
20 Rear axle support mounting bolt, nut M36×3.0 308±46.2 2228±334
21 Tire mounting nut M22×1.5 79±2.5 571±18
22 Drive shaft joint mounting bolt, nut 1/2-20UNF 15±2.0 108±14.5
23 Counterweight mounting bolt M30×3.5 199±30 1439±217
24 Others Operator's seat mounting bolt M8×1.25 3.4±0.8 24.6±5
25 Cab mounting bolt (4EA) M30×3.5 199±30 1440±217
26 Cab mounting nut (4EA) M16×2.0 20.5±4.7 148±40
6-7
3. SPECIFICATION OF FUEL, COOLANT AND LUBRICANTS
1) NEW MACHINE
New machine used and filled with following lubricants.
Description Specification
Engine oil SAE 15W-40(API CH-4)
Hyundai genuine long life hydraulic oil (ISO VG46, VG68 only)
Hydraulic oil
Conventional hydraulic oil (ISO VG32)
Transmission oil SAE 15W-40
★
Axle oil Refer to below list
Grease Lithium base grease NLGI No. 2
Fuel ASTM D975-No. 2
Coolant Mixture of 50% ethylene glycol base antifreeze and 50% water
·SAE : Society of Automotive Engineers ★ Recommended oil list
·API : American Petroleum Institute - BP TERRAC SUPER TRANSMISSION 10W-30
·ISO : International Organization for Standardization - CASTROL AGRI TRANS PLUS 10W-30
·NLGI : National Lubricating Grease Institute - MOBILFLUID 426
·ASTM : American Society of Testing and Material - SHELL DONAX TD 10W-30
- TOTAL DYNATRANS MPV
6-8
2) RECOMMENDED LUBRICANTS
Use only oils listed below or equivalent.
Do not mix different brand oil.
Ambient temperature˚C (˚F)
Capacity
Service point Kind of fluid -20 -10 0 10 20 30 40
ℓ (U.S. gal)
(-4) (14) (32) (50) (68) (86) (104)
SAE 30
SAE 10W
Engine oil pan Engine oil 23 (6.1)
SAE 10W-30
SAE 15W-40
SAE 10W-30
Transmission Engine oil 43 (11.4)
SAE 15W-40
Front : 51 (13.5) ★
Axle UTTO Refer to below list
Rear : 40 (10.6)
ISO VG 32
Tank:
185 (48.9)
Hydraulic tank Hydraulic oil ISO VG 46
System:
275 (72.6)
ISO VG 68
ASTM D975 NO.1

Fuel tank Diesel fuel 362 (95.6)
ASTM D975 NO.2
NLGI NO.1
Fitting
Grease As required
(grease nipple) NLGI NO.2
Mixture of
antifreeze Ethylene glycol base permanent type
Radiator 56 (14.8)
and water
50 : 50
·SAE : Society of Automotive Engineers ★ Recommended oil list

·API : American Petroleum Institute - BP TERRAC SUPER TRANSMISSION 10W-30
·ISO : International Organization for Standardization - CASTROL AGRI TRANS PLUS 10W-30
·NLGI : National Lubricating Grease Institute - MOBILFLUID 426
·ASTM : American Society of Testing and Material - SHELL DONAX TD 10W-30
·UTTO : Universal Tractor Transmission Oil - TOTAL DYNATRANS MPV
6-9
4. MAINTENANCE CHECK LIST
Scheduled maintenance is the normal maintenance necessary to provide proper and efficient
machine operation. To protect your investment and prolong the service life of your machine, follow
the scheduled maintenance list below.
1) EVERY 10 HOURS SERVICE

Check items Service Page
Hydraulic oil level Check, Add 6-28
Engine oil level Check, Add 6-15
Radiator coolant level Check, Add 6-17
Belt tension & damage Check 6-21, 22
Fuel pre-filter Clean 6-24
2) INITIAL 50 HOURS SERVICE

Engine oil Change 6-15, 16, 17
Engine oil filter Replace 6-15, 16, 17
Wheel nuts Check, Tight 6-32, 33
Fuel filter element Replace 6-24
Fuel pre-filter Replace 6-24

Attachment pins Lubricate 6-41
Tire (air) Check, Add 6-31, 32
Drive shaft (flange bearing) Lubricate 6-38
Drive shaft (center, rear) Lubricate 6-38
Steering cylinder pins Lubricate 6-38
Rear axle pivot Lubricate 6-38

Transmission oil Change 6-34, 35
Transmission oil filter Replace 6-34, 35
6-10
Front axle oil Change 6-36, 37
Rear axle oil Change 6-36, 37

Hydraulic oil return filter Replace 6-29
Pilot line filter element Replace 6-29

Wheel nuts Check, Tight 6-32, 33
Fuel tank (water, sediment) Drain 6-23
Brake line filter (strainer) Check, Clean 6-30
Battery (voltage) Check 6-43, 44
Hydraulic oil return filter Replace 6-29
Hydraulic tank air breather element Replace 6-29
Pilot line filter element Replace 6-29
Air conditioner and heater outer filter Check, Clean 6-46

Engine oil Change 6-15, 16, 17
Engine oil filter Replace 6-15, 16, 17
Fuel filter element Replace 6-24
Fuel pre-filter element Replace 6-24
Coolant filter (corrosion resistor) Replace 6-26
Radiator, oil cooler, charge air cooler Check, Clean 6-20
Air cleaner element (primary) Clean 6-23

Center pivot pin Lubricate 6-38
Transmission oil Change 6-34, 35
Transmission oil filter Replace 6-34, 35
Aircon and heater outer filter Replace 6-46
6-11
Front axle oil Change 6-36, 37
Rear axle oil Change 6-36, 37

