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Api 653 Daily Points To Recall (Day 3)

This document outlines 15 key points regarding API 653 daily inspection requirements. It discusses inspection frequency for external and internal inspections, acceptable intervals for internal inspections and alternatives. It also covers requirements for inspection records, materials for repairs/alterations, shell plate thickness checks, limitations on lap-welded patch plates and hot taps, and additional precautions for repairs in critical zones.

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Naveed Ahmed
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121 views

Api 653 Daily Points To Recall (Day 3)

This document outlines 15 key points regarding API 653 daily inspection requirements. It discusses inspection frequency for external and internal inspections, acceptable intervals for internal inspections and alternatives. It also covers requirements for inspection records, materials for repairs/alterations, shell plate thickness checks, limitations on lap-welded patch plates and hot taps, and additional precautions for repairs in critical zones.

Uploaded by

Naveed Ahmed
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Professional Training and

Consultation

API 653 DAILY POINTS TO RECALL

API 653 DAILY POINTS TO RECALL


(DAY 3)

1. Inspection Frequency (External) shall not exceed following

a. Routine-in Service inspection every one month.


b. External inspection (visual by authorized inspector): Lower of one-fourth
remaining life (RCA/4N) or 5 years.
c. Ultrasonic thickness inspection (external) of shell.
(i) when corrosion rate is not known — maximum 5 years
(ii) when corrosion rate is known — lower of :
1. half remaining life (RCA/2N) or
2. 15 years

2. Inspection Frequency (Internal) shall not exceed:

a. Based on MRT calculations, as per “Or” calculated but not exceeding 20


years

b. If corrosion rates are not known: Actual bottom thickness shall be


determined not later than 10 years.

3. Alternative to point no. 2 above for internal inspection interval may be altered
based on RBI. The RBI basis shall be reviewed at intervals not exceeding 10 years
by authorized inspector and tank engineer.

4. If there is access to tank bottom to determine bottom thickness, externally, such


inspection may be used in lieu of internal inspection. (Point No. 2)

5. Inspection records include:

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a. Permanent Records (Tank construction data)


b. Inspection history (Progressive Records)
c. Repair/alteration history (Repair/alteration records)

6. New materials for repair/alteration/ reconstruction: All plate material used for
shell and the bottom plates welded to shell shall be identified.

7. Thickness of shell plates to be used for checking the tank design shall be within
180 days before relocation.

8. The strength values Sd and St for reconstructed tank shall be on the basis of
allowable stress as per table 3-2 of API 650.

9. The replacement shell plate thickness ≥ thickness of the shell course where
replacement is proposed and dimensions and spacing shall be as per Figure 9-1.

10. Lap-welded patch plates can be used only if:

a. owner specifies
b. only on shell plates ≤ ½ inch
c. must be within spacing requirements as per Fig. 9-1
d. maximum size 48” vertical x 72 horizontal and minimum dimension 4”
e. areas on which lap patch is to be put shall be UT checked
f. lap on lap is not permitted

11. All shell plate defects like the cracks, gauges, tears, widely scattered .pits and
corroded areas shall be evaluated case by case as per chapter 4 of API 653.

12. New reinforcements can be added to existing unreinforced nozzles as per Fig. 9-
3a and 9-3b.

13. Repairs within critical zone of the bottom require additional precautions like
“Tombstone” type patch and additional PT or MPI testing after visual examination
of patch welds, and weld shall be made by minimum 2 passes.

14. If impact test was not done on original tank material, the hot taps shall be limited
to NPS 4 (max).

15. Toe-to-toe minimum spacing between hot tap and adjacent nozzle shall be =
RT where R= tank shell radius in inches T is shell plate thickness in inches.

---------------------------------------- End ------------------------------------

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