Musso Service Manual PDF
Musso Service Manual PDF
Musso Service Manual PDF
This manual has been prepared to acquaint you with the operation and maintenance of your new
MUSSO & MUSSO SPORTS and to provide important safety information. We urge you to read it
carefully and follow the recommendations to help assure the most enjoyable, safe, and trouble-free
operation of your vehicle.
When it comes to service, remember that your SSANGYONG dealer knows your vehicle best and is
interested in your complete satisfaction.
We would like to take this opportunity to thank you for choosing MUSSO & MUSSO SPORTS and
assure you of our continuing interest in your motoring pleasure and satisfaction.
This manual should be considered as a permanent part of your vehicle, and must remain with the
vehicle at the time of resale.
PYUNGTAEK, KOREA
DOOR LOCKS
CAUTION Front doors can be locked or unlocked Each door can be locked or unlocked from
from outside by using the key. the inside by pushing or pulling the door lock
Transmitter can be damaged.
To lock, turn the key towards the front of button.
• Do not reverse the polarity.
the vehicle.
• Avoid dropping.
To unlock, turn the key towards the rear of Each door can be locked from the outside
• Do not place heavy objects on it.
the vehicle. by pushing the door lock button then clos-
• Keep transmitter away from water
ing the door.
and direct sun light. CAUTION
Lock all doors and tailgate when
NOTE leaving the vehicle unattended.
• If transmitter gets wet, wipe it with
soft cloth.
• When pressing the “Unlock” but-
ton while the room lamp switch is
at “Door” position, the front room
lamp comes on and goes out after
30 seconds.
(Outside) (Inside)
LOCK
UNLOCK
(Outside) (Inside)
(Outside)
UNLOCK
LOCK
TAILGATE OPENING/CLOSING
WARNING (SPORTS MODEL ONLY) WARNING
An open tailgate while vehicle is in Hold and press the tailgate handle to unlock • When opening the tailgate, hold
motion could obscure rearward vi- the tailgate by the one hand and then lower the tailgate with one hand while
sion, resulting in an accident. it slowly by holding with by the other hand. unlocking it, and then lower
Do not travel with the tailgate open. slowly. If you do not hold the tail-
WARNING gate with a hand, it will drop sud-
• Never allow people to get on the denly when it unlocked completely
WARNING
deck in any cases. It should be used causing damage to tailgate con-
Exhaust gases are poisonous. for only loading goods. nections and personal injury.
Do not drive with the tailgate open • When your driving is completed, • After loading, close and lock the
to avoid exhaust gas in passenger unload and store your goods to a tailgate. Make sure to check that
compartment. safe place. The goods on the deck the tailgate is secured by shaking
cannot be protected from being it back and forward.
stolen.
(Inside) UNLOCK
LOCK
SELF-LEVELIZER (SPORTS)*
CAUTION WARNING The load capacity of Musso Sports is 400
kg. The length of “A” decreases according
• Avoid loading goods over the Do not load voluminous goods which
to the luggage weight. The self-levelizer is
height of the side panels. are blocked rearview on the deck.
a system that steadily maintains the specific
Do not load metal bar, other Never use opening section (opening
length of “A” during load changes. When the
sharp-ended goods or particularly clearance) on the upper portion of the
vehicle is driven for about 2 to 3 km after
voluminous goods blocking rear- deck (D-pillar, arrowed direction) to
loading the luggage, the vehicle’s up-and-
view. hold or tie down the goods using
down vibration causes the pumping opera-
In a hard braking, collision or ropes or wires.
tion and compensates the constant length
accident, metal bar and other D-pillar section (arrows) can be
(the length of “A”).
longer rather than loading width damaged including painted surfaces.
of deck or sharp-ended goods are
extremely dangerous. They can get
thorough the rear window so that
serious injury or death of you and
passenger can occur due to the
metal bar or other longer rather
than loading width of deck or
sharp-ended goods.
• Tailgate, deck floor and tailgate
hinges can be damaged or broken if
you throw the goods or jump on the
tailgate while the tailgate is opened.
• Avoid parking under direct snow,
rain or sunlight particularly for
the deck. When you find water
(rain) or snow on the deck, remove
them before driving.
WARNING
Always remove the ignition key when
leaving the car to avert the risk of
injury arising from unattended chil-
dren operating the windows.
WARNING
Close Close Close When leaving the vehicle unattended,
• Open • Stop • Close close the sun roof fully.
WARNING
Debris on the sun roof can damage
operation.
• Clean the sun roof before opening.
• Remove water drops, snow, ice or
sand from on top of the sun roof
before opening.
• Do not place heavy objects on the
sun roof or surrounding area.
CAUTION
Do not force mirror to adjust if ice
should restrict movement of mirror.
Use deicer, spray, or blower to re-
move ice.
CAUTION
Adjust mirror angles before driving.
NOTE NOTE
Remember that you lose some rear- Automatic dimming function will be
view clarity in the night position. operated when the ignition switch is
turned “ON” or the engine is
running.
Adjusting
lever
Night Day
CAUTION
• Do not operate the seat heater for
a long time when the passenger is
an infant, child, old or handi-
capped person, person with sensi-
tive skin, exhausted person or
drunk person. They may get burnt.
• Do not put anything on the seat
that insulates heat, such as a
blanket, cushion or seat cover.
• When cleaning the seats, do not use
organic solvents such as benzene
or thinner. The seat surfaces may
get deteriorated.
8-WAY POWER SEAT (DRIVER’S)* DRIVER’S SEAT SLIDE DRIVER’S SEAT HEIGHT
If your Musso is fitted with a power seat it ADJUSTMENT* ADJUSTMENT*
can be controlled by the power seat control To move the seat forwards or backwards To adjust the driver’s seat height, move the
lever which is located on the left side of electrically, slide the control lever forwards control lever upwards or downwards. Raise
driver’s seat. or backwards. or lower the seat electrically as required by
Then, slide the seat electrically to the de- seating on the driver’s seat (applying load).
sired position and release the control lever.
HEAD RESTRAINTS
Head restraints are designed to help reduce To remove the head restraint
WARNING
the risk of neck injuries. 1. Pull it up to the stop position.
For maximum protection, slide the head re- Removed or improperly adjusted 2 While pushing the release button
straint up or down so the top of the head restraints can result in serious 3. Lift the head restraint from the guide
restraint is level with the top of your ears. head and neck injuries in case of a sleeve.
To lower the front head restraint, press the collision.
release button on top of seatback and push
it down.
To raise the front head restraint, pull it up
without pressing the release button.
CAUTION
Avoid storing noise-causing objects
in the plastic accessory tray. Store
small and soft items such as
magazine, map and other papers.
WARNING
Occupants could be injured seri-
ously in collisions or sudden maneu-
vers.
• Wear seat belts at all times when
driving or riding.
• Never use a belt for more than one
person at a time.
• Do not wear seat belt over hard or
breakable objects in pockets or on
clothing.
CHILD RESTRAINTS
CAUTION Pregnant Women When transporting infants or small children,
It is recommended that pregnant women use an appropriate child restraint system should
Damaged seat belts can cause more
seat belts. Contact your doctor for specific always be used.
serious injury.
recommendations. The child restraint system should be appro-
• Inspect seat belt assemblies priate for your child’s weight and height and
periodically. properly fit the car’s seat.
WARNING
• Inspect seat belts and other con- Accident statistics indicate that children are
stituent part after every collision. Pregnant women and unborn child
could be injured. safer when properly restrained in the rear
• Replace seat belts if webbing be- seat rather than in the front seat.
come frayed, contaminated or • Use a lap-shoulder seat belt if pos-
damaged in any way. sible (Consult your doctor).
WARNING
• Replace the entire seat belt assem- • Lap belt should be worn as low as
possible throughout the pregnancy. • Infants and small children should
bly after severe impact even if the
always be restrained in a infant or
damage is not obvious.
child restraint.
• NEVER INSTALL A REAR-FACING
CHILD RESTRAINT IN FRONT SEAT
CAUTION
WITH FRONT PASSENGER AIR BAG.
Improper seat belt could cause more • A child in a rear-facing child re-
serious injuries. straint installed in the front seat
Do not modify seat belts. can be seriously injured if the
front passenger air bag inflates.
Secure a rear-facing child re-
straint in the rear seat.
Australia Only
WARNING WARNING WARNING
• A front-facing child restraint • When installing a child restraint Unrestrained infants and small chil-
should be secured in the rear seat system, follow the instructions pro- dren could be injured.
whenever possible. If installed in vided by the manufacturer. • Never transport them unless they
the front passenger seat, adjust • When not in use, keep your child are properly restrained.
the seat as far back as it will go. restraint system secured with a • Use restraint system which meet
• Child restraint anchorages are de- seat belt or remove it from the ve- safety standard.
signed to withstand only those hicle. • Follow directions provided by the
loads imposed by correctly fitted • Do not hold a child while riding manufacturer.
child restraints. Under no circum- in a vehicle.
stances are they to be used for • Never let a child stand or kneel on
adult seatbelts, harnesses or for any seat.
attaching other items or equip- • Do not allow a child in the cargo
ment to the vehicle. areas while the vehicle is moving.
• Children who have outgrown child
restraint systems should sit in the
rear seat and be restrained with
the seat belt.
If child’s seating position has a
shoulder belt which is on or very
close to the face or neck, move the
child close to the center of the ve-
hicle, slightly inboard of the
shoulder belt, or move the child to
a position without a shoulder belt
if possible.
