Instructions and Advices To Use The Electronic Controller Logik 18
Instructions and Advices To Use The Electronic Controller Logik 18
Instructions and Advices To Use The Electronic Controller Logik 18
CAUTIONS Page 3
MOUNTING Page 5
- industrial control equipment for the operation and management of screw compressors only; don’t mount and use in
explosive room.
- In accordance to CE regulation:
Low tension: 2006/95/CE
Safety: EN 60730-1 (General regulations)
EMC 2004/108/CE
- In accordance to UL 508 (FILE #: E316817).
- Inputs and outputs via terminal-block board to wires (300V, 15A, 18-14AWG).
- Black auto-extinguishing box in ABS:
a) according EC:
IP64 for the front panel and IP20 for the other parts;
b) according UL:
Type 1 and Type 12 for front panel mounting , installation in pollution degree 2 for the other parts
- Tightening torque: 8 Nm
- Working temperature: -10°C (14°F) ÷ 50°C (122°F) 90% RH (non condensing).
- Storage temeprature: -20 (-4°F) ÷ 70°C (158°F).
- Power supply: 12Vac ± 10% 50÷60 Hz (power of the transformer’s secondary: ~ 8 VA) from safety transformer.
- Max. current absorbed = ~ 250 mA.
- Visualization through custom back light LCD and nr. 2 led.
- nr. 6 key buttons.
- nr. 1 emergency stop button according EN 60947-5-1, IEC 947-5-1, contacts AC-15, 3 A, 240Vac.
- nr. 1 input for temperature probe.
- nr. 1 input for pressure transducer.
- nr. 3 digital inputs for connection to Logika Control phases unit.
- nr. 1 input for PTC or Klicson for motor protection (IN7).
- nr. 6 opto isolated digital inputs from 12/24Vac to detect:
IN 1 = thermal motor
IN 2 = thermal fan
IN 3 = remote start/stop
IN 4 = air filter pressure switch
IN 5 = separator filter differential pressure switch
IN 6 = settable as: door of the electrical cabinet open – control phase relay – generic alarm
- nr. 7 outputs via relay with contact 1.5A max. (general use):
RL1 = line contactor
RL2 = delta contactor
RL3 = star contactor
RL4 = load solenoid valve
RL5 = fan contactor
RL6 = settable as: condensate drain solenoid valve or compressor status
RL7 = settable as: alarm or compressor status
MAX. RATED CURRENT WITH ALL RELAYS CLOSED: 4.5A
- nr. 1 serial port RS232 for connection to a second compressor (Master/Slave operation), PC or GSM unit
(Supervision - Tele Assistance).
Accessories:
- nr. 1 temperature probe KTY 13.5 for detection of the air end temperature: cable in silicone rubber, length 2.5 m,
working range –10 ÷ 130°C, resolution 1°C, precision ± 1°C.
- nr. 1 pressure transducer 4-20 mA for working pressure control: 2 wires, AISI 316L stainless steel membrane,
working range 0 ÷ 15 bar, resolution 0,1bar, precision ± 0,1bar.
- Windows™ application for remote control (Super Vision and Tele Assistance).
- nr. 1 Logika Control phases unit:
a) for power supply 380 ÷ 400V three phase
b) for power supply 230V three phase
c) for power supply 440 ÷ 460V three phase
161 mm
Terminal M1
Poles 1-2 = power supply 12Vac
Terminal M2
Pole 1 = GND
Pole 2 = RX
Pole 3 = TX
Pole 4-5 = input PTC for motor protection (IN 7)
(Total resistance of operation = 2.900 ohm – Total resistance of restoration = 1.600 ohm)
Terminal M3
Poles 1-2 = air end temperature probe
Poles 3-4 = pressure transducer (pole 3 = negative - pole 4 = positive)
Terminal M4
Pole 1 = Pole 1 of the control phases unit (L3)
Pole 2 = Pole 2 of the control phases unit (L2)
Pole 3 = Pole 3 of the control phases unit (L1)
Pole 4 = Pole 5 of the control phases unit (GND)
NOTE: THE GND FROM THE CONTROL PHASES UNIT MUST NOT BE CONNECTED TO EARTH.
IT’S THE GROUND OF THE CONTROLLER AND MUST BE CONNECTED TO IT.
