Section 6 - 1 - 42 - Gpos
Section 6 - 1 - 42 - Gpos
Section 6 - 1 - 42 - Gpos
SECTION 6
COMMISSIONINGFORMS
Index Page
6.6 FORMS
DATE ENGINEER
Date Contactor
(9) TEST RUN
COMPLETED
DATE CONTRACTOR
DATE ENGINEER
DATE CONTRACTOR
DATE ENGINEER
(2) INSULATION RESISTANCE TEST
(7) REMARKS
DC HI – POT kV REST
TEST FEEDERS OHMS
TEST CONTROLS OHMS
COMPLETED
DATE CONTRACTOR
DATE ENGINEER
(3) EQUIPMENT CHECK OUT
COMPLETED
DATE CONTRACTOR
DATE ENGINEER
DATE ENGINEER
EQUIPMENT RECORD
EQUIPMENT NO.
DRIVE NO.
MOTOR NO.
DESCRIPTION
REMARK
MOTOR OR TURBIN
13
LUGS :
EQUIPMENT
DRIVE
MOTOR OR TURBIN
14 INSTALATION COMPLETED
PT. GLOBAL POWER SERVICES APPR. PROJECT MANAGER
SIGN
APPR. COMMISIONING
MANAGER
SIGN
DATE OF
APPR.
ISSUE
SIGN
VIBRATION ANALYSIS
DATE OPERATOR
EQUIPMENT NUMBER
DESCRIPTION
LOAD NO.LOAD
VALUES
PM DEPT.
Drive Driven
SHAFT DIAMETER Motor mm Reducer mm
Reducer mm Other mm
Turbine mm
DATE
CONTRACTOR
Backlash tolerances shall be measured at the two outside points on the tooth face of the pinion gear. (Use lead wire, dial indicator or
feeler gauge)
Backlash clearance mm
mm
Bottoming clearance mm
DATE
CONTRACTOR
Parallel Angular
misalignment misalignment
Dealing reading in Dealing reading in
mm mm
Probe on OD of : Probe on OD of :
Drive half Drive half
Driven half Driven half
Remarks Remarks
Indicator reading
per mm radius
from shaft to
Angular indicator point Parallel
Coupling Speed Misalignment (see example) Misalignment
Under 100 rpm (under 37 kW) 0 - 04' - 00" 0.00232 0.254 mm
Under 100 rpm (37 kW & over) 0 - 03' - 00" 0.00173 0.127mm
Over 100 rpm to 600 rpm 0 - 02' - 00" 0.00114 0.127mm
Over 600 rpm to 1800 rpm 0 - 01' - 00" 0.000579 0.101mm
Over 1800 rpm to 3600 rpm 0 - 01' - 00" 0.000339 0.0508 mm
Notes :
1 Standard extension can be used for mounting dial indicators.
Both shafts must turn in unison.
2 Example:
Coupling Speed : 2000 rpm
x= 100mm
2 * 100 mm * 0.000339 = 0.0678 mm Dial Indicator Reading
TANK DESCRIPTION
EQUIPMENT NUMBER
PLANT DRAWING NUMBER
CONTRACTOR
1 TESTING
Air Pressure Completed :
Date Contractor
or
Vacuum Completed :
Date Contractor
2 TESTING SHELL
Hydrostatic Completed :
Date Contractor
5 PAINTING
Completed :
Date Contractor
6 REPAIRS
List of repairs Completed :
APPROVED
DATE ENGINEER
APPR. COMMISIONING
MANAGER
SIGN
APPR. PLANT
MANAGER DATE OF ISSUE
SIGN
Note : On completion in installation contractor shall fill in pipe description above and shall check out procedures required
according to the specification
(Required) (Not Required)
1 Cold Sponge Gap : mm
Date Engineer
4 Installation Completed
Date Engineer
5 Completion Checked
Date Engineer
Radiographic Examination
of Welds by :
Name of company Engineer
Full Examination
Date Inspector
Spot Examination
Date Inspector
6 Requirement for Testing and Cleaning :
Spot Examination
Date Inspector
7 Testing :
Hydraulic Pneumatic Others (Specify)
Working condition Pressure
Completed
Date Contractor
Completed
Date Area Coordinator
PT. GLOBAL POWER SERVICES PROJECT MANAGER
Hydraulic Flushing
Disinfecting
Completed
Air Blow
Date Contractor
Steam Blow
Authority
10 Completion :
Date Contractor
Date Engineer
11 Remark
SECTION 6
Piping included within the system is shown on the attached marked-up interconnecting flow
diagrams and piping plans and/or underground piping plans.
Purpose: The purpose of the checkout is to ensure that the underground piping included within the
plant system conforms in all respects to the AFC Engineering drawings and specifications.
Scope: The scope of the checkout is defined in the checklist overleaf and comprises the underground
piping installation as marked up on the drawings up to the flange on the item of equipment above-
ground.
Advice of "Ready for Checkout": Contractor advises that the underground piping as per referenced
diagram is considered readyfor checkout.
