User Manual: Screw Air Compressor Controller MAM-KY02SVF B - VF - Monitor-200
User Manual: Screw Air Compressor Controller MAM-KY02SVF B - VF - Monitor-200
User Manual: Screw Air Compressor Controller MAM-KY02SVF B - VF - Monitor-200
MAM-KY02SVF( B) -( VF-Ⅲ)
(Monitor-200)
USER
MANUAL
Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air
compressor controller. We are devoted to win customer trust through our high
We try our best to ensure the completeness and correctness of the manual, but
PLOT Company shall reserve the rights for continuous research and improvement on
its products and assume no obligation for the modification and improvement on the
without notice.
Please feel free to contact our after-sale service center if you encounter any
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NOTICE
Please read all the operation manual before operating the set and keep this manual for further
reference.
Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference.
Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.
RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.
Correct ground connection (the third ground)can help increase product capacity of resisting signal
interference.
Features:
● Chinese / English display.
● Integrate PID calculation and control , adjust load rate automatically based on air pressure and inverter
operation frequency
● current open phase, current overload, current unbalance protection for motor
● On-off control and running control of motor.
● Prevention for air compressor reversal
● Temperature measurement , control and protection
● High integration , high reliability ,high cost performance.
● Remote control/Local control.
● Block mode/Independent mode.
● RS-485 communication function, one for inverter and the other for block control or external communication
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Contents
1,Basic Operation..................................................................................................................................................... 5
1.1, Button Explanation................................................................................................................................... 5
1.2, Status Display and Operation .................................................................................................................. 6
2, Contoller Function and Technical Parameter ................................................................................................. 12
3,Model and Specification ..................................................................................................................................... 13
3.2, Power specification sheet for corresponding motor. ............................................................................ 13
4, Inverter Communication................................................................................................................................... 14
4.1,Communication Function..................................................................................................................... 14
4.2,Communication Set .............................................................................................................................. 14
4.3,Inverter Upgrade Explanation ....................................................................................................... 14
5, Installation.......................................................................................................................................................... 16
5.1, Mechanical Installation .......................................................................................................................... 16
5.2, Electrical Connections............................................................................................................................ 18
6, Alarm Function .................................................................................................................................................. 18
6. 1、Monitor Indication............................................................................................................................... 18
6.2,Controller indicator................................................................................................................................. 19
7, Controller Protection......................................................................................................................................... 19
8, Troubleshooting ................................................................................................................................................. 20
8.1、This Fault Review ................................................................................................................................. 20
8.2、Common Failures and Causes:............................................................................................................ 21
9, Schematic Diagram:........................................................................................................................................ 23
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1,Basic Operation
1.1, Button Explanation
Picture 1
I——Start Button:
1,When compressor is at stop status, press this button to start the compressor.
2,When compressor is set as master ( No.1 ) in block mode ,press this button to start the compressor
and activate block mode function at the same time.
O——Stop Button:
1,When the compressor is at running status, press this button to stop the compressor;
2,When compressor is set as master (No.1 ) in block mode ,press this button to stop compressor and
block mode function as well.
S——Set Button:
1. When modifying data, press this button after modification to save and confirm the modified data.
2. When the compressor is at password setting status ,press this button to save and confirm the
password
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——Move down button / Decreasing button:
1, When viewing the menu, press this button to move downward the cursor;
2,When modifying data, press this button to decrease the data at current position.
SCREW COMPRESSOR
RUN PARAMETER
CALENDAR
CUSTOMER PARAMETER
FACTORY PARAMETER
Press“” or“” to move the cursor to “RUN PARAMETER”, then press“” to switch to secondary
menu:
MOTOR、FAN CURR
VSD PARAMETER
TOTAL RUN TIME
THIS RUN TIME
CURR(A):R S T
6
MOTOR: 56.1 56.2 56.0
FAN: 4.1 4.1 4.1
Press “RT”, to return to the previous menu or the main menu. If no operation at the current menu for 120
seconds , controller will automatically return to the main menu and turn off the back light simultaneously.