Rear
Position of Front
Child anchor
Position of Child anchor
LAP BELT
Using the Belt To remove the belt, depress the red push- A lap belt is installed in the center of the
Pull the belt evenly out of the retractor and button on the buckle. The belt will retract rear seat.
guide it across the body, making certain that automatically. Insert the metal latch plate into the buckle
it is not twisted. until it locks.
Insert the metal latch plate into the buckle. WARNING To lengthen, hold the metal latch plate at
Improper use of seat belts could right angles to the belt and pull on the belt.
NOTE cause injuries. To shorten, pull the free end of the belt
• Do not wear the shoulder portion away from the metal latch plate, then pull the
If the belt locks when being pulled
out, rewind it completely in the of seat belt under the arm. belt clip to take up the slack.
retractor, then pull it out to the de- • Shoulder belt should be positioned
sired length. midway over the shoulder, never Position the lap belt low on the hips.
across the neck. To remove the belt, depress the red button
• Lap belt should be fitted snugly on the buckle.
around the hips, not the waist.
Belt clip
PULL
PULL
INSERT to fasten
PULL to PRESS to unfasten
lengthen
AIR BAG*
WARNING The air bag Supplemental Restraint System No safety system can provide complete pro-
(SRS) can provide additional protection for tection in a severe crash.
Improperly worn seat belt could
the driver against head and chest injuries in
cause severe injury. Just from viewing the vehicle damage after
the event of a collision.
• Adjust seat belt height before driv- a crash, it is very difficult to accurately de-
The air bag system activates during a fron-
ing termine if the air bags should or should not
tal collision of sufficient force.
• Make sure the anchorage is have inflated. In some cases, where the air
locked in position. When the air bag inflates, an operating noise bag did not inflate, extensive visible damage
• Shoulder belts should be posi- may be heard and a small amount of smoke indicate that the car absorbed much of the
tioned midway over the shoulder, like gas will be released. The gas is harm- crash energy, and the air bags were not
never across the neck. less and does not indicate that there is a fire. needed. In other cases, a severe jolt, such
as an impact to the under carriage, may not
Injuries, including fatal injuries, can occur in
cause extensive body damage but cause the
CAUTION a severe collision, even if seat belts are
air bags to inflate.
worn properly and the air bags inflate.
Control of vehicle can be lost.
Do not adjust the height of the WARNING
driver’s seat belt while driving. Occupant could be injured.
Wear the seat belt at all times even
if your Musso is equipped with an air
bag.
The air bag system serves as supple-
ment to the seat belt.
CAUTION
Repairs by unauthorized persons
could cause injury.
Repairs to instrument panel should
only be done by Ssangyong Dealer.
NOTE
The fuel filler door may not open in
cold weather.
Push or tap fuel filler door lightly to
open.
ENGINE HOOD
1. To open the engine hood, pull the release 2. Push the safety catch lever located be- 3. To hold the engine hood in the open
knob located on left lower side of instru- side the grille toward arrow direction and position, insert the support rod into the
ment panel to unlatch the engine hood. lift the engine hood. slot.
The engine hood will then be unlocked
and partially open.
FUEL RECOMMENDATION
Commercially available high-quality fuels are CAUTION Operation in Foreign Countries
suitable. Fuel quality has a decisive influence If you are going to drive your Musso in an-
Engine and exhaust system will be
on the power output, driveability and life of other country, be sure to :
damaged.
the engine. The additives contained in the • Observe all regulations regarding regis-
• Do not use leaded fuel to the ve-
fuel play an important role in this connection. tration and insurance.
hicle for unleaded fuel.
You should therefore use only high-quality • Check that a suitable fuel is available.
• Use the fuel with specified or
fuels.
higher Research Octane Number
recommended for your country by Vehicle Fueling from Drums or
Diesel Engine Ssangyong. Storage Containers
Use diesel fuel at 50 cetane rating or higher. It is not covered by warranty. For safety reasons (particularly when us-
ing noncommercial fueling systems) fuel
Gasoline Engine Do not Use Methanol containers, pumps and hoses must be prop-
Fuel with too low an octane number can Fuels containing methanol (wood alcohol) erly earthed.
cause pre-ignition (detonation). Ssangyong should not be used in your MUSSO & MUSSO Static electricity build up can occur under
can not be held liable for resultant damage. SPORTS. This type of fuel can reduce ve- certain atmospheric and fuel flow conditions
hicle performance and damage components if unearthed hoses, particularly plastic, are
CAUTION of the fuel system. fitted to the fuel dispensing pump.
It is therefore recommended that earthed
For correct octane rating setting and
NOTE pumps with integrally earthed hoses be
other use of gasoline (ex. Leaded),
The warranty policy will not cover used, and that storage containers be prop-
consult your Ssangyong Dealer.
damage of the fuel system and any erly earthed during all noncommercial fuel-
performance problems that are ing operations.
caused by the use of methanol or
fuel containing methanol.
IGNITION SWITCH
The ignition switch on the right side of the ACC Position Start Position
steering column has the following four posi- The engine can be turned off without lock- This position activates the starter motor,
tions, LOCK, ACC, ON, and START. ing the steering wheel. starting the engine.
Some electrical accessories such as the Release the key when the engine starts, and
Lock Position radio and cigarette lighter can be operated it will be returned to the “ON” position auto-
The steering is locked by removing the key. in this position. matically.
Rotate the steering wheel until lock is
engaged. CAUTION WARNING
For easier key operation when unlocking, Battery can discharge. Never remove or turn the key off
move the steering gently from right to left Do not leave key at “ACC” position while driving.
and turn the key to the “ACC” position. for periods. • This can cause the driver to lose
control of vehicle.
NOTE • This can result in serious vehicle
To turn the key from “ACC” to On Position
damage or personal injury.
“LOCK” position, you must push it This position turns on the ignition system and
in. the electrical accessories.
WARNING
CAUTION
Steering wheel can suddenly turn.
Battery will discharge. Never reach for the ignition switch
Do not leave key at “ON” position key through the steering wheel.
without running the engine for long.
IMMOBILIZER SYSTEM*
3. Crank the engine without touching the 4. Warm-up The Immobilizer System provides an addi-
accelerator pedal by turning the igniting Allow the engine to idle for at least tional theft deterrent to the vehicle in which
key to the “START” position. 30seconds after starting. Drive at mod- it is installed and prevents it from being
Release the key when the engine starts. erate speed for a short distance first, started by unauthorized persons.
If the engine starts, but fails to run, re- especially in cold weather.
When the ignition key with integrated tran-
peat the above procedure.
CAUTION sponder is turned to the ON position, ECU
CAUTION (Engine Control Unit) checks the crypto code
Excessive temperature can damage of key and, if correct, allow your Musso to
To help prevent the start motor dam- the exhaust system. start the engine.
age; Do not idle at high speed for more If you can not start the engine, have the
• Do not operate the starter for more than 5 minutes. system checked by Ssangyong Dealer.
than 15 seconds at a time.
• If the engine does not start, wait 10 The valid key for a vehicle equipped with a
seconds before trying again. NOTE Immobilizer System is a mechanical ignition
On vehicles equipped with an auto- key with integrated transponder, which is
matic transmission, fuel is automati- electronically coded. The transponder is
cally cut off when the engine is “rac- placed invisibly in the ignition key.
ing” (running at high speed) with
Only valid ignition keys can be used to start
selector lever position “P” or “N”.
the engine.
MODE SWITCH
Drive Range “D” Drive Range 2 • [W] - WINTER MODE
D = The drive position for normal driving 2 = The drive position prevents the trans- Press the “W” portion of the mode
conditions in first to fourth gear. mission from shifting into third or fourth switch to select “WINTER” driving mode
gear. and “WINTER” indicator lamp will be dis-
Fourth gear (the overdrive gear) reduces
Select drive range 2 for more power when played on the instrument panel.
engine speed, fuel consumption and the en-
climbing hills, for engine braking effects Use this mode in the event of starting-
gine noise level.
when driving down steep hills. off or driving difficulties on slippery
After the engine has been started and “D”
roads.
selected, the economy driving program is al-
ways operative.
Drive Range 1
1 = The drive position for maximum braking
Drive Range 3 effect, e.g. when driving down severe
3 = The drive position for driving conditions gradients; the transmission does not
in first, second and third gear. shift beyond first gear.
TOD
OPERATION TIP
Vehicle D29ST, G23D G32D
BRAKE
Your vehicle is equipped with disc brakes
WARNING WARNING
at all 4 wheels.
• If one brake circuit should fail, the ve- Brakes can have temporary loss of Brakes can have temporary loss of
hicle can still be stopped with the sec- performance due to overheating. performance due to wet brake
ond remaining circuit. If this happens, the • On descents shift to a low gear. components.
brake pedal must be fully depressed • Do not continually apply brakes. • After checking the rear for other
with greater pedal pressure. The brak- vehicles, lightly apply brakes for
ing distance is increased. Have the brak- performance loss.
WARNING
ing system checked and repaired by a • Keep safe forward speed.
Do not drive with your foot resting • Keep plenty of space ahead, to the
Ssangyong Dealer or Ssangyong Autho-
on the brake pedal. This could result rear and to the sides.
rized Service Operation before continu-
in the brakes overheating and losing • Lightly apply brakes until perfor-
ing your journey.
their effectiveness, wear out the mance is normal.