Hydraulic oil *1 Change 6-28

Radiator coolant Change 6-17, 18, 19, 20
*1 Conventional hydraulic oil

Hydraulic oil *2 Change 6-28

*2 Hyundai genuine long life hydraulic oil
13) WHEN REQUIRED

Air cleaner element
·Safety Check, Replace 6-23
·Primary Check, Clean, Replace 6-23
Air conditioner and heater
·Outer filter Check, Clean, Replace 6-46
·Inner filter Check, Replace 6-46
6-12
5. MAINTENANCE CHART
9 9 10 28 18,19 2 4
1 16 15 9 10 20 3 14
6 8 17 13 27 1 5 21
25 7 11 22 9 23 29,30 24 26 11 7 12
7709S6MI10
Caution
1. Service intervals are based on the hour meter reading.
2. The number of each item shows the lubrication point on the machine.
3. Stop engine while filling oil, and use no open flames.
4. For other details, refer to the service manual.
6-13
Service Service Oil Capacity Service
No. Description
interval action symbol ℓ(U.S.gal) points No.
1 Hydraulic oil level Check, Add HO 185 (48.9) 1
2 Engine oil level Check, Add EO 23 (6.1) 1
10 Hours
4 Radiator coolant level Check, Add C 56 (14.8) 1
or daily
5 Fan belt tension & damage Check, Adjust - - 2
20 Fuel pre-filter Clean - - 1
6 Attachment pins Lubricate PGL - 13
7 Tire (air) Check, Add - - 4
8 Drive shaft (flange bearing) Lubricate PGL - 2
50 Hours
9 Steering cylinder pin Lubricate PGL - 4
or weekly
10 Rear axle pivot Lubricate PGL - 2
29 Drive shaft (center) Lubricate PGL - 4
30 Drive shaft (rear) Lubricate PGL - 3
11 Wheel nuts Check, Tight - - 80
12 Fuel tank (water, sediment) Drain - - 1
13 Brake line filter element Check, Clean - - 1
14 Battery (voltage) Check, Add - - 2
250 Hours
15 Hydraulic oil return filter Replace - - 2
16 Hydraulic tank air breather element Replace - - 1
17 Pilot line filter element Replace - - 1
27 Air conditioner and heater outer filter Check, Clean - - 1
2 Engine oil Change EO 23 (6.1) 1
3 Engine oil filter Replace - - 1
18 Fuel filter element Replace - - 1
500 Hours 19 Fuel pre-filter element Replace - - 1
20 Coolant filter (corrosion resistor) Replace - - 1
21 Radiator, oil cooler, charge air cooler Clean - - 3
28 Air cleaner element (primary) Clean - - 1
22 Center pivot pin Lubricate PGL - 2
23 Transmission oil Change EO 43 (11.4) 1
1000 Hours
24 Transmission oil filter Replace - - 2
27 Air conditioner and heater outer filter Replace - - 1
25 Axle oil (front) Change UTTO 51 (13.5) 3
1500 Hours
26 Axle oil (rear) Change UTTO 40 (10.6) 3
1 Hydraulic oil *1 Change HO 185 (48.9) 1
2000 Hours
4 Radiator coolant Change C 56 (14.8) 1
2
5000 Hours 1 Hydraulic oil * Change HO 185 (48.9) 1
Air conditioner and heater inner filter Replace - - 1
When 27
Air conditioner and heater outer filter Clean, Replace - - 1
required
28 Air cleaner element (safety and primary) Clean, Replace - - 2
*1 Conventional hydraulic oil *2 Hyundai genuine long life hydraulic oil
※ Oil symbol
Refer the recommended lubricants for specification.
·EO : Engine oil ·PGL : Grease
·HO : Hydraulic oil ·C : Coolant
·GO : Gear oil ·UTTO : Refer to the page 6-9.
6-14
6. SERVICE INSTRUCTION
1) CHECK ENGINE OIL LEVEL

Engine oil filler
Check the oil level with the machine on a flat
ground before starting engine.
(1) Pull out the dipstick and wipe with a clean cloth.
(2) Check the oil level by inserting the dipstick
completely into the hole and pulling out again.
(3) If oil level is LOW, add oil and then check again.
※ If the oil is contaminated or diluted, change
the oil regardless of the regular change
interval. Normal
※ Check oil level after engine has been stopped
for 15 minutes.
Dipstick
Do not operate unless the oil level is in the
7707A6MI01
normal range.
2) REPLACEMENT OF ENGINE OIL AND OIL FILTER O C

(Open) (Close)
(1) Operate the engine until the coolant temperature Stopper
reaches 60˚C (140˚F). Shut off the engine. View A

A
(2) Turn the stopper to the open position and allow
the oil to drain.
Fu
· Wrench size : 10 mm el
tan
k
※ A drain pan with a capacity of 30 liters(6.6
U.S.gallons)will
U.S.gallons)will be adequate.
75796MI02
(3) Clean the area around the oil filter head.

(4) Use oil filter wrench to remove the oil filter.
(5) Clean the gasket surface of oil filter head.
※ The O-ring can stick on the filter head; make
sure it is removed.
7707A6MI03
6-15
(6) Apply a light film of lubricating oil to the gasket
sealing surface before installing the filter. Oil
※ Fill the filter with clean lubricating oil.
7807AMI07
(7) Install the filler to the filter head.

Tighten the filter until the gasket contacts the fil-
ter head surface.
※ Mechanical over-tightening may distort the
threads or damage the filter element seal.
7707A6MI04
(8) Turn the stopper to the close position.

O C
(Open) (Close)
Stopper
View A
Fu
el
tan
k
75796MI05
(9) Fill the engine with clean oil to the proper level.
·Quantity : 23ℓ(6.1 U.S.gallons)
Oil
7707A6MI06
6-16
(10) Operate the engine at low idle and inspect for
leaks at the filter and the drain port.
Shut the engine off and check oil level with dip-
stick. Allow 15 minutes for oil to drain down
before checking.
※ Do not overfill the engine with oil.
Fu
el
tan
k
NOT OK 77096MI07
3) CHECK COOLANT LEVEL

(1) Check the coolant level at the sight gauge.
(2) Add the mixture of antifreeze and water if cool-
Sight gauge
ant is not sufficient.
(3) The sight gauge should indicate the middle posi-
tion.
(4) Replace gasket of radiator cap when it is dam-
age. 77076MI45
Do not remove the radiator cap from a hot

engine. Wait until the coolant temperature is
OK NOT OK
below 50
50˚C
C (120
(120˚F)
F) before removing the radi-
ator cap. Heated coolant spray or steam can
cause personal injury.
※ Do not add cold coolant to a hot engine ;
engine castings can be damaged. Allow the
engine to cool to below 50
50˚C
C (120
(120˚F)
F) before
adding coolant.
75796MI15
6-17
4) FLUSHING AND REFILLING OF RADIATOR
(1) Change coolant
Avoid prolonged and repeated skin contact
with used antifreeze. Such prolonged
repeated contact can cause skin disorders or
other bodily injury.
Avoid excessive contact-wash thoroughly
after contact.
Keep out of reach of children. 75796MI16
Protect the environment : Handling and

disposal of used antifreeze can be subject to
federal, state, and local law regulation.
Use authorized waste disposal facilities,
including civic amenity sites and garages
providing authorized facilities for the receipt of
used antifreeze.
If in doubt, contact your local authorities for
guidance as to proper handing of used
antifreeze.
Wait until the temperature is below 50 50˚CC
O C
(120˚F)
(120 F) before removing the coolant system (Open) (Close)
radiator cap. Failure to do so can cause Stopper
personal injury from heated coolant spray.

