Betriebsanleitung

Instructions
Notice d’instructions

AKS 134
Ausklinksäge
Notching saw
Scie à gruger
Originalbetriebsanleitung
 AKS 134

List of contents

. 1 Safety information .......................................................................................... 1-1

. 2 Safety regulations .......................................................................................... 2-1

2.1 Organisational measures ........................................................................ 2-4

2.2 Protective equipment .............................................................................. 2-4

2.3 Informal safety measures ........................................................................ 2-4

2.4 Personnel training ................................................................................... 2-4

2.5 Machine control ....................................................................................... 2-5

2.6 Safety measures during normal operation .............................................. 2-5

2.7 Dangers resulting from electrical power ................................................. 2-5

2.8 Dangers resulting from the pneumatic system ....................................... 2-5

2.9 Points posing a particular danger ........................................................... 2-6

2.10 Maintenance, servicing and fault-clearance ........................................... 2-7

2.11 Design modifications to the machine ...................................................... 2-7

2.12 Cleaning the machine and waste disposal ............................................. 2-7

2.13 Noise emission of the machine ............................................................... 2-7

2.14 Copyright ................................................................................................. 2-7

. 3 Transportation and storage........................................................................... 3-1

3.1 Packaging ............................................................................................... 3-1

3.2 Scope of delivery..................................................................................... 3-1

3.3 Transportation instructions...................................................................... 3-2

3.3.1 Transportation informations ................................................................... 3-3

. 4 Technical data................................................................................................. 4-1

4.1 Machine data........................................................................................... 4-1

4.2 Connection data ...................................................................................... 4-1

4.3 Performance and operating data ............................................................ 4-1

Manual I
AKS 134

4.4 Dimension and weights ........................................................................... 4-2

4.5 Cutting capacity ....................................................................................... 4-2

4.6 Ambient conditions .................................................................................. 4-3

4.6.1 Noise ...................................................................................................... 4-3

4.6.2 Temperatures ......................................................................................... 4-3

. 5 Installation, assembly and commissioning ................................................. 5-1

5.1 Installation location and place of use ...................................................... 5-1

5.1.1 Foundation plan ...................................................................................... 5-2

5.2 Unpacking the machine ........................................................................... 5-3

5.3 Installing and securing the machine ........................................................ 5-4

5.4 Connecting the electrical power and compressed air supply.................. 5-6

5.4.1 Electrical system .................................................................................... 5-6

5.4.2 Pneumatic system .................................................................................. 5-6

5.5 Machine ................................................................................................... 5-7

5.5.1 Operating controls .................................................................................. 5-7

. 6 Operation ......................................................................................................... 6-1

6.1 Operating principle of the notching saw .................................................. 6-1

6.2 Settings and components ........................................................................ 6-2

6.2.1 Conditioning unit ..................................................................................... 6-2

6.2.2 Mist spray system ................................................................................... 6-3

6.2.3 Workholding fixture ................................................................................. 6-5

6.2.4 Setting the feedrate ................................................................................ 6-6

6.2.5 Pneumatic components .......................................................................... 6-7

6.2.6 Settings on the saw units ....................................................................... 6-8

6.2.7 Table settings ....................................................................................... 6-13

6.2.8 Setting the profile stop .......................................................................... 6-15

6.3 Cut settings ........................................................................................... 6-16

6.4 Fitting and changing the sawblades ...................................................... 6-18

II As per 02/08
 AKS 134

6.5 Work sequence ..................................................................................... 6-19

6.6 Faults and malfunctions ........................................................................ 6-22

. 7 Maintenance, servicing and cleaning ........................................................... 7-1

7.1 Maintenance and servicing ..................................................................... 7-1

7.1.1 Replacing the saw blades ...................................................................... 7-1

7.1.2 Conditioning unit .................................................................................... 7-2

7.1.3 Feed brake ............................................................................................. 7-2

7.1.4 Lubrication .............................................................................................. 7-2

7.1.5 Maintenance and servicing schedule ..................................................... 7-3

7.2 Cleaning work ......................................................................................... 7-5

7.3 Disposal of the machine.......................................................................... 7-5

7.4 After-sales service .................................................................................. 7-5

. 8 Spare parts list and list of parts subject to wear ........................................ 8-1

. 9 Annex............................................................................................................... 9-1
9.1 Electrical circuit diagram ......................................................................... 9-1

9.2 Pneumatic circuit diagram ....................................................................... 9-1

9.3 Noise emission values ............................................................................ 9-1

9.4 Safety data sheet, oil coolant .................................................................. 9-1

9.5 Safety data sheet, fluid of the hydraulic feed brake ................................ 9-1

9.6 Operating Instructions “Digital angle display” ......................................... 9-1

9.7 Operating Instructions “Laser” (Option) .................................................. 9-1

9.8 Lists for angular adjustment and adjustment diagram ............................ 9-1

Manual III
AKS 134

IV As per 02/08
 AKS 134

1 Safety information
General
information Please note the information in the Manual
• A knowledge of the fundamental safety regulations is absolutely essential for
safely working with this machine and trouble-free operation of the machine.
• This Manual contains the most important safety information which you will need
to operate the machine safely.
• The Manual, in particular the Safety Information, must be followed by all
persons working on the machine.
• Moreover, please comply with the rules and regulations on accident prevention
applicable to the place of use.

User Obligations of the user

The user is obliged to allow only persons who comply with the conditions below to
work on the machine:
• persons who are familiar with the regulations regarding work safety and
accident prevention and who have been instructed in operating the machine.
• persons who have read, understood and confirmed by their signature the
Chapter on Safety and the warning information in this Manual.
The user must check, at regular intervals, that the personnel are working on the
machine in safety-conscious manner.

Personnel Obligations of the personnel

Persons entrusted with working on the machine are obliged, before starting work,
• to follow the regulations on work safety and accident prevention.
• to read the Chapter on Safety and the warning information in this Manual and
confirm, with their signature, that they have understood this information.

Using the
machine Dangers when using the machine
®

The notching saw has been constructed on the basis of the state of
the art and the recognised technical safety rules. The machine may be used
• only for the intended application and
• only in perfect, safe working order.
Improper use of the machine may pose risks to the life and limb of the user or third
parties or may cause damage to the machine or other valuables.
Faults and malfunctions which could impair safety must remedied immediately.

Manual 1-1
AKS 134

Use as
intended Use as intended
®

The only intended use of the notching saw is sawing notchings in

plastic and aluminium profiles.
Any other use or use over and above this is not considered as use as intended.
®

cannot be held responsible for damage, loss or injury resulting

therefrom.
Use as intended also includes
• compliance with all information in the Manual and
• carrying out scheduled inspection and maintenance work.

Warranty and
liability Warranty and liability
Our "General Terms of Sale and Delivery" always apply. The user will have been
made aware of these Terms at the latest since conclusion of the Contract.
The warranty covers the supplied machine with all parts. We provide warranty
inasmuch as we opt to replace or repair, free of charge, defects on
machines/components demonstrably attributable to manufacturing errors or
defective materials despite correct handling and compliance with the User Manual.
We are unable to accept claims under warranty and liability claims in relation to
personal injury or damage to property if these claims are attributable to one or
more of the following causes:
• use of the machine not as intended
• incorrect assembly, commissioning, operation and maintenance of the machine
• operation of the machine if safety devices and protective equipment items are
defective and/or inoperable
• not following the information in the Manual in relation to transport, storage,
installation, commissioning, operation, maintenance and setting of the machine
• arbitrary design modifications to the machine without authorisation
• arbitrary modifications to the drive conditions without authorisation
(power rating, speed, …)
• inadequate inspection of the machine components subject to wear
• repairs carried out incorrectly
• disasters and catastrophes resulting from the action of foreign bodies or force
majeure.

The information in this publication is reviewed regularly and any required

corrections are incorporated in the subsequent editions.
We would be very grateful to receive any suggestions and improvement proposals
you may have.
This document may not be reprinted, duplicated or translated, even in extract form,
®

without the prior written consent of .

®

constantly endeavour to improve their products and thus reserve the

right to make technical modifications without any prior announcement whatsoever.

1-2 As per 02/08

 AKS 134

2 Safety regulations

Symbols and
signs Explanation of symbols and signs used
The following words and symbols are used to indicate danger in the Manual:

Danger
This symbol indicates imminent danger to the life and
limb of personnel.
DANGER
If this information is not followed, this will result in
serious detriment to health or even life-threatening
injury.

Warning
This symbol indicates a possible imminent danger to
the life and limb of personnel.
WARNING
If this information is not followed, this may result in
serious detriment to health or even life-threatening
injury.

Caution
This symbol indicates a possibly dangerous situation.

Not following this information may lead to slight injury

CAUTION or damage to property.

Note
This symbol indicates information, tips on use and
useful information.

This information helps you to make best possible use

of the machine's functions.

Manual 2-1
AKS 134

Symbols and
signs Explanation of symbols and signs used
The following symbols are attached to the machine:

Caution: High voltage

This symbol indicates an imminent danger to the life
and limb of personnel as the result of electric-shock
hazard.

Caution: Risk of injury!

This symbol indicates an imminent risk of injury from
saw blade.

Caution: Detach the hand crank!

After carrying out setting work on the saw arms with
the hand crank, always remove the hand crank
again!

Power ON
The signal indicator identified with this symbol
switches the power on.

Saw
The key identified with this symbol starts the sawing
operation.
(Two-hand safety control: + )

Clamp
The key identified with this symbol is used to clamp
the workpiece.

Release
If the saw units are in Home position, the key
identified with this symbol is used to release the
workpiece clamp again.

If the saw units are not in Home position, they can be

moved back to Home position by pressing this key.
The material clamp can then be opened.

2-2 As per 02/08

 AKS 134

Set-up mode
0 1
The selector switch identified with this symbol allows
you to switch over from “Normal operation” to “Set-up
mode”.

1 Saw motor 1 / ON
I
The key identified with this symbol starts the
saw motor 1.

2 Saw motor 2 / ON
I
The key identified with this symbol starts the
saw motor 2.

1
Saw motor 1 / OFF
0
The key identified with this symbol switches the
saw motor 1 off.

2
Saw motor 2 / OFF
0
The key identified with this symbol switches the
saw motor 2 off.

The following symbols and signs are used in the Manual and on the machine:

Eye-protectors
This symbol indicates that you must wear a pair of
protective goggles to protect your eyes (against
swarf, dust and spray oil).

Ear-protectors
This symbol indicates that you must wear a suitable
pair of ear-protectors to protect your ears (to prevent
hearing impairment).

Hand protectors
This symbol indicates that you must wear a pair of
protective gloves to protect your hands (when
changing the sawblades).

Manual 2-3
AKS 134

2.1 Organisational measures

The user must provide the required personnel safety equipment.
All safety devices fitted must be inspected regularly before starting work.
The user is responsible for correct insertion of the profiles in the machine.

2.2 Protective equipment

• All protective equipment must be fitted correctly and must be in operable
condition each time before placing the machine into operation:
- the lockable safety master switch which protects the machine against
unintentional or unauthorised operation.
- the safety switch on the safety hood.
- the clamping pressure monitoring feature with pressure monitor.
- the two-hand safety control.
• Protective equipment may be removed only
- after the machine has stopped and only
- after the machine has been safeguarded against being placed back into
operation.
• If optional accessories are supplied, the protective equipment must be attached
correctly by the user.
• The transparent panel serves to protect against flying swarf.

2.3 Informal safety measures

Please always keep the Manual ready at hand near to the machine's place of use.
In addition to the Manual, the generally valid and local regulations on accident
prevention and environmental protection must be available for inspection and must
be followed.
All safety and danger information on the machine must be kept in a legible
condition.

2.4 Personnel training

Only trained and instructed personnel may work on the machine.
The scope of authority of each member of staff must be clearly stipulated in
respect of installation / assembly, commissioning, operation, setting, maintenance
and repair.
Trainees may be allowed to work on the machine only under the supervision of an
experienced member of staff.

2-4 As per 02/08

 AKS 134

2.5 Machine control

Only instructed personnel are permitted to operate the control.

2.6 Safety measures during normal operation

Please operate the machine only when all safety devices are fully operable.
Before switching the machine on, please ensure that no one can be endangered
as the result of the machine starting up.
Inspect the machine at least once per shift for outwardly visible damage and for
operability of the safety devices.

2.7 Dangers resulting from electrical power

Have work on the electrical power supply system carried out only by a qualified
electrician.
Inspect the machine's electrical equipment regularly. Repair loose connections and
defective cables immediately.
Always keep the switch cabinet locked. Access to the switch cabinet may be
allowed only to authorised personnel with key or an appropriate tool.
When carrying out work on electrically live components, please always have a
second person standing by to switch off the master switch if necessary.

2.8 Dangers resulting from the pneumatic system

• The operating pressure of the machine is 7 bar.

• Have work carried out on the compressed air network only by a qualified
specialist.
CAUTION

Always wear a pair of protective goggles when working on the saw since,
otherwise, spray oil and sawing swarf could endanger your eyes.

Manual 2-5
AKS 134

2.9 Points posing a particular danger

Sawblade Mechanical danger as the result of tearing and cutting:

- when changing the sawblades

- Before carrying out work on the sawblades, please set the master switch on the
switch cabinet to position 0, i.e. switch it off.

- Safeguard the master switch with a padlock to prevent it being switched back
DANGER on again.

Please pay attention, saw blade does not stop immediately!

Remove guard only after saw blade has come to a complete stop!

Always wear a pair of protective goggles when working on the saw since,
otherwise, sawing swarf could endanger your eyes.

Always wear protective gloves when changing the sawblades.

Clamping
cylinders Mechanical danger resulting from crushing:
- when clamping the workpiece

The clamping cylinders are clamped pneumatically when the sawing operation is
started with the two-hand safety control on the operating panel.

This means that there is a residual risk posed to unauthorised persons placing
DANGER their hands into the machine.

Cutting-
settings Mechanical danger resulting from crushing, cutting and impact:
- when setting the angle of tilt
- when swivelling the workpiece stop
- when setting the cut
- when setting the saw feed

The above settings are made manually after releasing clamping levers,
screws/bolts and locking grips.

This means that there is a residual risk posed to unauthorised persons placing
DANGER their hands into the machine.

2-6 As per 02/08

 AKS 134

2.10 Maintenance, servicing and fault-clearance

• Conditioning unit
(see also Chapter 7)
• The motor and sawblade bearings require no maintenance.