According to above method, use move down “” ,move up button“”, enter button“”and return button “C” to
check TOTAL RUN TIME,THIS RUN TIME,VSD PARAMETER,MAINTENANCE PARA,FAULT
RECORD, PROD.DATE、SERIAL,THIS FAULT and return to previous menu.
1.2.2, Calendar
Check and set time of controller
TIME
2004-2-22
WEEK0
12:46:59
The check and modification of CUSTOMER PARAMETER is similar with RUN PARAMETER. Take
UNLOAD P as example: Move “”or“”to CUSTOMER PARAMETER and then press “”to switch to below
menu
LOAD P:00.65MPa
UNLD P:00.80MPa
FAN START T:0080℃
FAN STOP T:0070℃
Move the cursor to item LOAD P, then press “” to switch to the following menu which requires a user
password input.
INPUT PASSWORD
****
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Note: User password can be modified in customer parameter and FACTORY PARAMETER
is fixed as
In this menu, the first data bit of password starts blinking,press “”or“” to modify the first bit of
password,Press “” to move the cursor to the next data bit, modify the second data of password in
accordance with the above , and modify the third and fourth data of password in sequence. Press“S” to
confirm the input data and the menu will switch to the following menu after verification:
In the menu above , press “”, the first data of LOAD P starts blinking ,user can press “”or“”to
modify the present data in accordance with the above method .Press“” to move to next data and modify the
target data in sequence. When finished, press “S” to confirm and save the data.
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LOAD DELAY
0002S Unloading in this set time after enter delta running
TIME
When unloading continuously, compressor will
STANDBY
0600S automatically stop and enter to standby status if
DELAY
over this set time
For NORMAL STOP operation, compressor will
STOP DELAY 0010S
stop after it continuously unloads over this set time
RE-START Machine can start only over this set time at any
0100S
DELAY case(after normal stop, standby or alarm &stop)
Restrict PID calculations in case the frequency
VSD UP SPEED 0010 increasing too fast which cause motor speeding up
too fast
Restrict PID calculations in case the frequency
VSD DN SPEED 0010 decreasing too fast which cause motor slowing
down too fast
LOCAL :only the button on the controller can turn
on and turn off the machine.
LOCAL/
START MODE REMOTE: both the button on the controller and
REMOTE
the remote control button can turn on and turn off
the machine;
MANUAL : only when the pressure is above
UNLD P, compressor will
AUTOMATI unload automatically .For any other case ,the
LOAD MODE CAL/MANU Load/Unload function can only be executed by
AL pressing “load/unload” key.
OPERATION
AUTOMATICAL: the load/unload function can be
MODE
executed by the fluctuation of AIR P automatically
DISABLE: communication function is not
activated.
DISABLE/
COMPUTER: compressor can communicate with
COM MODE BLOCK/
computer or DCS as slave according to
COMPUTER
MODBUS-RTU.
BLOCK: compressors can work in a net
Set the communication address in COMPUTER or
COM ADD 0001 BLOCK mode. This address is unique for every
controller in net
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Record total running time of oil filter. If
OIL FILTER 0000H changing new oil filter, the data should be reset
by manual operation.
Record total running time of O/A separator. If
O/A
0000H changing new O/A separator, the data should
SEPERATOR
be reset by manual operation
CLR
Record total running time of air filter .If
MAINTENANCE
AIR FILTER 0000H changing new air filter, the data should be reset
TIME
by manual operation
Record total running time of lubricant. If
LUBE 0000H changing new lubricant, the data should be
reset by manual operation
Record total running time of grease. If
GREASE 0000H changing new grease, the data should be reset
by manual operation
1, Alarm prompt when total running time of oil
filter is above the set data .
OIL FILTER 2000H
2,Set this data to “0000” , alarm function for
oil filter running time is not activated
1, Alarm prompt when total running time of
O/A O/A separator is above the set data.
2000H
SEPERATOR 2,Set this data to “0000” ,alarm function for
O/A separator running time is not activated
1, Alarm prompt when total running time of air
MAX LIFE TIME filter is above the set data.