Drain the cooling system by turning the stopper
to the open position.
Fu
e
A drain pan with a capacity of 70 liters (18.5 U. tan l
k
S.gallons) will be adequate in most applications.
(2) Flushing of cooling system
77096MI09
① Fill the system with a mixture of sodium
carbonate and water (or a commercially
available equivalent). OK
※ Use 0.5 kg (1.0pound) of sodium carbonate
for every 23 liters (6.0 U.S. gallons
gallons)) of water.
※ Do not install the radiator cap. The engine is
to be operated without the cap for this
process.
7803A6MI16
6-18
② Operate the engine for 5 minutes with the O C
(Open) (Close)
coolant temperature above 80˚C (176˚F). Stopper
Shut the engine off, and drain the cooling

system.
Fu
e
tan l
k
OFF
75796MI11
③ Fill the cooling system with clean water.

※ Be sure to vent the engine and aftercooler
for complete filling.
※ Do not install the radiator cap or the new
coolant filter.
7803AMI38
④ Operate the engine for 5 minutes with the O C

(Open) (Close)
coolant temperature above 80°C(176°F). Stopper
Shut the engine off, and drain the cooling

system.
※ If the water being drained is still dirty, the Fu
e
system must be flushed again until the water tan l
k
is clean. OFF
75796MI11
(3) Cooling system filling SIGHT GAUGE

50% 50%
① Use a mixture of 50 percent water and 50 per- WATER WATER
50% 50%
cent ethylene glycol antifreeze to fill the cooling ANTIFREEZE ANTIFREEZE
system.
※ Use the correct amount of DCA4 corrosion
inhibitor to protect the cooling system.
※ Never use water alone for coolant.
This can result in damage from corrosion. 7707A6MI15
6-19
② Install the radiator cap. Operate the engine
until it reaches a temperature 80˚C (176˚F),
and check for coolant leaks.
Check the coolant level again to make sure the
system is full of coolant.
Fu
el
tan
k
NOT
NOTOK
OK 75796MI17
5) CLEAN RADIATOR AND OIL COOLER

Check, and if necessary, clean and dry outside of
radiator and oil cooler. After working in a dusty
place, clean radiator more frequently.
(1) Visually inspect the radiator for clogged radiator 550kPa
(80psi)
fins.
(2) Use 550 kPa (80 psi) air pressure to blow the dirt
and debris from the fins. NOT OK 7707A6MI27
Blow the air in the opposite direction of the fan
air flow.
(3) Visually inspect the radiator for bent or broken
fins.
※ If the radiator must be replaced due to bent or
broken fins which can cause the engine to
ove r h e a t , r e fe r t o t h e m a n u fa c t u r e r ' s
replacement procedures.
(4) Visually inspect the radiator for core and gasket
leaks.
7707A6MI26
6) CHECK CHARGE AIR COOLER

(1) Inspect the charge air cooler for dirt and debris
blocking the fins. Check for cracks, holes, or
other damage. If damage is found, please con-
tact hyundai distributor.
36076MI02
6-20
7) DRIVE BELT
(1) Inspect the belts daily. Check the belts for inter- OK
secting cracks. Transverse (across the belt
width) cracks are acceptable.
Longitudinal (direction of belt length) cracks that
intersect the transverse cracks are not accept-
able. Replace a belt if is frayed or has pieces of
NOT OK
material missing.
73036MI23
8) INSPECTION OF COOLING FAN

Personal injury can result from a fan blade fail-
ure. Never pull or pry on the fan. This can
damage the fan blade and cause fan failure.
※ Rotate the crankshaft by using the engine bar-
ring gear.
NOT OK
※ A visual inspection of the cooling fan is
required daily.
Check for cracks, loose rivets, and bent or 21076MI10B
loose blades.
Check the fan to make sure it is securely
mounted. Tighten the capscrews if necessary.
Replace any fan that is damaged.
9) BELT TENSIONER, AUTOMATIC ADJUSTMENT

(1) Every 1000hours, or 1 year, whichever occurs
first, inspect the automatic belt tensioner.
With the engine turned off, check that neither the
top nor bottom tensioner arm stop is touching
the cast boss on the tensioner body. If either of
the stops is touching a boss, the alternator belt
must be replaced. Check to make sure the
correct belt part number is being used it either 7807AMI50
condition exists.
(2) Check the tensioner pulley and body for cracks.

If any cracks are noticed, the tensioner must be
replaced. Refer to a Cummins Authorized
Repair facility. Check the tensioner for dirt
buildup. If this condition exists, the tensioner
must be removed and steam-cleaned.
7807AMI51
6-21
(3) Check that the bottom tensioner arm stop is in
contact with the bottom tensioner arm stop boss
on the tensioner body. If these two are not
touching, the tensioner must be replaced.
7807AMI52
(4) Inspect the tensioner for evidence of the pivoting

tensioner arm contacting the stationary circular
base. If there is evidence of these two areas
touching, the pivot tube bushing has failed and
the tensioner must be replaced.
7807AMI53
(5) A worn tensioner that has play in it or a belt that

“walks” off its pulley possibly indicates pulley
misalignment.
※ Maximum pulley misalignment is three
degrees. This measurement can be taken
with a straightedge and an inclinometer.
(6) Install the belt.
7807AMI54
6-22
10) CLEANING OF AIR CLEANER
(1) Primary element Safety element
① Loosen the wing nut and remove the element.
② Clean the inside of the body.
③ Clean the element with pressurized air.
·Remove the dust inside of the element by the
pressurized air (below 3 kgf/cm2, 40 psi) for-
Primary element
ward and backward equally.
④ Inspect for cracks or damage of element by Body
putting a light bulb inside of the element.
⑤ Insert element and tighten wing nut. Pressurized air
2
3kgf/cm below
※ When the air cleaner warning lamp is ON,
clean the primary element.
※ The primary element should be replaced if
the warning lamp is ON after installation of a
clean primary element, or if the exhaust
smoke is still black.
※ Replace the primary element after 4 times
cleanings. 7709S6MI08
(2) Safety element

※ The safety element should be replaced at the
time the primary element is replaced.
※ Always replace the safety element. Never
attempt to reuse the safety element by clean-
ing the element.
21076MA11A
11) FUEL TANK

Cap
(1) Fill fuel fully when system the operation to
Strainer
minimize water condensation, and check it with
fuel gauge before starting the machine.
(2) Drain the water and sediment in the fuel tank by
opening the plug.
※ Be sure to LOCK the cap of fuel tank.
※ Remove the strainer of the fuel tank and clean
it if contaminated. Drain plug
Stop the engine when refueling.