Contractor: ______________________ Date: ______________
(Name/Signature)
Area Coordinator: ___________________ Date: ______________
(Name/Signature)
Checkout byall involved parties as agreed prior to commencement of Checkout
Printed names and signatures of the involved parties confirm that the underground piping has been
checked out by them in accordance with the attached checklist with the assembly of punch list
items on the standard form provided.
Category 1 Punch items required correction by "Mechanical Completion" of the Plant System.
Category 2 Punch items required correction by RFC for the Area or Process System.
Category 3 Punch items required correction by RFO for the Area or Process System.
Contractor Date
(Name and Signature)
Area Coordinator Date
(Name and Signature)
Coordinator: Date
(Name and Signature)
Supervisor: Date
(Name and Signature)
Step rungs, if applicable, provided in valve boxes, secured and correctly spaced
Piping included within the hydrotcst package is shown on attached marked-up hydrotcst flow diagrams and
corresponding mechanical/utility diagrams
Purpose: The purpose of the checkout conducted prior to hydrotesting is to ensure that the piping
included within the plant system conforms in all respects to the AFC engineering drawings and
specifications.
Scope: The scope of the checkout is defined in the checklist overleaf and includes the pressure envelope of
the piping which will be subject to hydrotesting. The pre-hydrotest checkout is intended to ensure that no
further welding will have to be conducted which requires re-hydrotesting of the piping.
Advice of "Ready for Checkout": Contractor advises that the piping, as per referenced marked-up
mechanical flow diagrams, is considered ready for checkout prior to hydrotesting.
Printed names and signatures of the involved parties confirm that the1 piping has been checked out by them in
accordance with the attached checklist, with the assembly of punch items on the standard form provided.
Category 1 Punch Items require correction by "Mechanical Completion" of the Plant System.
Category 2 Punch Items require correction by RFC for the Area or Process System.
Category 3 Punch Items require correction by RFO for the Area or Process System.
Contractor Date
(Name and Signature)
Piping Area Coordinator Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor/Operations: Date
(Name and Signature)
PIPING INSTALLED AS PER MFD AND ISOMETRICS LINES SLOPE AS REQUIRED BY MFD. ANNUBAR NOZZLE LENGTH CORRECT CHECK VALVE CORRECTLY LOCATED
(NO FLAP OR BALL CHECK IN VERTICAL
DOWNWARD FLOW, BALL CHECK IN
HORIZONTAL)
FLANGE GASKETS AS PER SPECIFICATION PIPING PROPERLY RESTING ON SLEEPERWAY ANNUBAR BOTTOM SUPPORT IF U PROVIDED, JACKING BOLTS PROVIDED ON LINES 24-
SUPPORT. CORRECTLY INSTALLED OPPOSITE ANNUBAR INCH AND LARGER FOR BLIND
NOZZLE. INSTALLATION / REMOVAL
BOLTING AS PER SPECIFICATION AND CORRECT STAINLESS STEEL PIPING NOT SUPPORTED IN SAMPLE TAKE-OFFS IN CORRECT LOCATIONS.
LENGTH. DIRECT CONTACT WITH CARBON STEEL
* BOLTS CORRECTLY TENSIONED ON CRITICAL EXPANSION SLIPPERS OF ADEQUATE LENGTH SPECTACLE BLINDS PROVIDED AS PER MFD'S. RISING STEM TRAVEL OF BLOCK VALVES
FLANGES. FOR PIPE EXPANSION / CONTRACTION. UNOBSTRUCTED BY STRUCTURES.
* FLANGE FACE PARALLELISM CHECKED AND SPRING HANGERS CORRECT TYPE AND FLANGES ON AREA SIDE OF BATTERY LIMIT PIPING ADEQUATE SPACE ALLOWED FOR
WITHIN ACCEPTABLE LIMITS FOR CRITICAL POSITION, SIZE, SETTING. SPRING LOCKS TO PERMIT SAFE ISOLATION. INSULATION OF PIPELINES.
FLANGES. REMOVED UNLESS REQUIRED FOR HYDROTEST.
* CONDITION OF FLANGE FACES CHECKED AND IN METER RUN INSTALLED CORRECTLY PIPING SUBJECT TO EXPANSION OR STEAM AND AIR TAKE-OFFS FROM THE
ACCEPTABLE CONDITION, ESPECIALLY FOR CONTRACTION, FREE TO MOVE, NO TOPOFHEARDERS.
CRITICAL FLANGES. OBSTRUCTION
PIPING NOT DAMAGED E.G. GOUGING DENTS, ARC ORIFICE FLANGE TAP ORIENTATION CORRECT UTILITY LINES CONNECTED TO PROCESS PIPINGS AS * VERIFY QUALITY OF WATER TO BE
STRIKES. (SEE SKETCH BELOW). SPECIFIED. USED FOR HYDROTEST.
THERMOWELLS CORRECTLY LOCATED AND PIPING SUFFICIENTLY CLEAR OF STRUCTURES FLOW DIRECTION OF CHECK VALVES, CONTROL * FIELD INSTALLATION DQ DOSSIER
INSTALLED. AND SUPPORTS TO ALLOW FOR EXPECTED VALVES AND GLOBE VALVES CORRECT. COMPLETED.