• After being parked, check to be sure the
brake pads. • Always apply this procedure after
parking brake is not engaged and that
the parking brake indicator light is out driving through water deep
before driving away. enough to wet brake components
• Do not coast down hills with the vehicle or having the vehicle washed, to
out of gear. This may be extremely haz- help reduce the risk of personal
ardous. Keep the vehicle in gear at all injury.
times, use the brakes to slow down.
• If a tyre goes flat while driving, apply the
brakes gently and keep the vehicle
pointed straight ahead while you slow
down. When you are moving slowly
enough for it to be safe to do so, pull
off the road and stop in a safe place.
PARKING BRAKE
The parking brake acts on the rear wheels. When Parking Your Vehicle
WARNING
It engages automatically when applied. The 1. Hold the brake pedal down and firmly
Excessive speeds increase the risk of parking brake lever is located between the apply the parking brake.
accidents. front seats. 2. Manual transmission models :
The TCS system can neither elimi-
To apply the parking brake, depress the When parking on level ground, place the
nate nor reduce any such risk.
brake pedal and pull the lever up fully. gearshift lever in the “NEUTRAL”
To release, depress the brake pedal, pull the position.
NOTE lever up slightly and push the button in the When parking on a downhill gradient,
During driving, the TCS indicator tip of the lever. Then lower the lever while place the gearshift lever in the “RE-
light flashes only when the TCS is op- holding the button in. VERSE” position.
erating. Ensure the parking brake is fully released When parking on an uphill gradient,
before driving off. place the gearshift lever in the “1st”
See your Ssangyong Dealer if adjustment of position.
NOTE
the parking brake is required. Automatic transmission models :
In the event of a defect of the anti-
Move the selector lever to the “P”(PARK)
lock braking system (ABS), the TCS
position.
is shut off as well.
3. Close all windows and sun roof*.
4. Turn the ignition key to the “LOCK” posi-
tion and remove the key.
5. Lock all doors and tailgate.
6. Be sure the vehicle is not moving.
HAZARDOUS DRIVING
• Do not operate the engine in confined ar- When hazardous driving is encountered
eas such as garages or other closed because of water, snow, ice, mud, sand or
areas any more than needed to move similar hazard, follow these suggestions.
the vehicle in or out of the area. • Drive cautiously and allow extra dis-
• When the vehicle is stopped in an un- tance for braking.
confined area for more than a short time • Avoid sudden movements in braking or
with the engine running, place the air steering.
intake lever to the fresh air mode to • When braking depress the brake pedal
draw the outside air into the vehicle and with a light up-and-down motion until the
set the fan switch to high speed. vehicle is stopped.
• Never sit (or leave the children) in a • If stalled in snow, mud or sand, use 2nd
parked or stopped vehicle for any ex- gear for manual transmission or “WIN-
tended period of time with the engine TER” mode for automatic transmission
running. and accelerate slowly. Accelerate
• Avoid driving with tailgate open, as ex- slowly to avoid spinning.
haust gases could enter the vehicle. If • Use sand, rock salt, tyre chains, or
you must drive with the tailgate open, other nonslip material under the rear
close all windows, place the air intake wheels to provide traction when stalled
lever to the fresh air mode to draw the in ice snow or mud.
outside air into the vehicle, and set the
fan switch to high speed.
1. Instrument cluster 16. Fog lamp switch 33. Armrest console box
2. Light switch, Turn signal switch, Front 17. ECS/SPORT switch 34. Driver’s seat
fog lamp switch*
18. Digital clock 35. Passenger’s seat
3. Windshield wiper and washer switch
19. Heater/Air conditioner control panel 36. Fuse box (In car)
4. Steering wheel
20. Audio 37. Fuel filler door release lever
5. Outside rearview mirror adjusting
21. Ashtray 38. Power window switch (driver’s)
switch
22. Cigarette loghter 39. Power window switch (passenger’s)
6. Tailgate wiper and washer switch
23. Assist grip 40. Inside rearview mirror
7. Hazard warning flasher switch
24. Glove box 41. Room lamp
8. 4-wheel drive switch
25. Cup holder 42. Sun visor (driver’s)
9. Steering wheel adjuster
26. Shift lever (M/T) 43. Sun visor (passenger’s)
10. Engine hood release handle
27. Shift lever (A/T) 44. Cruise Control*
11. Side ventilation vents (left)
28. Seat warmer switch (driver’s seat)*
12. Side ventilation vents (center)
29. Parking brake lever
13. Side ventilation vents (right)
30. Clutch pedal (M/T)
14. Door unlock switch
31. Brake pedal
15. Side rearview mirror & tailgate window
heating switch 32. Accelerator pedal
INSTRUMENTS
MALFUNCTION INDICATOR
LAMP Your vehicle was designed in compliance
CAUTION
Illuminates briefly as you turn the ignition ON, with European On Board Diagnostic (EOBD)
Do not drive with the malfunction requirements which were specified by Eu-
before you start the engine. indicator lamp on.
This means that the indicator bulb is operat- ropean Economic Community Directive.
The indicator lamp signals that your The Malfunction Indictor Lamp (MIL) will illu-
ing, properly. vehicle has a problem that requires
The lamp should go out after the engine is minate if a fault exists in the emission re-
attention. lated components or related sub systems.
started. Driving with the malfunction indica- It will stay on as long as the Engine Control
tor lamp on can damage the emis- Unit (ECU) detects the fault.
sions control system and can affect If a severe misfire is detected, fuel is cut
the fuel economy and drivability or automatically to avoid catalytic converter
your vehicle. damage.
Consult a Ssangyong distributor or Your vehicle’s electronic system will switch
a Ssangyong Authorized Service to an emergency running program so you
Operation to repair the problem as may continue to drive.
soon as possible. However, you should consult a Ssangyong
Distributor or Ssangyong Authorized Service
Operation to repair the problem as soon as
possible.
If your vehicle is equipped with an automatic
transmission, see “Emergency Shifting Pro-
cedure” on page 2-9.
100 120
H F 80 140 2 3
160
60 4
1
000 000 180
40
0 5
C E 200 x1000rpm
20 0 0 0 0
TCS
BRAKE 0 km / h 220 ECS
SPORT
4WD
CHECK
4WD
HIGH
4WD
LOW
EBD P R N D 3 2 1
WARNING
Driving the vehicle with the brake
fluid warning light on is dangerous.
Have the brake system checked and
repaired immediately by nearest
Ssangyong Dealer.
CAUTION
Both “4WD HIGH” and “4WD LOW”
come on simultaneously when there
is malfunction in part time 4WD Sys-
tem.
LIGHT SWITCH
4WD - TOD* To turn the lights on or off, twist the knob NOTE
The “4WD LOW” indicator comes on when on the end of the combination switch lever.
The asymmetrical low beam in-
the 4WD switch is in “4L” position. There are three position; creases the field of vision on the
right-hand side of the lane. When
CAUTION “OFF” position driving in countries which drive on
To shift into ‘4L’ or ‘4H’, completely All lights are off. the left, the 15° section of the
stop the vehicle and always press the headlamp lenses must have a black
clutch pedal for manual transmis- Position
cover strip applied.
sion, or position the selector lever to Position, tail, license plate and instrument
“N” for automatic transmission, and panel lights are illuminated.
Light Switch Warning Chime
turn the 4WD switch to ‘4L’ or ‘4H’.
Position The chime sounds to remind you to turn off
Headlight (low beam) and all the above lights the lights if the driver’s door is opened with
are illuminated. them switched on when the ignition key is
removed.
CAUTION
Battery will discharge.
Do not leave the lights on while en-
gine is off.
CAUTION When you pull the lever for more than about CAUTION
Wiper operation with obstructions, 0.6 second, the washer fluid is sprayed onto The washer motor can be overheated
such as snow, can damage wiper the windshield while you pull the lever and and damaged.
motor. then the windshield wipers are operated for • Do not operate the washer when
Clear obstruction before operating. several cycles. When you release the lever, washer fluid tank is empty.
the wipers automatically returns to the rest • Do not operate the washer con-
position. tinuously for more than 10
CAUTION seconds.
Wiper blades can freeze to wind-
shield in cold weather.
Wiper operation while the blades are
frozen can damage the wiper motor.
Check blades are not frozen to wind-
shield before operating.
CAUTION
Washer motor will be overheated and
damaged.
Do not operate the washer when
washer fluid tank is empty or con-
tinuously for more than 10 seconds.
CRUISE CONTROL*
(FOR GASOLINE ENGINE) Setting a Desired Speed Accelerating With Cruise Control Sys-
Cruise control is an automatic speed control 1. To operate the cruise control, acceler- tem
system that maintains a desired driving ate to your desired speed using the • While cruise control system is running
speed without using the accelerator pedal. acceleration pedal more over 36km/h.
The vehicle speed must be greater than 2. When the desired speed is reached, 1. Push up the ACCEL.SET. switch of a
36km/h to engage cruise control. This fea- push up the ACCEL.SET. switch of a cruise control lever and hold it until the
ture is especially useful for motorway driv- cruise control lever or push down the desired speed is reached without an
ing. DECEL.SET. switch for 1 second per one acceleration pedal intervention.
switching and then release the accelera- 2. When the desired speed is reached,
CAUTION tion pedal, slowly. release the lever.
Improper use of cruise control could 3. Now, the vehicle is cruised by this sys- • While cruise control system is not run-
be dangerous. tem with set speed. ning
• Do not use on winding roads. 4. And you can set to other vehicle speed
• Do not use in heavy traffic. again with above steps after accelera- 1. Accelerate using the acceleration pedal
• Do not use on slippery, wet roads. tion pedal intervention during cruise con- more over 36km/h.