Terminal M5
Pole 1 = IN 1 = thermal motor (L)
Pole 2 = IN 2 = thermal fan (L)
Pole 3 = IN 3 = remote start/stop (L)
Pole 4 = IN 4 = air filter pressure switch (L)
Pole 5 = IN 5 = separator filter differential pressure switch (L)
Pole 6 = IN 6 = settable as: door of the electrical cabinet open – control phase relay – generic alarm
Pole 7 = common (N)
Terminal M6
Pole 1 = RL7 = alarm or compressor status
Pole 2 = RL6 = condensate drain solenoid valve or compressor status
Pole 3 = RL5 = fan contactor
Pole 4 = RL4 = load solenoid valve
Pole 5 = RL3 = star contactor
Pole 6 = RL2 = delta contactor
Pole 7 = RL1 = line contactor
Pole 8 = common = 24 ÷ 230Vac
Contactors 24Vac
If the operation of the contactors and I°
soenoid valves come through 24 Vac,
the digital inputs have to be connected II°
to 24 Vac (see drawing on the right);
on this way when the pressure switch
12 – 0
opens due to high pressure, 24 Vac
lacks and deenergize all the contactors,
solenoid valve and digital: the controller Power supply to
the controller
detects all the digital inputs opened and
signal the alarm “AL21”. Security pressure
switch for high
pressure detection
Contactors 230Vac I°
If the operation of the contactors and
solenoid valves comes through 230 Vac, the II°
digital inputs have to be connected to 12
Vac; next to the contact of the pressure 12 – 0
switch, place and energize an auxiliary
relay and put the contact in serie to
Power supply to
12 Vac (L) (see drawing on the right).
the controller
When the pressure switch is closed, the
Security pressure
auxiliary relay with contact closed supply
switch for high
power to the digital inputs; the power pressure detection
supply of the controller is connected before
the contact of the relay.
When the pressure switch opens, the Auxiliary relay
auxiliary relay opens power to the digital Power supply to the
inputs; the controller detects all the digital Power supply to digital inputs
inputs open and signal the alarm “AL21”. the uses
230 – 0
RX 2 2
Terminal M2 Terminal M4
TX 3 3 GND Pole 1----------------------Pole 3
Pole 2----------------------Pole 5
4 4 RX Pole 3----------------------Pole 4
5 5 TX
Logik 18 Logik 18
Connection LOGIK 18 / PC
GND 1 Logik 18 PC
1
6
RX 2
Terminal M2 D’Sub 9 poles
TX 3 Pole 1------------------Pole 5
Pole 2------------------Pole 3
9
4 Pole 3------------------Pole 2
5
5
NOTE: in case of connection to PC through serial port RS232 or connection of single compressor (RS232) or several
compressors (RS485) to GSM unit, select the parameter nc into menu ConF (COMPRESSOR CONFIGURATION).
NOTES ON THE WIRING: wrong wiring can damage both the controller and other devices connected to the
serial port.
NOTES ON INSTALLATION
• The signal wire must be placed in electrical trunk separated from power cables or dangerous cables like the wires
of lighting and so on….
• Don’t place the signal wires near power bus-bar, lamps, transformers and high frequency antenna.
• The signal cable must be minimum 2 m far from heavy inductive load (motors, inverters and control / patch
board).
• Don’t pull the cables by strength over 12 Kg; stronger strength can damage the wires and reduce the signal
transmission on the line.
• Don’t twist, knot, crush and fray the wires.
• Use always a single cable without cut it to make the connection between two devices.
• Pay attention to wire stripper.
• To be sure that the connection is well done, sign the position of terminal block with the colour of the wire.
3 1 4
00 0
bar
psi 5
2 MS
I
0000 0
°C
Hrs °F 8
6 min
sec
7
0
9 00 000
10 11 12
RESET
MEANING OF ICONS
31 bar
OFF
2) From OFF goes to RUN by pushing the button I ; the LCD visualizes the following:
bar
31
°C
60 5
r vn
3) The possible compressor status are the followings:
Status Visualization Icon
Set
Compressor in set
Visualization of the pressure
if remote
Compressor going to stop OFF blinking start/stop
(unload running)
opened
OFF if remote
Compressor off start/stop
Visualization of the pressure opened
See description on quick oil drain
Quick oil drain
(visualization of message OIL )
From the main visualization, pushing the button the LCD visualizes in sequence the working hours, software
release and serial number of the compressor the manufacturer can enter in the parameter S-n. into menu 8
Hrs
T
15432
Till on the main visualization, by pushing flow the menu down; enter to the menu and to the modification of the
parameters according the password levels reported in the chapter of every single menu.
