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    Joints: (QW - 402) : Wps No.: Bpscl/Shel/Wps - 04 Date

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    Amjad Pathan
    This document summarizes welding procedure specifications for manual shielded metal arc welding of 316L stainless steel. Key details include: - Welding process is manual SMAW using E-316L filler metal in sizes 2.5mm and 3.15mm. - Joint design is a single V-groove weld with welding progression from root to cover passes. - Welding parameters include root pass current of 62-90 amps, subsequent passes of 100-140 amps, and travel speed of 40-55mm/min. - Post-weld tests included tensile and bend tests, all of which passed without cracks.

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    Joints: (QW - 402) : Wps No.: Bpscl/Shel/Wps - 04 Date

    Uploaded by

    Amjad Pathan
    272 views3 pages
    This document summarizes welding procedure specifications for manual shielded metal arc welding of 316L stainless steel. Key details include: - Welding process is manual SMAW using E-316L filler metal in sizes 2.5mm and 3.15mm. - Joint design is a single V-groove weld with welding progression from root to cover passes. - Welding parameters include root pass current of 62-90 amps, subsequent passes of 100-140 amps, and travel speed of 40-55mm/min. - Post-weld tests included tensile and bend tests, all of which passed without cracks.

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    WPS 316L

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    This document summarizes welding procedure specifications for manual shielded metal arc welding of 316L stainless steel. Key details include: - Welding process is manual SMAW using E-316L filler metal in sizes 2.5mm and 3.15mm. - Joint design is a single V-groove weld with welding progression from root to cover passes. - Welding parameters include root pass current of 62-90 amps, subsequent passes of 100-140 amps, and travel speed of 40-55mm/min. - Post-weld tests included tensile and bend tests, all of which passed without cracks.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    Download as doc, pdf, or txt
    272 views3 pages

    Joints: (QW - 402) : Wps No.: Bpscl/Shel/Wps - 04 Date

    Uploaded by

    Amjad Pathan
    This document summarizes welding procedure specifications for manual shielded metal arc welding of 316L stainless steel. Key details include: - Welding process is manual SMAW using E-316L filler metal in sizes 2.5mm and 3.15mm. - Joint design is a single V-groove weld with welding progression from root to cover passes. - Welding parameters include root pass current of 62-90 amps, subsequent passes of 100-140 amps, and travel speed of 40-55mm/min. - Post-weld tests included tensile and bend tests, all of which passed without cracks.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
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    of 3

    1

    WPS NO. : BPSCL/SHEL/WPS – 04 Date :


    Supporting PQR No. 04 Date : 15/02/2011
    Welding Process(es) : SMAW Type(s) Automatic, Manual M/c or Semi – Auto : Manual
    Welding Process(es) : SMAW Type(s) : Manual
    Joints : (QW – 402)
    Joint Design As per sketch
    Backing Without Backing
    Backing Material NA
    Metal NA
    Non Metallic NA
    Non – Fusing metal NA
    Other NA

    Figure 1
    Base Metals : (QW – 403)
    Specification, Type & Grade : ASTM A-240TP-316L To ASTM A-240TP-316L
    P No. : P8 to P8
    Group No. : 1 to 1
    Thickness of Test Specimen : 08 mm
    Thickness Range : 6 mm to 20 mm
    Base Metal : SINGLE V – Groove Fillet : All

    Filler Metals : ( QW – 404)


    Specification No. (SFA) : 5.4
    AWS No. ( Class ) : E – 316L
    F No. : 06
    A No. : 08
    Size of Filler Metals 2.5 mm, 3.15 mm

    Positions : ( QW – 405 ) Preheat (QW – 406)

    Position(s) of Groove : ALL Thickness > 20 mm min 100 °C


    Welding Progression : Up Hill Preheat Temp. Min : Ambient
    Position(s) Fillet : All Interpass Temp. Max : 150 °C

    Sunil Hi – Tech Bina Power Supply Co. Ltd.


    Name : Name :
    Desg : Desg :
    Sign : Sign :
    Date : Date :
    2

    Post Weld Heat Treatment ( QW – 407 ) Gas ( QW – 408 )

    Temperature Range : NA Percent Composition : NA


    Heating Rate : NA Flow Rate : NA
    Cooling Rate : NA Gas Blocking ( Purging ) : NA
    Method of Cooling : NA Shielding Gases : NA

    Electrical Characteristics : ( QW – 409 )


    Current AC/DC : DC
    Polarity : DCEP ( Electrode Positive )
    AMPS (Range) : 132 to 164 Amps
    Volts ( Range ) : 15 to 17 V
    Tungsten Electrode Size and Type : NA

    Technique : ( QW – 410 )

    Heat Input : 2.15 KJ/Min


    Stringe or Weave Bead : String for root pass & Weave for subsequent pass
    Orifice of Gas Cup Size : NA
    Cleaning Method : Brushing / Chipping / Grinding
    Oscillation : NA
    Method of Back Gouging : Grinding
    Multiple Speed Range : Multiple
    Travel Speed Range : 40-55 mm / min
    Multiple or Single Electrode : Single
    Manual or automatic : Manual

    Filler Metal Current Volts Travel


    Weld
    Process Range Speed Remark
    Layers Class Dia. Type Amps (volts) mm/min
    1ROOT SMAW E – 316L 2.5 DCEP 62 – 90 18 – 24 70 – 125 Nil
    2SUB- DCEP
    SMAW E – 316L 3.15 100 – 140 20 – 32 125 – 140 Nil
    SEQUENT
    3FINAL SMAW E – 316L 3.15 DCEP 100 – 140 20 – 32 150 – 160 Nil
    After Back DCEP
    SMAW E – 316L 3.15 100 – 140 20 – 32 150 – 160 Nil
    Gouging
    Sunil Hi - Tech Bina Power Supply Co. Ltd.
    Name : Name :
    Desg : Desg :
    Sign : Sign :
    Date : Date :

    TENSILE TEST (QW – 150)


    3

    Thick Breaking Load Ultimate Unit Type of Failure and


    Specimen No. Width (mm) Area (mm2)
    (mm) ( N) Stress (N/mm2) Location

    TEST-1 19.34 7.34 141.96 85860 604.8 Parent Metal


    TEST-2 19.22 7.48 143.77 88690 616.9 Parent Metal

    GUIDE BEND TEST OVER MANDREL ¢ =4t x 180º

    S.No I.D. Observation

    1 Root Bend-I No Crack Observed


    2 Root Bend-II No Crack Observed

    3 Face Bend-I No Crack Observed

    4 Face Bend-II No Crack Observed

    ………………………………………………………………………………………………………………………….............................

    Welder’s Name RANJEET KUMAR Stamp No. W – 48

    Test Conducted By SUNIL HI TECH ENGG LTD. Laboratory Test No. VTRL/BINA/1335/05/2011

    We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in
    accordance with the requirements of section IX of the ASME BOILER AND PRESSURE VESSEL CODE.

    Sunil Hi – Tech Bina Power Supply Co. Ltd.

    Name : Name :
    Desg : Desg :

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