All lights and flames shall be kept at a safe 7709S6MI13
distance while refueling.
6-23
12) REPLACEMENT OF FUEL FILTER
(1) Disconnect the wiring harness from water-in-fuel
sensor.
Disconnect the wiring harness from the fuel Fuel
Fuel
pre-filter
filter
heater, if equipped.
Water
(2) Loosen and remove the fuel filter. sensor
Wiring
(3) Make sure the seal ring does not stick to the fil- harness
ter head. Remove the ring with an O-ring pick, if
necessary.
Oil
※ Mechanical overtightening can distort the
threads as well as damage the filter element
Cartridge
seal or filter canister.
※ It will be necessary to fill the 10-micron water
stripping (suction side) fuel filter with fuel.
Do not fill the 2-micron (pressure side) fuel fil- Water
sensor
ter with fuel before installation; instead, prime
the fuel system using the fuel lift pump.
※ Do not pre-fill an on-engine fuel filter with fuel.
The system must be primed after the fuel filter
is installed. Pre filling the fuel filter can result
in debr is enter ing the fuel system and
damaging fuel system components.
(4) Be sure the center seal ring is installed onto the
7707A6MI14
filter spud.
(5) Install the filter and connect the water-in-fuel
sensor and the fuel heater, if equipped.
(6) PRIME
Do not open the high-pressure fuel system
with the engine running. Engine operation
causes high fuel pressure. High-pressure
fuel spray can cause serious injury or death.
① Cycle the starting switch and allow the lift pump
to run. The lift pump will run for 30 seconds.
Afterwards, turn the starting switch off and back
on again allowing the lift pump to run again. OFF
② Allow the lift pump to run for three or four ON
30-second cycles before attempting to start the
engine.
7707A6MI12
6-24
(7) FINISHING STEPS
① Operate the fuel lift pump to help prime the fuel
system. Turn the starting switch to ON, but do
not attempt to start the engine. This will cause
the ECM to operate the fuel lift pump through a
priming cycle which lasts at least 30 seconds.
Cycle the lift pump several times by keying off,
waiting 10 seconds and keying back on again.
② Once the engine is started, slowly increase the
engine speed while air is purged from the fuel
plumbing.
13) FUEL WATER SEPARATOR

Water can contain toxic and carcinogenic
material.
Drain the water/fuel into a container and
dispose of in accordance with local
environmental regulations. Drain valve
(1) Drain the water and sediment from the separator

daily.
(2) Shut off the engine.
(3) Use your hand to open the drain valve.
(4) Open the drain valve until fluid drains out of the Open
Close
drain tube.
7707A6MI08
(5) Drain the filter sump until clear fuel is visible.
※ Drain the water when the warning lamp blinks
and fault code 418 on the cluster.
6-25
14) COOLANT FILTER (CORROSION RESISTOR) NOT OK
Do not remove the radiator cap from a hot
engine. Wait until the coolant temperature is
below 50
50˚C
C (120
(120˚F)
F) before removing the radi-
ator cap. Heated coolant spray or steam can
cause personal injury
(1) Remove the radiator cap.
77096MI16
(2) Turn the valve to the OFF position.

OFF
(3) Remove and discard the filter.
Clean the coolant filter head gasket's surface.
OFF
A small amount of coolant can leak when ser-
vicing the filter with the shutoff valve in the
OFF position. To avoid personal injury, avoid
contact with hot coolant.
7707A6MI17
(4) Apply a thin film of clean engine oil to the gasket

sealing surface before installing the new filter.
※ If the filter canister is damaged in any way, do
not use it. Dents or scrapes can lead to a
rupture or premature failure of the filter.
7803A6MI25
(5) Install a new filter on the filter head.

Tighten the filter until the gasket contacts the fil-
ter head surface.
(6) Tighten the filter an additional 1/2 to 3/4 of a
turn.
※ Mechanical over tightening can distort the fil-
ter threads or damage the filter head.
7803A6MI26
6-26
(7) Turn the valve to the ON position, and install the
radiator cap. ON
(8) Operate the engine and check for leaks.

ON
※ The valve must be in the ON position to pre-
vent engine damage.
7707A6MI18
15) LEAKAGE OF FUEL

Be careful and clean the fuel hose, injection
pump, fuel filter and other connections as the
leakage from these part can cause fire.
77076MI20
6-27
16) HYDRAULIC OIL CHECK
(1) Lower the bucket on the ground at a flat location
as in the illustration.
Stop the engine and then leave for about 5 Sight gauge
minutes.
(2) Check the oil level at the sight gauge. The sight
gauge is located on the right side of the
hydraulic oil tank.
(3) The sight gauge should indicate the middle
position.
※ Add hydraulic oil, if necessary. 7709S6MI21
17) FILLING HYDRAULIC OIL Air breather

(1) Stop the engine to the position of level check.
(2) Relieve the pressure in the tank by pressing the
top of the air breather.
(3) Remove the breather on the top of oil tank
and fill the oil to the specified level.
(4) Start engine after filling and operate the work
equipment several times.
(5) Check the oil level at the level check position
after engine stops. 7709S6MI22
18) CHANGE THE HYDRAULIC OIL

(1) Lower the bucket on the ground extend the
bucket cylinder to the maximum.
(2) Relieve the pressure in the tank by pressing the
top of the air breather. Hydraulic tank
(3) Prepare a suitable container. Fuel tank
(4) To drain the oil loosen the drain plug at the fuel
tank block.
(5) Tighten the drain plug.
(6) Fill proper amount of recommended oil.
(7) Put the breather in the right position. Drain plug
(8) Start engine and run continually. Release the air
by full stroke of control lever.
※ The oil must be free of bubbles. If bubbles
are present in the oil, air is entering the
hydraulic system. Inspect the suction hoses 7709S6MI23
and hose clamps.
6-28
19) CLEANING AND REPLACING RETURN FILTER
Clean and replace the return filter in the following
manner.
Cover
(1) Remove the cover. O-ring
(2) Remove spring, by-pass valve and return filter Spring
By-pass valve
from the tank.
Return filter
(3) Replace element with new one and assemble
spring and by-pass valve after cleaning.
(4) Install the cover on the tank.
·Tightening torque : 6.9±1.4 kgf·m
(50±10lbf·ft)
7709S6MI24
20) R E P L A C E M E N T O F E L E M E N T I N
HYDRAULIC TANK BREATHER Snap ring
Element
(1) Relieve the pressure in the tank by pushing the
top of the air breather. Cover
(2) Remove the cover.