2.11 Design modifications to the machine

No modifications, attachment work or conversion work may be carried out on the
machine without the manufacturer's approval. This also applies to welding work on
load-bearing components.
No conversion work may be carried out without the prior written consent
®

of .
Machine components which are not in perfect working order must be replaced
immediately.
®

Please use only spare parts and parts subject to wear.

The manufacturer is unable to accept claims under warranty if spare parts and
®

parts subject to wear not manufactured by are used.

2.12 Cleaning the machine and waste disposal

Lubricants and other materials used must be handled correctly and disposed of
correctly, in particular
- when working on the lubrication systems and devices and
- when cleaning with solvents.

2.13 Noise emission of the machine

The sustained sound pressure level emitted by the machine is dependent on the
profiles to be machined and on the tools used. Please refer to the Annex
(Chapter 9), Noise emission values, for further information.

Since the sustained sound pressure level is > 75 dB(A), the operating personnel
must be provided with appropriate safety equipment in order to prevent hearing
impairment.

2.14 Copyright
®

retains copyright to this Manual.

This Manual is intended only for the user and his personnel.
It contains instructions and information which may not be duplicated or distributed
in any other way, either entirely or in part.
Violations of this clause constitute a criminal offence against which legal action
may be taken.

Manual 2-7
AKS 134

2-8 As per 02/08

 AKS 134

3 Transportation and storage

The machine is transported on pallets in wooden cases.

3.1 Packaging
The machine is packed in a plastic film.

Machine type Gross weight Net weight

AKS 134 approx. 1250 kg approx. 1100 kg

Storage of the
machine Please note the following when storing the machine for a long period:
• store the machine only in dry rooms,
• choose a type of packaging suitable for storage (protective film) or leave the
machine in the original packing.

Even though most components are provided with a protective coating, the
machine must be thoroughly cleaned before placing it into operation since it is not
possible to carry out sawing with soiled supporting surfaces.

3.2 Scope of delivery

Please check that the machine consignment is complete so that the
®

notching saw can be installed correctly on customer premises:

• Notching saw AKS 134

• Accessories / Pieces of addition (included in the scope of delivery)
- Sawblade Ø 550 (vertical)
- Sawblade Ø 500 (horizontal)
- Pneumatic material clamp
- Mist spray system
- Conditioning unit
- 3 Adjusting screws M16 x 50
- 3 Shims of steel with centre hole
- 1 shim with plugs
- Fork spanner SW 17/19
- Hand crank with recessed square and ejector mechanism
- 1 U-cover for pipe opening front
- 0,5 ltr Spray oil (Cutting oil)
- Manual

Manual 3-1
AKS 134

3.3 Transportation instructions

3-2 As per 02/08

 AKS 134

3.3.1 Transportation informations

• Before lifting the machine the tool carriage must be mechanically locked in the
initial setting ! (red bracket)

• Machine is top heavy! The centre of gravity is offset to the left. Lift machine at
WARNING
its centre of gravity, see transport instructions!

• Caution when inserting the forks! Lines are laid on the machine base (electrical
cable). These must not be damaged.

Manual 3-3
AKS 134

3-4 As per 02/08

 AKS 134

4 Technical data

4.1 Machine data

Designation: Notching saw
Type: AKS 134
Serial number: See rating plate on the machine

4.2 Connection data

Electrical: Voltage
Current See electrical circuit
max. back-up fuse diagram for the precise
Connected load connection data.
Compressed air: 7 bar

4.3 Performance and operating data

Cutting capacity see Chapter 4.5
Notching dimension see Chapter 4.5
max.
Saw unit vertical Cutting height 210 mm max.
Saw unit horizontal Notching depth 190 mm max.
Swivel range max. 30° left and 30° right (+/- 60°)
see Chapter 4.5
Tilting range max. see Chapter 4.5
Saw unit vertical 45° from the front up to 60° to the rear
Saw unit horizontal from 55° to the bottom up to 60° to the top
Profile height max. 250 mm
Support table:
Stroke left/right 190 / 260 mm
Stroke depth 115 mm
Saw units
Power output 3 kW per motor
Sawblade speed 2800 r.p.m.
Saw feed Hydro-pneumatically , stroke 830 mm max.
Feed rate infinitely variable via a throttle valve (knurled bolt) on
the hydraulic feed brake
Sawblade diameter
sawblade vertical 550 mm
sawblade horizontal 500 mm
Air consumption per
working cycle:
without mist spray 35 l
with mist spray 45 l

Manual 4-1
AKS 134

4.4 Dimension and weights

Machine type Length/Depth/Height Weight

[mm] [kg]
AKS 134 approx. 3000 / 1420 / 1600 (2200) approx. 1100

4.5 Cutting capacity

• Machining examples

Picture 1 and 2
workpiece stop 90°
upper and lower saw unit 90°

Picture 3 and 4
workpiece stop 90°
upper saw unit 90°
lower saw unit tilted

Picture 5 and 6
workpiece stop 90°
upper and lower saw unit tilted

Picture 7 and 8
workpiece stop swivelled
upper and lower saw unit 90°

• Notching dimension max.

• Swivel range max. of the workpiece stop

• Tilting range max. of the saw units

4-2 As per 02/08

 AKS 134

4.6 Ambient conditions

4.6.1 Noise

Since the sustained sound pressure level is > 75 dB(A), the operating personnel
must be provided with appropriate safety equipment to prevent hearing
impairment.

The noise emission of the machine is dependent on the profiles to be machined

and on the tools used.
Please refer to the Noise emission values in the Annex.

4.6.2 Temperatures

Permitted ambient influences

The machine must be installed in a dry location protected against frost and
subzero temperatures.

The permitted ambient temperatures are between 10 °C and 30 °C.

Additional cooling of the electrical and electronic components will be required at

temperatures above 30 °C.

Temperatures during operation:

- During operation, the room temperature should not drop below +12 °C and
- should not exceed +26 °C.

These temperatures comply with the EC Workplace Directive.

Ensure that there is adequate intake and extract ventilation!

Manual 4-3
AKS 134

4-4 As per 02/08

 AKS 134

5 Installation, assembly and commissioning

Supplier's
personnel Safety information

• Please observe transport instructions, Chapter 3.3 and 3.3.1.

• Ensure that no electrical cables or pneumatic lines are damaged when lifting
the machine with a fork-lift truck.
WARNING

• Do not use machine components to climb onto the machine!

Keep all grips and handles in clean condition!

• Electrical cables must be correctly laid and installed.

The cross-section, length and quality of the cables must comply with local
regulations.

• Before switching the machine on, please ensure that no one will be
endangered by the machine operating.

5.1 Installation location and place of use

User Structural requirements which the user must comply with before
installing the machine:

Please make sure that the base surface / floor has an adequate load bearing
capacity before installing the machine. Please note our information on weight of
the machine.

DANGER

The foundation plan on page 5-2 shows the maximum space required by the
machine.
The installation location of the machine must be flat and level.

When installing the machine, please ensure that you comply with the legally
prescribed minimum clearances.

The clearance between machine rear panel and building wall or other machines
DANGER must be at least 0.5 m.

Manual 5-1
AKS 134

5.1.1 Foundation plan

5-2 As per 02/08

 AKS 134

5.2 Unpacking the machine

Ensure that no electrical cables or pneumatic lines are damaged when lifting the
machine with a fork-lift truck.

Secure the machine so that it cannot slip off the forks.

DANGER

Please observe transport instructions, Chapter 3.3 and 3.3.1.

If the machine is delivered on a pallet:

• Remove the outer packaging.
• Check that the consignment is complete.
• Remove the screws securing the machine to the pallet.
• Lift the machine from the pallet with a fork-lift truck.
WARNING, machine is top heavy.
See also Chapter 3.3 and 3.3.1.
• Position the machine at the scheduled installation location.

Visual
Inspection Please inspect the machine for any signs of corrosion (screws or bolts) and,
®

should you detect corrosion, please inform the Servicing Department.

Please clean the machine before placing it into operation.

[ AKS 134/00 ]

Manual 5-3
AKS 134

5.3 Installing and securing the machine

1. Turn the 3 setting screws (M16) supplied through the assembly holes in the
base sheet in the base frame and place the four steel plates supplied under the
four set-down points. The steel plate with the weld-on bolt is for the right-hand
fixed point. The other 3 steel plates are placed via the centring hole under the
setting screws (M16).

2. Remove the transport security devices. Red bracket at the rear of the carriage.

3. Align machine:
WARNING:
The machine must be aligned very carefully and exactly! The later cutting precision
of the machine depends significantly on this!

- Open the left door of the pneumatic / electro cabinet and remove the two
pneumatic hoses marked with a black ring of the two throttle valves.
- Now move the tool carriage manually to the right and the bottom guide shafts
are visible.
- The machine can now be aligned using the three M16 setting screws. Use a spirit
level positioned along and crosswise over the guide shafts.
- The two guide shafts must be set exactly parallel to each other!
To do this measure the crosswise direction left and right. The guide shafts must
not be distorted!
- It is important to align the machine with the guide shafts and not with the table
surface.
- After setting the machine slide the tool carriage fully in the rearward initial position
by hand.
- Reconnect the two pneumatic hoses.

5-4 As per 02/08

 AKS 134

On the left-hand side and in

the middle of the machine
there is a square pipe
Adjusting attached from below to the
screw machine base
The setting screws are
screwed into these.
Align the machine exactly
horizontally using these
three setting screws in both
directions.
After adjusting the machine
the U-plate supplied as a
cover for the right-hand end
of the pipe, is fitted from
below to the front wall.
Cover

Hexagon-
head screws

4. After aligning the machine the right-hand side of the cabin must be supported
from the underside of the right-hand cabin wall via the two setting screws. Adjust
the right-hand side wall so that the cabin hood closes properly.

Setting screws on the

underside of the right-hand
cabin wall to support the
overhanging cabin.

Setting
screw

Please perform all the above work steps with very great care since subsequent
accuracy of the machine depends on this work.

CAUTION

Manual 5-5
AKS 134

5.4 Connecting the electrical power and compressed air supply

• Electrical cables must be correctly laid and installed. The cross-section, length
and quality of the cables must comply with local regulations.

• Work on the electrical system may be carried out only by qualified specialists.
DANGER
Please always follow the regulations of the local electrical power supply
company.

5.4.1 Electrical system

Before connecting the machine to the mains, please:
• check that the cross-sections of the cables laid comply with the system's
technical data (see electrical circuit diagram).
• check that the saw blade is correctly fitted in relation to the direction of rotation.

Make the connection to the electrical mains.

Note the electrical rotary field and make sure after connecting to the mains that the
direction of rotations of the saw blades is correct. The saw blades turn if viewed
towards the motor in a clockwise direction.

5.4.2 Pneumatic system

The connection to the compressed air network must be made at the compressed
air conditioning unit. This is located on the left-hand housing panel of the machine
base.
The compressed air connection must supply dry air at a sustained, constant
pressure of 8 bar.

Slowly connect compressed air via the valve.

When turning on the compressed air the tool carriage suddenly and quickly
returns to its left initial position.
Nobody is to be in the machine room during this operation!
CAUTION

5-6 As per 02/08

 AKS 134

5.5 Machine

5.5.1 Operating controls

The most important operating controls of the machine are as follows:

Master switch
The master switch is used to disconnect and connect the machine from and to the
electrical power supply.

EMERGENCY-STOP button
This button is located on the operating panel. Pressing the button disconnects the
entire machine from the electrical power supply. The button must be turned in
order to release it (this releases lock).

Operating panel
1
I
Key: Saw motor 1 ON
2
I
Key: Saw motor 2 ON
EMERGENCY-STOP button

Signal indicator: Power ON

Key: Saw

0 1
Selector switch: Set-up switch
2

Key: Saw motor 2 OFF 0

Key: Saw motor 1 OFF 0

Key: Release

Key: Clamp

Manual 5-7
AKS 134

Digital angle display (only on version AKS 134/00)

The following settings can be read off on the digital angle display:

1. Workpiece stop angle

2. Angle of tilt of the lower (vertical)
sawblade
3. Angle of tilt of the upper (horizontal)
sawblade

Operating Instructions for digital angle display see chapter 9, Annex.

Operating panel of the control (only on version AKS 134/10)

Operating panel of the control for automatic

adjustment of the horizontal and vertical
sawblade for angle cutting, as well as for
height adjustment and notching depth.

5-8 As per 02/08

 AKS 134

6 Operation

Only personnel instructed in the appropriate procedures may be allowed to set

the parameters for sawing.

The safety devices of the notching saw must be inspected every day.
DANGER

6.1 Operating principle of the notching saw

The notching saw can be used to saw plastic and aluminium profiles.
The notching saw features two sawing units in the housing.
Each sawblade is driven by its own motor and can be switched on separately,
whereby the upper saw unit operates only if the lower saw unit is switched on.
The sawblades can be tilted manually in both directions.
The height of both saw units is adjusted jointly via a handwheel.
The swivel range of the material stop lies between 30° left and 30° right (+/- 60°).
The workpiece is clamped pneumatically (vertically and horizontally).
The workpiece is firmly clamped, i.e. only the units move.
The saw feed operates hydro-pneumatically.
The sawing operation is performed in two-hand safety control mode (press keys
+ - no saw feed if the workpiece is not clamped) for reasons relating to
safety.

Manual 6-1
AKS 134

6.2 Settings and components

6.2.1 Conditioning unit

Shut-off cock The conditioning unit consists of two

components:
Pressure reducing valve with
Pressure
pressure gauge
reducing
valve Water separator
Pressure reducing valve
The machine's operating pressure is
set to 7 bar as follows:
Lift the twist grip until it disengages
audibly.
Pressure
Set the pressure using the pressure
gauge
gauge:
- Turning clockwise:
Increases the pressure
- Turning counter-clockwise:
Reduces the pressure
Re-engage the twist grip after setting.
Water separator
Water See Chapter 7.1.2, Conditioning unit
separator

6-2 As per 02/08

 AKS 134

6.2.2 Mist spray system

The incorporated mist spray system ensures a clean cut and prevents cutting edge
build-up when cutting light metal alloy.
Metering The mist spray system is
screw always active when keys
Sight glass and are
pressed, i.e. when the saw
Screw, drive is activated.
Bleed valve
The mist spray reservoir
with the metering screw is
Shut-off cock located on the left interior
side of the saw unit.
The metering screw can be
Metering used to vary the intensity of
restrictor the mist spray.
Approx. 2 to 5 drops are
required per work cycle.
Mist spray The spray function is
reservoir activated and deactivated
using the shut-off cock.
The metering restrictor for
air supply to the spray jet is
located on the shut-off
cock.
The spray oil supply to the
upper sawblade can be
connected and
Shut-off cock, disconnected using the
upper additional shut-off cock.
sawblade
The spray nozzles are set
at the works.
Metering of the air and oil
coolant supply depends on
the design of the saw blade
and the profile (section) to
be sawn.
The sight glass allows you to monitor the function of the mist spray system.
If the mist spray system is functioning correctly, a drop of cutting oil will drop down
occasionally during machining.
Top up with cutting oil if the spray coolant reservoir is almost empty.