AIR FILTER 2000H
2,Set this data to “0000” , alarm function for
air filter running time is not activated
1, Alarm prompt when total running time of
lubricant is above the set data.
LUBE 2000H
2, Set this data to “0000”, alarm function for
lubricant running time is not activated.
1, Alarm prompt when total running time of
grease is above the set data.
GREASE 2000H
2,Set this data to “0” , alarm function for
grease running time is not activated
CHINESE/ ENGLISH: Displays in English
LANGUAGE ENGLISH
ENGLISH CHINESE: Displays in Chinese
ENABLE/ Enable: PHASE PRO function is activated
PHASE PRO
DISABLE Disable: PHASE PRO function is not activated
NEW USER User could modify the user password by old
**** ****
PASSWORD user password or factory password
1.2.4,Factory Parameter
The view and modification of factory parameter requires a factory password, The modification step is
same as customer parameter modification. Main function is as below:
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2.7.1Open phase protection:When any phase opens, the response time equals to set time;This function is not
activated when OPEN PHASE PROTECTION time is set over 20s
2.7.2Unbalance protection: when MAX-MIN current >= SET DATA *MIN current/10 ,respond time is
5s;
2.7.3Protection features of overload (time unit: second),please see following table(table 2.1.1)for your
reference. Multiple=Iactual/Iset ,response time is shown in following table (table 2.1.1) according to
Iactual/Iset
Time parameter ≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Response time(S) 60 48 24 8 5 1
MAM—KY02SVF(40)(B)(T)—III
Control mode III
T:RS—485communication
B:Pressure transmitter;K:pressure switch
Motor max operating current
V:Vane compressor;S:Screw compressor
02 controller(LCD display)
Model
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MAM—KY02SVF(200) 200 55-90 1-5A and 4-10A,
MAM—KY02SVF(400) 400 110 determined-by
MAM—KY02SVF(600/5) 600/5 200-250 With CT current of motor
4, Inverter Communication
4.1,Communication Function
Controller can read relevant information such inverter operation frequency, output current, output voltage,
motor speed and inverter fault and so on through the second RS 485 communication port A2 (485+)、B2
(485-)(see detail in picture 4.1.1).In the main interface, it can display inverter operation frequency, motor
power, motor speed, output voltage and so on. For more parameter, please check VSD PARAMETER in the
RUN PARAMETER. To avoid communication interference, it is necessary to ground connect controller shell
when controller communicates with inverter. Also, please use the cable with shielded covering to connect with
controller. There will be an information to indicate if communication between controller and inverter is
interrupted, in this way, please check the communication cable and the inverter parameter set.
RS485 RS485
24+ 24- A1 B1 A2 B2
Picture 4.1.1
4.2,Communication Set
①、Inverter set
When controller communicates with inverter,the Baud rate is 9600Bps,1 start bit,8 data bit,1 stop bit,
No parity check bit and inverter communication address is 001.User can set relevant communication
parameter through inverter menu,(See inverter communication set for detail).It is require to power off and
reset after communication parameter is set
Note: To avoid communication interference, it is necessary to ground connect controller shell when
controller communicates with inverter
②、Controller Set
Set the INVERTER NAME in FACTORY PARAMETER(Different inverter share different data
address register. Controller read inverter RUN PARAMETER through the INVERTER NAME set
here).After set,enter USER PARAMETER and set RATED POWER and SPEED at 50HZ. based on this
set ,calculate the actual power and speed for user reference.
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VOLT ADDRESS:FFFF Set the voltage
CURR ADDRESS:FFFF address .hexadecimal
FREQ ADDRESS:FFFF
POWR ADDRESS:FFFF
In this menu, please set the MODBUS address of output voltage, output current, output frequency
and output power. After set, move down to check data calculation menu like below picture.