(3) Remove the snap ring and pull out the filter
element.
(4) Replace the filter element with new one.
(5) Apply oil on the O-ring and reassemble by
reverse order of disassembly.
·Tightening torque : 0.7~0.9 kgf·m (5~6 lbf·ft)
7709S6MI25
21) REPLACE OF PILOT LINE FILTER

(1) Loosen the nut positioned on the filter body.
(2) Pull out the filter element and clean the filter
housing. Rear frame
(3) Install the new element and tighten the nut.
Nut
7709S6MI26
6-29
22) CLEANING OF BRAKE LINE FILTER
(1) Remove the strainer from the filter body.
(2) Wash the strainer with cleaning oil.
(3) Install and tighten using specified torque.
·Tightening torque : 6~8 kgf·m (43.4~57.9 lbf·ft)
Cut off valve

7709S6MI30
23) LUBRICATE RCV LEVER

Remove bellows and grease the joint (A) and the A B
sliding parts (B).
7607B6MI30
6-30
24) TIRE PRESSURE
(1) Inappropriate tire pressure is a primary cause for
tire damage. Insufficient tire pressure will
damage internal carcass of tire. Repeated
excessive bending will damage or break the
carcass. Excessive pressure will also cause
premature damage of tire.
(2) Recommended tire pressure (when tire is
cooled)
Size Pressure Normal

26.5 × 25, 20PR (L3) 3.5bar (50psi)
(3) Continuous operation will produce heat and

increase pressure on tire. But such phenomenon
was already taken into account when designing
a tire. Do not try to remove normally increased
air because tires may be crushed or overinflated.
(4) The three major causes for excessive heat and
pressure of tire are insufficient pressure, Too low pressure
excessive load and overspeed. Avoid
excessive load and overspeed in order to keep
tires in good shape.
Do not inflate tires using flammable gases or
alcohol injector.
This cause explosion or personal injury.
Inflate tires at the pressure level
recommended by the manufacturer, and
check periodically pressure and wear of tires.
Excess pressure
When replacing the inflated tire, do not stand
near the tire. Contact a tire repair shop.
※ Check the tire when the tire is at normal
temperature and the machine is not loaded. 73036MI10
Do not use recycled wheel parts.

When removing lockering or inflating tire, use
safety cable or chain to ensure safety.
B e s u r e t o bl e e d a i r b e fo r e r e m ov i n g
lockering. Never inflate tires unless the
lockering is assembled in its place.
※ Avoid the followings when traveling.
① Rubbing tires against road bank or rack at
cargo-unloading spot.
② Tires slippage during working.
③ Abrupt starting of machine.
④ When oil, grease or gasoline smeared on tire,
clean those. Otherwise it may cause of
permanent deformation.
6-31
25) REPLACEMENT OF TIRE
Disassembly, reassembly, replacement and
repair of tire requires special skills and equip-
ment. Contact a tire repair shop.
(1) Tires to be replaced Tread Break
① Tires with broken or bent bead wires
② Tires exposed more than 1/4 of carcass fly.
③ Tires whose carcass is damaged more than 1/3 Side wall
of the tire width. Carcass
④ Tires which show fly separation.
⑤ Tires which has a radial crack near the
Bead
carcass. Valve
⑥ Tires which are judged to be unsuitable for use
because of deformation or damage.
7807AMI15
(2) Separation of tire

① After moving the machine to flat ground, lower
the bucket to the ground and press the parking
brake.
77096MI28
② Loosen slightly all wheel mounting.

·Tools : Socket 32 mm
Torque wrench
Extension bar
③ Lift the machine with a jack.
④ Loosen all wheel mounting nuts and replace
the tire.
Torque wrench
73036MI12
6-32
(3) Direction of tire to be installed
① Be careful that the valve should be facing the
outside.
Valve
73036MI13
(4) Mounting of tire

① Lightly tighten nuts as shown in the illustration. 18 20 1
16 3
② Lower the jack after tire is replaced. 14 5
③ Tighten nuts according to the specified tighten 12 7
torque. 10 9
·Tightening torque : 79±2.5 kgf·m 8 11

6 13
(571±18 lbf·ft) 4 15
2 19 17
77096MI31
26) STORING TIRES AFTER REMOVAL

As a basic rule, store the tires in a warehouse
which unauthorized persons cannot enter. If the
tire are stored outside, always erect a fence
around the tires and put up "No Entry" and other
warning signs that even young children can
understand.
Stand the tire on level ground, and block it Block
securely so that it cannot roll or fall over.
If the tire should fall over, get out of the way
quickly. The tires for construction equipment are 60 - 70°
extremely heavy, so trying to hold the tire may
lead to serious injury.
73036MI20
6-33
27) CHECK TRANSMISSION OIL LEVEL
(1) The oil level check must be carried out as follows;
oil level check (weekly). Filler cap
(2) Before the oil level check, Transmission must

have been running to warm up enough.
(3) When the oil level is checked, machine must be
on flat ground and engine must be at idling
speed, transmission must be in neutral position.
(4) Check the oil level on level (sight) gauge.
(5) Oil level
- Operating temperature (about 80~90˚C)
: The Oil level must be lying in zone HOT
(between two red lines). Zone " HOT "
- Cold phase (about 40˚C) Red
: The Oil level must be lying near cold mark Blue
(blue line).
Level gauge
When checking, press the parking brake 77096MI29
switch and fix the front and rear frames with

the safety lock bar.
28) REPLACEMENT OF TRANSMISSION OIL

AND FILTER ELEMENT
Air breather
(1) Operate the machine for a few minutes in order
to warm the transmission oil.
(2) Move the machine to flat ground. Lower the
bucket to the ground and slightly apply
downward force.
(3) Press the parking brake switch and stop the
engine.
(4) Open transmission air breather to relieve internal
air pressure.
Drain plug
(5) Remove the transmission drain plug. Allow the
transmission oil to drain into a suitable container. 77076MI30
6-34
(6) Remove the transmission oil filter cartridge.
Dispose of the used transmission oil filter car-
tridge properly.
(7) Clean the filter cartridge mounting base.
Remove any part of the filter cartridge gasket
that remains on the filter cartridge mounting
base.
77096MI37
(8) Apply a light coat of oil to the gasket of a new