HIGH POINT VENTS IN CORRECT LOCATIONS, THERMAL EXPANSION. PROCESS VALVE, UTILITY VALVES AND CHECK * WELDING NOT RESULTS AVAILABLE
VALVED AND PLUGGED / CAPPED. VALVES ACCESSIBLE FOR OPERATION AND AND ACCEPTED.
LOW POINT DRAINS IN CORRECT LOCATIONS, TAKE-OFF POINTS FOR INSTRUMENTS IN MAINTENANCE.
WITH STRAIGHT PIPE NIPPLES, VALVED AND CORRECT LOCATIONS.
PLUGGED / CAPPED.
GUSSETS INSTALLED ON SMALL NOZZLES AND
BRANCHES AS PER DRAWING
PIPING SUPPORTS AND ANCHORS CORRECT TYPE
AND LOCATION.
NOTES : 1 CRITICAL FLANGES TO BE IDENTIFIED TO CONSTRUCTION SO THAT CONDITION AND ALIGNMENT CAN BE WITNESSED DURING CONSTRUCTION WITHOUT DELAYING
CONSTRUCTION PROGRESS. CRITICAL FLANGES TO BE CONTROL TIGHTENED.
2. * DENOTES THAT QA/QC CERTIFICATE OR WITNESSED EVIDENCE OF CHECKING TO BE PROVIDED.
PIPINGINCLUDEDWITHINTHESYSTEM,ISSHOWNONATTACHEDMARKED-UPMECHANICALFLOWDIAGRAMS :
PURPOSE : THE PURPOSE OF THE CHECK OUT CONDUCTED AFTER HYDROTESTING IS TO ENSURE THAT THE PIPING
INCLUDEDWITHINTHEPLANTSYSTEMHASBEENREINSTATEDTOCONFIRMINALLRESPECTSTOTHEAFCENGINEERING
DRAWINGSANDSPECIFICATION.
SCOPE : THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST OVERLEAF, AND INCLUDES THE PRESSURE-
ENVELOPE OF THE PIPING WHICH HAD BEEN SUBJECTED TO ENSURE THAT THE PIPING HAS BEEN SUBJECTED TO
HYDROTESTINGTOENSURETHATTHEPIPINGHASBEENRE-INSTATEDANDCOMPLETED.
ADVICE OF "READY FOR CHECK OUT" : CONTRACTOR ADVISES THAT THE PIPING, AS PER REFERENCED MARKED-UP
MECHANICALFLOWDIAGRAMS,ISCONSIDEREDREADYFORCHECKOUTAFTERHYDROTESTING.
PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT THE PIPING
HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE ATTACHED CHECK LIST, WITH
THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD FROM PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL COMPLETION" OF THE
PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE UNIT.OR P ROCESS SUB-
SECTION.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE UNIT OR PROCESS SUB -
SECTION.
Contractor Date
(Name and Signature)
Piping Area Coordinator Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor/Operations: Date
(Name and Signature)
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE DESUPERHEATER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE AFC
ENGINEERING DRAWINGS AND SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST OVERLEAF, AND
COMPRISES THE SUPERHEATER AS MARKED UP ON THE REFERENCE DRAWINGS.
ADVICE OF "READY FOR CHECK OUT ”: ADVISES THAT THE SUPERHEATER AS PER
REFERENCE DRAWINGS IS CONSIDERED READY FOR CHECK OUT.
PRINTED NAMES AND SIGNATURES OF THE INVOLVED PARTIES CONFIRM THAT THE
DESUPERHEATER HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE
ATTACHED CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD
FROM PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "MECHANICAL COMPLETION" OF
THE PLANT SYSTEM.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY RFC FOR THE AREA OR PROCESS
SYSTEM.
CATEGORY 3 PUNCH ITEMS REQUIRE CORRECTION BY RFO FOR THE AREA OR
PROCESS SYSTEM
Contractor Date
(Name and Signature)
Project Area Coordinator Date
(Name and Signature)
Superintendent/Operations: Date
(Name and Signature)
Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)
INTERNAL ELEMENTS INSPECTED FOR DAMAGE. * DRIVE BELTS CORRECTLY INSTALLED AND
ADJUSTED.
INLET AND OUTLET PIPES CONNECTED.
SEAL/GLAND FLUSHING CONNECTIONS CORRECTLY
INSTALLED.
PULLEY SIZE AND ALIGNMENT CORRECT. GUARDS
DOWELING INSTALLED, IF SPECIFIED.
INSTALLED
MIXER SHAFT ADEQUATELY SUPPORTED
MIXER / AGITATOR ACCESSIBLE FOR
OPERATION AND MAINTENANCE. * VERIFY MIXER CAN BE RUN IF PADDLE IS NOT
SUBMERGED IN THE FLUID.
FLANGE CONNECTIONS AS PER
SPECIFICATION. AGITATED AREA (IN TANK, VESSEL, ETC.) FREE OF
DEBRIS AND CONSTRUCTION COMPLETE.
* MOTOR DRIVES DIRECTIONAL CHECKED.
ARRANGE FOR TEST RUN AT LEAST 4 HOURS, IF
POSSIBLE.
DRAINS (IF FITTED) DIRECTED TO SAFE
LOCATION. PAINT/CORROSION PROTECTION AS PER
SPECIFICATION.
