Zelio Count

Counters
Catalog

January 2013
Content Zelio count - counters

Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2

bb Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
vv Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
vv Totalising counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
vv Preselection counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4
vv Hour counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
vv Tachometers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
vv Batch counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5
bb Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
vv Electromechanical and electronic totalising counters. . . . . . . . . . . . . . . . . page 6
vv Electromechanical preset counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6
vv Electromechanical and electronic totalising timers. . . . . . . . . . . . . . . . . . . page 7
vv Electronic preselection and multifunction counters. . . . . . . . . . . . . . . . . . . page 7
vv Totalising counters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7

3
1
 Selection guide Zelio Count - counters

Function Totalising counters

Display type Mechanical LCD

3 Font panel dimensions (h x w) in mm 20 x 30 31 x 41.5 50 x 60 24 x 48

Number of display digits 6 digits 5 or 6 digits 6 or 6 digits 8 digits

(depending . (depending .

4
on model) on model)

Maximum counting frequency 25 Hz 10 or 20 Hz 10 or 25 Hz 30 Hz or 40 Hz or

(depending . (depending . 7.5 kHz 7.5 kHz
on model) on model)

Input type Contact Volt-free contact or Volt-free contact,

5 transistor transistor or voltage
level

Output type –

6 Reset type Without Manual or

without
Manual or
without
Manual or transistor Manual, .
volt-free contact .
(depending . or transistor
on model)

Supply voltage c 24 V c 24 V, c 24 V, Lithium battery

7 c 48 V,
a 115 V
a 115 V

Display capacity 0...999 999 0...99 999 or 0...999 999 or 0...99 999 999
0...9 999 999 0...99 999 999
(depending . (depending .
on model) on model)

8 Time ranges –

Number of presets or partial count –

9
References XBK XBK XBK XBKT81030U33E RC87610340
T60000U00M T50000UppM T60000U1pM
XBK XBK
T70000U00M T80000U00M

Pages 6 7
10

2
Preselection counters Hour counters Mulltifunction:
- preselection,

1
- tachometer,
- chronometer,
- totalising counter,
- batch counter.

Mechanical LCD LCD or LED

75 x 60 48 x 48 24 x 48 48 x 48
3

5 digits 7 digits 8 digits 6 digits

4
25 Hz – 5 kHz or 2.5 kHz if counting on 2 inputs

Contact Contact Volt-free contact or transistor Transistor or voltage

(20 VA / 220 V / 1A max)
5
Contact. – 1 or 2 transistors
(volt free) and 1 or 2 changeover relays

Manual or
Manual and electrical
Without Transistor or manual with electrical
interlocking facility
Manual, electrical or automatic 6

c 24 V a 24 V, Lithium battery c 24 V,
a 115 V,
a 230 V
a 115 V,
a 230 V 7
0...99 999 – - 99 999...999 999

– 0...99 999.99 h 0...999 999.99 h 0…99 999.9 h

0…99 999.9 min
8
0…99 999.9 s
0…99 h 59 min 59 s

1 – 1 or 2

9
XBKP50100pp0M XBKH7000000pM XBKH81000033E XBKP6pp30G3pE

6 7
10

3
 Presentation Zelio Count - counters

Introduction

1 Counters, associated with detection products (photo-electric detectors, inductive

sensors, limit switches, etc) or dialogue products (pushbuttons, selector switches,
etc) can be used to provide an additional control system function: counting.

Functions

2 Counters complement the range of display units and operator dialogue terminals by
offering simple display and entry functions. They are fully compatible with detection
and human-machine interface products.

Technologies

3 The range is divided into two technologies:

-- electromechanical, which is more suitable for slow counting applications of
around 10 Hz,
-- electronic (LCD or LED display) which is suitable for counting frequencies of
around 1 kHz.

4
The Zelio count range covers all counting functions. There are various product
families:
-- totalising counters,
-- preselection counters,
-- hour counters,
-- tachometers,
-- batch counters.
.
5
Totalising counters

Totalising counters are used for counting events from electrical pulses or contacts.
The value is displayed and updated in increments at each new pulse or contact. They
are unidirectional.
6 Applications

b In automatic mode
The totalising counter performs this function in conjunction with a photo-electric
detector, inductive sensor or limit switch, which detects the passing of a part and
translates this by adding one unit to the number of parts counted by the totalising
7 counter.

b In manual mode
The totalising counter performs this operation in conjunction with a pushbutton.
Pressing the button adds one unit to the value displayed. This system can be used
with a ticket dispenser or a manual assembly station.

8 Preselection counters

Preselection counters are used for counting events from electrical pulses or contacts.
The value is displayed and updated by adding or subtracting at each new pulse. They
allow manual entry of a preset value. When this preset value is reached, they send
an electrical signal. They can be used for upcounting or downcounting.
9 Supply

Signals Limit switch Applications

Stop belt
Upcounting or downcounting the number of parts.

10 The preselection counter counts the number of parts in the same way as a totalising
counter. When the selected value is reached, the preselection counter, in conjunction
with various sensors, sends a signal to trigger actions such as stopping a machine or
conveyor belt.