transmission oil filter cartridge.
(9) Install the new transmission oil filter cartridge.
Screw the filter in until contacts with the sealing
surface is obtained and tighten it now by hand
about 1/3 to 1/2 turn.
73036MI14
(10) Mount the drain plug of transmission after

cleaning it.
(11) Fill the oil through filler cap and check if the oil is
at the appropriate level.
Filler cap
(12) The proper oil amount is 43 liters (11.4 U.S.
gallons)
As the machine is hot after operation wait
until the temperature has dropped.
It is imperative to pay attention to absolute
cleanliness of oil and filter.
Binding is in any case the marking on the oil
level gauge.
Zone " HOT "
Red
Blue
Level gauge
77096MI29
6-35
29) CLEANING TRANSMISSION AIR BREATHER
Air breather
(1) Remove dust or debris around the air breather.
(2) Remove the air breather and wash it with
cleaning oil.
77076MI32
30) CHECK AND SUPPLYING AXLE OIL

FRONT AXLE
(1) Move the machine to flat ground.
Fill & oil level plug
(2) Open the axle air breather to relieve internal air
pressure.
Air breather
(3) Remove the plug and check the oil amount.
If the oil level is at the hole of the plug, it is
normal.
※ Provide fill & level plug with O-ring and install
it.
When checking the oil level, press the

parking brake switch and fix front and rear
frames using the safety lock bar.
As the machine is hot after operation, wait REAR AXLE
until the temperature has dropped. Air breather

7709A6MI51
6-36
31) CHANGE THE AXLE OIL
FRONT AXLE
(1) Place a case under drain plug to catch oil.
(2) Remove the air breather to relieve internal
pressure. Air breather
(3) The basic condition for a correct oil change of

the axle is horizontal plane of installation in every
Drain plug
direction.
Place machine in a horizontal position
(4) All plugs must be cleaned carefully before
opening. Drain plug
(5) Loosen drain plugs and drain oil.

Drain plug
(6) Provide drain plugs with new O-ring and install
them. REAR AXLE
(7) Fill up oil to the overflow on fill & level plug.
·Oil amount Air breather
Front axle : 51ℓ(13.5 U.S. gal)
Rear axle : 40ℓ(10.6 U.S. gal)
As the machine is hot after operation, wait
until the temperature has dropped.
※ If a work requires frequent use of brake,
replace it earlier than normal change Drain plug
interval. Drain plug
7709A6MI52
32) CLEANING AXLE BREATHER

(1) Remove dust or debris around the breather. Air breather
(2) Remove the breather and wash it with cleaning

oil.
7709A6MI53
6-37
33) LUBRICATION
(1) Supply grease through the grease nipple, using
grease gun.
(2) After lubricating, clean off spilled grease.
Press the parking brake switch and fix front
and rear frames using the safety lock bar.
Set the work equipment in a stable position
and turn the hydraulic safety lever into the
lock position.
(3) Rear axle pivot : 2EA

1
(4) Steering cylinder pin : 4EA 2
2
1 Rear axle pivot

2 Steering cylinder pin
77096MI35
(5) Center pivot pin : 2EA

(6) Drive shaft
① Front (flange bearing, journal bearing) : 2EA
② Center (sleeve yoke, journal bearing) : 4EA
③ Rear (sleeve yoke, journal bearing) : 3EA Center pivot pin
1 2
Center pivot pin

3
7709S6MI36
6-38
34) REPLACEMENT OF BOLT ON CUTTING EDGE
(1) Replacement time
Replace the cutting edge before it has worn out
to the end of bucket.
(2) Replacement method

Make sure the work equipment does not
move when replacing the cutting edge.
Set the work equipment in a stable position,
put the hydraulic safety lever in the LOCK
position and stop the engine.
① Lift the bucket to a proper height and insert
blocks so that the bucket does not fall down.
② Loosen bolts and nuts, and remove the cutting
73036MI15
edge.
③ Clean the contacted surface.
④ Turn the cutting edge and install on the bucket.
※ If both sides have worn out, replace it with
new ones.
※ If the contacted face of cutting edge has
worn out, repair the contacted face of it.
⑤ Tighten evenly bolts and nuts to remove the
clearance between bucket and cutting edge.
·Tightening torque : 77.4±11.6kgf·m
(560±84lbf·ft)
⑥ After a few hours of operation, retighten bolts. 77096MI32
35) REPLACEMENT OF BUCKET TOOTH

(1) Replacement time
Replace the bucket tooth before it has worn out
to the end of the bucket.
6-39
(2) Replacement method
Make sure the work equipment does not
move when replacing the bucket tooth.
Set the work equipment in a stable position,
put the hydraulic safety lever in the LOCK
position and stop the engine.
① Lift the bucket to a proper height and insert
blocks so that the bucket does not fall down.
② Loosen bolts and nuts, and remove bucket
73036MI15
tooth.
③ Clean the contacted surface.
※ If the contacted face of bucket tooth has
worn out, repair the contacted face of it.
④ Install new bucket tooth on the bucket, and
tighten bolts and nuts.
·Tightening torque : 77.4±11.6kgf·m
(560±84lbf·ft)
⑤ After a few hours of operation, retighten bolts.
77096MI33
6-40
36) MAINTENANCE OF WORK EQUIPMENT
(1) Lubricate to each pin of working device.
Lubricate the grease to grease nipple in D A C
accordance with lubrication intervals.
No. Description Qty
A Bucket cylinder (Front frame side) pin 1 LH side RH side
B Boom cylinder (Front frame side) right pin 1
C Boom-front frame right connection pin 1 J H G F B,E
D Boom-front frame left connection pin 1
E Boom cylinder (Front frame side) left pin 1
F Boom cylinder-boom connection pin 2
G Bucket cylinder-bell crank connection pin 1
H Boom-bell crank connection pin 1
I Bell crank-bucket link connection pin 1
J Bucket-Bucket link connection pin 2 K I
K Bucket-boom connection pin 2
※ Shorten lubricating interval when working in
the water or dusty place. 75796MI52
(2) Check for wear and tear of work equipment pins