This could result in a loss of control, trol running. 2. Push up the ACCEL.SET switch of a
collision, and/or personal injuries. cruise control lever and hold it.
3. And then release the acceleration pedal,
slowly.
4. When the desired speed is reached,
release the lever.
Recovery of Set Speed Normal Cancellation of cruise control Abnormal Cancellation of cruise control
Even if the cruise control is canceled, the The cruise control system will be canceled 1. When the rapid deceleration is applied
previous set cruise speed can be recovered when one or more items of the following without braking.
by pushing toward the RSM (resume) switch conditions is applied; 2. When the rapid acceleration is applied
of a cruise control lever when the current without acceleration pedal intervention.
1. When the brake pedal is depressed.
vehicle speed is higher than 36km/h without 3. When the cruise control lever is failed.
2. When the cruising speed is downed less
acceleration intervention. But if you turn off 4. When the brake switch and brake light
than 34km/h.
the ignition switch, the memorized set speed switch input signal is unplausible.
3. When the off switch is operated by
is cleared and you cannot recover the pre-
pulling rearward the cruise control lever. And the cruise control system cannot be
vious set speed.
4. When ABD is activated. operated again in driving state. In this case,
CAUTION you should stop the vehicle, and turn off the
And the cruise control system can be oper-
The resume position should only be ignition switch and then turn it on again.
ated again in driving state.
used if the driver is fully aware of After you do that, you can use the cruise
this speed and wishes to resume this control system again. But if the cruise con-
CAUTION
particular speed. trol system isn’t recovered, you should con-
Keep the main cruise control switch tact Ssangyong Dealer for diagnosis of the
as neutral position when not using cruise control system.
the cruise control.
CAUTION
Abnormal changes of the selector
lever can damage the engine.
Do not move the shift lever to Neu-
ral while driving at the set speed.
Automatic transmission damage
may result.
CIGARETTE LIGHTER
2. MIN : Minute Adjusting Button To operate the cigarette lighter, press it in CAUTION
To go forward one minute, press MIN all the way when the ignition switch is in
The lighter can be overheated and
button once using a pointer, such as the “ACC” or “ON” position.
this can cause a fire hazard.
ball-point pen, with the ignition on. When it becomes heated, it automatically
• Do not hold the lighter pressed in
To go forward continuously, keep this pops out ready for use.
by hand while heating.
button depressed.
• If the lighter does not pop out
CAUTION
3. SET : Setting Button within 30 seconds, pull it out and
To reset the time by the time signal, press The barrel of the lighter becomes hot have the problem corrected by
the SET button using a pointer, such as during use and can cause burns. Ssangyong Dealer.
ball-point pen, with the ignition on. • Do not touch barrel of lighter.
For example, if this button is pressed • Do not allow children to operate
or play with cigarette lighter. NOTE
while the time is between 8:00 and 8:29
the display is set to 8:00. If this button Use of the lighter socket for plug-in
is pressed while the time is between 8: accessories can cause damage or
30 and 8:59, the display is set to 9:00. electrical damage.
8:00 ~ 8:29 →8:00
8:30 ~ 8:59 →9:00
NOTE
When the ‘DOOR’ switch is on, it be-
gins to dim for several seconds after
closing the door.
FRONT
REAR
LUGGAGE HOOKS
Your vehicle has luggage hooks on the lug-
gage room floor.
WARNING
The luggage hooks should be used to
secure all loads in the luggage room
by using the proper straps.
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SEMI-AUTOMATIC
CAUTION
Continued operation in the recircu-
lation mode could cause interior to
become stuffy and windows to fog up.
Use recirculation mode in short
periods of time.
Air flows from the center, side vents and This setting sends the majority of the air This setting allows half of the air to flow
the front, rear foot vents. through the front, rear foot vents. The rest from the front, rear foot vents. It allows the
of the air flows from the defroster and the rest of the air to flow from the defroster and
front door window defroster vents. the front door window defroster vents.
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ENGINE COMPARTMENT
INTRODUCTION
What is the turbocharger?
Turbochargers are based on gas turbine
engine technology, but operate under con-
siderably greater pressure.
The turbocharger consists of two turbo ele-
ments, a turbine and a compressor, both of
which are driven from the main center shaft.
The turbine rotates between 50,000~160,000
spins per minute and uses the energy of the
exhaust gas to drive the compressor. The
compressor, in turn, draws in fresh air which
it supplies to the cylinders in compressed
from.
As more fuel is drawn into the engine, out-
1. Cylinder 7. Turbine wheel
put performance is boosted between
2. Intercooler 8. Exhaust gas outlet
15~30% in comparison to a non-turbo-
3. Compressed air flow 9. Bypass valve
charged engine.
4. Compressor 10. Turbocharger oil outlet
5. Air inlet 11. Compressor wheel Advantages of a turbocharger
6. Turbocharger oil inlet Turbocharger helps the engine operate more
Specification smoothly and with greater efficiency.
• Increase specific power
Model D29ST • Compensate for power loss at altitude
• Reduce emissions and noise
Max. torque (Nm/rpm) 250 / 2250
Failure to follow these safety precautions They are located under the rear seat of
can cause your vehicle to slip off the jack second row (covered by floor mat).
possibly causing serious injury.
3. Insert the jack connection rod and the 7. Jack up the vehicle by rotating the jack
wheel wrench into the jack. connection rod clockwise until the tyre
4. Rotate the jack connection rod clockwise is off ground about 1inch (3cm).
to raise the lift head slightly.
5. Locate the jack according to the fig.
below.
(Front)
Wheel wrench
8. As the jack begins to raise the vehicle, 9. Remove wheel nuts completely by 12. Replace and lightly seat the wheel nuts
make sure jack is properly placed so it turning counterclockwise. by turning clockwise.
will not slip. 10. Remove tyre and wheel. 13. Turn jack connection rod counter-
11. Mount spare tyre on the wheel hub. clockwise and lower vehicle to the
NOTE ground.
Do not raise vehicle more than is CAUTION 14. Tighten the wheel nuts firmly to 74±14
necessary to change wheel. • Never use oil or grease on wheel lb-ft (100 ±20 N• m); for steel wheel,
nuts. 89±7 lb-ft (120±10 N•m); for aluminum
• Always use the correct wheel nuts. wheel according to sequence No. of
WARNING • Using the wheel nut wrench in the below figure.
Never get under car or start or run vehicle tool kit, tighten the nut 15. Check and adjust tyre pressure.
the engine while car is supported by down firmly. 16. Secure the jack and tools in their proper
a jack. • As soon as possible, take your car locations.
Vehicle may slip off the jack to a Ssangyong dealer or 17. Secure the flat tyre in the spare tyre well
resulting in serious injury or death. Ssangyong Authorized Service on the tailgate.
Operation and have the wheel nuts
tightend according to Ssangyong
specifications.
(Rear)
• If tighten inconnectly, the nuts
could come loose.
WARNING
Always route jumper cables so they
cannot catch on rotating parts in the
engine compartment. Otherwise you
may damage vehicle and cause
serious personal injury.
EMERGENCY TOWING
Your vehicle (4 Wheel Drive Vehicles) should CAUTION For emergency towing when a towing
be towed with towing dolly under the service is not available, your vehicle is
• Never tow your vehicle from the
wheels or on a flat bed. equipped with the towing hooks under the
front/rear with the rear/front
front and rear of the vehicle for use with a
CAUTION wheels on the road.
tow rope.
• If your vehicle must be towed from
To tow the vehicle with the front/rear
the front/rear, use a towing dolly
wheels on the ground, never forget to
under the front wheels.
disconnect the front/rear propeller
shaft from the transfer case or axle Towing your vehicle with the rear/
assembly and secure them in safe front wheels on the road can cause
position. severe damage to your vehicle trans-
mission.
TRAILER TOWING*
When towing your vehicle with the tow rope: WARNING Your vehicle is designed primarily as a
• Secure the rope to both of the towing passenger vehicle therefore handling,
When towing with a tow rope, control
hooks under the front of the vehicle as of towed vehicle can be lost. braking, durability and economy will be
tight as possible. • Do not tow if the wheels, transmis- affected by towing a trailer.
• Switch on the hazard warning flasher sion, axles, steering or brakes are Your safety and satisfaction depend upon
of both vehicles. damaged. proper use of correct equipment. Also, you
• Place the gearshift lever in neutral and • Do not remove key from ignition should avoid overloading and other abusive
release the parking brake. switch as this will make the vehicle use.
• Set the ignition in the ON position to unsteerable. The maximum loaded trailer weight you can
release the steering column lock and to pull with your vehicle depends on your
permit the operation of brake lamps, CAUTION intended use and what special equipment
horn and windshield wipers. When towing the vehicle with a tow has been installed on it. Before attempting
• Only the driver should be in the towed rope, the vehicle can be damaged. any towing, ensure that the correct
vehicle to steer it and operate the To reduce damage, equipment is fitted to your vehicle.
brakes. • Use tow hooks only if no other Your Ssangyong Dealer will help supply and
• To prevent the entry of exhaust fumes towing equipment is available. install towing equipment to suit your
from the towing vehicles, close the • Only tow the vehicle from front. requirement.
windows and place the air intake lever • Keep tow rope clear of bumper.
to the recirculation mode. • Ensure tow rope is securely fixed to
• Drive off slowly and avoid jerky tow hook, at both ends. Check by
movements. pulling on tow rope.