Manual 6-3
AKS 134

Important!
The spray coolant reservoir is pressurised! Relieve the pressure in the spray
coolant reservoir before topping up with spray coolant!
WARNING

Topping up with spray coolant:

Relieve the pressure in the spray coolant reservoir before topping up with spray
coolant!
Unscrew the blue bleed screw to relieve the pressure in the spray coolant
reservoir.
Do not unscrew the spray coolant reservoir until after relieving the pressure.
Add spray coolant to the reservoir and screw it back on again.
Then screw the blue bleed screw back into the bleed screw opening.

Use only spray oil to top up.

The mist spray system must remain switched off when sawing plastics.

6-4 As per 02/08

 AKS 134

6.2.3 Workholding fixture

After undoing the clamping

levers and the hexagon-
head screws, you can set
the clamping cylinders and
the workholders so that the
profile is reliably clamped.

Clamping
lever
Hexagon-
head screw

• Ensure that the clamping cylinders act perpendicularly to the table support
and the material stop. The clamping cylinders must be fixed in position so that
the clamping stroke is as small as possible.

CAUTION
• Position the clamping cylinders so that the profile cannot tilt.

The workpieces can be clamped by pressing the Clamp key on the operating
console.

The workpiece can be released by pressing key .

Please ensure that the workpiece is not clamped excessively since it could
otherwise be twisted or crushed.

When carrying out adjustment work of any nature, recheck the clamping levers
after setting to ensure that they are clamping reliably.

WARNING

Manual 6-5
AKS 134

6.2.4 Setting the feedrate

Regulation of the feed rate is effected

via the brass knurled bolt on the
throttle valve of the hydraulic feed
brake.
Turning the throttle bolt clockwise
reduces the lifting speed.
Turning the throttle bolt counter
clockwise increases the stroke
speed.
Throttle
valve

On the left-hand side of the control

cabinet doors is a knurled bolt for
setting the airflow for the working
stroke of the pneumatic cylinder. The
working stroke speed should,
Return orifice
however, always be set via the
check valve
hydraulic feed brake. The air throttle
for stroke
must be set so that the work point of
speed
the air throttle is always roughly over
the work point of the hydraulic
throttle.
To do open the air throttle fully and
set the desired feed rate via the
hydraulic throttle in a no-load stroke.
Then close the air throttle until the
feed rate responds to it. Both
throttles are now set the same. Now
open the air throttle again slightly so
that only the hydraulic throttle is
working.

6-6 As per 02/08

 AKS 134

6.2.5 Pneumatic components

Saw feed return orifice check valve

(can be set using the knurled screw on the
switch cabinet door, see Chapter 6.2.4)

Twin-pressure control valve (clamping

pressure)

Return orifice check valve for return stroke

of the saw feed cylinder

Twin-pressure control valve (clamping pressure)

For easier setting, it is recommended to depressurise the twin-pressure control

valve beforehand !

Adjusting Low clamping pressure

screw 1 Set this as follows:
Turn adjusting screw 2 until
the pressure gauge
indicates 2 bar.
Adjusting
- Turning clockwise:
screw 2
Increases the pressure
(10mm)
- Turning counter-
clockwise:
Reduces the pressure

High clamping pressure

Set this as follows:
Pressure
Turn adjusting screw 1 until
gauge
the required clamping
pressure is shown on the
pressure gauge.
- Turning clockwise:
Increases the pressure
- Turning counter-
clockwise:
Reduces the pressure
(Set at the works to 5 bar.)

Please note that the pressure gauge indicates pressure only when the work
holding fixture is active.

Manual 6-7
AKS 134

6.2.6 Settings on the saw units

Version AKS 134/00

The saw units must be moved to Home position before making the settings.

WARNING

Caution: Detach the hand crank!

After carrying out setting work on the saw arms with the hand crank, always
remove the hand crank again!

Setting the height of the saw units

Clamping After undoing the clamping

lever lever, you can adjust the
height of the saw units
jointly by turning the
Mechanical handwheel.
indicator
The setting height is
indicated on the
mechanical indicator.
Handwheel
Retighten the clamping
lever after setting.

6-8 As per 02/08

 AKS 134

Adjusting the vertical sawblade (bottom unit)

Clamping The supplied hand crank

screws, lower must be fitted onto the
saw arm right-hand worm shaft in
order to adjust the vertical
sawblade.
After undoing the clamping
screws for the lower saw
arm, the angle can be set
by turning the hand crank.
Read off the angle in
degrees on the digital angle
display.
Retighten the clamping
Worm shaft, screws and remove the
lower saw hand crank.
arm

Adjusting the horizontal sawblade (top unit)

Clamping In order to adjust the

screws, upper horizontal sawblade, you
saw arm must fit the supplied hand
crank onto the left-hand
worm shaft.
After undoing the clamping
screws for the upper saw
arm, set the angle by
turning the hand crank.
You can read off the angle
in degrees on the digital
angle display.
Retighten the clamping
Worm shaft, screws and remove the
lower saw hand crank.
arm

Manual 6-9
AKS 134

Setting the sawblades to 90°

(Calibrating the digital angle display)

90° marking, The digital angle display

upper must be recalibrated if the
sawblade angle of the sawblade is
adjusted with the electrical
power switched off.

90° marking,
lower
sawblade

The digital angle display can be calibrated as follows:

Move the lower resp. upper sawblade to 90° Home position with the aid of the line
marking on the worm gear. Use key “SELECT“ to choose the corresponding axis
and then press key “ Î “ and key “ Ï “ simultaneously.
(See also "User Manual for the digital angle display“.)

After calibrating the angle display, you must always perform a trial cut and re-
measure the angle!

6-10 As per 02/08

 AKS 134

Precise adjustment of the sawblades

The lower sawblade is set at the works precisely to zero point (rotary axis of the
saw arms).
The height and depth of the upper sawblade can be set with respect to the lower
sawblade.

Clamping To set the depth the six

screw for screws of the saw arm
depth must be loosened.
Turning the spindle (SW19)
Spindle with
behind the saw arm allows
adjusting nut
the saw blade to be reset.
and lock nut
Solid contact points exist
(19 mm) for
for both directions. The rear
height setting
contact acts as a zero
contact, the front contact
can be set to a desired
position.
Hexagon- After setting the fitting
head screw screws must be
(13 mm) for retightened.
height setting

To set the height, the two

hexagonal bolts (SW 13)
behind the saw arm must
Spindle
be loosened.
(19 mm) for
The saw blade can then be
depth setting
reset via a spindle with
setting and counter nut
(SW 19).
After setting the clamping
screws and nuts must be
retightened.

Manual 6-11
AKS 134

Always recheck clamping levers and clamping screws after setting to ensure that
they are clamping firmly and reliably after carrying out adjustment work of any
nature.

WARNING

Remove all tools after making the settings.

WARNING

Version AKS 134/10

The version AKS 134/10 is equipped with a 4-axis control for automatic adjustment
of the horizontal and vertical sawblades for angle cutting, as well as for height
adjustment and notching depth. The input of the values is made via the keyboard.

6-12 As per 02/08

 AKS 134

6.2.7 Table settings

Swivelling the material stop

The cutting angles can be set steplessly by turning the material stop.
The material stop can be swivelled to the left or right.
(Max. swivel range, see Chapter 4)

Clamping After undoing the clamping

lever lever and the hexagon-
head screw, you can set
Stud for 90°
the required angle of the
setting
material stop.
Read off the angle in
Hexagon degrees on the angle scale
head screw on the table support or
using the electronic position
display.
After swivelling, you must
Angle scale firmly retighten the
clamping lever and the
hexagon-head screw.
Material stop

The material stop can be set precisely to 90° without positioning display using the
stud.

In order to do this, you must screw the stud into the corresponding thread on the
tabletop.

Manual 6-13
AKS 134

Table guide
The table support can be moved transversely (to the left/right) and depthwise.
After undoing the relevant
clamping lever, you can
traverse the table.
Then retighten the
clamping lever.
Clamping
lever:
Stroke
right/left

Clamping:
Stroke, depth

After adjusting the depth of the table support:

Check that there is no risk of collision with the saw units!

DANGER

Limit switch - Automatic mode

If both limit switches on the
table are actuated, the
machine runs in Automatic
mode.
(See Chapter 6.5,
Limit switch,
Automatic mode)
material stop

In order for this to occur,

the material stop must be
set to 90° and the table
must be set to centre Home
position (direction left/right).

Limit switch,
table centre

6-14 As per 02/08

 AKS 134

6.2.8 Setting the profile stop

The profile stop can be set in transverse direction (left/right) and depthwise.

Clamping Undo the clamping lever 1

lever 2 and you can then set the
profile stop in the
transverse direction.
Indicator
Undo the clamping lever 2
and you can then set the
depth of the profile stop by
Handwheel
turning the handwheel.
Profile stop
Read off the position on the
Clamping mechanical indicator.
lever 1

The reading on the digital display refers to the zero point of the two sawblades
(rotary axis of the saw arms).

When carrying out adjustment work of any nature, always recheck the clamping
levers and clamping screws after setting to ensure that they are reliably clamped.

WARNING

After making the settings, always reattach all safety devices which have been
removed.

DANGER

Manual 6-15
AKS 134

6.3 Cut settings

(See also Chapter 4.5, Machining examples)

Workpiece stop 90°

Upper and lower saw unit 90°

Workpiece stop 90°

Upper saw unit 90°
Lower saw unit tilted

6-16 As per 02/08

 AKS 134

Workpiece stop 90°

Upper and lower saw unit tilted

Workpiece stop swivelled

Upper and lower saw unit 90°

Manual 6-17
AKS 134

6.4 Fitting and changing the sawblades

- Set the master switch on the switch cabinet to position “0” before working on
the sawblades. You should thus always disconnect the machine fully from the
electrical power supply.

DANGER - Lock the machine with a padlock and keep the key to the padlock on your
person in order to prevent the machine being switched back on again and keep
the key on you!

- Motors and tools must have stopped fully before starting work.

Please pay attention, saw blade does not stop immediately!

Remove guard only after saw blade has come to a complete stop!

Always wear protective gloves when changing the tools.

In all cases, the machine must be disconnected from the mains and from the
pneumatic system and locked to prevent it being switched back on again.

DANGER

Steady the sawblade and undo the hexagon-head screw with a fork spanner
(SW17).
Both saw blade retention screws have a left-handed thread and must be loosened
to the right. (as seen facing the motor from the saw blade side).
Remove the securing screw and thrust washer and remove the sawblade.
Follow the reverse procedure when fitting the sawblade.
The tightening torque is 80 Nm and must not be exceeded.

• Note the direction of rotation when fitting the new sawblades.

• Ensure that there is no dirt in the area of the sawblade hub and thrust washer.

• Please use only

®

CAUTION sawblades.

6-18 As per 02/08

 AKS 134

6.5 Work sequence

Never work without the protective equipment and never work without the material
being properly clamped.

DANGER

Activating the EMERGENCY-STOP button turns both motors off and the saws
return automatically to the initial position.
Caution: risk of crushing!

You can choose between three operating modes:

1. Set-Up mode:
The unit can be traversed with the motors switched off and the hood open.
2. Standard mode:
All angle cuts can be performed.
The operator must keep keys and pressed simultaneously during
the sawing operation until the sawing operation is completed.
3. Automatic mode:
Only V-notches with profile inserted at right angles can be cut. If the saw units
have been moved from Home position by pressing key and
simultaneously, these keys can be released. The sawing operation now runs
automatically.

Set-Up mode
• Switch on the master switch

• Set the key-operated switch 0 1

to position “1“ and hold.
• The saw units move to the front with sawblades stationary when you press
key .

• Releasing the key or the key switch the saws return in the initial position.
• The hood can remain open.
• The workholding fixture is released only when the saw units are in their Home
position and the key is pressed.

Manual 6-19
AKS 134

Standard mode
• Make the settings (angle, depth, height)
• Switch on the master switch

• Set the key-operated switch 0 1

to position “0“
1

• Press key
I

• Press key
I

• Insert the profile

• The workpiece is clamped when you press key .

• The workpiece is sawn through if you press keys and

simultaneously.
You must keep both keys pressed until the sawing operation is completed.
• When the keys are released, the saw units move back to initial position.

• The workholding fixture can be released by pressing if the saw units have
moved back to their Home position.

- The incorporated two-hand safety control serves to prevent accidents

(no saw feed movement unless the workpiece is clamped).
The hood must be closed since, otherwise, the motors cannot be switched on.
- If a sawing operation is started and one of the two feed keys is released, the
sawing operation is aborted.
- If the EMERGENCY-STOP switch is operated, both motors switch off, the saw
units move back to Home position and the workpiece remains clamped.
- If the hood is opened during a sawing operation, the saw feed is stopped and the
sawing motors switched off and the saw units move back to Home position.

WARNING:
There is a risk of crushing during the automatic return of the saws to the initial
position.

CAUTION The automatic return function can NOT be stopped or interrupted.

6-20 As per 02/08

 AKS 134

Automatic mode

The workpiece stop must be set to 90° if working in Automatic mode so that the
relevant limit switch is pressed and the table must be at centre Home position
(direction left/right) so that the limit switch there is also actuated.
- Prepare the saw as in Standard mode.
- If the saw units have been moved from Home position by simultaneously
pressing keys and , you can release these keys.
The machine now continues to operate automatically until the sawing operation
is completed and the saw units have moved back to their Home position.
You must press key in order to release the workholding fixture.
- If you wish to abort the sawing operation, operate the EMERGENCY-STOP
switch.