V=REC*FFFF÷FFFF
I=REC*FFFF÷FFFF
Use percentage power ,please select SET,
F=REC*FFFF÷FFFF
Use real power, please select 1
P=REC*SET/1 *FFFF÷FFFF
Set the data format to
COM FORM:8N1-NONE
communicate with inverter
VSD ADD:0001
Set communication
Example: MODBUS address
A customer wants to use SB70 inverter, SB70 communication protocol is not set in the inverter yet
and the information in the inverter manual is as below
Output current address:1202H,digits 0.01A
Output voltage address:1204H,digits 0.1V
Output frequency address:1200H,digits 0.01HZ
Output power address:1208H,digits 0.1KW
To communicate with SB70,please set as below:
Factory parameter
FAULT RECORD RESET:9999 Set:SELF-DEFF
CURR UNBALANCE:0008
OPEN PHASE PROT:00.30S
INVERTER NAME:SELF-DEFF
Return to the main menu, move the cursor to FACTORY PARAMETER, and press password 2688
to enter INVERTER SET like picture below.
5, Installation
5.1, Mechanical Installation
5.1.1, CT Installation
The CT shall be installed at a place where the current of motor cable can be measured, thus, controller can
be set according to instructions on motor nameplate, and the detailed dimension is shown as below:
A
B
5.1.2,Controller Installation
When install the controller, room should be left around
controller for wiring. The specific dimension is shown as below:
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1、Indicator(IN):
The corresponding digital input terminal of 00、01、02、03、04、05、06、07 is 20、 19、18、
17、16、15、14、13.
2、Indicator(OUT)
The corresponding digital input terminal of 00、01、02、03、04、05、06、07、08、09 is 27、28、 29、30、
31、35、36、37、38、39
3、Power Indicator:PWR
4、Run indicator:RUN
5、Error indicator:ERR
250
50
I
排气温度:80C
供压:0.80MPa
后油 运行状态:设备已停止 O
138
150
冷冷
却却
0秒 本地
器器
S 14 22
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5.2, Electrical Connections
* Note : Electromagnetism coil shall be connected nearest with RC snubber during wiring, Dotted line is
6, Alarm Function
6. 1、Monitor Indication
6.1.1, Air Filter Alarm
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The text displays AIR TIME END when running time of the air filter is exhausted.
The text displays LUBE TIME END when running time of the lubricant is exhausted.
The text displays GREASE TIME END when running time of the grease is exhausted.
6.2,Controller indicator
Terminal 39、40、41、42、43、46、
Digital output OUT00~09 corresponding indicator on
47、49、50、51digital output
7, Controller Protection
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7.1, Motor protection
MAM—KY02SVF compressor controller provide short circuit ,block, overload, lack phase, unbalance
protection to motor.
Electronic
Failure display Reason
failure
Short circuit Display “Motor/FAN OVER LOAD” Short circuit or wrong current set
Overload, bearing wear and other mechanica
Current Block Display “Motor/FAN BLOCK”
l failure
Overload, bearing wear and other mechanica
Overload Display “Motor/FAN OVERLOAD”
l failure
Power supply, contactor and open phase of
Lack phase Display “Motor/FAN *LACK PHASE”
motor
Poor contact of contactor, inside open-loop of
Unbalance Display “Motor/FAN UNBALANCE”
motor
8, Troubleshooting
8.1、This Fault Review
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Alarm and stop caused by the external parts of controllers may be removed by checking THIS FAULT or
FAULT RECORD, method is shown as below:
Press“” to move the cursor to “RUN PARAMETER” menu, then press“”,the secondary menu will show as
below:
MOTOR FAN CURR
VSD PARA
TOTAL RUN TIME
THIS RUN TIME
MAINTENANCE PARAMETER
FAULT RECORD
PROD.DATE、SERIAL
THIS FAULT
Move the cursor to “THIS FAULT” menu Then press“”to switch to the following menu(display failure):
High discharge Bad vent condition, Oil shortage Check the vent condition and lubricant amount
temperature etc. etc.
Temperature Sensor
Cable broken or PT100 failure Check the wiring and PT100
Failure
Pressure too high or the pressure
High Pressure Check the pressure and the pressure sensor
sensor failure
Cable broken, Sensor failure or
Pressure Sensor Failure Check the wiring and pressure transmitter
the cables connect reversely
Lack water Water pressure switch failure Check water pressure switch
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9, Schematic Diagram:
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