In the main visualization, pushing the modification of the Start and Stop pressures is enabled.
Pushing once, the LCD visualizes the following:
bar
7 5
PSTrt
with the value of the start pressure blinking; by the button and/or change the value and confirm it by ; the
LCD shift to the modification of the Stop pressure, visualizing the following:
bar
8 5
PSTop
When the compressor is OFF pushing and together it’s possible to enter the password for the programming of
the parameters; the LCD visualizes the following:
PA1
--
By the buttons and/or select the password level you need to enter (PA1 ÷ PA3) and confirm by the button
: according the password level you need to enter, the LCD visualizes the number of digits as per the figures to enter
with the first digit blinking:
- selecting PA1 = nr. 2 digits (default password 22)
PA1
-Err-
The message -Err- blinks for 3 seconds to indicate the password is wrong and then the LCD shift back to the main
visualization.
PASSWORD MISSED
In case you’ve missed or forgotten the password number, it’s possible to restore the password default (on all 3 levels)
according the following procedure:
take power off, in case the controller is powered; supply power again and keep on pushing the button for 5
seconds.
The message reset blinks on the LCD to indicate the restoring of the password default is in progress.
PP
01
PP (Pressures) indicates the first menu and 01 its own number into the main menu.
When you are into the menu flow, the icon with proper number of the menu are always visualized on the LCD.
- By the buttons and/or flow the menu up/down.
- By the button confirm the menu you need to enter and the LCD visualizes as follow:
- By the buttons and/or select the code of the parameter you need to change or by pushing R shift back to
the main menu; pushing on the last parameter, the LCD shift back to the menu you enter.
- By the button confirm the parameter selected; the setting value starts blinking to indicate the change is enabled.
- By the buttons and/or change the value and confirm it by .
- Pushing R shift back to the selection of the parameters without any change.
MENU FLOW
NOTE
After the visualization of the last menu, the controller quit the setting automatically and the compressor is OFF; after
120 seconds the password level is missed.
For safety reasons, after 120 seconds from the last pushing of any button, the controller quit the setting automatically,
loading the parameters changed.
ANTIPANIC FUNCTION: in every step of the setting , pushing the button for 5 seconds, the LCD shift back to the
main visualization.
NOTE: the parameter P 05 is visualized if the parameter con into the menu 8 ConF (compressor configuration) has
been selected 1 or 2 (Master/Slave operation).
After the last parameter, the LCD shift back to the message PP.
MENU 2 PH = TEMPERATURES
After the last parameter, the LCD shift back to the message PH.
NOTE: the parameters t08 and t09 are visualized only if the parameter con into the menu Conf (Compressor
configuration) has been selected 1 or 2 (Master/Slave operation).
The parameter t08 set as 0 doesn’t allow the Master/Slave rotation.
Changing the set value, the new one is loaded once the timer in progress is elapsed.
After the last parameter, the LCD shift back to the message Pt.
This menu allows to set time for the maintenance to the compressor.
After the last parameter, the LCD shift back to the message Ser .
NOTE
1) Changing the set value, automatically the value of the timer changes.
2) The new value is loaded once the timer in progress is elapsed or after the reset of the timer.
3) If the parameter C-h
C-h is set as 9.999 hours, the proper alarm will not be generated.
4) The counting is pertinent to the ON time of the line contactor (RL1) and it comes backwards; when the counting
reaches 0, the LCD visualizes the proper alarm and the timer goes on as negative counting; the storage of the
working hours comes every 15 minutes; if during the counting the power is off, the part of 15 minutes is lost.
Into this menu it’s possible to visualize the working hours, load working hours, working percentage, starts/hour, serial
number of the compressor and software release.
The LCD visualizes the short name of the parameter (t, L, P, n--, s-n , reL ) with the proper value.
By the buttons and/or flow the timer up/down and by R shift back to the previous menu.
NOTE: it’s possible to change both “Total hours” and “Load hours” if password level 3 has been enabled.