HOLDING DOWN BOLTS CORRECTLY FITTED, IF
SUPPORTED ON ANTI-VIBRATION MOUNTINGS * FIELD QC-DOCUMENTATION PROVIDED.
CORRECTLY ADJUSTED.
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE TANK
CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, INCLUDES THE TANK, AS WELL AS THE FIXTURES FOR
INSTRUMENTS ON THE TANK.
ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR ADVISES THAT THE TANK
AS PER REFERENCE DRAWINGS IS CONSIDERED READY FOR CHECK OUT.
Contractor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Supervisor: Date
(Name and Signature)
GENERAL
PROTECTIVE COATINGS, IF
TANK LAYOUT CONFORMS TO ALL APPLICABLE, INCLUDING STILLING CORRECT INSTALLATION WITH VALVES AT NOZZLES ACCESSIBLE, g
DRAWINGS LISTED. WELL, APPLIED. ORIFICES AND CORRECT ANGLE.
PAINTING COMPLETE
CORRECT NAME PLATE DETAILS AND STILLING WELL PLUMB, SMOOTH AND RECESS IN ROOF PONTOON TO
TAG NUMBER. NO OBSTRUCTIONS. CONTAIN JET NOZZLE.
ADDITIONAL ITEMS FOR FLOATING
AUTOMATIC DRAIN VALVES STILLING WELL HOLES AS PER STAIRWAY COMPLETED EARTH BONDING WIRE, LADDER TO
PROVIDED IF APPLICABLE. SPECIFICATION AND FREE OF BURRS. ROOF.
PONTOON SEALING WITH CORRECT
HEATINGCOILS ROOF LADDER, HAND RAILS AND SEALING AREA
ALL FIRE/SAFETY EQUIPMENT GAUGING PLATFORM COMPLETE.
FIXTURES IN POSITION. CORRECT NUMBER OF HEATING COILS PONTOON INSPECTION COVERS.
INSTALLED.
NITROGEN BLANKETING SYSTEM, IF ROOF AREA FREE OF DEBRIS SHUNTS BETWEEN ROOF AND SEAL.
APPLICABLE. STEAM TRAPS CORRECTLY
INSTALLED* FOAM CONNECTIONS FITTED, IF
TANK CALIBRATION COMPLETE. APPLICABLE. ROOF LEGS CORRECTLY POSITIONED
COILS SUPPORTED CORRECTLY. ON STRIKER PLATES AND CLEAN FOR
WATER SPRAY SYSTEM, IF ALL NOZZLE VALVES AND LIFTING.
APPLICABLE, CHECKED AGAINST MFD. MANWAY COVERS INSTALLED WITH
CONDENSATE DISCHARGE TO SAFE CORRECT GASKETS AND BOLTS. ROOF DRAINS IN SOUND CONDITION.
STEPS/WALKWAYS ACROSS PIPING LOCATION.
WITHIN BUND COMPLETE IF INSULATION COMPLETED, IF INTERNAL EARTH BONDING STRAPS
APPLICABLE MIXERS APPLICABLE. BETWEEN ROOF AND BASE.
CORRECT NUMBER OF MIXERS.
* FIELD INSTALLATION QC-DOSSIER DIP HATCH COVERS FITTED AND LADDER WHEELS FREE.
COMPLETED. IMPELLER SIZE AND BLADES AS PER FREE MOVING.
DESIGN. GUIDE ROLLERS FREE
TANK INTERIOR TANK EARTHED.
WATER DROP-OFF PIPE SUPPORTED
JET-NOZZLES *FLANGE FACE PARALLELISM AND
TANK CLEAN AND FREE OF DEBRIS. SURFACE FINISH CHECKED AND
CORRECT SIZE/ TYPE WITHIN LIMITS.
SIPHON DRAIN BOXES FITTED
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE BOILER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE
AFC ENGINEERING DRAWINGS AND SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE BOILER AND AUXILIARIES AS MARKED UP ON
REFERENCE DRAWINGS.
GENERAL CLAMPS AROUND HOT PIPES LOOSELY • REFRACTORY CORRECTLY INSTALLED AS PER COUPLING GUARDS FITTED AS PER
FITTED TO ALLOW FOR EXPANSION. SPECIFICATION, INSTALLATION AND DRY OUT SPECIFICATION.
INSTALLATION AS PER MFD, DATA PROCEDURE PROVIDED.
SHEETS AND DESIGN DRAWINGS. EXPANSION SHOES ON STEAM PIPES FREE DAMPER OPERATION ACCEPTABLE
TO MOVE AND POSITIONED CORRECTLY. RELIEF VALVES INSTALLED AND COLD PRE-SET
NAMEPLATE DETAILS CORRECT. CORRECTLY. HOT RESETTING TO BE CARRIED FOLLOWING PROCEDURES PROVIDED
AIR PREHEATERS, BLOWERS AND SOOT OUT. AVAILABLE.
PRESSURE RATING PLATE STAMPED BY BLOWERS OPERABLE.
INSPECTOR AFTER WITNESSING PRESSURE FIRING SEQUENCE AND SAFETY AND BOIL OUT.