and bushings.
(3) Check for damage of boom and bell crank.
77096MI47
(4) Dust seal are mounted on the rotating part of

working device to extend the lubricating interval.
※ Mount the lip to be faced out side when
replace the dust seal.
※ If it is assembled in wrong direction, it will
Outside
cause fast wear of pin and bushing, and cre-
ate noise and vibration during operation.
※ Make sure the seals are not damaged or
deformed. 73036MI26
6-41
37) WORK EQUIPMENT SUPPORT
When carrying out inspection and maintenance
with the equipment raised, fit a stand under the lift
arm securely to prevent the work equipment from
coming down. In addition, set the work equipment
control levers to the Hold position and Lock posi-
tion the hydraulic safety lever.
77096MI48
6-42
7. ELECTRICAL SYSTEM
1) WIRING, GAUGES
Check regularly and repair loose or malfunctioning
gauges when found.
73036MI27
2) BATTERY
(1) Clean
① Wash the terminal with hot water if it is contami-
nated, and apply grease to the terminals after
washing.
Battery gas can explode. Keep sparks and
flames away from batteries.
Always wear protective glasses when working
with batteries.
Do not stain clothes or skin with electrolyte
as it is acid.
Be careful not to get the electrolyte in eyes.
Wash with clean water and go to the doctor if
it enters the eyes. 36070FW05
(2) Recycle
Never discard a battery.
Always return used batteries to one of the
following locations.
·A battery supplier
·An authorized battery collection facility
·Recycling facility
(3)
3) Method of removing the battery cable
Remove the cable from the ground connection
first ( terminal side) and reconnect it last
when reassembling. Battery relay
Ground
※ Pay attention to the correct polarity.
13036MI32
6-43
3) STARTING THE ENGINE WITH A BOOSTER Connection of booster cable
CABLE
Keep following order when you are going to start
Red
engine using booster cable.
(1) Connection of booster cable ③ ② ①
※ Use the same capacity of battery for starting
① Connect the red terminal of booster cable to the
battery(+) terminal between exhausted and Normal (new) Trouble (exhausted)
new battery. machine machine
Black ④
② Connect the black terminal of the booster To chassis of trouble machine
cable to the battery (-) terminal between
exhausted and new battery. Connection order : ①→②→③→④
※ Keep firmly all connection, the spark will be 73036MI31
caused when connecting finally.
(2) Starting the engine

① Start engine with starting key.
② If you can not start it by one time, restart the
engine after 2 minutes. START
ON OFF
77074OP04
6-44
(3) Taking off the booster cable
Disconnection of booster cable
① Take off the booster cable (black).
② Take off the booster cable (red) connected to
the (+) terminal.
③ Run engine with high idle until charging the
Red
exhausted battery by alternator, fully.
Explosive gas is generated while using the ③ ② ①
battery or charging it. Keep away flame and
be careful not to cause the spark.
※ Charge the battery in the well ventilated Normal (new) Trouble (exhausted)
place. machine machine
Black ④
※ Place the machine on the earth or con-
To chassis of trouble machine
crete. Avoid to charge the machine on the
steel plate. Disconnection order : ④→③→②→①
※ Do not connect (+) terminal and (-) terminal
when connecting booster cable because it
will be shorted. 73036MI31
4) Welding repair
Before start to welding, follow the below proce- Cluster ECU
dure.
(1) Shout off the engine and remove the starting
switch.
(2) Disconnect ground cable from battery by master Monitor
switch. CN-56
(3) Before carrying out any electric welding on the

machine, the battery cables should be discon-
nected and the connectors pulled out of the
electronic control units (MCU, TCU, ECU, clus- CN-57
ter, monitor etc). Master switch MCU

(4) Connect the earth (ground) lead of the welding
equipment as close to the welding points as pos-
sible.
CN-58B
※ Do not weld or flame cut on pipes or tubes
OFF CN-58A
that contain flammable fluids. Clean them
Battery
thoroughly with nonflammable solvent before
welding or flame cutting on them. TCU
CN-157
Do not attempt to welding work before carry

out the above. RH
If not, it will caused serious damage at elec- LH
tric system. 77096MI49
6-45
8. AIR CONDITIONER AND HEATER
1) CLEAN AND REPLACE OF OUTER FILTER

※ Always stop the engine before servicing.
(1) Open the door, loosen the wing bolt and remove
the outer filter.
Outer filter
75796MI50
(2) Clean the filter using a pressurized air (below

2 kgf/cm2, 28 psi).
When using pressurized air, be sure to safety
glasses.
(3) Inspect the filter after cleaning. If it is damaged
or badly contaminated, use a new filter.
Pressurizedair
Pressurized 2 kgf/cm2 below
air2kgf/cm 2
below
77076MI50
2) CLEAN AND REPLACE OF INNER FILTER

※ Always stop the engine before servicing. Cover
(1) Open the cover.
(2) Remove the inner filter.
Inner filter
75796MI51
(3) Clean the inner filter using a pressurized air

(below 2 kgf/cm2, 28 psi) or washing with water.
When using pressurized air, be sure to wear
safety glasses.
(4) Inspect the filter after cleaning. If it is damaged
or badly contaminated, use a new filter.
※ Dry off after washing with water. Pressurized air 2 kgf/cm2 below
73036MI19
6-46
3) PRECAUTIONS FOR USING AIR CONDITIONER
(1) When using the air conditioner for a long time,
open the window once every one hour.
(2) Be careful not to overcool the cab.
(3) The cab is properly cooled if the operator feels
cool when entering there from outside (about
5˚C lower than the outside temperature).
(4) When cooling, change air occasionally.
4) CHECK DURING SEASON
Ask the service center for replenishment of refrig-
erant or other maintenance service so that the
cooling performance is not damaged.
5) CHECK DURING OFF-SEASON
Operate the air conditioner 2 or 3 times a month
(each for a few minutes) to avoid loss of oil film in
the compressor.
6) REFRIGERANT AMOUNT : 850±30 g
AMOUNT
6-47
TROUBLESHOOTING GUIDE
1. ENGINE
※ This guide is not intended to cover every conditions, however many of the more common possibil-
ities are listed.
Trouble Service Remark
Engine oil pressure lamp fails to go · Add the oil to the specified level.
off immediately after the engine is
· Replace the oil filter.
started.
· Check oil leakage from the tube or the joint.
Steam is emitted from the top part of · Supply the cooling water and check leakage.
the radiator (The pressure valve).
· Adjust fan belt tension.
Engine coolant temperature gauge
indicates red range. · Wash out inside of cooling system.
· Clean or repair the radiator fin.
· Check the thermostat.
· Check the engine coolant temperature gauge.
· Tighten the radiator cap firmly or replace the
gasket of it.
Engine does not start when the · Add fuel
starting motor is turned over.
· Repair where air is inhaled into fuel system.
· Check the injection pump or the nozzle.
· In cold weather, check if fuel warmer system is Refer to the pages
working normal. 4-5.
· Check the valve clearance.
Exhaust gas is white or blue. · Adjust to specified oil quantity.
· Replace with specified fuel.
Exhaust gas occasionally turns · Clean or replace the air cleaner element.
black.
· Check the nozzle.
· Check engine compression pressure.
· Check or replace the turbocharger.
Combustion noise occasionally · Check the nozzle.
changes to breathing sound.
· Check the injection pump.
Unusual combustion noise or · Check with specified fuel.
mechanical noise.
· Check overheating.
· Check the muffler.
· Adjust valve clearance.
7-1
2. ELECTRICAL SYSTEM