• Towing with a tow rope could
cause severe automatic transmis-
sion damage. When towing vehicle
with automatic transmission, use
flat bed or wheel lift equipment.
• When towing another vehicle use
the rear towing hook.
Towing Tips • Avoid holding the brake pedal down too Driving on Grades
When towing a trailer, your vehicle will long or too frequently, which will cause Reduce speed and shift to a lower gear
handle differently compared with normal the brakes to overheat and result in before you start down a long or sleep
driving condition. reduced brake efficiency. downgrade. If you don’t shift down, you
• Always block the wheels on both might have to use your brakes so much that
For safety, observe the following
vehicle and trailer when parking. Apply they would get hot and no longer work well.
precautions:
the parking brake firmly. On a long uphill grade, shift down and
• Practice turning, stopping, and reversing
• Parking on a steep slope is not reduce your speed to a level which
before you begin towing in traffic.
recommended. minimizes the possibility of engine and
Do not tow in traffic until you are
You really should not park your vehicle, transmission overheating.
confident that you can handle the
with a trailer attached, on a hill.
vehicle and trailer safely.
If something goes wrong, such as the
• Before driving, make sure that the lighting
trailer/caravan hitch becoming
system of the trailer works properly.
disengaged, people can be injured and
• Do not drive faster than 90km/h or legal
both the vehicle and trailer can be
maximum speeds, whichever is lower.
damaged.
• Make sure that you have enough room
• If someone removing the blocks stands
when cornering and avoid sudden
directly behind the trailer, he could be
maneuvers.
injured. If your brakes or the hitch
• Avoid abrupt starts, acceleration or
slipped, the trailer could roll backward.
stops.
Make sure anyone removing blocks from
• Avoid sharp turns or lane changes.
your wheels stands to one side.
• Always have someone guide you when
• Take note of trailer manufacturer’s
reversing.
instructions.
• Allow adequate stopping distance.
Stopping distance is increased when you
tow a trailer.
Parking on Hills When You Are Ready to Leave After Maintenance When Trailer Towing
You really should not park your vehicle, with Parking on a Hill Your vehicle will need service more often
a trailer attached, on a hill. If something goes 1. Apply your regular brakes and hold the when you’re pulling a trailer. See the
wrong, your rig could start to move. People pedal down while you: maintenance Schedule for more on this.
can be injured, and both your vehicle and • Start your engine Things that are especially important in trailer
the trailer can be damaged. • Shift into a gear and operation are engine oil, brake pads & discs,
But if you ever have to park your rig on a • Release the parking brake. automatic transmission fluid. Each of these
hill, here’s how to do it: 2. Let up on the brake pedal. is covered in this manual and the index will
3. Drive slowly until the trailer is clear of help you find them quickly. If you’re trailering,
1. Apply your regular brakes, but don’t shift the chocks. it’s a good idea to review these sections
into PARK (P) for automatic transmission 4. Stop and have someone pick up and before you start your trip.
yet, or into a gear for a manual store the chocks. Check periodically to see that all hitch nuts
transmission.
and bolts are tight.
2. Have someone place chocks under the
trailer wheels.
3. When the wheel chocks are in place
release the regular brakes until the
chocks absorb the load.
4. Reapply the regular brakes. Then apply
your parking brake, and then shift to
PARK (P) for automatic transmission, or
First or Reverse gear for a manual
transmission.
5. Release the regular brakes.
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ENGINE COMPARTMENT
Diesel Engine
G32D Engine
1. ABS/ABD (TCS)* 6. Brake fluid tank 11. Power steering fluid tank
2. Engine oil filler cap 7. Fuse box 12. Air cleaner
3. Engine oil level dipstick 8. Washer fluid tank 13. Coolant surge tank
4. Oil filter 9. Battery
5. VIN plate 10. Canister
G23D Engine
1. ABS/ABD (TCS)* 6. Washer fluid tank 11. Engine oil level dipstick
2. Engine oil filler cap 7. Battery 12. Air cleaner
3. VIN plate 8. Canister 13. Coolant surge tank
4. Brake fluid tank 9. Power steering fluid tank
5. Fuse box 10. Oil filter
SERVICE PRECAUTIONS
When performing any inspection or mainte- • Remember that the battery, ignition • To avoid the possibility of personal in-
nance work on your vehicle, always exer- cables, and vehicle wiring carry high jury, you should always turn off the ig-
cise care to reduce the risk of personal in- currents or voltage. Be careful not to nition switch and remove the key before
jury or damage to the vehicle. cause a short circuit. working under the engine hood unless
Here are some general precautions that • When performing any checks in an en- the procedure specifically requires oth-
should be closely observed in carrying out closed space with the engine running, erwise. If it requires running the engine
any service operation. such as in a garage, be sure there is while working under the engine hood, do
proper ventilation. not permit any clothing, such as ties or
• Do not work on the engine while it is hot.
• Keep used oil, coolant and other fluids handkerchiefs, near the engine or cool-
Always turn it off and allow it to cool.
out of reach of children and pets. ing fan. They can become entangled in
• Never get under the vehicle while it is
• Empty and used oil/fluid containers must moving parts and result in personal in-
supported by a jack. If it is necessary
not be disposed of in the household jury and damage to the vehicle. Also
to work under the vehicle, use safety
refuse waste. Use your local authorized remove watches, bracelets, and rings
stands.
waste disposal facilities when dispos- for safety.
• Keep smoking materials, flames, and
ing of them.
sparks away from the battery and all
• If it is necessary to check beneath the
fuel and fuel-related parts.
engine hood with the engine running,
• Never connect or disconnect either the
park the vehicle on level ground, place
battery or any transistorized component
the shift lever in NEUTRAL (manual
while the ignition switch is ON.
transmission) or “P” position (automatic
• When connecting the battery cables, pay
transmission) and apply the parking
special attention to their polarities. Never
brake firmly. Unexpected and possibly
connect a positive cable to a negative
sudden vehicle movement may occur if
terminal or a negative cable to a posi-
these precautions are not taken.
tive terminal.
ENGINE OIL
Checking procedure go. Pull it out again and check that the oil WARNING
The engine oil must be kept at the right level level is between the lower mark (Min) and
Prolonged and repeated contact with
to help assure proper lubrication of your the upper mark (Max) on the oil dipstick.
engine oil may cause skin disorders.
vehicle’s engine. It is normal for an engine Also check the oil on the dipstick rod for con-
• Avoid excessive skin contact.
to use some oil. It is owner’s responsibility tamination.
• Wash thoroughly after contact.
to check the oil level at regular intervals If the level gets to the lower point, add
(such as every fuel stop). enough oil not to exceed the level of the
The engine oil level should be checked with upper mark. WARNING
the vehicle standing on level ground. The oil should not go above the upper mark Keep used engine oil out of reach of
After stopping the engine, wait a few min- on the dipstick. This would lead, for example, children.
utes before checking the level for the oil to to increased oil consumption, fouling of the
drain back to the oil pan. If the engine is cold, spark plugs and excessive formation of
the oil may take considerably longer to drain carbon residue.
back. When replenishing, use the same specifica-
To check the oil level, pull out the dipstick, tion of oil as used at the last oil change.
wipe it clean and reinsert it as far as it will
Diesel engine Gasoline engine
NOTE
Damage to the engine by operating
with insufficient oil invalidates the
warranty.
COOLANT LEVEL
Engine Oil and Oil Filter Change Severe Conditions The cooling system is filled with an ethyl-
Engine oil changes are to be carried out • When most trips are less than 6km. ene glycol base coolant.
depending on time intervals and mileage in- • Operating when outside temperatures In the correct concentration the coolant pro-
tervals, since oil loses its lubrication prop- remain below freezing and when most vides excellent corrosion and freeze protec-
erties not only through engine operation but trips are less than 16km. tion for the entire cooling and heating sys-
also through ageing. • When most trips include extended idling tem and must therefore not be replaced by
and/or frequent low-speed operation as plain water even in summer.
Under exceptional conditions e.g. frequent The coolant level should be between “LOW”
in stop-and-go traffic.
cold starts or predominantly urban traffic and and “FULL” mark on the coolant surge tank
• When operating in dusty areas.
stop-and-go traffic, the engine oil and en- when the engine is cool. The level rises at
• Towing a trailer.
gine oil filter should be changed at shorter engine operating temperature and drops
intervals rather than the recommended main- again when the engine cools down.
tenance schedule. If the level falls below the “LOW” mark, refill
Engine oil filter elements should be replaced the radiator with a 50/50 mix of soft water
at the same time with engine oil. and antifreeze specified, to provide freez-
ing and corrosion protection.
WARNING
Used engine oil and their containers
can be a hazard to health and the
environment.
• Do not dispose of used engine oil
in household refuse waste.
• Use your local authorized waste
disposal facilities when disposing
of used engine oil.
BRAKE FLUID
The fluid level in the brake fluid tank should To add the brake fluid, first wipe away and
WARNING
be checked according to the “Maintenance dirt then unscrew the fluid tank cap. After
Steam from an overheated engine Schedule”. removing the cap, top up the fluid to the MAX
can burn you badly. Before checking the fluid level, clean the mark and tighten the cap securely after-
• If steam is seen, don’t go to front area around the tank cap thoroughly. The wards.
of vehicle. Get everyone away from fluid level in the brake tank must be between
the vehicle. MAX mark and MIN mark. Service interval Capacity
• Switch off engine. If the level falls below the MIN mark, add the
• Allow engine to cool. Approx. 0.7L
fluid to MAX mark. Do not overfill. (Level must be
• Open engine hood when steam is Low fluid level can indicate a leak in the Change every
maintained at
no longer visible. brake system. Have the system checked at 2 years
MAX level.)