Pushing the first figure starts blinking to be modified; by and/or select the new figure and
confirm it by and going to the next figures to set according the same procedure.
Confirming the last figure, the new value will be loaded into the memory.
During the setting, in case you need to come back to the previous character, push the button R .
MENU 6 AL = ALARMS
Visualization of the last 20 alarms code detected; the 21st erases the 1st and so on.
The LCD visualizes the following:
008
06 2
008 indicates the alarm code detected (make reference to the alarm list at page 20 and 21 of this manual)
2 indicates the times the alarm has been detected.
By the button and/or flow the alarm list up/down; by the button R shift back to the previous menu.
In case there is no alarm stored, the LCD visualizes the message “---- “.
Enter into the menu by the button and the LCD visualizes the following:
P-F
rESEt
07
By the button and/or select the reset; by the button R shift back to the previous menu.
Start reset by pushing the button for 3 seconds: the message reset blinks for few seconds to indicate the reset is
in progress.
In case of selection and confirmation of the parameter p-f (maintenance timer), the LCD visualizes the following:
CAF
rESEt
07
pushing and/or flows the maintenance timer up/down to make possible the reset of each single timer.
Start the reset as explained above.
Pushing R shift back to the previous menu.
NOTE: general reset is allowed when compressor is OFF only.
After the last parameter, the LCD shift back to the message Conf.
NOTA: the change of the parameter r -- (manual/automatic) is stored into the alarm list and it’s possible to reset by
general reset only.
In this menu it’s possible to change the password numbers of the three different levels.
Passwords are called PA1 (Service 1) - PA2 (Service 2) - PA3 (Factory).
PA1
--
09
By the button and/or select the password level you need to change and confirm by while by R shift back
to the previous menu.
Once the editing is enabled, the first digit starts blinking and you can change it by the button and/or ; confirm
the first digit by shift forward to the next digit starts blinking; follow the same procedure to change all the next
digits; confirming the last one, the new password number is saved automatically.
NOTE: during the change, the button R allows to go back to the previous digit in case it has been edited wrong.
If this menu is selected when the compressor is not loading or running unload for pressure set reached, the LCD
visualizes the following with the Start blinking:
31 bar
StArt
10 ßOIL
In this status, pushing the button I , the compressor starts.
If the pressure is over 2.0 bar, the line contactor (RL1) is energized while the load solenoid valve (RL4) is not; the LCD
visualizes the following:
31 bar
-P-
10 ßOIL
with -P- blinking to indicate to blow down pressure to allow the quick oil drain process.
When the pressure goes down 2.0 bar, the load solenoid valve is energized and the LCD visualizes the following:
1 9 bar
run
10 ßOIL
with the message r un blinking to indicate the quick oil drain is in progress.
Stop the drain by the button and the LCD shifts back to the main menu.
NOTE: in case of shut off alarm RL7 (if it set as alarm operation) is energized and the alarm message is stored into
the alarms memory; after the cause of the alarm has been solved, push the button to reset the alarm and restart
the compressor.
If the alarm “Low voltage” (code 28) has been disabled in menu ConF , it will not be detected.
47* The alarm code “Max. starts/hour” informs the compressor will not stop; it will run continuously load/unload
according the pressure, until the expiration of 1 hour time from the first starting in the hour.
NOTE:
1) In case of warnings RL7 is energized intermittently (if it is set as alarm).
2) In case of message visualized (if it has not automatic reset), pushing the button the message reset, de-exciting
RL7 and storing the message into the alarm memory.
3) The code alarm 42 reset automatically when the communication restart properly.
MAINTENANCE MESSAGES
With message visualized on the LCD, the relay RL7 is excited intermittently (if it’s set as alarm); pushing the button
the message is reset and RL7 unexcited.
After the maintenance request by the message has been carried out, reset the counter into menu Ser ; if the counter
has not been reset, every 50 working hour or next ON to the compressor, the LCD visualizes the maintenance
message.