TEST. * CONFIRM ADEQUACY AND OPERATION EMERGENCY SHUTDOWN DEVICES OPERABLE.
OF COUNTERWEIGHTS AND CAPABILITY CHEMICAL CLEANING
*COPY OF PERMISSION TO ERECT OF ACCOMMODATING MOVEMENT. * TREATED WATER QUALITY TO BE USED FOR
BOILER PROVIDED BOILOUUT AND INITIAL OPERATION AS PER FLUSHING
SUPERHEATER SUPPORTS AND GUIDES SPECIFICATION.
* NO WELDING OR ARC STRIKES ON INSTALLED CORRECTLY, ALLOWANCES BLOWING DESUPERHEATER
STRESS RELIEVED EQUIPMENT AND MADE FOR EXPANSION. VALVES FREE TO TURN AND CORRECT TYPE
PIPING. GLAND PACKING. USED. BLOWING STEAM MAINS.
FUEL LINES BLOWN, CLEAR AND
GUSSETS ON NOZZLES SMALLER THAN CONNECTED TO BURNER. CORRECT GRADE AND LENGTH BOLTS AND
ONE INCH PROVIDED. GASKETS USED. BLOW OFF POINT TO ATMOSPHERE
COOLING WATER, INSTRUMENT AIR, PROVIDED AND CORRECTLY ANCHORED.
GRATING SECURED, KICK PLATES AND ATOMIZER AND ALL AUXILIARY LINES BOILER INTERNALLY CLEAN.
HANDRAILS ON STAIRS PROVIDED. BLOWN AND CLEAR.
ALL PAINTING COMPLETED TO SPECIFICATION. SUPPORTDOCUMENTATION AND
* ALL BOLTS ON BEAMS TORQUED AS PER INSULATION COMPLETED TO SPECIFICATION.
SPECIFICATION PLATFORM, LADDERS, STAIRS BURNER AND DIFFUSER ALIGNMENT FACILITIES.
DO NOT CORRECT. AREA CLEAN, TIDY AND SAFE * FIELD INSTALLATION QC-DOSSIER
COMPLETED.
* NON-OPERATING PRE-FIRING
CHECKS PRESCRIBED BY BURNER PIPING AND NOISE ATTENUATION FD FAN
MANUFACTURER COMPLETED EQUIPMENT CAN BE REMOVED TO ENABLE * OPERATING/MAINTENANCE MANUALS
EASY REMOVA OF BURNER. PROVIDED.
PLATFORM, LADDERS, STAIRS DO NOT HANG- CHECKOUT AS PER BLOWER/ FAN CHECKLIST
UP ON BOILER STRUCTURE. STEEL DRUM SEPARATORS INSTALLED
CORRECTLY AND CYCLONE JOINTS LEAK * VENDOR QC-DOCUMENTATION
STEELWORK OR LADDERS WILL NOT PREVENT TIGHT (LIGHT TIGHTNESS CHECK). * ALIGNMENT READINGS PROVIDED.
PROVIDED.
EXPANSION OF BOILER AND PIPING.
INTERNAL FITTINGS FIRMLY ATTACHED,
BOILER EXPANSION ARRANGEMENT CLEAN FEED PIPE FLANGE JOINTS TIGHT, CORRECT * VIBRATION READINGS PROVIDED.
* SPARE PARTS SUPPLIED AS PER
AND FREE TO MOVE. GASKET INSTALLED.
LUBRICATION CORRECT. PURCHASE ORDER
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE SHELL
AND TUBE HEAT EXCHANGER INCLUDED WITHIN THE PLANT SYSTEM
CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE SHELL AND TUBE EXCHANGER AS MARKED UP
ON REFERENCE DRAWINGS.
ADVICE OF "READY FOR CHECK OUT”: CONTRACTOR ADVISES THAT THE SHELL
AND TUBE EXCHANGER AS PER REFERENCE DRAWINGS, IS CONSIDERED READY
FOR CHECK OUT.
CONTRACTOR : _____________________ DATE: _________________
(NAME/SIGNATURE)
Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE TOWER
INCLUDED WITHIN THE PLANT SYSTEM CONFORMS IN ALL RESPECTS TO THE
AFC ENGINEERING DRAWINGS AND SPECIFICATION.
SCOPE: THE SCOPE OF THE CHECK OUT IS DEFINED IN THE CHECK LIST
OVERLEAF, AND COMPRISES THE TOWER AND INTERNALS.
Contractor Date
(Name and Signature)
Vendor Date
(Name and Signature)
Area Coordinator: Date
(Name and Signature)
Superintendent: Date
(Name and Signature)
BLINDS INSTALLED AS PER MFD OR PIPING VENT LINES FROM PSV, IF FITTED, SUPPORTED TO TOWER INTERNALS TYPE OF PACKING AND NUMBER OF
CAN BE SPRUNG TO FIT BLINDS IF SPECIFIED ENABLE REMOVAL OF PSV BEDS IN PACKED COLUMNS AS PER
ON MFD. DESIGN.