• Do not remove coolant surge tank nearest Ssangyong Dealer.
cap until the engine and radiator
are cool.
WARNING
The brake fluid can irritate hands
and eyes.
• Do not allow brake fluid to make
contact with skin or eyes.
• If contact happens, rinse affected
areas immediately with plenty of
water.
• If irritation persists, consult a doc-
tor.
CLUTCH FLUID
The clutch fluid level in the master cylinder
WARNING CAUTION
should be checked when other underhood
Keep the brake fluid out of reach of The brake fluid systems can get con- services are performed. The system should
children. taminated and cause loss off system be checked for leakage at the same time.
performance. Before checking the fluid level, clean the
WARNING
Before removing tank cap, clean area around the cap thoroughly. The level
thoroughly area around cap. must not be higher than MAX mark or lower
Used brake fluid and their contain-
ers can be a hazard to health and than MIN mark.
the environment. CAUTION If the level falls below the MIN mark, add the
• Do not dispose of used brake fluid fluid to MAX mark. Do not overfill.
Use of non-recommended brake fluid
with household waste. could cause damage to the brake
• Use your local authorized waste system.
disposal facilities. Use only Ssangyong recommended
• Have the brake fluid changed by brake fluid.
Ssangyong Dealer or Ssangyong
Authorized Service Operation.
CAUTION
Brake fluid damages paintwork.
WARNING • If spillage onto paintwork, wash
Too much brake fluid can spill on with cold water immediately.
the engine. The fluid will burn if the
engine is hot enough. You or others
could be burned and the vehicle
could be damaged.
Do not overfill the fluid.
AIR CLEANER
If the vehicle is operated in very dusty or Service Interval
sandy areas, replace more often than at the
usual recommended intervals. If it is dirty, Diesel For vehicles with Clean every 10,000km
shake the element to remove dust. Clean the Engine TURBO CHARGER SYSTEM Replace every 30,000km
inside of the air cleaner housing and cover
with a damp cloth. Clean every 15,000km
Gasoline Engine
Clean the air cleaner element by blowing Replace every 60,000km
compressed air through it in the opposite
direction to normal air flow. * Under severe condition, the service interval should be shorter than the usual
recommended.
WARNING
Engine can be damaged.
Do not operate the vehicle without
air cleaner element.
Capacity 1.4 L
Part-time Full-time
WARNING
Spark plugs may be very hot.
Be careful not to burn yourself.
Gap
DRIVE BELT
Gasoline Engine If the belt is worn, cracked or frayed, re-
If the filter is contaminated, the supplied fuel place it.
will be reduced, main components will be
damaged due to entering the contaminated WARNING
materials and the performance of catalytic The engine could inadvertently start
converter will be deteriorated. while checking the belt and cause
Replace the fuel filter according to the moving parts to crush or cut. Remove
specified maintemamce schedule. key from ignition switch.
• Service Interval
Replace at every 60,000 km
BATTERY MAINTENANCE
Your vehicle is fitted with a maintenance free Check the battery terminals for corrosion (a For best battery service, do the following.
(MF) battery without seal plugs. white or bluish powder). To remove it, cover 1. Keep battery securely mounted.
It needs no periodic maintenance. the terminals with a solution of baking soda 2. Keep battery top clean and dry.
and water. It will bubble up and turn brown. 3. Keep terminals and connections clean,
GREEN DOT ‘BLACK’ DARK TRANSPARENCY When this stops, wash it off with plain tight and coated with petroleum jelly or
water. Dry off the battery with a cloth or terminal grease.
paper towel. 4. Rinse off any spilled electrolyte immedi-
ately with a solution of water and bak-
Normal Discharged If the engine is Coat the terminals with petroleum jelly to help
ing soda.
( → ) not started, re- prevent future corrosion.
5. If vehicle is not being used for an ex-
Charging place the bat- If the terminals are severely corroded, clean
tended time, disconnect the cable from
tery and check them with baking soda and water.
the negative (-) terminal of the battery
the charging to prevent discharge and charge battery
Use a wrench to loosen and remove the
system every six weeks.
cables from the terminals. Always discon-
BUILT-IN HYDROMETER nect the negative (-) cable first and recon-
nect it last. Clean the battery terminals with WARNING
a terminal cleaning tool or wire brush. Re- The battery have acid that can burn
connect and tighten the cable, then coat the you and gas that can explode.
terminals with petroleum jelly. You can badly hurt if you are not
careful.
• Keep naked flames, sparks and
smoking items away from battery.
• Do not let any parts of body,
clothes or paintwork contact the
sulfuric acid.
Increased pressure resulting from tyre WARNING Check tread depth regularly. To help you
warm-up must not be reduced, otherwise detect when the tyres should be replaced,
To reduce the risk of loss of vehicle
the pressure may drop below the permis- the tyres on your vehicle have built-in tread
control and personal injury;
sible minimum. wear indicators that appear between the
• Property inflate tyres.
Securely retighten valve caps after check- tread grooves when the tread is 1.6mm or
• Do not overload vehicle.
ing pressure. less. The tyres should be replaced when the
Incorrect inflation pressures will increase Tyre Condition, Rim Condition tread worn down as far as one of the wear
tyre wear and will impair safety, vehicle han- Driving over sharp edges can lead to hid- indicators. The wear indicator’s position is
dling, comfort and fuel economy. den tyre damage and rim damage which is indicated by markings on the tyre side wall.
If the pressure is too low, this can result in only noticed later on : there is a danger of For safety reasons, it is recommended that
considerable tyre warm-up and internal dam- tyre blowout. the tyres be replaced when their tread depth
age, leading to tread separation and even Drive over edges slowly and at right angle has worn down to 2~3 mm.
to tyre blowout at high speeds. if possible. When parking, ensure that the When replacing the tyres, the radial tyres
Hidden tyre damage is not eliminated by sub- tyres are not pressed against the edge of should be fitted in pairs, or for preference
sequently adjusting the inflation pressure. the curb. in sets.
Check tyres regularly for damage (foreign
bodies, punctures, cuts, cracks, bulges in
side walls). A damaged tyre could burst.
Check rims for damage. In the event of dam- Tread wear indicator
age or abnormal wear, consult a Ssangyong
Dealer or Ssangyong Authorized Service
Operation.
Abnormal wear is usually caused by incor-
rect tyre pressure, lack of regular rotation,
Proper Under Over
inflation inflation inflation improper wheel alignment, out-of-balance
tyres, severe braking or poor driving habit.
Make sure that both tyres on an axle are the Tyre Rotation
same size, the same design, and the same Front and rear tyres perform different jobs
make and have the same tread pattern. and can wear differently depending on the
tyres of road driven, driving habit, etc.
WARNING To avoid uneven wear of tyres and to pro-
Mixing tyres could cause you to lose long tyre life, inspect and rotate your tyres
control while driving. every 5,000km. After rotating, adjust the tyre
Using tyres of different sizes may also pressure and be sure to check wheel bolts
cause damage to the vehicle. tightness.
Be sure to use the same size and type
tyres on all wheels.
WARNING
Driving on worn, old or damaged
tyres is very dangerous and can
cause accidents.
Replace tyres if ;
• The tread wear indicator appears, Front Rear Front Rear
or
• Tyres have been damaged.
WARNING
Dispose of worn tyres in accordance
with local environmental regulations.
For directional tyres and wheels For non-directional tyres and wheels
ELECTRICAL SYSTEM
Winter Tyres Ignition System Rating Color
If winter tyres are used they must be fitted Electronic ignition systems have a greater
to all 4 wheels. Do not exceed the maximum ignition power than conventional systems. It 10A Red
speed specified by the tyre manufacturer. is thus highly dangerous to touch live parts. 15A Blue
When using winter tyres, the tyre pressures
supplied by the tyre manufacturer must be Fuse 20A Yellow
adhered to. For fuse replacement, withdraw the cover
and extract blown fuse. 30A Pink
WARNING A defective fuse can be recognized by its
Using of winter tyres could adversely melted wire. A new fuse should only be in-
affect safety and handling of the ve- stalled after the cause of the trouble has
hicle. been located and eliminated.
• Use equivalent size and type to Only fuses of the specified rating should be
vehicle’s standard tyres. installed. The rating is given on all fuses.
• Change over from winter to sum-
mer tyres as son as road condition
allow.
WARNING
Using of tyre chains could adversely
affect safety and handling of the ve-
hicle.
If necessary, consult your Ssangyong
Dealer.
normal melted
FUSE BOX
WARNING The fuse box is located below the driver’s
side of dashboard under a cover.
The use of different types or differ-
Another fuse box is next to the brake fluid
ent rating fuses could cause damage
tank in the engine compartment.
to the electrical system and even start
a fire.
• Always replace fuse with one with
the same rating.
• Never use anything else but a fuse.
• Do not use anything metal to re-
move fuse.
NOTE
Three pieces of spare fuse for 10A,
15A, 20A are located on the inside of
fuse & relay box cover in the engine
Inside Fuse Box Engine Room Fuse Box
compartment respectively.
BULB SPECIFICATION
Important!