Pushing the stop button 0 , the compressor stops according the following procedures:
a) if the compressor is running load, changes into unload running for the time set on t05; during this time the
restart is accepted by the button I ; once the timer t 05 is elapsed, the compressor stops and the LCD visualizes
the message OFF ;
b) if the compressor is running unload and the timer t04 is higher than t 05 , once t04 is elapsed, the compressor
stops and the LCD visualizes the message OFF ; if the timer t04 is lower than t05 , t05 starts counting and when
it’s over, the compressor stops and the LCD visualizes the message OFF ;
c) if the compressor is OFF due to pressure set reached, it stops and the LCD visualizes the message OFF ;
d) when the compressor stops and the message OFF is visualized, the timer t05 starts; during this time if the start
button I is pushed, the message OFF starts blinking and the compressor will not start till the timer t05 will be
elapsed.
In case the compressor stops due to an alarm, the timer t05 starts; during this time if the alarm message is reset and
the button I is pushed, the message OFF starts blinking and the compressor will start when the timer t05 is
elapsed only.
When the pressure reaches the stop pressure, RL4 turns off, the LCD visualizes the pressure and the timer
t04 starts; when the timer is over, if the pressure is not below the start set, the compressor stops;
when the timer is in progress, if the pressure goes down the start set, the load solenoid valve turns on and the LCD
visualizes the pressure while the timer t 04 erases.
On the first start the compressor works as point 1; on the next cycle the controller counts the time the pressure
spend to decrease from stop to start set; if this time (tx) is higher than the set on t 04 , the next unload run t04 will
ATTENTION: on the contact of the relay operating the load solenoid valve is mounted an RC Filter (22 η F
+ 100 Ω ) sized for power of 4.7W; in case a less power load solenoid valve is used, if the valve keeps on
powered even if the contact of the relay is opened, the RC Filter must be eliminated by cutting the
terminal of the resistor R11.
blinking message StOP; when the timer is over, if the remote start/stop input (IN3) is still opened, the compressor
stops and the message StOP stops blinking; during the timer t04, if the remote start/stop input (IN3) should close
again, the compressor comes back under the pressure transducer operation;
b) if the pressure is between start and stop set, the load solenoid valve is off and is blinking (compressor
unloading), when the timer t04 is over, the compressor stops and the LCD visualizes the message StOP;
c) if the compressor is stopped due to reaching the pressure set, the LCD visualizes the message StOP .
Manual.
In case of power off, when the power comes back again, the compressor doesn’t restart automatically and the display
visualizes the message P-OF ; after the message has been reset, the compressor will start by pushing I .
reach the pressure set on first starting) into menu Pt are properly set;
2) if one of the 2 compressors has more working hours than t08, the other compressor will work till reaching the
working hours of the first compressor plus the hours set on t08; after this time only, the Master/Slave rotation will
be operated.
Pushing the Start button on one of the two compressors both are operated:
both LCD of the two compressors visualize the blinking message OFF for around 5 seconds: during this time the start
Pushing the Stop button on one of the two compressors both are stopped
The common parameters of the 2 compressors in Master/Slave operation are:
P02 -P03-P04-P05, the parameter for Manual / Automatic restart and timer t08 e t09 .
Changing one of these parameters, the modification is transferred to the other compressor automatically.
3) If one of the two compressors has the working hours higher than the time set in the parameter Timer Master/Slave
(working hours), the other compressor will work continuously till to get the same working hours of the first
compressor in addiction to the hours set in the parameter Timer Master/Slave; only after this time, the
Master/Slave rotation will be operated.
NOTE: the compressor stops when the pressure reaches the value of P03 .
NOTE:
1) In case of maintenance on one of the 2 compressors, before to stop it remember to set both units into standing
alone operation and set it again into Master/Slave operation after the maintenance will be carried out.
2) In case of serial line failure both compressors become Master.
24 (twenty-four) months from the production date printed on the label of the serial number.
Both working and technical features of the controller must be fully respected: the warranty declines if the
controller has been opened or repaired by unauthorized personnel.
Operation or modification different from the original, wrong electrical wiring or bad assembling can be
cause of failures or malfunctioning of the controller; in these cases both warranty and own technical
features of the controller declines.
Technical features, drawings and any other document in this manual are property of Logika Control that
forbid any reproduction, even partial, of text and illustrations.
On its unquestionable judgement, Logika Control reserves the authority to modify the product to improve
operation and performance, besides to the right to withdraw the product from the production, in any time
and without notice.
REVISION INDEX
Revision 0 = Issue
Revision 0.1 = Issue for UL certification
Revision 0.2 = Upgrade to function “2” for RL7
Revision 0.3 = Extended parameter t03 to 60 seconds