4
Presentation (continued) Zelio Count - counters

Hour counters

Hour counters (also called timers or chronometers) are used to count and display
times in different formats and with different modes depending on the type of counter
1
used.
Oven
Applications

b Duration of an oven heating time,

b Use of a machine, n time and in hours, in order to perform maintenance. 2

Tachometers
3
Tachometers are used for measuring speed (linear or rotary), rates (in minutes or
hours) or flow (volumetric).
The tachometer receives pulses at a frequency to be measured. A scale factor allows
the required values to be displayed (speeds, rates, flows, etc.)

4
Applications

b Automatic control of conveyor belt speed,

b Flow measurement,

Batch counters
5
Batch counters are used for counting a number of parts per batch and counting a total
number of batches; they send a signal each time the preset value is reached.

OUT 2 Example 6
Supply
On a packing line, 50 capsules are to be counted into containers and 10 containers
In B
Stop placed into a carton.
belt
In A
OUT 1
P1 : number of batches (10)
P2 : number of capsules (50).

7
Example: packing 50 capsules per container and grouping
10 containers in cartons.

10

5
 References Zelio Count - counters
Counters XBK

Electromechanical and electronic totalising counters

Supply Number Maximum Reset Reference Weight
1 voltage of display
digits
counting
frequency
type

V Hz kg
Counters with mechanical display
c 24 5 20 Manual XBKT50000U10M 0.100
XBKT50000UppM XBKT60000U00M

2 6 25 Without XBKT60000U00M 0.030

25 Manual XBKT60000U10M 0.150

3 7 20 Without XBKT70000U00M 0.100

XBKT60000U1pM XBKT70000U00M
8 25 Without XBKT80000U00M 0.150

c 48 5 20 Without XBKT50000U08M 0.100

4
a 115 5 10 Manual XBKT50000U11M 0.100

6 10 Manual XBKT60000U11M 0.030.

XBKT80000U00M XBKT81030U33E

5
Counters with LCD display
Lithium battery 8 30 or . Manual or XBKT81030U33E 0.050
7500 transistor

6 Electromechanical preset counters, 5 digits

Supply Number Counting Number of Reset type Reference Weight
voltage of display frequency presets
digits

V Hz kg
Subtracting preset counters with mechanical display
7 c 24 5 25 1 Manual XBKP50100D10M 0.200.
.
.
.
.

Manual and XBKP50100D20M 0.240.

XBKP50100Dp0M electrical .
8 .
.
.

Adding preset counters with mechanical display

c 24 5 25 1 Manual XBKP50100U10M 0.200.

9
.
.
.
.

Manual and XBKP50100U20M 0.240.

electrical .
XBKP50100Up0M
.
10 .
.

6
References Zelio Count - counters
Counters XBK, totalising counter RC87

Electromechanical and electronic totalising timers

Supply Number Mains Reset Reference Weight
voltage of display
digits
supply
frequency
type
1
V Hz kg
Timers with mechanical display
a 24 7 50 Without XBKH70000004M 0.060
XBKH7000000pM
a 115 7 50 Without XBKH70000001M 0.060
2
a 230 7 50 Without XBKH70000002M 0.060

Supply Number Display Reset Reference Weight

voltage of display mode type

V
digits
kg 3
Timers with LCD display
Lithium battery 8 1/100 of . Manual or XBKH81000033E 0.050
XBKH81000033E an hour transistor

Electronic preselection and multifunction counters, 48 x 48, 6

digits, LCD or LED
4
Supply Number of Counting Number Reference Weight
voltage display frequency of
digits presets
V kHz kg
Manual, electrical and automatic reset
Preselection counters with LCD display 5
c 24 6 5 1 XBKP61130G30E 0.150

XBKP61p30G3pE 2 XBKP61230G30E 0.150

a 115 6 5 1 XBKP61130G31E 0.250

a 230 6 5
2

1
XBKP61230G31E

XBKP61130G32E
0.250

0.250
6
2 XBKP61230G32E 0.250

Preselection counters with LED display

c 24 6 5 1 XBKP62130G30E 0.150

2 XBKP62230G30E 0.150
7
XBKP62p30G3pE
a 230 6 5 1 XBKP62130G32E 0.250

2 XBKP62230G32E 0.250

b 8 or 6 digits LCD display, digit height 7 mm Totalising counters, LCD 24 x 48 8

b Totalising counter: Description Reference Weight
vv7 kHz and 40 Hz inputs
vvmaximum counting capacity : 99 999 999 impulses kg
bbHour counter/chronometer: Impulse counter RC87610340 0.060
vvstart/stop inputs
vv4 time ranges:
-- 99 999.9 hours - 99 999.9 min 9
-- 99 999.9 s - 99 h 59 min 59 s
bbPowered by lithium battery:
vvvreset from front panel or remote reset

10
RC87610340

7
Schneider Electric Industries SAS www.schneider-electric.com
Head Office The information provided in this documentation contains general descriptions and/or technical
35, rue Joseph Monier characteristics of the performance of the products contained herein. This documentation is not
F-92500 Rueil-Malmaison intended as a substitute for and is not to be used for determining suitability or reliability of these
France products for specific user applications. It is the duty of any such user or integrator to perform the
DIA5ED2130108EN

appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.

Design: Schneider Electric

Photos: Schneider Electric
Printed by:

January 2013