Please check that there is no risk of collision before starting a sawing operation.
WARNING

Manual 6-21
AKS 134

6.6 Faults and malfunctions

Fault Possible cause Remedy

- Sawblade does not turn, - No mains power supply - Check mains connection and
Machine cannot be turned on fuses
- Machine not in Home position - Check to see whether waste is
stuck and if so remove
- Check the pneumatic network
- Operating pressure not
reached - Close the hood
- Hood not closed - Check for proper contact
- Mist spray system not - No spray oil in reservoir - Top up with spray oil
operating
- Lines kinked - Check lines and nozzles
- Nozzles clogged
- Material chattering when - Workholders not correctly set - Adjust workholders
sawing (move them nearer to the
workpiece)
- Profile projecting too far to the - Check whether the support
front table can be moved further to
the front
- Cut not clean - Sawblade blunt - Change sawblade
- Mist spray system not - See above
operating

6-22 As per 02/08

 AKS 134

7 Maintenance, servicing and cleaning

The machine must be regularly serviced and cleaned in order to ensure

operational reliability, operational safety and high performance.

Please always follow the instructions below in order to ensure trouble-free

WARNING operation of the machine:

• Handle the machine correctly in accordance with applicable instructions.

• Clean the machine thoroughly and regularly.

• Regularly service the machine.

• Work on the electrical system and pneumatic system may only be carried out
by a qualified specialist.

• Before carrying out maintenance work or cleaning work of any nature, please
DANGER
lock the machine to ensure that it cannot be switched back on again by
unauthorised persons. Always disconnect the machine from the electrical
power supply and pneumatic network.

• Before carrying out maintenance or repair work of any nature, please check
that the saw blade has stopped moving completely.
If the saw blade is stationary, you will be able to cleary see the individual teeth
of the saw blades.

• Please always follow the mandatory directives and legislation when carrying
out maintenance and cleaning work of any nature.

• Adjustment work must be carried out by authorised personnel.

7.1 Maintenance and servicing

7.1.1 Replacing the saw blades

• Please use only

®

saw blades.
• Both the cutting characteristics and noise emission are influenced crucially by
the cutting edge geometry and additional measures on the saw blade body.
• Please always use sharp tools.
• Teeth which have broken out will lead to imbalance and the risk of accident.
• Inspect your saw blades for concealed hair-line cracks in the saw blade's body
by conducting a ring test.
• Resharpening the saw blade:
T.C.T. saw blades may be sharpened only on modern special-purpose
machines guaranteeing perfect concentricity and no axial run-out (free of
imbalance).

Manual 7-1
AKS 134

7.1.2 Conditioning unit

The water separator must be drained regularly since this could otherwise result in
discharge disturbances.

WARNING

Unscrew the screw union beneath the

sight glass to empty the water separator.

Screw union

7.1.3 Feed brake

The fluid container of the feed brake must be topped up as required with thin
hydraulic oil HLP 10. It should be about half full.

7.1.4 Lubrication
The motor and sawblade bearings require no maintenance.

7-2 As per 02/08

 AKS 134

7.1.5 Maintenance and servicing schedule

Item Designation Activity Maintenance Remarks

interval
1 Entire system Clean Daily Quick cleaning after
each shift
Weekly Thorough cleaning
2 Machine interior Clean Several times Remove waste pieces
per day, and swarf from the
as required entire inside machine
area
Preferably use a
vacuum cleaner to
remove swarf or use a
brush or cloth
3 Profile support face Clean Several times Blow off with
per day, compressed air
as required
4 Clamping cylinders Inspect Daily Check for leaks;
Inspect clamping
buffers for damage
and exchange if
necessary
5 Sawblades Clean as required Blow off with
compressed air or
- see Chapter 7.1.1
use lint-free cleaning
cloths
Inspect Daily Check for fractured
teeth, scoring, cracks
and fractures
6 Pneumatic Clean as required Blow off with
conditioning unit compressed air or
use lint-free cleaning
- see Chapter 7.1.2
cloths
Inspect Daily Check for leaks;
Water separator:
check the water level
and drain if necessary
7 Mist spray system Inspect Daily Check the level and
as required refill if necessary
- see Chapter 6.2.2

Manual 7-3
AKS 134

Item Designation Activity Maintenance Remarks

interval
8 Pneumatic lines and Clean as required Blow off with
screw unions compressed air or
use lint-free cleaning
cloths
Inspect Monthly Visually inspect for
cracks and porous
points;
Check that unions are
firmly tightened and
check for leaks
9 Electrical cables and Clean as required Blow off with
screwed glands compressed air or
use lint-free cleaning
cloths
Inspect Monthly Visually inspect for
damage;
Check that screwed
glands are firmly
tightened
10 Safety devices Inspect Before each - the lockable safety
shift master switch
- the EMERGENCY-
STOP button
- safety switch on the
safety hood
- the two-hand safety
control

The time intervals and maintenance intervals specified apply to single-shift

operation.
They must be shortened accordingly in the case of multi-shift operation!

7-4 As per 02/08

 AKS 134

7.2 Cleaning work

The entire machine should be given a "once-over clean” once per day (after each
shift) and should be cleaned thoroughly once per week with compressed air or a
lint-free cleaning cloth in order to remove swarf and dust deposits. If using
compressed air for cleaning, never blow swarf against seals or gaskets since they
could be damaged.
When fitting or replacing tools, please clean the parts to be fitted in order to
remove swarf and dust residue.
Clean the machine surface frequently with a non-corrosive cleaning agent in order
to remove lubricant, spray oil and dust deposits.
Residual sections and swarf must be removed regularly using a suitable cleaning
tool through the opening at the right-hand side of the machine.

7.3 Disposal of the machine

The machine must be correctly dismantled and disposed of in accordance with
national regulations.
Please note the following when disposing of machine components:
• Metals and plastic components must be recycled.
• Electrical/electronic components must be disposed of as hazardous waste.

7.4 After-sales service

If necessary, our After-Sales Service Department can assist you.
You can contact us as follows:
Address:
®

Maschinenfabrik
elumatec GmbH
Pinacher Str. 61
D 75417 Mühlacker

Telephone:
Switchboard: +49 (0) 70 41 / 14-0
After-Sales Service: +49 (0) 70 41 / 14-250
Fax: +49 (0) 70 41 / 14-280

Manual 7-5
AKS 134

7-6 As per 02/08

 AKS 134

8 Spare parts list and list of parts subject to wear

Manual 8-1
AKS 134

8-2 As per 02/08

 AKS 134

9 Annex

9.1 Electrical circuit diagram

9.2 Pneumatic circuit diagram

9.3 Noise emission values

9.4 Safety data sheet, oil coolant

9.5 Safety data sheet, fluid of the hydraulic feed brake

9.6 Operating Instructions “Digital angle display”

9.7 Operating Instructions “Laser” (Option)

9.8 Lists for angular adjustment and adjustment diagram

Manual 9-1
AKS 134

9-2 As per 02/08

 AKS 134

Noise emission values

elumatec Notching saw Type: AKS 134

The workplace–specific emission value LpA, determined in accordance with

DIN EN ISO 11202, supplemented by CEN -TC 142, is as follows:
Idling ..........78,0 dB(A)
Operating noise PVC profile ..........78,0 dB(A)
Operating noise aluminium profile ..........78,7 dB(A)
The measurement uncertainty constant K is 4 dB (A).

The following supplements, stipulated by CEN - TC142, have been allowed for
in order to obtain an accuracy class better than 3 dB:
− The ambient correction factor K3A is ≤ 4 dB
− The difference between background noise sound pressure level and noise
sound pressure level at each measuring point is ≥ 6 dB

Allowing for ISO 7960, Sections 0 to 4, the machine-specific measurement

conditions were as follows:
T.C.T sawblade: 550x4,5 Teeth: 110 n=2400 rpm.
Workpiece: PVC profile / aluminium profile
Microphone position: 1m away at central position in front of the machine at a
height of 1,5m.

Note
The values specified above are emission values and thus do not necessarily also represent
safe workstation values. Since there is no correlation between emission values and
workstation values, these figures cannot be used reliably to determine whether or not further
precautions are necessary. Factors which may influence the currant workstation value include
the duration of exposure, the characteristics of the work room or area, other noise source, the
number of machines and other neighbouring influences. The reliable workstation values may
also vary from country to country. However, the above information is intendend to allow the
user to better estimate potential danger and risk.

Noise emission values

1/6
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 29.07.2009 PDF date: 08.12.2009
SUPRA NEOC 1311

Safety data sheet

according to Regulation (EC) No 1907/2006, Annex II
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE
COMPANY/UNDERTAKING

Identification of the substance or preparation

SUPRA NEOC 1311

Art. no.:
088907080 / 0,5 L
088907081 / 1 L
088907082 / 5,0 L
088907083 / 20 L
088907084 / 200 L

Use of the substance/preparation

Refer to description of material or preparation.
Cutting agent
Metalworking

Company/undertaking identification
Telephone +49 (0) 7041 / 14 - 0, Fax +49 (0) 7041 / 14 - 280
www.elumatec.de

E-mail address of the competent person: info@chemical-check.de, k.schnurbusch@chemical-check.de

Emergency telephone
Advisory office in case of poisoning:
Tel.:
Emergency poisoning centre Freiburg Tel.: +49 (0)761 - 19240
Telephone number of the company in case of emergencies:
Tel. --

2. HAZARDS IDENTIFICATION

Preparation is not classified as hazardous in the sense of directive 1999/45/EC.

To people
See point 11 and 15.
Not applicable
Explosive mixtures of vapour and air may form.
Do not heat to temperatures close to flash point.
To the environment
See point 12.
Not applicable

3. COMPOSITION/INFORMATION ON INGREDIENTS

Gen. description:
Mineral oil
Active substance
Chemical name
content % Symbol R-phrases EINECS, ELINCS
Registration number (ECHA)

--
--- ---
2/6
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 29.07.2009 PDF date: 08.12.2009
SUPRA NEOC 1311

4. FIRST AID MEASURES

4.1 Inhalation
Remove person from danger area.
4.2 Eye contact
Remove contact lenses.
Wash thoroughly for several minutes using copious water. Seek medical help if necessary.
4.3 Skin contact
Wash thoroughly with soap and copious water - remove contaminated clothing immediately. If skin irritation occurs (redness etc.),
consult doctor.
4.4 Ingestion
Do not induce vomiting.
4.5 Special resources necessary for first aid
n.c.
Indications for the physician:
Symptomatic treatment

5. FIRE-FIGHTING MEASURES

5.1 Suitable extinguishing media

Foam
CO2
Extinction powder
5.2 Extinguishing media which shall not be used for safety reasons
High volume water jet
5.3 Special exposure hazards arising from the substance or preparation itself,
combustion products, resulting gases
In case of fire the following can develop:
Oxides of carbon
Oxides of nitrogen
Oxides of sulphur
Oxides of phosphorus
Organic materials
Inorganic materials
5.4 Special protective equipment for fire-fighters
Protective respirator with independent air supply.
In case of fire and/or explosion do not breathe fumes.
Full protection
5.5 Further information
Dispose of contaminated extinction water according to official regulations.
Prevent from entering drainage system.

6. ACCIDENTAL RELEASE MEASURES

Refer to point 13. and for personal protection refer to point 8.

6.1 Personal precautions
Avoid contact with eyes or skin.
If applicable, caution - risk of slipping
6.2 Environmental precautions
If leakage occurs, dam up.
Prevent from entering drainage system.
Prevent surface and ground-water infiltration, as well as ground penetration.
6.3 Methods for cleaning up
Collect using absorbant material (e.g. Universal binding medium), and dispose of according to point 13.
Or:
Collect mechanically and dispose of according to point 13.
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Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 29.07.2009 PDF date: 08.12.2009
SUPRA NEOC 1311

7. HANDLING AND STORAGE

7.1 Handling
Tips for safe handling:
See point 6.1
Ensure sufficient ventilation.
Avoid contact with eyes or skin.
General hygiene measures for the handling of chemicals are applicable.
Observe directions on label and instructions for use.
Wash hands before breaks and at end of work.
If applicable, suction measures at the workstation or on the processing machine necessary.
Avoid inhalation of the vapours.
7.2. Storage
Requirements for storage rooms and
containers:
Not to be stored in gangways or stair wells.
Store product closed and only in original packing.
Do not store with oxidizing agents.
Special storage conditions:
See point 10
Recommended:

Stability during storage:

12 months.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

8.1 Exposure limit values

---

8.2 Exposure controls

8.2.1 Occupational exposure controls
Ensure good ventilation. This can be achieved by local suction or general air extraction.
If this is insufficient to maintain the concentration under the WEL or AGW values, suitable breathing protection should be worn.
Applies only if maximum permissible exposure values are listed here.
General hygiene measures for the handling of chemicals are applicable.
Wash hands before breaks and at end of work.
Keep away from food, drink and animal feedingstuffs.
Respiratory protection: Ensure sufficient ventilation.
Hand protection:
Eye protection: Tight fitting protective goggles (EN 166) with side protection,
with danger of projections.
Skin protection: Protective working garments (e.g. safety shoes EN ISO 20345,
long-sleeved protective working garments)

Additional information on hand protection - No tests have been performed.

Selection made for preparations according to the best available knowledge and information on the ingredients.
Selection of materials derived from glove manufacturer's indications.
Final selection of glove material must be made taking the breakthrough times, permeation rates
and degradation into account.
Selection of a suitable glove depends not only on the material but also on other quality characteristics
and varies from manufacturer to manufacturer.
In the case of preparations the resistance of glove materials cannot be calculated in advance
so it has to be tested before use. The exact breakthrough time of the glove material can be
requested from the protective glove manufacturer and must be observed.

8.2.2 Environmental exposure controls

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SUPRA NEOC 1311

n.av.

9. PHYSICAL AND CHEMICAL PROPERTIES

Physical state: Liquid

Colour: Brown, Yellow
Odour: Characteristic
pH-value undiluted: n.a.

Minimum limit of explosion: 0,6 Vol%

Maximum limit of explosion: 6,5 Vol%

Water solubility: Insoluble

10. STABILITY AND REACTIVITY

Conditions to avoid
See point 7
Stable when handled and stored correctly.
Materials to avoid
See point 7
Avoid contact with strong oxidizing agents.
Hazardous decomposition products
See point 5.3
No decomposition when used as directed.

11. TOXICOLOGICAL INFORMATION

Acute toxicity and immediate effects

Ingestion, LD50 rat oral (mg/kg): > 2000
Inhalation, LC50 rat inhal.(mg/l/4h): n.av.
Skin contact, LD50 rat dermal (mg/kg): Not irritant
Eye contact: Not irritant

Delayed and chronic effects

Sensitization: No
Carcinogenicity: No indications of such an effect.
Mutagenicity: No indications of such an effect.
Reproductive toxicity: No indications of such an effect.
Narcosis: n.c.