Bulbs Wattages/Number
Head lamp aiming of the vehicle without lev-
Low (H4) 55W/2 elling device is a safety item and should
Head lamp
Hi (H1) 55W/2 therefore be carried out only by a
Ssangyong Authorized Service Station
Tail & stop lamp 5 & 21W/2 each which will have special equipment and the
necessary expertise.
High mounted stop lamp* 21W/1
Rear
Reverse lamp 21W/2 WARNING
Halogen bulbs have pressurized gas
Fog lamp* 21W/2
inside and can burst if you drop or
Turn signal lamp 21W/2 (Amber Color) scratch the bulb. Take special care
when handling and disposing of halo-
Fog lamp* (H3) 55W/2 gen bulb.
Turn signal lamp 21W/2 (Amber Color) • Wear eye protection when working
Front with bulbs.
Position lamp 5W/2 • Protect bulb against abrasions
Side repeater lamp 5W/2 and scratches.
• Protect against liquids when illu-
Front room lamp 8W/2 minated and not in sealed installa-
Center room lamp 10W/1
tion.
• Only illuminate bulb when in-
Interior Luggage lamp (Musso) 8W/1 stalled in a lamp.
• Replace headlight if cracked or
Door courtesy lamp 5W/2
damaged.
Glove box lamp 10W/1 • Keep bulb away from children.
• Dispose of used bulb with care.
HEAD LAMP HIGH AND LOW BEAM TAIL, BRAKE AND REAR TURN
AND TURN SIGNAL LAMP SIGNAL LAMP
1. Open the engine hood and engage the 8. Install is the reverse order of removal. 1. Open the tailgate and remove the pro-
support. When installing new bulb, make sure that tective lamp cover.
2. Rotate the plastic cap counterclockwise bulb holder engages correctly in re- 2. Unscrew the nuts.
and remove. cesses of the housing. - Brake/Position lamp : 8EA.
3. Unscrew the 3 mounting bolts and dis- 9. Rotate the plastic cap clockwise until it - Reverse/Turn signal lamp : 4EA.
connect the wiring harness connector firmly engages. 3. Rotate the bulb holder counterclockwise
from the rear of the turn signal lamp. and remove the bulb holder from the
4. Disconnect the wiring harness connec- CAUTION lamp housing.
tor from the rear of the headlamp and Greasy fingers will cause stains, re- 4. Depress the bulb and rotate it counter-
remove the protective cover. sulting in a dull light. clockwise to remove it from the bulb
5. Release the bulb holder, then remove the • Do not touch halogen bulbs with holder.
light bulb. bare hands. 5. Replace the bulb with a new one.
6. Replace the bulb with a new one. • Clean with a clean non fluffy cloth 6. Install is the reverse order of removal.
using alcohol or white spirits.
Turn signal lamp
7. If necessary, replace the turn signal lamp
bulb with a new one.
CAUTION
Have all maintenance work carried
out by Ssangyong Dealer or
Ssangyong Authorized Service Op-
eration in adjusting the head lamp
aiming.
Outside lamps
Unscrew the fasteners from the lamp cover
or housing and replace the bulb with a new
one.
Side repeater lamp Rear fog lamp
CAUTION
When replacing the room light bulb,
the room light could be live, causing
electric shock if touched.
• Close all doors.
• Place room switch in “OFF” posi-
tion.
Glove box lamp High mounted stop lamp (Musso) Front fog lamp (Nudge bar mounted type)
Fuel filter I I I I R I I I R I I
Fuel line & connections I I I I I I I I I I I
Air cleaner (2)* - I I R* I I R* I I R* I
Injection timing (See NOTE1) - I I I I I I I I I I
NOTE 1: Adjust as required ; - When excessive smoke is visible (black or white) - Poor performance/economy
Chart Symbols:
I - Inspect these items and their related parts. If necessary, correct, clean, replenish, adjust or replace.
R - Replace or change.
* - mileage (km) intervals only
(1)* If vehicle is operated under severe condition: short (2)* If vehicle is operated under severe condition, driving in dusty condi-
distance driving, extensive idling or driving in dusty tion or sandy condition, frequently inspect the air cleaner, if necessary,
condition. Shorten the service interval. change the air cleaner.
Inspect the engine oil at any time, occasionally, if (3)* More frequent maintenance is required if under dusty driving condition.
necessary refill the engine oil. (4)* Refer to “Recommended fluids, coolant and lubricants”.
* Water separator: When replace the engine oil, also drain the water from water separator.
CORROSION PROTECTION
Your car was designed to resist corrosion. all of these deposits. Other cleaners may be Take care to clean any areas where mud
Special materials and protective finishes needed. and other debris can collect. Sediment
were used on most parts of your car when When using chemical cleaners, be sure they packed in closed areas of the frame should
it was built to help maintain a good appear- are safe for use on painted surfaces. be loosened before being flushed. If desired,
ance, strength and reliable operation. Some your Ssangyong Dealer can do this service
parts which normally are not visible (such Finish damage for you.
as certain parts located in the engine com- Any stone chips, fractures or deep
partment and the underbody of the vehicle) scratches in the finish should be repaired CAUTION
are such that surface rust will not affect promptly. Bare metal will corrode quickly and When an engine is washed, fuel,
their reliability. Therefore, corrosion protec- may develop into a major repair expense. grease and oil residues are washed
tion is not needed or used on these parts. Minor chips and scratches can be repaired off. Therefore you should use only a
with touch-up materials. Larger areas of fin- filling station or a Ssangyong Dealer
Sheet metal damage ish damage can be corrected in your who has oil separator equipment in
If your car is damaged and requires body Dealer’s body and paint shop. the car wash bay.
panel repair or replacement, make sure the
Used engine oil, brake fluid, trans-
mission fluid, antifreeze, batteries
body repair shop applies proper anticorro- Underbody maintenance and tyres should be disposed of by
sion material to the parts repaired or re- Corrosive materials used for ice and snow using the local authorized waste dis-
placed so that corrosion protection is re- removal and dust control can collect on the posal facilities, or have them dis-
stored. (Also see “Finish damage” which underbody. If these materials are not re- posed of by the vendor who is under
follows). moved, accelerated corrosion (rust) can oc- a statutory obligation to do so when
cur on underbody parts such as fuel lines, you replace them.
Foreign material deposits On no account must any of these
frame, floor pan and the exhaust system
Calcium chloride and other salts, ice melting items be placed in the household
even though they have been provided with
agents, road oil and tar, tree sap, bird drop- refuse bins or the fluids poured down
corrosion protection.
pings, chemicals from industrial chimneys the drains.
At least every spring, flush these materials Everyone should be concerned about
and other foreign matter may damage ve-
from the underbody with plain water. environmental protection.
hicle finishes if left on painted surface.
Prompt washing may not completely remove
Help by doing your share.
ON THE ROAD
Do Not Leave Children Alone in the Ve- If a Problem Occurs on the Road Avoiding Unnecessary Movements
hicle • If a warning light goes on, immediately While Driving
When left alone in the car, a child might stop the vehicle in a safe place and take • While driving, do not turn off the ignition
unintentionally start the engine or start a fire emergency measures. key under no circumstances. Brakes
or cause another accident. • If your vehicle suffered a serious blow and power steering will not work.
to the bottom, immediately stop the ve- • While driving, do not put hands through
WARNING hicle in a safe place and check for fuel the steering wheel to manipulate various
• In summer, the temperature in your leak or brake fluid spill and for damages switches. It might interfere with operat-
vehicle rises due to direct sunlight, to the car underbody. ing the steering wheel and cause an
and a child who is unable to ad- • If you have a sudden puncture or blow- accident.
just vehicle devices is in danger of out on the road, keep your composure,
suffocation. grip the steering wheel firmly, brake gen- Parking in a Safe Place
• Do not leave a child alone in the tly to reduce your speed and then stop Do not park in places where hay, foliage,
car with no open windows. in a safe place. paper, rags and oil or other easily inflam-
mable materials are kept.
WARNING
If the front axle and tire were severely CAUTION
hit on the road and you notice steer- While driving or after immediately
ing problems (steering wheel shakes driving, muffler and exhaust pipe are
up and down / right and left / in cir- hot; inflammable materials near the
cular motion), immediately visit to vehicle might cause a fire.
the nearest Ssangyong Dealer or
Ssangyong Authorized Service Op-
eration to check and repair steering
and suspension parts.
Turning the Engine Off when Taking a Nap Parking Downhill When Parking or Stopping in an En-
You might cause an accident by uncon- After firmly applying the park brake, set the closed Place
sciously shifting the transaxle or stepping on gearshift lever in Reverse for the vehicle When parking or stopping in an enclosed
the accelerator pedal, so turn the engine off. with manual transmission or set the gear- place, turn off the engine.
shift lever in P for vehicle with automatic
CAUTION transmission. WARNING
Repeated application of the accelera- Leaving the engine running in an
tor pedal overheats the engine and CAUTION
enclosed place, in a garage or in-
exhaust pipe and might cause a fire. Place wheel chocks under the wheels. doors or in other areas with no air
circulation, might result in death
Turning the Engine Off when Leaving Parking Uphill from carbon monoxide poisoning.
Your Car After firmly applying the park brake, set the
• Turn the engine off and lock the doors. gearshift lever in first gear for vehicle with Things to Watch for when Backing Up
• Do not leave valuables inside the car; manual transmission or set the gearshift lever
When backing up your vehicle, always make
help children out of the car. in P for vehicle with automatic transmission.
sure that there are no children or other ob-
CAUTION stacles behind the car.
