User Manual: Vortex Compressor Controller MAM860
User Manual: Vortex Compressor Controller MAM860
MAM860 ( Ⅳ)
USER
MANUAL
Thank you for your trustworthy and select of PLOT air compressor controller !
Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air
compressor controller. We are devoted to win customer trust through our high quality
We try our best to ensure the completeness and correctness of the manual, but PLOT
Company shall reserve the rights for continuous research and improvement on its products
and assume no obligation for the modification and improvement on the previously
delivered products. The design of products is subject to the change without notice.
Please feel free to contact our after-sale service center if you encounter any problem
1、BASIC OPERATION........................................................................................................................................................ 4
1、OVERVIEW :.................................................................................................................................................................... 4
2、BUTTON EXPLANATION.....................................................................................................................................................4
3、STATUS DISPLAY AND OPERATION.................................................................................................................................... 5
4、OPERATING PARAMETER AND MENU................................................................................................................................ 6
5、USER PARAMETER VIEW AND MODIFICATION................................................................................................................... 6
6、FACTORY PARAMETER VIEW AND MODIFICATION..............................................................................................................9
7、CALIBRATION PARAMETER..............................................................................................................................................11
8、OPERATING AUTHORIZATION AND PASSWORD................................................................................................................ 13
3,INSTALLATION................................................................................................................................................................14
1、MECHANICAL INSTALLATION.......................................................................................................................................... 14
2、CONTROLLER INSTALLATION...........................................................................................................................................14
4,SCHEMATIC DIAGRAM................................................................................................................................................. 16
1、Basic Operation
1、Overview:
Vortex compressor controller can control compressor to operate automatically including pressure&temperature
auto control,compressor error information display,breakdown protection and block mode function.Each page of LCD
panel contain 4 lines.User can check and set parameter through HMI.
2、Button Explanation
Figure 1.1.1
——Start Button:
1, When compressor is at stop status, press this button to start the compressor.
2, When compressor is set as master (No.1) in block mode, press this button to start the compressor and
activate block mode function at the same time.
——Stop Button:
1, When the compressor is at running status, press this button to stop the compressor;
2, When compressor is set as master (No.1) in block mode, press this button to stop compressor and block
mode function as well;
3, When compressor is at stop status, long press this button to display software edition.
WELCOME USING
RUN PARA.
USER PARA. Level 1 menu
FACTORY PARA.
CALBR PARA.
4、Operating Parameter and Menu
Press “ ”to move the cursor to “RUN PARAMETER”, then press “ ” to switch to the secondary menu:
HISTORY FAULT
PRODUCTION DATE、NUM.
THIS FAULT
COM STATUS
Move the cursor to the corresponding menu item, press “ ” to check the specific parameter. Such as
viewing "VOLT MOTER CURR ", move the cursor to the “VOLT MOTER CURR " menu item, press the
“ ”, switch to the item of motor , fan data .
M1 M2 0V
A 0.0 0.0
B 0.0 0.0
C 0.0 0.0
Press the “ ” to return to the previous menu or the main menu. If no operation at the current menu for 60
Seconds, controller will automatically return to the main menu and turn off the backlight simultaneously.
In first menu, press the “ ” and “ ” to move the cursor to the "USER PARA." item, press the “ ” to switch
to the following menu:
P、T SET
SET TIME
OPERATION MODE
BLOCKING MODE
FACTORY PARAMETER store relatively parameter set by factory. To check FACTORY PARAMETER, you
have to verify password first. In the first menu, press “ ” and “ ” to FACTORY PARAMETER, press
INPUT CODE
****
Input the correct password to switch to the FACTORY PARAMETER menu as below:
SYSTEM PARAMETER
CLR LIFE TIME
MAX LIFE TIME
Maximum motor When the current of motor 1 is more than 1.2 times of the
MOTOR 1
overload data set data, the unit will stop for overload feature. (see
CUR
/1.2 table2.1.1)
Maximum motor
MOTOR 2 When the current of motor 2 is more than 1.2 times of the
overload data
CUR set data, the unit will stop for overload feature.
/1.2
When motor 1 discharge air temperature reaches this set
ALARM T 1. 105℃
data, compressor will alarm
When motor 1 discharge air temperature reaches this set
STOP T 1. 110℃
data, compressor will alarm and stop
SYSTEM
When pressure reaches this set data ,compressor will alarm
PARAM STOP P. 1.00MPa
and stop
ETER
This data is the maximum of UNLOADING P. The
MAX U.L. 0.80MPa UNLOADING P in the customer parameter must be set no
higher than this data.
MOT1 TIME 000000H Revise motor 1 run time
MOT2 TIME 000000H Revise motor 2 run time
Input the password 8888 and press “set “button to clear all
CLR FAULT 0000
the history failure record.