FIG-8 BLINDS, 60 CM IN TWO HALVES, CORRECT VORTEX BREAKER-SIZE, TYPE AND
NO .ARC STRIKES ON VESSEL-INTERNALLY HALF INSTALLED. INSTALLATION CORRECT. INTERNAL BOLTED CONNECTIONS TIGHT
AND EXTERNALLY. USING CORRECT BOLTS, GASKET, BOLT
INSULATION COMPLETE AS PER
SPECIFICATION. LENGTHS AND FLANGES CORRECT RATING.
HOLDING DOWN BOLTS SECURE WITH INTERNAL PIPES .ADEQUATELY
DOUBLE NUTS AND TAPERED WASHERS USED SUPPORTED. NUMBER OF TRAYS CORRECT.
IF BASE PLATE TAPERED.
FIREPROOFING, IF REQUIRED AS PER DRAWING
* TRAY NUMBER INSTALLED AT
GROUTING CORRECTLY APPLIED. .AND SPECIFICATION TEMPORARY SUPPORTS REMOVED LJ CORRESPONDING POSITION IN TOWER.
CLOSURES PROVIDED FOR HOLES IN SKIRT. PAINTING COMPLETE AS PER
SPECIFICATION. TRAY SPACING CORRECT.
VESSEL INTERNALLY CLEAN,
BOLTING AND GASKETS AS PER PARTICULARLY LOW POINT NOZZLE. TYPE OF TRAYS INSTALLED AS PER
SPECIFICATION. * CONDITION OF FLANGE FACES
CHECKED AND WITHIN LIMITS. DATASHEET.
DEMISTER INSTALLED
* HYDROTEST COMPLETED AND CORRECTLY ACCORDING TO
ACCEPTED. TRAY MATERIAL OF CONSTRUCTION
TYPE OF GASKET AS PER SPECIFICATION. CORRECT FOR APPLICATION.
SPECIFICATION.
DAVIT PROVIDED ACCORDING TO TEMPORARY SUPPORTS REMOVED.
DESIGN AND FREE TO TURN. * SHIPMENT PROTECTIVE COATING
* FLANGE FACE ALIGNMENTS CHECKED AND REMOVED FROM TRAY.
WITHIN LIMITS. INLET DISTRIBUTOR AS PER DATA
VALVE GLANDS PACKED WITH SHEET.
CORRECT GRADE OF PACKING AND TRAYS CORRECTLY INSTALLED .AND
VALVES OPERABLE.. * VERTICALLY OF VESSEL CHECKED AND SECURELY BOLTED
ACCEPTED. LIQUID AND VAPOUR DRAW-OFF
PLATFORMS AND LADDERS SAFE, SECURE NOZZLES CORRECTLY INSTALLED ON
AND ACCORDING TO SPECIFICATION. HOT BOX INSULATED IF VESSEL DESIGN TEMP CORRECT TRAY AND CORRECT DRAW-
230 °C. OFF PHASE.
PURPOSE: THE PURPOSE OF THE CHECK OUT IS TO ENSURE THAT THE PERMANENT
BUILDING CONFORMS IN ALL RESPECTS TO THE AFC ENGINEERING DRAWINGS AND
SPECIFICATIONS.
SCOPE : THE SCOPE OF THE CHECK OUT AS DEFINED IN THE CHECK LISTS OVERLEAF,
INCLUDES THE BUILDING SHELL AND INTERIOR; THE INTERIOR FITTING; INTERIOR AND
EXTERIOR FINISH; ELECTRICAL WIRING AND ELECTRICAL INSTALLATION; HEATING,
VENTILATION AND AIR-CONDITIONING SYSTEMS (IF APPLICABLE); AND SURROUNDINGS
TO THE BUILDING.
PRINTED NAMES AND SIGNATURE OF THE INVOLVED PARTIES CONFIRM THAT THE
BUILDING HAS BEEN CHECKED OUT BY THEM IN ACCORDANCE WITH THE ATTACHED
CHECK LIST, WITH THE ASSEMBLY OF PUNCH ITEMS ON THE STANDARD FORM
PROVIDED.
CATEGORY 1 PUNCH ITEMS REQUIRE CORRECTION BY "PRACTICAL COMPLETION" OF THE
BUILDING.
CATEGORY 2 PUNCH ITEMS REQUIRE CORRECTION BY IAC FOR THE BUILDING AND THEIR
CORRECTION MUST NOT AFFECT THE SUBSEQUENT INSTALLATION FOR WHICH THE
BUILDING WAS ERECTED, OR AFFECT THE OCCUPANCY OF THE BUILDING.
Contractor Date
(Name and Signature)
Manager : Date
(Name and Signature)
INTERIOR FITTINGS
LIGHTING INSTALLATION CHECKED OUT.
INSTALLATION LAYOUT CONFORMS TO DESIGN. CONFIRM FOLLOWING TEST CERTIFICATES ARE PROVIDED.
CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING (HVAC SYSTEMS
FOR PERMANENT BUILDINGS (APPLICABLE TO CONTROL-ROOMS AND SATELLITE
HOUSES)
PRE-COMMISSIONINGCHECKS AND OIL SAFETY SWITCHES.
GENERAL CONFIRM EARTH STRAPS PROPERLY
BALANCING DAMPERS CORRECTLY INSTALLATION ON SECTION LINE
INSTALLATION CONFIRMS TO DRAWINGS. INSTALLED. PROVIDED AND SECURE.