Voltmeter fluctuates largely even · Check for loose terminals open-circuit wiring.
with the engine running at a constant
· Adjust belt tension.
speed.
Lamp does not glow brightly even
when engine runs at high speed.
Lamp flickers while engine runs.
Voltmeter does not fluctuate even · Check the alternator.

with an increase in the engine
speed. · Inspect and repair wiring.
Starting motor does not turn when · Inspect and repair the wiring.
starting switch is turned on.
· Charge the battery.
· Check starting switch.
· Check battery relay switch.
· Place the gear selector lever in the neutral.
Starting motor turns the engine · Charge the battery.
sluggishly.
· Check the starting motor.
Starting motor disengages before · Check and repair the wiring.
the engine starts up.
· Charge the battery.
Engine oil pressure lamp does not · Check the lamp.
light up when engine is stationary
· Check the oil pressure switch.
(When the starting switch is in ON
position).
Charge lamp does not light up when · Check the lamp.
the engine is stationary.
· Check and repair the wiring.
(When the starting switch is in ON
position.)
7-2
3. POWER TRAIN SYSTEM

Engine is running but machine · Release parking brake.
will not move.
· Put gear selector lever in position properly.
· Add oil to transmission case to the specified level.
Even at full throttle, machine · Add oil to transmission case to the specified level.
moves slowly and lacks power.
· Disassemble transmission strainer and clean.
Transmission oil overheats. · Add oil to transmission case to the specified level or
drain oil.
· Use a suitable gear speed.
· Reduce time using torque converter at stall speed.
Check engine.
Abnormal noise is produced. · Add oil to transmission case to the specified level.
· Add oil to axle case to the specified level.
Brake does not work when pedal · Raise hydraulic oil pressure to specified level.
is depressed.
· Add brake oil.
· Bleed hydraulic oil from brake system.
B ra ke d ra g s o r s t ay w h e n · Clean breather and bleed air from brake system.
applied.
Brake slips. · Raise hydraulic oil pressure to the specified level.

Brake does not work properly. · Adjust linkage.
· Clean brake pad.
· Replace spring in hydraulic oil cylinder.
· Adjust or replace brake pad.
Steering wheel is heavy. · Repair or replace the pump.

· Repair, clean and reset the relief valve.
· Coat a grease to connections and bearings of
steering gear.
· Check the mounting of the steering column.
Steering wheel turning by itself. · Replace leaf springs.
Slow steering. · Clean spool and sleeve.
· Replace leaf springs.
Impossible to turn the steering · Check the monitor.
wheel into neutral position.
· Check and repair the wiring.
7-3
4. HYDRAULIC SYSTEM

Bucket lacks lifting power. · Check the hydraulic oil level and add if necessary.
Bucket lifting speed is slow.
· Replace filter in hydraulic tank.
Bubbles in oil. · Replace with specified oil.
· Add oil if needed.
Oil pressure is too low. · Bleed air from oil line.
· Add oil and bleed air.
Cylinder vibrates when operating. · Add oil.
7-4

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1.

Be sure to understand thoroughly the operator's

Fully understand the details and process of the

Do not operate when tired, or after drinking.

Check for leakage of engine oil, hydraulic oil,

Do not operate the machine if it requires repairs.

Make sure safety lock pin is removed before

FIRE EXTINGUISHER AND FIRST AID KIT

Always use seat belts when operating your

Use the handle and footstep when getting on or

Sound the horn to warn nearby personnel

Operate carefully to make sure all personnel or

When using the work equipment, pay atten-

Check the locations of underground gas pipes

The operating near the electrical lines is very

Supply voltage Min safe separation

If the machine touches the electric power lines,

When the bucket is loaded, avoid sudden

The operation on a slope is dangerous.

Operate the machine after making ground flat

Avoid traveling in a cross direction on a slope as

Traveling on the slope is dangerous.

Steering of the machine while traveling on a

Watch out for obstacles. Be particularly careful

Always operate machine with proper ROPS/

Avoid operating on a cliff, or soft ground as

Slow down when traveling through obstacles or

When operating in water or when crossing shal-

Never allow anyone near the center articulation

Be careful in the condition of bad clearance of

Put the chains on the tires when moving or

When machine is used for snow removal, be

Be careful when driving under a height limit-

When carrying out inspection and maintenance

ALWAYS APPLY LOCK WHEN LEAVING

During maintenance do not allow any unauthor-

Stop the engine immediately when the trouble

Park on a flat place for inspecting and repairing

Do not remove the radiator cap from hot engine.

There is the danger of fire in fuel and oil.

Spilled grease and oil are dangerous to safety.

Disassembly, reassembly and repair of tire

When servicing and checking engine compart-

Do not touch exhaust pipe, or it may cause

Be sure to support stay, when the side door

KEEP THE MACHINE CLEAN

connectors, or the inside of the operator's com-

equipment. Contact a tire repair shop.

When leaving the machine lower the bucket to

Park the machine in the flat and safe place.

Hope you can work easily and safely observing

Bucket Tire Head light Hydraulic tank Air cleaner Radiator

Boom Boom cylinder Main control valve Battery Counterweight

Front axle Main pump Transmission Rear axle Fuel tank

1) WITH BOLT-ON CUTTING EDGE TYPE BUCKET (HL770-9S)

Description Unit Specification

Description Unit Specification

Description Unit Specification

Description Unit Specification