Further information
The toxicological information is based on data found on similar products and/or the individual components.
According to our current state of knowledge, the preparation does not put humans at risk under normal conditions of use.

12. ECOLOGICAL INFORMATION

Water hazard class (Germany): 2

Self classification: Yes (VwVwS)
Persistence and degradability: Not totally biodegradable.
Adsorption in ground.
Behaviour in sewage plants: Do not allow to reach waters, wastewater or soil.
Aquatic toxicity:
Product can compose a film on the water surface, which can prevent oxygen exchange.
Ecological toxicity: n.av.

13. DISPOSAL CONSIDERATIONS

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Revision: 08.12.2009 Replaces the version of: 29.07.2009 PDF date: 08.12.2009
SUPRA NEOC 1311

13.1. for the material / preparation / residue

EC disposal code no.:
Do not carry cleaning cloths soaked in product in trouser pockets.
The waste codes are recommendations based on the scheduled use of this product.
Owing to the user's specific conditions for use and disposal, other waste codes may be
allocated under certain circumstances. (2001/118/EC, 2001/119/EC, 2001/573/EC)
12 - WASTES FROM SHAPING AND PHYSICAL AND MECHANICAL SURFACE TREATMENT OF METALS AND PLASTICS
12 01 wastes from shaping and physical and mechanical surface treatment of metals and plastics
12 01 07 mineral-based machining oils free of halogens (except emulsions and solutions)
Recommendation:
Pay attention to local and national official regulations
E.g. dispose at suitable refuse site.
E.g. suitable incineration plant.
Do not dispose of with household waste.
13.2 for contaminated packing material
See point 13.1
Pay attention to local and national official regulations
15 01 01 paper and cardboard packaging
15 01 02 plastic packaging
15 01 04 metallic packaging
Empty container completely.

14. TRANSPORT INFORMATION

General statements
UN-Number: n.a.
Road/Rail-transport (ADR/RID)
Class/packing group: n.a.
Classification code: n.a.
LQ: n.a.
Tunnel restriction code:
Transport by sea
IMDG-code: n.a. (class/packing group)
Marine Pollutant: n.a.
Transport by air
IATA: n.a. (class/secondary danger/packing group)
Additional information:
Non-dangerous material according to Transport Regulations.

15. REGULATORY INFORMATION

Classification according to Dangerous Product Regulations incl. EC Directives

(67/548/EEC and 1999/45/EC)
Symbols: Not applicable
Indications of danger: ---
R-phrases:

S-phrases:

Additions: n.a.
Observe restrictions: n.a.

16. OTHER INFORMATION

These details refer to the product as it is delivered.

Storage class VCI (Germany): 12
Revised points: 1.

Legend:
6/6
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 29.07.2009 PDF date: 08.12.2009
SUPRA NEOC 1311

n.a. = not applicable / n.v., k.D.v. = n.av. = not available / n.g. = n.c. = not checked
WEL = Workplace Exposure Limit EH40, TWA = Long-term exposure limit (8-hour TWA (= time weighted average) reference
period), STEL = Short-terme exposure limit (15-minute reference period) / BMGV = Biological monitoring guidance value EH40
AGW = "Arbeitsplatzgrenzwert" (workplace limit value, Germany) / BGW = "Biologischer Grenzwert" (biological limit value, Germany)
VbF = Regulations for flammable liquids (Austria)
WGK = water hazard class (Germany) - WGK 3 = very hazardous, WGK 2 = hazardous, WGK 1 = slightly hazardous to water
VOC = Volatile organic compounds / AOX = Adsorbable organic halogen compounds
VwVwS = Administrative Order relating to substances hazardous to water (Germany)
The statements made here should describe the product with regard to the necessary safety precautions - they are
not meant to guarantee definite characteristics - but they are based on our present up-to-date knowledge.
No responsibility.
These statements were made by:

CHEMICAL / +49 180 52 43 642, Fax: +49 5233 94 17 90, +49 180 50 50 455
. The copying or changing of this document
is forbidden except with consent of the Chemical Check GmbH Gefahrstoffberatung.
1/5
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 28.07.2009 PDF date: 16.12.2009
Metalon 11-108

Safety data sheet

according to Regulation (EC) No 1907/2006, Annex II
1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE
COMPANY/UNDERTAKING

Identification of the substance or preparation

Metalon 11-108
Art. no.:
088907095 / 1,0 L
088907096 / 0,5 L
088907097 / 5,0 L
088907098 / 20 L
088907099 / 200 L

Use of the substance/preparation

Refer to description of material or preparation.
Cutting agent

Company/undertaking identification
Telephone +49 (0) 7041 / 14 - 0, Fax +49 (0) 7041 / 14 - 280
www.elumatec.de

E-mail address of the competent person: info@chemical-check.de, k.schnurbusch@chemical-check.de

Emergency telephone
Advisory office in case of poisoning:
Tel.:
Emergency poisoning centre Freiburg Tel.: +49 (0)761 - 19240
Telephone number of the company in case of emergencies:
Tel. --

2. HAZARDS IDENTIFICATION

Preparation is not classified as hazardous in the sense of directive 1999/45/EC.

To people
See point 11 and 15.
Not applicable
To the environment
See point 12.
Not applicable

3. COMPOSITION/INFORMATION ON INGREDIENTS

Gen. description:
Fatty acid ester
Chemical name
content % Symbol R-phrases EINECS, ELINCS
Registration number (ECHA)

--
--- ---

4. FIRST AID MEASURES

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Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
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Metalon 11-108

4.1 Inhalation
Remove person from danger area.
Supply person with fresh air and consult doctor according to symptoms.
4.2 Eye contact
Remove contact lenses.
Wash thoroughly for several minutes using copious water. Seek medical help if necessary.
4.3 Skin contact
Wash thoroughly with soap and copious water - remove contaminated clothing immediately. If skin irritation occurs (redness etc.),
consult doctor.
4.4 Ingestion
Rinse the mouth thoroughly with water.
Give water to drink.
In case of symptoms:
Medical attention necessary.
4.5 Special resources necessary for first aid
n.c.

5. FIRE-FIGHTING MEASURES

5.1 Suitable extinguishing media

Adapt to the nature and extent of fire.
5.2 Extinguishing media which shall not be used for safety reasons
High volume water jet
5.3 Special exposure hazards arising from the substance or preparation itself,
combustion products, resulting gases
In case of fire the following can develop:
Oxides of carbon
5.4 Special protective equipment for fire-fighters
Protective respirator with independent air supply.
In case of fire and/or explosion do not breathe fumes.
5.5 Further information
Dispose of contaminated extinction water according to official regulations.
Prevent from entering drainage system.

6. ACCIDENTAL RELEASE MEASURES

Refer to point 13. and for personal protection refer to point 8.

6.1 Personal precautions
Avoid contact with eyes or skin.
Danger - risk of slipping.
6.2 Environmental precautions
If leakage occurs, dam up.
Prevent from entering drainage system.
Prevent surface and ground-water infiltration, as well as ground penetration.
6.3 Methods for cleaning up
Collect using absorbant material (e.g. Universal binding medium, sand, kieselguhr) and dispose of according to point 13.

7. HANDLING AND STORAGE

7.1 Handling
Tips for safe handling:
See point 6.1
Avoid contact with eyes.
Avoid long lasting or intensive contact with skin.
General hygiene measures for the handling of chemicals are applicable.
Observe directions on label and instructions for use.
Wash hands before breaks and at end of work.
3/5
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 28.07.2009 PDF date: 16.12.2009
Metalon 11-108

7.2. Storage
Requirements for storage rooms and
containers:
Not to be stored in gangways or stair wells.
Store product closed and only in original packing.
Do not store with oxidizing agents.
Special storage conditions:
See point 10
Store cool
Store in a dry place.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

8.1 Exposure limit values

---

8.2 Exposure controls

8.2.1 Occupational exposure controls
Ensure good ventilation. This can be achieved by local suction or general air extraction.
If this is insufficient to maintain the concentration under the WEL or AGW values, suitable breathing protection should be worn.
Applies only if maximum permissible exposure values are listed here.
General hygiene measures for the handling of chemicals are applicable.
Wash hands before breaks and at end of work.
Keep away from food, drink and animal feedingstuffs.
Respiratory protection: Normally not necessary.
Ensure sufficient ventilation.
Hand protection: Protective gloves (EN 374).
Eye protection: Tight fitting protective goggles with side protection (EN 166).
Skin protection: Usual protective working garments

Additional information on hand protection - No tests have been performed.

Selection made for preparations according to the best available knowledge and information on the ingredients.
Selection of materials derived from glove manufacturer's indications.
Final selection of glove material must be made taking the breakthrough times, permeation rates
and degradation into account.
Selection of a suitable glove depends not only on the material but also on other quality characteristics
and varies from manufacturer to manufacturer.
In the case of preparations the resistance of glove materials cannot be calculated in advance
so it has to be tested before use. The exact breakthrough time of the glove material can be
requested from the protective glove manufacturer and must be observed.

8.2.2 Environmental exposure controls

n.av.

9. PHYSICAL AND CHEMICAL PROPERTIES

Physical state: Liquid

Colour: Colourless
Odour: Mild

Autoflammability: No
Minimum limit of explosion: n.a.
Maximum limit of explosion: n.a.
Product is not explosive.

Density (g/ml): Not detected

Water solubility: Insoluble
4/5
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 28.07.2009 PDF date: 16.12.2009
Metalon 11-108

Viscosity: Not detected

10. STABILITY AND REACTIVITY

Conditions to avoid
See point 7
Stable when handled and stored correctly.
Materials to avoid
See point 7
Avoid contact with strong oxidizing agents.
Hazardous decomposition products
See point 5.3
No decomposition when used as directed.

11. TOXICOLOGICAL INFORMATION

Acute toxicity and immediate effects

Ingestion, LD50 rat oral (mg/kg): n.av.
Inhalation, LC50 rat inhal.(mg/l/4h): n.av.
Skin contact, LD50 rat dermal (mg/kg): n.av.
Eye contact: n.av.

Delayed and chronic effects

Sensitization: n.c.
Carcinogenicity: n.c.
Mutagenicity: n.c.
Reproductive toxicity: n.c.
Narcosis: n.c.

Further information
The product was not tested.
No classification according to calculation procedure.
The following may occur:
Irritation of the skin.

12. ECOLOGICAL INFORMATION

Water hazard class (Germany): 1

Self classification: Yes (VwVwS)
Persistence and degradability: n.av.
Behaviour in sewage plants: Do not allow to reach waters, wastewater or soil.
Aquatic toxicity: n.av.
Ecological toxicity: n.av.

13. DISPOSAL CONSIDERATIONS

13.1. for the material / preparation / residue

EC disposal code no.:
The waste codes are recommendations based on the scheduled use of this product.
Owing to the user's specific conditions for use and disposal, other waste codes may be
allocated under certain circumstances. (2001/118/EC, 2001/119/EC, 2001/573/EC)
Recommendation:
Pay attention to local and national official regulations
E.g. dispose at suitable refuse site.
E.g. suitable incineration plant.
Do not dispose of with household waste.
13.2 for contaminated packing material
See point 13.1
Pay attention to local and national official regulations
15 01 01 paper and cardboard packaging
15 01 02 plastic packaging
5/5
Safety data sheet according to Regulation (EC) No 1907/2006, Annex II
Revision: 08.12.2009 Replaces the version of: 28.07.2009 PDF date: 16.12.2009
Metalon 11-108

15 01 04 metallic packaging

14. TRANSPORT INFORMATION

General statements
UN-Number: n.a.
Road/Rail-transport (ADR/RID)
Class/packing group: n.a.
Classification code: n.a.
LQ: n.a.
Tunnel restriction code:
Transport by sea
IMDG-code: n.a. (class/packing group)
Marine Pollutant: n.a.
Transport by air
IATA: n.a. (class/secondary danger/packing group)
Additional information:
Non-dangerous material according to Transport Regulations.

15. REGULATORY INFORMATION

Classification according to Dangerous Product Regulations incl. EC Directives

(67/548/EEC and 1999/45/EC)
Symbols: Not applicable
Indications of danger: ---
R-phrases:

S-phrases:

Additions: n.a.
Observe restrictions: n.a.

16. OTHER INFORMATION

These details refer to the product as it is delivered.

Storage class VCI (Germany): 10 - 13
Revised points: 1.

Legend:

n.a. = not applicable / n.v., k.D.v. = n.av. = not available / n.g. = n.c. = not checked
WEL = Workplace Exposure Limit EH40, TWA = Long-term exposure limit (8-hour TWA (= time weighted average) reference
period), STEL = Short-terme exposure limit (15-minute reference period) / BMGV = Biological monitoring guidance value EH40
AGW = "Arbeitsplatzgrenzwert" (workplace limit value, Germany) / BGW = "Biologischer Grenzwert" (biological limit value, Germany)
VbF = Regulations for flammable liquids (Austria)
WGK = water hazard class (Germany) - WGK 3 = very hazardous, WGK 2 = hazardous, WGK 1 = slightly hazardous to water
VOC = Volatile organic compounds / AOX = Adsorbable organic halogen compounds
VwVwS = Administrative Order relating to substances hazardous to water (Germany)
The statements made here should describe the product with regard to the necessary safety precautions - they are
not meant to guarantee definite characteristics - but they are based on our present up-to-date knowledge.
No responsibility.
These statements were made by:

CHEMICAL / +49 180 52 43 642, Fax: +49 5233 94 17 90, +49 180 50 50 455
. The copying or changing of this document
is forbidden except with consent of the Chemical Check GmbH Gefahrstoffberatung.
 Digital Angle Display

Operating Instructions for digital angle display

The digital angle display displays the following angles:

• Angle of lower sawblade
• Angle of upper sawblade
• Angle of profile stop, support table
The position display unit has an incorporated battery which saves the last value
displayed even if the machine is switched off and displays the value again when it
is switched back on. The service life of the battery is stated at approx. 10 years.
Blinking of the display indicates that the battery capacity is virtually exhausted and
that the battery should be replaced.

The position displays feature the following operating keys:

Display 1

Display 2

Display 3
®

S5
S4
S3
S2
S1

S1 "SELECT"
S2 "F"
S3 "Î"
S4 "Ï"
S5 "LE" ( hidden behind the protective film)

Key "SELECT" can be used to switch over from display area 1 to display area 2
and display area 3.
The current display area is identified by a lit LED.