Moving Your Vehicle Only After Start-
ing the Engine Place wheel chocks under the wheels.
Move your vehicle only after having started
the engine.
WARNING
Driving the vehicle downhill using
the downgrade slope without run-
ning the engine might cause an
accident.
Driving in the Rain Putting Away Things that Interfere with Always Putting Out Cigarettes
When it is raining the road surface becomes Driving • Make sure you have put out all cigarettes
slippery and your tire-to-road traction is and matches completely before throw-
reduced, so you should drive more carefully WARNING ing them into your ashtray.
than usual. • Do not leave inflammable materials, • Do not put many cigarette butts or ma-
such as disposable lighters or terials that easily catch fire into your
CAUTION sprays, inside the vehicle. They ashtray.
If you travel at a high speed on a wet might cause a fire or an explosion.
road, your tires might not be in con- • Do not place objects under the CAUTION
stant contact with the road; if your driver’s feet or cover the car bottom For safer driving, refrain from smok-
tires float, your vehicle starts with a very thick carpet as it might ing while on the road.
hydroplaning. You might lose con- interfere with applying your brake,
trol of your steering and brakes. clutch and accelerator pedals. Being Careful with Accessories
Do not attach accessories or other unnec-
After driving through a puddle of water, or Using Engine Brakes on Long Downgrades essary things to your car’s window as they
after a car wash, apply your brake pedal If you repeatedly apply the brake pedal, the might interfere with your driving. Attached
lightly several times while moving slowly to brakes overheat and the braking effective- accessory can work as a lens and start a
confirm that your brakes work normally be- ness can deteriorate. When on a long fire or cause an accident.
fore getting on the road. downgrade, shift to low gear and apply your
brake pedal together with engine brake. Being Careful while Checking Your
Coolant
NOTE When engine is hot, never open the cap of
Engine brake allows for slowing of the coolant tank.
the vehicle while the accelerator Hot steam or liquid might surge upwards and
pedal is not applied; down-shifting cause burns to your face or body.
increases the effectiveness of this
retarding force.
Always Using Ssangyong Genuine Parts Driving on a Snowy or Icy Road Driving on Sandy or Muddy Road
• You can maintain the safety and perfor- • Shift to the lowest possible gear and • Keep your speed steady and as low as
mance of your car by using only speci- drive slowly. possible.
fied parts or Ssangyong genuine parts. • Since your braking distance is longer • While driving, be careful not to acceler-
• You can distinguish specified parts by than usual, allow greater following ate or stop too quickly because you
their parts number and seal. distance. might get stuck in sand or mud.
• If you accelerate or brake too fast, your • If your vehicle gets stuck in sand or mud,
CAUTION vehicle will slide and you might get in an insert a rock or a piece of wood under
• Warranty does not cover problems accident, so drive with caution. When the stuck wheel, lightly apply the accel-
caused by using non-Ssangyong braking, use engine brake; apply your erator pedal and gently shift back and
genuine parts. brakes only after you have slowed force between reverse and forward
• You can distinguish an authentic down considerably. gear to allow inertia get your vehicle out.
Ssangyong genuine part by its • When going downhill on a slippery road,
use engine brake and drive slowly. CAUTION
hologram.
• If your vehicle is stuck in sand or
CAUTION mud and you cannot get out, do
When traveling on snowy or icy road, not repeatedly step on the accel-
use snow tires for safer driving. erator pedal. If possible, get an-
other vehicle to tow you.
Driving on Unpaved and Mountain Going Through Water • Important things to remember
Roads • If water gets into the electric system or when going through water
• Before driving, check road conditions engine, it might cause irreparable dam- • If the engine stops while you are going
such as if the road suddenly ends and age to your vehicle. Please refrain from through water, do not try to restart. Get
if there is enough space for a U-turn in underwater driving. your vehicle towed.
the middle of the road. • If going through water is unavoidable, • Be particularly careful not to allow wa-
• It’s easy to slide in a road covered with choose a shallow spot where the ex- ter inside your engine through air
much sand or with much dry dirt. Keep haust outlet wouldn’t get submerged in cleaner.
your speed low and steady. water and proceed slowly at a steady • Never change speeds while going
• There is a danger of driving off the speed. through water.
mountain road, so stay alert. • Before going through water, get out of
• When coasting downhill, do not change you vehicle and check the bottom of the WARNING
gears; go down slowly applying engine river. Do not go through water if the bot- If water gets into the brake system,
brake. tom is sandy or covered with big rocks. the effectiveness of the brakes
• If several vehicles are going through decreases. After going through water,
water together, the first vehicle might move slowly and gently apply brakes
burrow into the bottom, so be careful several times so that frictional heat
and cross in a different place if possible. dries brake pads and disks. Check if
the brakes work properly before con-
tinuing driving.
CHASSIS NUMBER
G23D Engine Chassis number is stamped on the front
The engine number is stamped on the upper right-hand side of the frame member.
rear left-hand side of the cylinder block.
LUBRICATION CHART
Lubricant Capacity Classification
API : CG grade or above,
Quality
ACEA : B2, B3 or B4
Diesel D29ST 7.5 ~ 9.5 L class**
MB sheet : 229.1/3 (preferable)
Viscosity MB sheet No. 224.1
Engine oil
API : SJ grade or above,
G23D 6.0 ~ 7.5 L Quality ACEA : A2 / A3
Gasoline class**
MB sheet : 229.1/3 (preferable)
G32D 6.7 ~ 8.2 L Viscosity MB sheet No. 224.1
D29ST 10.5 ~ 11 L MB sheet 325.0,
Engine coolant
G23D 10 ~ 10.5 L BASF GLYSANTIN G05-11,
(Antifreeze and soft water mixed)
HOECHST GENANTIN SUPER 8023/14
G32D 11 ~ 11.5 L
Manual transmission oil 4WD : 3.6 L, 2WD : 3.4 L ATF DEXRON® III
Brake/Clutch fluid (Level must be Brake fluid : approx. 0.7 L
SAE J 1703, DOT 3 or DOT 4
maintained between MAX & MIN level) Clutch fluid : approx. 0.3 L
Power steering fluid 1.0 L ATF DEXRON ® II, III / Total fluid ATX
Automatic transmission fluid (BTRA M74LE)* 9.5 L CASTROL TQ 95
Transfer case fluid Part time : 1.2 L / TOD : 1.4 L ATF DEXRON® III
Front & Rear axle Front Tong-IL:1.0 L / Dymos:1.2 L
SAE 80W/90, API GL-5
fluid Rear 1.9 L
Wheel bearing grease Properly SHELL Retinax “A” grade
Propeller shaft grease - Front/Rear Properly ALVANIA EP#2
* Please contact Ssangyong Dealer for approved alternative fluid.
** In only case not available MB 229.1 or 229.3, API or ACEA oil may be accepted, however it would rather recommend to shorten the
change interval around 30%.
ENGINE OIL
SAE viscosity classes Engine
The SAE classes (viscosity) should be se- The viscosity should be selected according to outside temperature. Do not switch to a
lected in accordance with the average sea- different viscosity in the event of brief temperature fluctuations.
sonal air temperature.
Applying the SAE classes exactly on the
basis of the outside air temperatures would
necessitate frequently changing the engine
oil. The temperature limits for the SAE
classes should therefore be regarded as
reference temperatures and the actual air
temperature may be higher or lower for a
short period of time.
SPECIFICATION
All data apply to vehicles with standard equipment. Optional extras may alter some of these data. For more information, please contact
any Ssangyong Dealer.
Rear 1520 ← ← ← ←
Persons 5 ← ← ← ←
M/T : 156 M/T : 176 M/T : 190 M/T : 151
Maximum speed (km/h) ←
A/T : 156 A/T : 171 A/T : 188 A/T : 156
Performance Gradeability (tanθ ) 0.986 0.970 0.871 0.985 ←
2nd 2.365 ← ← ← ←
5th 0.872 ← ← ← ←
Reverse 3.700 ← ← ← ←
2nd 1.508 ← ← ← ←
Transmission
(Automatic) 3rd 1.000 ← ← ← ←
4th 0.708 ← ← ← ←
Reverse 2.429 ← ← ← ←
Bore x stroke (mm) 89.0 x 92.4 90.9 x 88.4 89.9 x 84 89.0 x 92.4 ←
P 235/75R 15 P 235/70R 16 ←
Tyre Size ← P 255/70R 15
(P 255/70R 15) (P 255/65R 16) ←
Cooling system Coolant (L) 10.5 - 11.0 10.0 - 10.5 11.0 - 11.5 10.5 - 11.0 ←
Size (mm)
Clutch (outside diameter x 240 x 155 225 x 150 240 x 155 240 x 155 ←
inside diameter)
Booster
non-ABS 8´´+ 9´´ ← ← - -
(inch)
ABS 5.3 8´´+ 9´´ ← ← - -
Toe-in 0 - 4 mm ← ← ← ←
U
Unfolding rear seat ............................. 1-27
V
Ventilation and heating .......................... 4-2
W
Wheels and tyres ................................ 7-25
Windshield washer fluid ...................... 7-21
Windshield washer switch .................. 3-20
Windshield wiper switch ..................... 3-19
Windshield wipers ............................... 7-21
Winter mode indicator .......................... 3-15
Wooden box* : sports model only ....... 1-29
ISSUED BY
INTERNATIONAL A/S TEAM
SSANGYONG MOTOR CO., LTD.
TELEPHONE : 82-31-610-2740
FACSIMILE : 82-31-610-3762