When motor 2 discharge air temperature reaches this set
ALARM T2. 105℃
data, compressor will alarm
When motor 2 discharge air temperature reaches this set
STOP T 2. 110℃
data, compressor will alarm and stop
PROD DATE 9999-99-99 Production date
PROD NO 99999999 Product serial No.
PHASE ON: turn on phase sequence protection
ON/OFF
PROT.. OFF: turn off phase sequence protection
POWER Set the operation power frequency. The current will be
50Hz/60Hz
FREQ deviated if this frequency is not set correctly
ADV/COMPATI
BLK MODE Standby
BLE
1, Controller detects the voltage higher than this set data, the
shutdown protection starts and reports HIGH VOL.
HIGH VOL. 0000V
2,Set this data to 0000, the HIGH VOL. protection function
is invalid
1, Controller detects the voltage lower than this set data,
shutdown protection starts and reports LOW VOL.
LOW VOL. 0000V
2,Set this data to 0000, the LOW VOL. protection function
is invalid
1,In stop mode, air compressor is not allowed to start when
discharge air temperature is lower than this set data
LOW T PRO -0005℃ 2,Two minutes after turn on, when the air temperature is
below this data, compressor will stop and display T
SENSOR FAULT
1,When the compressor is in a stop status and the TOTAL
RUN TIME exceeds this TIME LIM set, the controller will
TIME LIM 0000H stop the compressor and display USER MISTAKE;
2,If this data is set to ‘0000’, TIME LIMIT function is
invalid.
Controller detects oil filter, O/A separator, air filter,
lubricate oil ,grease and belt running with alarming over this
ALM STOP 0010H
ALARM STOP set, compressor will stop and
report ”ALARM LONG STOP ”
Set to ON,DCS is allowed to set parameter
through ,MODBUS
COM SET Set to OFF,DCS is NOT allowed to set parameter
ON/OFF
PARA through ,MODBUS
Only when compressor is at normal stop mode, it is allowed
to revise the parameter.
After entering factory parameter, please set and save this
PARA1 0000 data .this data is used to check all factory parameter and
modify part of factory parameter.
CUR MAX-MIN = (1+SET/10) ,unbalance protection will start
0010
UN.BAL. If the set data ≥ 15, the unbalance protection will be invalid.
OPEN If OPEN PHASE protection ≥20 seconds, OPEN PHASE
000.0S
PAHSE protection is invalid
CLR Record total running time of oil filter, if changing new oil
OIL FILTER 0000H
LIFE filter, the data should be reset by manual operation.
TIME O/A 0000H Record total running time of O/A separator. If changing new
SEPARATO O/A separator, the data should be reset by manual
R operation
Record total running time of air filter .If changing new air
AIR FILTER 0000H
filter, the data should be reset by manual operation
Record total running time of lube. If changing lubricate ,the
LUBE 0000H
data should be reset by manual operation
1, Alarm prompts when total running time of oil filter is
OIL FILTER 9999H above the set data.
2,Set this data to “0” to clear oil filter running time
O/A 1, Alarm prompts when total running time of O/A separator
MAX SEPARATO 9999H is above the set data.
LIFE R 2,Set this data to “0” to clear O/A separator running time
TIME 1, Alarm prompts when total running time of air filter is
AIR FILTER 9999H above the set data.
2,Set this data to “0” to clear air filter running time
1, Alarm prompts when total running time of lubricate is
LUBE 9999H above the set data.
2 , Set this data to “0” to clear lubricate running time.
7、Calibration Parameter
You can set relative data of controller in CALBR PARA. Please verify the password before view and modification.
The modification of CALBR PARA is similar with CUSTOMER PARA. Main function is shown as below.
Iactual/Iset
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time parameter
Response time
60 48 24 8 5 1
(S)
Table 2.1.1 curve table for protection of motor
9、Temperature protection: when actual temperature measured is higher than temperature set; response time≤2s;
10、Contact capacity of output relay: 250V,5A;Contact endurance : 500000 times
11、Current error is less than 1.0%.;。
12、RS485 communication function
1, Block mode control
2,Communicate with-external devices as slave through MODBUS RTU, baud rate 9600BPS,1start bit,8 data
bits,1 stop bit and even parity
13、Remote control compressor: When set as remote control mode, user can remotely control the compressor.
3,Installation
1、Mechanical Installation
The CT shall be installed at a place where the current of motor cable can be measured, thus controller can be
set according to instructions on motor nameplate, the detailed dimensions is shown as below:
A
B
2、Controller installation
A certain room should be left around controller for wiring. The specific dimension is shown as below:
4.1.5 Controller structure dimension
21 20 19 11 12 13 14 15 16 17 18 A
22 23 24 25 26 27 28 29 30 31
C1
10 9 8 7 6 5 4 3 2 1
uc ub ua B
C
A
B
A C
RS-485
B
FG
2 1