Assignment of the display areas:

Display 1 Profile stop collar on the material support table
Display 2 Vertical sawblade
Display 3 Horizontal sawblade

Manual 1
Digital Angle Display

Resetting the display to zero:

Move all 3 axes to Home position, select the corresponding axis and then
simultaneously and briefly (less than 0.5 s) press the two keys S3 and S4. The
display then changes abruptly to 90.0° or 0°, depending on the set counting mode.
After switching the machine on, it is advisable to check that the display is operating
correctly.
If an angle is adjusted with the system disconnected from the electrical power
supply, the display will indicate an incorrect value!

Setting options on the display ( parameter entry ):

The display is set at the works. The following settings must thus be made only after
serious faults.
Proceed as follows in order to enter parameters or change parameters:
1. Deselect all axes with "SELECT". ( None of the LEDs then lights )
2. Press the four keys S2 - S3 - S4 - S5 simultaneously for 4 seconds.
A parameter name will be displayed in the second display area.
3. You can select the required parameter with keys S3 ( select digit ) and S4
( increment digit ).
After you press key S2 ( "F" ), the relevant value of the relevant parameter is
shown in the first display area.
4. You can enter the required value for the parameter with keys S3 and S4.
Parameter values, see Annex.
5. You can close the display window 1 by pressing key S2.
6. Select the next parameter and enter the required value as described in 3.) and
4.).
7. Quitting parameter entry:
Close display area 1 with key S2. Display area 2 is active and blinks. Press all
four keys - S2 - S3 - S4 - S5 simultaneously for approx. 4 seconds. The display
returns to the working setting.

Basic setting 0° or 90°:

Using parameter P36, you can set whether the right-angle setting is to be
displayed with "0°" or "90°".

Computing the multiplication factor " M " :

( Preliminary remark: The scale has a mm division. This mm division must be
converted to degrees with the multiplication factor ).

− Enter multiplication factor " 1 ".

− Reset the display in 90° setting to 90° or 0°
− Adjust the machine to 45° ( set the angle with a protractor )
− Let us assume that the displayed value is " A "
− The explementary angle (90° - A) must be taken with initial position 90°
− Multiplication factor M = 45 : A
− Enter the multiplication factor
− Reset the display in 90° setting

2 As per 09/2009
 Digital Angle Display

Annex:
Parameter list:
Parameter: Value to be entered:
P03 1 Entry: “0“ = no places after the decimal
point
“1“ = 1/10 mm
P06 441
P14 5
P28 0
P30 - P32 0000.0
P33 0.1468 (Multiplication factor)
P34 1.0
P35 1.0
P36 XXX Entry: “0“ = 0°
(Display “9“ = 90°
mode Display 1
0° or 90°) Display 2
Display 3

Connector pin assignment

Device rear panel:

ST 1 (PNP) ST 2...4 (PNP) BU 1...3

Power supply/inputs Rotary pulse encoder Magnetic sensor
Pin 1 = PE Pin 1 = 0 V
Pin 2 = 0 V Pin 2 = +12...30 V DC
Pin 3 = +24 V DC Pin 3 = A
Pin 4 = B
Pin 5 = PE

Manual 3
Digital Angle Display

Technical data
Display: 7-digit, with sign
Digit height: 10 mm
Supply voltage: 24 V DC, +/-10%
Current consumption, not including max. 50 mA
gauging system
Operating temperature: 0° to 50° C
Rotary encoder power supply: 24 V DC
Counting frequency / Rotary encoder: 20 kHz
Traverse speed / Magnetic sensor max. 2.5 m/sec
Resolution /Magnetic sensor: 0.1 mm
Input signals (connector ST 1): PNP, minimum pulse duration: 300
msec
Rotary pulse encoder inputs
(connector ST 2...4): PNP

4 As per 09/2009
Operating Instructions “Laser“
1.1 INTRODUCTION

Dear Customer,
We wish you much pleasure and success with this equipment, which was designed and constructed using the latest technology.
Please read these operating instructions carefully, as they will help you to use your equipment properly and economically. By
following these instructions you will avoid dangerous practices, reduce repair costs and down-time, and increase the reliability and
lifetime of our product.
Improper use can cause danger for the user or third parties, it could also cause damage to the equipment or other property. For
these reasons, please observe all the precautions given in these instructions when using the equipment, use it only for its
designated purpose, and do not use it if it is not in proper working order.
Our operating instructions contain important guidelines to help you use the equipment properly. Only if they are followed is the
equipment being used correctly. Defects and risks that occur through incorrect use are not the responsibility of the manufacturer.
Therefore before installing or using this equipment, our request is:

Please read these operating instructions !

1.2 CORRECT USE

Z-LASER guide-lights were developed, in order to increase the yield of the material and reduce the set-up time (e.g. in sawmills).
The bright red laser line provides a cutting line, that is to say it marks the optimum cutting line on the work piece. This enables the
operator to position the work piece rapidly and precisely.
Accordingly, please use this 'optical laser ruler' only for setting-up and positioning. It is not intended for any other use - the
responsibility for any incorrect use rests entirely with the operating organisation.
Only qualified, instructed and introduced staff is allowed to use the laser. People who work with or near laser instruments have to be
informed about the danger of the laser beams and about the correct behaviour. Once a year these instructions have to be repeated.
The operating organisation must make certain that the operating instructions have been understood. The operating instructions must
always be available where the equipment is used, and a place designated for keeping them.

1.3 INSPECTION FOR TRANSPORT DAMAGE

Before using the laser for the first time, check the following points:
1. Check that the packing (carton) is undamaged
2. Check that the laser shows no signs of damage
3. In the event of damage to the package, or defects on the product supplied, notify the carrier and Z-LASER within 24 hours.
4. Transport Z-LASERs only in the original packing or with appropriate foam material as cushioning.

1.4 SAFETY PRECAUTIONS

1.4.1 General advice
Notes on security are important for the safety at work and the prevention of accidents. You have to obey these notes. To protect you
and your colleagues of injuries, you have to co-operate. Work always carefully. Be aware that danger often is not obvious. For
reasons of security the people who are working with or nearby a laser have to be informed about the dangers of laser beams.
Being familiar with the following accident prevention regulations will protect you against avoidable injury:

- UVV Electrical plant and equipment (VBG 4)

- UVV Laser radiation (VBG 93)
- UVV Safety markings in the workplace (VBG 125)
- FDA (Food and Drug Administration U.S.)
[UVV = German Accident Prevention Regulations]

The operating instructions must always be available where the equipment is used, and a place designated for keeping them. The
working area in which the laser is installed must be marked as required by law, to prevent accidental injury to third parties.
It is forbidden to place a mirror in the path of the laser beam - this can cause dangerous reflections.
If a fault develops the equipment must be switched off immediately.

1.4.2 Assembly and operation of the equipment

The operating organisation must appoint and oversee those responsible for assembly and operation of the equipment. Operations
that may negatively influence the safety of the equipment must be avoided. National regulations that govern laser operation must be
fully observed.
Changes to the equipment may only be made if we have given our written permission.

1
1.5 SAFETY AND THE PREVENTION OF ACCIDENTS WHEN USING LASERS
(DIN EN 60825-1 / VDE 0837 / IEC 825-1 / U.S. FOOD AND DRUG ADMINISTRATION)

1.5.1 Laser categories

Laser class 1
These lasers are not dangerous. Radiation of skin and eyes cause no injuries. Special preventive measures are not necessary.
Permitted output power 0,0073mW for max. radiation period of 1000sec.

Laser class 2
These lasers are safe if radiation is no longer than 0.25 sec. The eye protection is guaranteed by blinking and a closing reflex of
the eye. But do not look into the laser for a longer period. This class is defined only for visible light. Output power up to 1mW.

Laser class 3A
This beam is spread out. For the visual range there are the same dangers as for class 2. Do not look into the beam. Do not use
any optical aids. These aids may focus the beam and by that create a danger for the eye. Output power up to 5mW with a max.
power density of 25W/m².

Laser class 3B
These are defined as lasers systems of medium output. Dangerous for eye and possibly for skin. Don’t get in contact with this
beam. Diffuse leakage radiation is not dangerous with a view distance of 13 cm and a max. view time of 10sec. Possible danger of
fire if the laser beam touches inflammable material. Output power up to 500mW.

Laser class 4
These are lasers of high output. Very dangerous for eyes and skin. Also diffuse leakage radiation can cause injuries of eyes and
skin. Both eye protection and skin protection is necessary, also protective clothing is possible. Danger of fire! Output power over
0.5W.

1.5.2 Advice on the safety of line lasers

The following properties determine the class of a laser:
Wavelength
Z-LASER is exclusively concerned with the visible wavelengths (red, green etc.), so that, in comparison with infrared lasers, a
certain degree of protection is provided by the blink reflex and other defence mechanisms. This limits direct exposure to a minimum
in the event of looking directly into a laser beam.
Output power / power density
The optical output power respectively power density (power per unit area) is a key value in classifying the danger class of a laser.
Laser power measurements are made using an aperture of 7 mm.
Danger assessment
Decisive for the degree of danger presented by a laser, however, is its output power respectively the maximum possible strength of
radiation within at most 100 mm of the apparent source. This is significantly less than the figure on the product rating label.
The special line optics have a strong diffusing effect on the laser light. The intensity of radiation reduces rapidly with distance. In the
normal working range the conditions of Class 1 are fulfilled.

Laser power at the line centre – He-Ne 5mW / 632.8 nm

Power (mW)
4,8
4,5
4
3,5
3
2,5
2,2
2
1,5 1,4

1 0,7
0,5 0,3 0,2
0
0 50 100 150 200 250 300 350 400
Distance (mm)

After assembly and initial start-up, the complete system can often receive a lower danger classification than
the laser itself.

2
1.5.3 Security measures for classes 3B and 4
For working with these lasers right protective equipment is necessary ( laser safety glasses, safety gloves ).The laser area has to be
marked by warning signs. The laser has to be protected against unauthorised use e.g. by a key-operated switch. A well visible
optical sign has to show that the laser is operating. The laser beam has to be restricted on the area where it is used. No reflecting
surfaces are allowed in the area around the laser. A Laser Safety Officer has to be appointed. The responsible trade association and
the office concerning health and safety at work have to be informed before the first usage of the laser. Trade associations, colleges
and similar institutions offer courses for Laser Safety Officers.

Classes of lasers with line optics (aperture angle 45°) for the nominal power of the laser source of:
0,5 - 4mW = Class 2
5 - 9mW = Class 3A - with lens cover = Class 2
10 - 15mW = Class 3A - with lens cover = Class 3A
16 – 30mW = Class 3B - with lens cover = Class 3A
Pointer <1mW correspond to Class 2, 1mW Class 3B

1.6 TECHNICAL DATA

Technical data Semiconductor laser (red) He-Ne laser (red) Green diode-
pumped laser
Operating life 10.000 hrs./40°C - 100.000 hrs./0°C approx. 30.000 hrs. approx. 10.000 hrs.
Wavelength 635 - 670 nm 632,8 nm 532 nm
Laser power nom. 3 - 30 mW nom. 5 - 25 mW nom. 5 - 30 mW
Protection class IP 64 (ZP: IP65) IP 64 IP 64
Length of cable 2m (or 2 leads) 2m or as required 2m or as required
Working -10°C to +50°C -20°C to +50°C +0°C to +40°C
temperature range (ZP: -10°C to +40°C) (27°C stab.
internally)
Storage -40°C to +80°C -40°C to +80°C -40°C to +80°C
temperature
Humidity range 0 - 85% 0 - 85% 0 - 85%
Spread of beam 0 - 150° 0 - 150° 0 - 150°
Projection 0,3 - 5m 0,5 - 8m 1 - 10m
distance
Installation any any any
position
Power requirement max. 10W max. 20W up to 50W
Input voltages Z... A-Family: "AA" battery 1,5V or 230V/AC +/-10% 85-265V/AC
must correspond Ni-Cd accumulator 1,2V 47-63Hz 47-63Hz
to the CE-norm: Z... B-Family: 3-6V/DC stab. Imax 100mA Optional 115V/AC +/-10%
Z... D-Family: 3,5V/DC ±5% stab. Imax 100mA 47-63Hz
Z..-12-Family: 4-12V/DC stab. Imax 150mA
Z..-24-Family: 12-24V/AC (47-63Hz) 9-36V/DC
Z... P-Family: 85 – 265V/AC 47 – 63Hz
Z... T-Family: 3,5 – 5,5 V/DC stab. Imax 100mA

3
 1.7 ACCESSORIES
Family: Z...A... Z...B... Z...D... Z...-12... Z...-24... Z...P... Z... Z...G... Z... T...
Mount: H2D, H3D H1D, H2D, H2D, H3D, HK H2D, H3D, HK H1P, H2P, H1, H2, H4F, H1, H2, H4F, H3T, H2D
H3D, HR, HK H2, H4F, H3 H3 +Adapter, H6T
H3
Optic: S-Optics S-Optics S-Optics S-Optics S-Optics S-Optics S-Optics, T5, S-Optics, l = line
p = pointer p = pointer p = pointer p = pointer, L90, L90/10, L90 p = point
lp = line with point
L90
xhc = large cross
x180 = small cross
Lens AK20 AK20 AK20 AK40 AK55 AK55
cover:
Power WNG, SNG, TNG, WNG, NG-C 230-24 SNG
supply: NG-C 230-3,5 NG-C 230- NG-C 230-12 NG-C 230-3,5
NG-C 24-3,5 3,5 NG-C 24-3,5
NG-C 24-3,5
Magnetic MSK MSK MSK
voltage
stabilizer:
Optional: On/Off switch Modulation up
External to 200 kHz,
focusing optics temperature
Extension cord protective
circuit (40°C)

Our power supplies: SNG 230V/AC ±10% 47-63Hz NG-C 230-3,5 230V±10% 47-63Hz
WNG 90-264V/AC 47-63Hz NG-C 230-12 230V±10% 47-63Hz
NG-C 24 - 3,5 NG-C 230-24 230V±10% 47-63Hz

1.8 INSTALLATION
1.8.1 Before assembly
Make certain that:
• the model code on the product rating plate is the same as that given in the order and on the delivery note,
• the CE standard supply voltage shown on the product rating plate agrees with your supply voltage,
• for USA: the cable length must not exceed max. 2m,
• for USA: An ON-OFF-switch and an indicator that shows when the laser is on must be included into the primary power
supply.
In the case the optics have been moved, maladjusted, refracted or wert out, the laser has to be classified in the laser
class 3B. In this case, the safety regulations for lasers class 3B have to be respected or the laser has to be
immediately stopped and sent back for repair to Z-LASER Germany or to your reseller.
Decide where the laser is to be mounted. For the woodworking industry the following instructions must be followed:
It must be in the plane of the saw blade. For bandsaws, gangsaws, framesaws etc. the optimum position is in front of
the operator, above the machine. The height of mounting should be not less than 1/3 of the desired line length.
Our positioning lasers are equipped with a mount that allows an easy and quick adjustment.
Line projection is, for example in the Z...P-Family, asymmetric to the axis of the housing, so that the intensity is not
the same on both sides of the housing. For optimum line projection the laser must always be mounted so that, seen
from the exit surface, the Z-LASER logo is legible, and the front warning label visible (as for example on the Z5P
model).
Assemble the mount and set it up on the machine. Do not use temporary solutions (hose clips, twisted wire etc.)! In
the long-term, correct operation can only be assured with proper stable mounting (e.g. with a Z-LASER mount).