INSTALLED
EQUIPMENT PROPERLY LABELED AND DUCTING INSPECTION CHECK EXPANSION VALVE, DRIER. SAFETY
TAGGED VALVE, SIGHT GLASS INSTALLED.
CHECK INTERLOCKS WITH FIRE AND CORRECT TYPE DUCTING MATERIAL IS
ALL OPERATING AND MAINTENANCE SAFETY D USED PER APPLICATION POSITIVE PRESSURIZE
MANUALS, INCLUDING PRE-COMMISSIONING SYSTEM
AND COMMISSIONING PROCEDURES PROVIDED. TEST CERTIFICATES PROVIDED FOR ALL ACCESS DOORS IN CORRECT POSITION,
APPLICABLE EQUIPMENT FILTER FRAME AND FIXING SECURE.
OPEN FULLY.
FILTER FITS TIGHT IN FRAME
CONTRACTOR TO PROVIDE ALL KEY COMMISSIONING SPARES AVAILABLE HANGER SPACING CORRECT AND
OPERATING PARAMETERS. SECURED. FILTERS EASILY ACCESSIBLE PRESSURE DIFFERENTIAL
GRILLES. DIFFUSERS. DAMPERS POINTS PROVIDED ACROSS FILTERS.
CHECK FOR ANY VISIBLE DAMAGE INSTALLATION THICKNESS CORRECT CONNECTIONS TO DUCT FITTINGS SECUR NO STRAIN.
TO EQUIPMENT. AIR GRILLES FITTED, NO OBSTRUCTIONS AND SECURE, NO LOOSE ENDS.
FLOOR DIFFUSERS FITTED FLUSH, NO D FLEXIBLE CONNECTIONS CORRECTLY FRESH AIR PLENUM PROVIDED
CHECK WARNING AND PROHIBITION OBSTRUCTIONS INSTALLED.
NOTICES FITTED. FRESH AIR MOTORIZED DAMPER FITTED AND
. CHECK FINISH AND PAINTING AS OPERATIONAL, WITH RAIN-GUARD PROVIDED.
CHECK INTERNAL/EXTERNAL CLEANLINESS DAMPERS MOVE FREELY SPECIFIED.
OF EQUIPMENT, FLOOR, DUCTING. VERMIN MESH SCREENS FITTED, DEVOID OF ELECTRICS. CONTROLS & INSTRUMENTS
DAMAGE.
EARTHING OF ALL EQUIPMENT CONFORMS CONFIRM NO VIBRATION ON DIFFUSERS. NO STRAIN ON DUCTING AND CONNECTING SWITCHBOARD LAYOUT AS PER POWER/ CONTROL
TO SPECS. EQUIPMENT. SCHEMATICS.
CHECK DUCTING IS DRY.
ENSURE ADEQUATE ACCESS EXISTS TO ALL FANS (REFRIGERATION UNIT POSITIVE CONFIRM POSITION, INSTALLATION OF ROOM THERMOSTAT
ELEVATED EQUIPMENT FOR INSPECTION AND REFRIGERATION (CONDENSING UNIT AND HUMIDISTAT TEMPERATURE AND PRESSURE SENSORS,
PRESSURIZATION UNTH AND FAN COIL UNIT)
MAINTENANCE. GAS DETECTORS, AS APPROPRIATE.
CHECK BEARINGS ON FAN AND MOTOR
AIR FLOW AND ROTATION DIRECTIONS ROTATE FREELY. CONFIRM PIPING MEETS SPEC. CONFIRM POSITION AND INSTALLATION OF FANS
OF EQUIPMENT INDICATED.
PIPE SLOPES AS PER INSTALLATION OBTAIN INSTRUMENT CALIBRATION CERTIFICATIONS,
500v MEGGER TEST, EARTH CONTINUITY FAN ACCESS DOORS FITTED AND ACCESSIBLE DRAWINGS. WHERE APPLICABLE.
TEST CERTIFICATES PROVIDED ANTI-VIBRATION MOUNTING FITTED AND SET
CORRECTLY
PIPING ADEQUATELY SUPPORTED, NO INCOMING/ OUTGOING CABLES ACCORDING TO
CONFIRM DRIP TRAYS FITTED, IF SPECIFIED. STRAIN ON EQUIPMENT. INSTALLATION DRAWING
SAFETY SCREEN FITTED AND SECURE.
CONFIRM AIR VENTS AT HIGHEST POINTS, WITNESS EVACUATION, REFRIGERANT
PULLEYS/COUPLINGS ALIGNED AND SECURE. CABLES TAGGED AND PROPERLY SECURE
CHARGE, PRESSURE AND LEAK TEST
CONFIRM TO LOCK-OUT PROCEDURE (PROCEDURE/ CODE TO BE PROVIDED)
BELT DRIVE TENSION CORRECT CONFIRM SWITCHBOARD ENCLOSURE DOORS SEALED.
ISOLATORS OF MOTORS, IF SPECIFIED.
BELT DRIVE TENSION CORRECT WITNESS FUNCTION OF LOW PRESSURE SWITCHBOARD ENCLOSURE DOORS SEALED.
CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING (HVAC SYSTEM
FOR PERMANENT BUILDINGS (APPLICABLE TO CONTROL-ROOMS AND SATELLITE
HOUSES)
OPERATIONAL AND ENSURE HIGH
POST-COMMISSIONING CHECKS 1 CONFIRM GRILLES, DIFFUSERS, REMOVE AND EXAMINE FILTERS TEMP. DEVIATION ALARMS ACTIVATE
DAMPERS ARE OPEN AFTER LEAK AND AFTER FOUR HOURS OF RUNNING. AT SPECIFIED TEMPERATURES.
GENERAL PRESSURE TESTING OF DUCTING.
ALL UNITS SECURE AND VIBRATION POSITIVE PRESSURIZATION UNIT CONFIRM ROOM HUMIDISTAT
LEVELS ACCEPTABLE WITNESS AIR BALANCING CHECK. OPERATIONAL, AND DEVIATION
CHECK ALL OPERATING PARAMETERS, ALARM ACTIVATES AT SPECIFIED
CHECK OPERATION OF DUPLICATE CONFIRM FIRE DAMPERS ARE OPEN AS APPLICABLE. HUMIDITY.
UNITS, AS APPLICABLE. FANS (REFRIGERATION UNIT.
A). BOTH UNITS RUN AT 50 % CONFIRM AUTO CHANGE-OVER OF
ELECTRICS. CONTROLS AND UNITS OPERATES AS PER SPECIFIED
LOAD. POSITIVE PRESSURIZATION UNTD
B). SHUTDOWN ONE UNIT, NSTRUMENTS TIMER
RUNNING UNIT MUST STEP UP SETTINGS
CONFIRM VIBRATION LEVELS ARE
TO 100 % LOAD. CONFIRM CORRECT OPERATION OF
ACCEPTABLE AND DO NOT IMPOSE HUMIDITY CONTROLLER. CONFIRM OVERLOAD PROTECTIONS
C). REPEAT PROCEDURE WITH OPERATE AT CORRECT LOAD
UNITS REVERSED I-E. OTHER SETTING.
VIBRATION ON SOFT FINISHED. OPERATION OF TEMPERATURE
UNIT IS NOW SHUTDOWN.
CONFIRM GAS DETECTOR CLOSES AIR-
DUCTING CONTROLLERS CORRECT AS PER INTAKE ON DETECTING GAS.
CHECK HEATING PERFORMANCE OF
SYSTEM. ALL ACCESS DOORS PROPERLY CLOSE. TEMPERATURE SETPOINT..
CHECK AMMETER AND
CONFIRM ALL OPERATING NO VIBRATION PRESENT. FOR PRESSURE CONTROLLER (LP/HP) VOLTMETER READINGS
AND MAINTENANCE IN CONDENSING UNIT, ENSURE LP AND CORRESPOND TO SPECS.
MANUALS ARE AVAILABLE. WITNESS OPERATION OF OVERHEAT HP CUT-OUTS OCCUR AT
AND NO FLOW AIR PROTECTION CONFIRM PI AND LP READINGS ARE
AIR FLOWS AND EQUIPMENT DEVICES. SPECIFICATION PRESSURES. WITHIN SPECS.
ROTATION ARE CORRECT.
REFRIGERATION UNIT CONFIRM LOW PRESSURE SWITCHES CONFIRM REMOTE ALARMS ARE
CONFIRM SYSTEM NOISE LEVEL (CONDENSING UNIT AND FAN COIL
OPERATIONAL AND DEVIATION OPERATIONAL.
WITHIN SPECIFIED LIMITS. UNIT
ALARMS ACTIVATE AT SPECIFIED
PRESSURE
RILLES. DIFFUSERS. DAMPERS
CHECK ALL OPERATING PARAMETERS,
ALL DAMPERS OPERATE CORRECTLY. AS APPLICABLE. CONFIRM TEMPERATURE SENSORS
CHECK LIST FOR HEATING. VENTILATION AND AIR CONDITIONING SYSTEMS FOR PERMANENT BUILDINGS
(APPLICABLE TO PLANT OFFICES AND WORKSHOPS)
CHECK LIST FOR HEATING. VENTILATION AND AIR-CONDITIONING (HVAO SYSTEMS FOR PERMANENT BUILDINGS
(A) CHECKLIST FOR SUBSTATIONS
FANS
VERTICAL AND HORIZONTAL ADJUSTIBILITY. FILTER FRAME AND FIXING SECURE.
EQUIPMENT PROPERLY LABELED AND TAGGED. CHECK FOR VISIBLE DAMAGE.
CONFIRM GAS DETECTOR STOPS FAN ON
CHECK CORRECT MOUNTING AND SECURENESS DETECTING GAS. FILTER FITS TIGHT IN FRAME
FILTER EASILY ACCESSIBLE.
AIR FLOW AND ROTATION DIRECTION INDICATED. CHECK CORRECT EARTHIING.
WEATHER LOUVRE PROVIDED.
CHECK BEARINGS ON FAN AND MOTOR ROTATE CHECK OPERATION OF FILTER MANOMETER.
FREELY.
EASILY REMOVABLE FOR CLEANING