4
Connect the power supply (see „Technical data – Input voltages“)
IMPORTANT! The mains supply must be free of 'spikes' (e.g. from switching off machines). If they are to be
expected, additional measures must be taken:
a) Connect the laser to a circuit that is independent of the machine supply (e.g. to the lighting circuit)
b) Do not turn the laser on/off at the same time as the machine
c) If voltage fluctuations outside the 230V ±10% range are expected a magnetic voltage stabiliser (MSK) must be
installed.
d) Pin configuration for Z...24-Family: Pin configuration for Z...12-Family:

1: operating voltage +
2: operating voltage -

The working voltage should not exceed the tension range!

Damage caused by faulty power supply is not covered by the guarantee !

1.8.2 Mounting

1. Apart from the laser itself, the most important component is the mounting with its adjustment capabilities.
Laser lines must be adjustable to 1 mm at up to 10 m (see mounts H1P and H2P with clamp blocks).
2. Z-LASERs are protected against vibration. Nevertheless we recommend fitting a 3-5 mm thick damping element
between the mount and a strongly vibrating machine.
3. Avoid using simple but unsuitable mountings such as hose clips, wire etc.
4. On request mountings and mechanical or electric adjustment devices can be supplied ready to install.

1.8.3 Operation

Every time before switching on the laser make sure that all necessary safety measures have been taken.
Lasers are suitable both for intermittent operation and for 24 hour continuous duty. Switch the laser on at the start of
work, and only turn it off for longer breaks. Semiconductor lasers can be turned on/off as often as required without
damage.

For He-Ne lasers please pay attention to the following advice:

The laser tube requires a high starting voltage (approx. 10kV), which is provided by the internal switch mode power
supply when turning on the laser. Then the working voltage decreases to about 2kV. The high starting voltage
stresses the power supply and can lead to a decreased lifetime. It is therefore not recommended to turn off the laser
for short breaks. It is also not efficient to continuously turn the laser on/off considering energy saving aspects: the
laser needs after all less power than a 60W light bulb in continuous duty.

1.8.4 Optic

Before dispatch the optical system is set specially for the customers application. External influences can make it
necessary to reset the laser in our works. Z-LASERs are splash-proof. Hygroscope materials ensure that
condensation can not form inside the laser or the optic. The laser is adjusted in our works.

When cleaning the optic it is absolutely essential that it is avoided to look directly into the laser. The laser can easily
be cleaned from the rear or from the side.
When dismantling the line-spreading optic, the laser must be treated as belonging to Class 3B. A badly adjusted optic
can also change a Class 3A line laser to Class 3B. For these reasons the operator must not make adjustments to the
optic. With a Z-LASER line laser, the radiation intensity has decreased so far at a distance of 1 m from the beam exit,
that looking into the beam for 1000s would not endanger the eyes.

5
1.8.5 Visibility of the laser line

According to the example the visibility

of all Z-LASER line projectors depends
on the height and the projection surface:

Example with Z10P:

1.8.6 Troubleshooting

Most of the problems that occur when using lasers are simple to cure. Look for the description of your fault in the
table below and carry out the measures listed there.
If the system still does not operate correctly after carrying out these standard checks, please contact Z-LASER or
your distributor.

Out of focus

Possible cause: Action:

Optic window dirty The optic window has a special anti-reflective coating; clean the optic window
carefully with a cotton bud and methylated spirit. Do NOT use any aggressive
cleaning agent.

No laser beam visible

Possible cause: Action:

1- Unstable power supply 1- Check whether the green control light is on. If not replace the external
External fuse defective fuse:
Z...P Family => up to 30mW => 500mA (slow-blow)
Z... Family => up to 25mW => 400mA (slow-blow)
Z...G Family => > 20mW => 1 A (slow-blow)
PLEASE NOTE: we recommend the use of a magnetic voltage stabilizer
(MSK).
2- No power supply 2- Check if the laser is receiving current. Attention ! Z...A Family: remove
switch, clean it and attach it correctly.
3- Incorrect positioning of beam 3- Check the positioning of the laser beam.
4- Plug not connected to supply, or connections 4- Check connections to supply.
loose
5- Power supply overload protection has tripped 5- Switch off power supply and allow to cool off
out

Laser is noisy in operation / laser light "flickers"

Possible cause: Action:
Unstable or defective power supply 1- Check the power supply. Please take all measures necessary to ensure a
stable power supply.
2- If there is no improvement, please send the unit back to us.
PLEASE NOTE: we recommend the use of a magnetic voltage stabilizer
(MSK).
Projected line not straight
Possible cause: Action:
for He-Ne lasers: optic badly adjusted notify Z-LASER. Discuss the problem with our Technical Service.
for semiconductor lasers: diode defective For semiconductors, return the unit to us.

6
 Z...P Family, laser line split
Possible cause: Action:
Diode defect, caused by unstable power supply Check the power supply. Please take all measures necessary to ensure a
stable power supply.
Send the unit back to us.
PLEASE NOTE: we recommend the use of a magnetic voltage stabilizer
(MSK).
ZP Series, laser switches off and, after a short pause, on again
Possible cause: Action:
the ambient temperature is too high, the protect the laser from other heat sources and direct sunlight.
integrated cooling system switches off
automatically above 40°C
Laser line becomes weaker or loses focus
Possible cause: Action:
optic dirty The optic window has a special anti-reflective coating; clean the optic
laser defective window carefully with a cotton bud and methylated spirit. Do NOT use any
aggressive cleaning agent.
If there is no improvement, please send the unit back to us.

1.8.7 Maintenance / Repair

Z-LASERs are maintenance-free.
All that is necessary is to clean the optic window at regular intervals, or as necessary.
Never try to repair the laser yourself.
If repairs are needed, send the unit to your distributor or directly to Z-LASER.

1.9 WARRANTY
1. The quality of Z-LASER alignment lasers is determined at the time of dispatch by examination of a number of
parameters including the laser's output and the quality of the beam.
2. The warranty corresponds to the confirmation of order and is valid from the date of delivery.
- Z... A Family: warranty on function
- Z... B Family: warranty on function

- Z... D Family:
- Z... T Family: with LASER power supply 12 months
- Z..-12 Family: without LASER power supply only warranty on function
- Z..-24 Family:
- Z... P Family:
- Z... Family: with integrated Z-LASER power supply 12 months
- Z...G Family:
Services rendered during this period do not result in a prolongation of the warranty.
3. The warranty covers faulty material and workmanship affecting the operation and/or function of the product.
4. Failure due to wear and tear is not covered by this warranty.
5. Faults or defects are immediately to be reported to Z-LASER within 24 hours.

7
6. Defective parts or units are to be returned to Z-LASER in their original or equivalent packing (10 cm padding),
carriage paid. The goods travel at the client's risk.

7. Repairs will be carried out by either replacing or restoring defective parts by our qualified staff.

8. The warranty becomes invalid if

a) the unit has not been used or serviced in accordance with the manufacturer's operating instructions,
b) the product has been dismantled, modified, adjusted or otherwise changed without prior written agreement,
c) careless or incorrect handling of the product and/or
d) the operation is affected by environmental influences (water, coarse dust etc.) or by third persons and/or
e) the operating instructions were not followed – e.g. see technical data/input voltages (1.6) or installation (1.8)
f) the model label with the ID-No. is removed

9. a) The lasers are constructed only for operation with their required voltages (V) given in the technical data section
(1.6).
In order to avoid malfunction (spikes, transient currents caused by turning on large machines for example),
a magnetic voltage stabiliser (MSK) respectively a stabilised input voltage is required.
b) High working temperatures >45°C destroy the laser.

10. Services required outside the terms of this warranty will be charged to the customer.

11. We assume no liability for cost or loss in production.

12. Otherwise our general terms and conditions are effective and accepted by the customer as per purchase contract.

13. Repairs have to be paid upon receipt of the invoice without deductions. The indicated costs do not include delivery
and packing. The storage period of the defect laser is 6 months from the day of delivery. After that we will recycle
the laser on your costs.

8
Setting sawblade tilt angle Beta 1 on AKS 134

Given: cutting angle on DGS

Alpha 1 : sawblade tilt angle on DGS
Beta : table angle on DGS
Sawblade tilt angle Beta 1 = arc tg ( tg Beta / sine ( arc tg ( tg Alpha 1 x sine Beta )) )

Alpha 1 Beta ( table )

(Sawblade inclination) 90 85 80 75 70 65 60 55 50 45

90 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
89 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
88 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
87 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,1 50,1 45,1
86 90,0 85,0 80,0 75,0 70,1 65,1 60,1 55,1 50,1 45,1
85 90,0 85,0 80,0 75,1 70,1 65,1 60,1 55,2 50,2 45,2
84 90,0 85,0 80,1 75,1 70,1 65,1 60,2 55,2 50,3 45,3
83 90,0 85,0 80,1 75,1 70,2 65,2 60,2 55,3 50,4 45,4
82 90,0 85,0 80,1 75,1 70,2 65,3 60,3 55,4 50,5 45,6
81 90,0 85,1 80,1 75,2 70,3 65,3 60,4 55,5 50,6 45,7
80 90,0 85,1 80,2 75,2 70,3 65,4 60,5 55,6 50,7 45,9
79 90,0 85,1 80,2 75,3 70,4 65,5 60,6 55,7 50,9 46,0
78 90,0 85,1 80,2 75,3 70,5 65,6 60,7 55,9 51,0 46,2
77 90,0 85,1 80,3 75,4 70,5 65,7 60,8 56,0 51,2 46,5
76 90,0 85,1 80,3 75,5 70,6 65,8 61,0 56,2 51,4 46,7
75 90,0 85,2 80,3 75,5 70,7 65,9 61,1 56,4 51,6 46,9
74 90,0 85,2 80,4 75,6 70,8 66,0 61,3 56,5 51,8 47,2
73 90,0 85,2 80,4 75,7 70,9 66,2 61,4 56,7 52,1 47,5
72 90,0 85,2 80,5 75,8 71,0 66,3 61,6 56,9 52,3 47,7
71 90,0 85,3 80,5 75,8 71,1 66,4 61,8 57,2 52,6 48,0
70 90,0 85,3 80,6 75,9 71,3 66,6 62,0 57,4 52,8 48,4
69 90,0 85,3 80,7 76,0 71,4 66,8 62,2 57,6 53,1 48,7
68 90,0 85,4 80,7 76,1 71,5 66,9 62,4 57,9 53,4 49,0
67 90,0 85,4 80,8 76,2 71,6 67,1 62,6 58,1 53,7 49,4
66 90,0 85,4 80,9 76,3 71,8 67,3 62,8 58,4 54,0 49,8
65 90,0 85,5 80,9 76,4 71,9 67,5 63,1 58,7 54,4 50,1
64 90,0 85,5 81,0 76,5 72,1 67,7 63,3 59,0 54,7 50,5
63 90,0 85,5 81,1 76,7 72,3 67,9 63,5 59,3 55,1 50,9
62 90,0 85,6 81,2 76,8 72,4 68,1 63,8 59,6 55,4 51,4
61 90,0 85,6 81,3 76,9 72,6 68,3 64,1 59,9 55,8 51,8
60 90,0 85,7 81,4 77,0 72,8 68,5 64,3 60,2 56,2 52,2
59 90,0 85,7 81,4 77,2 73,0 68,8 64,6 60,6 56,6 52,7
58 90,0 85,8 81,5 77,3 73,1 69,0 64,9 60,9 57,0 53,2
57 90,0 85,8 81,6 77,5 73,3 69,2 65,2 61,2 57,4 53,6
56 90,0 85,9 81,7 77,6 73,5 69,5 65,5 61,6 57,8 54,1
55 90,0 85,9 81,8 77,8 73,7 69,7 65,8 62,0 58,2 54,6
54 90,0 86,0 81,9 77,9 73,9 70,0 66,1 62,4 58,7 55,1
53 90,0 86,0 82,0 78,1 74,1 70,3 66,5 62,7 59,1 55,6
52 90,0 86,1 82,1 78,2 74,4 70,5 66,8 63,1 59,6 56,1
51 90,0 86,1 82,2 78,4 74,6 70,8 67,1 63,5 60,0 56,7
50 90,0 86,2 82,4 78,6 74,8 71,1 67,5 63,9 60,5 57,2
49 90,0 86,2 82,5 78,7 75,0 71,4 67,8 64,3 61,0 57,7
48 90,0 86,3 82,6 78,9 75,3 71,7 68,2 64,8 61,5 58,3
47 90,0 86,3 82,7 79,1 75,5 72,0 68,6 65,2 62,0 58,9
46 90,0 86,4 82,8 79,3 75,8 72,3 68,9 65,6 62,5 59,4
45 90,0 86,5 82,9 79,5 76,0 72,6 69,3 66,1 63,0 60,0
Setting table angle Alpha on AKS 134 ( 90° )

Given: cutting angle on DGS

Alpha 1 : sawblade tilt angle
Beta : table angle
Table angle Alpha = arc tg ( tg Alpha 1 x sine Beta )

Alpha 1 Beta ( table )

(Sawblade inclination) 90 85 80 75 70 65 60 55 50 45

90 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0
89 89,0 89,0 89,0 89,0 88,9 88,9 88,8 88,8 88,7 88,6
88 88,0 88,0 88,0 87,9 87,9 87,8 87,7 87,6 87,4 87,2
87 87,0 87,0 87,0 86,9 86,8 86,7 86,5 86,3 86,1 85,8
86 86,0 86,0 85,9 85,9 85,7 85,6 85,4 85,1 84,8 84,4
85 85,0 85,0 84,9 84,8 84,7 84,5 84,2 83,9 83,5 82,9
84 84,0 84,0 83,9 83,8 83,6 83,4 83,1 82,7 82,2 81,5
83 83,0 83,0 82,9 82,8 82,6 82,3 81,9 81,5 80,9 80,1
82 82,0 82,0 81,9 81,7 81,5 81,2 80,8 80,3 79,6 78,8
81 81,0 81,0 80,9 80,7 80,4 80,1 79,6 79,1 78,3 77,4
80 80,0 80,0 79,8 79,7 79,4 79,0 78,5 77,9 77,0 76,0
79 79,0 79,0 78,8 78,6 78,3 77,9 77,3 76,7 75,8 74,6
78 78,0 78,0 77,8 77,6 77,3 76,8 76,2 75,5 74,5 73,3
77 77,0 77,0 76,8 76,6 76,2 75,7 75,1 74,3 73,2 71,9
76 76,0 75,9 75,8 75,5 75,1 74,6 73,9 73,1 72,0 70,6
75 75,0 74,9 74,8 74,5 74,1 73,5 72,8 71,9 70,7 69,2
74 74,0 73,9 73,8 73,5 73,0 72,4 71,7 70,7 69,5 67,9
73 73,0 72,9 72,8 72,4 72,0 71,4 70,6 69,5 68,2 66,6
72 72,0 71,9 71,7 71,4 70,9 70,3 69,4 68,4 67,0 65,3
71 71,0 70,9 70,7 70,4 69,9 69,2 68,3 67,2 65,8 64,0
70 70,0 69,9 69,7 69,4 68,8 68,1 67,2 66,0 64,6 62,8
69 69,0 68,9 68,7 68,3 67,8 67,0 66,1 64,9 63,4 61,5
68 68,0 67,9 67,7 67,3 66,7 66,0 65,0 63,7 62,2 60,3
67 67,0 66,9 66,7 66,3 65,7 64,9 63,9 62,6 61,0 59,0
66 66,0 65,9 65,7 65,3 64,6 63,8 62,8 61,5 59,8 57,8
65 65,0 64,9 64,7 64,2 63,6 62,8 61,7 60,3 58,7 56,6
64 64,0 63,9 63,7 63,2 62,6 61,7 60,6 59,2 57,5 55,4
63 63,0 62,9 62,6 62,2 61,5 60,7 59,5 58,1 56,4 54,2
62 62,0 61,9 61,6 61,2 60,5 59,6 58,5 57,0 55,2 53,1
61 61,0 60,9 60,6 60,2 59,5 58,5 57,4 55,9 54,1 51,9
60 60,0 59,9 59,6 59,1 58,4 57,5 56,3 54,8 53,0 50,8
59 59,0 58,9 58,6 58,1 57,4 56,5 55,2 53,7 51,9 49,6
58 58,0 57,9 57,6 57,1 56,4 55,4 54,2 52,7 50,8 48,5
57 57,0 56,9 56,6 56,1 55,4 54,4 53,1 51,6 49,7 47,4
56 56,0 55,9 55,6 55,1 54,3 53,3 52,1 50,5 48,6 46,4
55 55,0 54,9 54,6 54,1 53,3 52,3 51,0 49,5 47,6 45,3
54 54,0 53,9 53,6 53,1 52,3 51,3 50,0 48,4 46,5 44,2
53 53,0 52,9 52,6 52,0 51,3 50,3 49,0 47,4 45,5 43,2
52 52,0 51,9 51,6 51,0 50,3 49,2 47,9 46,4 44,4 42,1
51 51,0 50,9 50,6 50,0 49,2 48,2 46,9 45,3 43,4 41,1
50 50,0 49,9 49,6 49,0 48,2 47,2 45,9 44,3 42,4 40,1
49 49,0 48,9 48,6 48,0 47,2 46,2 44,9 43,3 41,4 39,1
48 48,0 47,9 47,6 47,0 46,2 45,2 43,9 42,3 40,4 38,1
47 47,0 46,9 46,6 46,0 45,2 44,2 42,9 41,3 39,4 37,2
46 46,0 45,9 45,6 45,0 44,2 43,2 41,9 40,3 38,4 36,2
45 45,0 44,9 44,6 44,0 43,2 42,2 40,9 39,3 37,5 35,3
 Setting angle of inclination on AKS 134

Sawblade angle of inclination AKS134 = arc tg ( tg "swivel" / sine ( arc tg ( tg "tilt" x sine "swivel" )) )

"Swivel" table on DG104, DG204 or DG244

"Tilt" sawblade 90 85 80 75 70 65 60 55 50 45
DG104, DG204, DG244
90 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
89 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
88 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,0 50,0 45,0
87 90,0 85,0 80,0 75,0 70,0 65,0 60,0 55,1 50,1 45,1
86 90,0 85,0 80,0 75,0 70,1 65,1 60,1 55,1 50,1 45,1
85 90,0 85,0 80,0 75,1 70,1 65,1 60,1 55,2 50,2 45,2
84 90,0 85,0 80,1 75,1 70,1 65,1 60,2 55,2 50,3 45,3
83 90,0 85,0 80,1 75,1 70,2 65,2 60,2 55,3 50,4 45,4
82 90,0 85,0 80,1 75,1 70,2 65,3 60,3 55,4 50,5 45,6
81 90,0 85,1 80,1 75,2 70,3 65,3 60,4 55,5 50,6 45,7
80 90,0 85,1 80,2 75,2 70,3 65,4 60,5 55,6 50,7 45,9
79 90,0 85,1 80,2 75,3 70,4 65,5 60,6 55,7 50,9 46,0
78 90,0 85,1 80,2 75,3 70,5 65,6 60,7 55,9 51,0 46,2
77 90,0 85,1 80,3 75,4 70,5 65,7 60,8 56,0 51,2 46,5
76 90,0 85,1 80,3 75,5 70,6 65,8 61,0 56,2 51,4 46,7
75 90,0 85,2 80,3 75,5 70,7 65,9 61,1 56,4 51,6 46,9
74 90,0 85,2 80,4 75,6 70,8 66,0 61,3 56,5 51,8 47,2
73 90,0 85,2 80,4 75,7 70,9 66,2 61,4 56,7 52,1 47,5
72 90,0 85,2 80,5 75,8 71,0 66,3 61,6 56,9 52,3 47,7
71 90,0 85,3 80,5 75,8 71,1 66,4 61,8 57,2 52,6 48,0
70 90,0 85,3 80,6 75,9 71,3 66,6 62,0 57,4 52,8 48,4
69 90,0 85,3 80,7 76,0 71,4 66,8 62,2 57,6 53,1 48,7
68 90,0 85,4 80,7 76,1 71,5 66,9 62,4 57,9 53,4 49,0
67 90,0 85,4 80,8 76,2 71,6 67,1 62,6 58,1 53,7 49,4
66 90,0 85,4 80,9 76,3 71,8 67,3 62,8 58,4 54,0 49,8
65 90,0 85,5 80,9 76,4 71,9 67,5 63,1 58,7 54,4 50,1
64 90,0 85,5 81,0 76,5 72,1 67,7 63,3 59,0 54,7 50,5
63 90,0 85,5 81,1 76,7 72,3 67,9 63,5 59,3 55,1 50,9
62 90,0 85,6 81,2 76,8 72,4 68,1 63,8 59,6 55,4 51,4
61 90,0 85,6 81,3 76,9 72,6 68,3 64,1 59,9 55,8 51,8
60 90,0 85,7 81,4 77,0 72,8 68,5 64,3 60,2 56,2 52,2
59 90,0 85,7 81,4 77,2 73,0 68,8 64,6 60,6 56,6 52,7
58 90,0 85,8 81,5 77,3 73,1 69,0 64,9 60,9 57,0 53,2
57 90,0 85,8 81,6 77,5 73,3 69,2 65,2 61,2 57,4 53,6
56 90,0 85,9 81,7 77,6 73,5 69,5 65,5 61,6 57,8 54,1
55 90,0 85,9 81,8 77,8 73,7 69,7 65,8 62,0 58,2 54,6
54 90,0 86,0 81,9 77,9 73,9 70,0 66,1 62,4 58,7 55,1
53 90,0 86,0 82,0 78,1 74,1 70,3 66,5 62,7 59,1 55,6
52 90,0 86,1 82,1 78,2 74,4 70,5 66,8 63,1 59,6 56,1
51 90,0 86,1 82,2 78,4 74,6 70,8 67,1 63,5 60,0 56,7
50 90,0 86,2 82,4 78,6 74,8 71,1 67,5 63,9 60,5 57,2
49 90,0 86,2 82,5 78,7 75,0 71,4 67,8 64,3 61,0 57,7
48 90,0 86,3 82,6 78,9 75,3 71,7 68,2 64,8 61,5 58,3
47 90,0 86,3 82,7 79,1 75,5 72,0 68,6 65,2 62,0 58,9
46 90,0 86,4 82,8 79,3 75,8 72,3 68,9 65,6 62,5 59,4
45 90,0 86,5 82,9 79,5 76,0 72,6 69,3 66,1 63,0 60,0

Example: Swivel table DG104=60°, tilt sawblade=58° ----> tilt sawblade on AKS134 = 64,9°
 Setting table angle on AKS 134

Table angle AKS134 = arc tg ( tg x sine "swivel" )

"Swivel" table on DG104, DG204 or DG244

"Tilt" sawblade 90 85 80 75 70 65 60 55 50 45
DG104, DG204, DG244
90 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0 90,0
89 89,0 89,0 89,0 89,0 88,9 88,9 88,8 88,8 88,7 88,6
88 88,0 88,0 88,0 87,9 87,9 87,8 87,7 87,6 87,4 87,2
87 87,0 87,0 87,0 86,9 86,8 86,7 86,5 86,3 86,1 85,8
86 86,0 86,0 85,9 85,9 85,7 85,6 85,4 85,1 84,8 84,4
85 85,0 85,0 84,9 84,8 84,7 84,5 84,2 83,9 83,5 82,9
84 84,0 84,0 83,9 83,8 83,6 83,4 83,1 82,7 82,2 81,5
83 83,0 83,0 82,9 82,8 82,6 82,3 81,9 81,5 80,9 80,1
82 82,0 82,0 81,9 81,7 81,5 81,2 80,8 80,3 79,6 78,8
81 81,0 81,0 80,9 80,7 80,4 80,1 79,6 79,1 78,3 77,4
80 80,0 80,0 79,8 79,7 79,4 79,0 78,5 77,9 77,0 76,0
79 79,0 79,0 78,8 78,6 78,3 77,9 77,3 76,7 75,8 74,6
78 78,0 78,0 77,8 77,6 77,3 76,8 76,2 75,5 74,5 73,3
77 77,0 77,0 76,8 76,6 76,2 75,7 75,1 74,3 73,2 71,9
76 76,0 75,9 75,8 75,5 75,1 74,6 73,9 73,1 72,0 70,6
75 75,0 74,9 74,8 74,5 74,1 73,5 72,8 71,9 70,7 69,2
74 74,0 73,9 73,8 73,5 73,0 72,4 71,7 70,7 69,5 67,9
73 73,0 72,9 72,8 72,4 72,0 71,4 70,6 69,5 68,2 66,6
72 72,0 71,9 71,7 71,4 70,9 70,3 69,4 68,4 67,0 65,3
71 71,0 70,9 70,7 70,4 69,9 69,2 68,3 67,2 65,8 64,0
70 70,0 69,9 69,7 69,4 68,8 68,1 67,2 66,0 64,6 62,8
69 69,0 68,9 68,7 68,3 67,8 67,0 66,1 64,9 63,4 61,5
68 68,0 67,9 67,7 67,3 66,7 66,0 65,0 63,7 62,2 60,3
67 67,0 66,9 66,7 66,3 65,7 64,9 63,9 62,6 61,0 59,0
66 66,0 65,9 65,7 65,3 64,6 63,8 62,8 61,5 59,8 57,8
65 65,0 64,9 64,7 64,2 63,6 62,8 61,7 60,3 58,7 56,6
64 64,0 63,9 63,7 63,2 62,6 61,7 60,6 59,2 57,5 55,4
63 63,0 62,9 62,6 62,2 61,5 60,7 59,5 58,1 56,4 54,2
62 62,0 61,9 61,6 61,2 60,5 59,6 58,5 57,0 55,2 53,1
61 61,0 60,9 60,6 60,2 59,5 58,5 57,4 55,9 54,1 51,9
60 60,0 59,9 59,6 59,1 58,4 57,5 56,3 54,8 53,0 50,8
59 59,0 58,9 58,6 58,1 57,4 56,5 55,2 53,7 51,9 49,6
58 58,0 57,9 57,6 57,1 56,4 55,4 54,2 52,7 50,8 48,5
57 57,0 56,9 56,6 56,1 55,4 54,4 53,1 51,6 49,7 47,4
56 56,0 55,9 55,6 55,1 54,3 53,3 52,1 50,5 48,6 46,4
55 55,0 54,9 54,6 54,1 53,3 52,3 51,0 49,5 47,6 45,3
54 54,0 53,9 53,6 53,1 52,3 51,3 50,0 48,4 46,5 44,2
53 53,0 52,9 52,6 52,0 51,3 50,3 49,0 47,4 45,5 43,2
52 52,0 51,9 51,6 51,0 50,3 49,2 47,9 46,4 44,4 42,1
51 51,0 50,9 50,6 50,0 49,2 48,2 46,9 45,3 43,4 41,1
50 50,0 49,9 49,6 49,0 48,2 47,2 45,9 44,3 42,4 40,1
49 49,0 48,9 48,6 48,0 47,2 46,2 44,9 43,3 41,4 39,1
48 48,0 47,9 47,6 47,0 46,2 45,2 43,9 42,3 40,4 38,1
47 47,0 46,9 46,6 46,0 45,2 44,2 42,9 41,3 39,4 37,2
46 46,0 45,9 45,6 45,0 44,2 43,2 41,9 40,3 38,4 36,2
45 45,0 44,9 44,6 44,0 43,2 42,2 40,9 39,3 37,5 35,3

Example: Swivel table DG104=60°, tilt sawblade=58° ----> swivel table on AKS134 = 54,2°
Artikelnummer Bezeichnung 1 Bezeichnung 2
Working and spare parts list AKS 134
104830001 Ball bearing 6004 DDU DIN 625 grease: AV2S, d20 D42 L12
134101102 Feed brake complete with holder
134111109 Chain wheel 1/2x1/4 t=11 one-sided hub, C 45
134111111 Counter f. vertical adjustment DA 09-02-0001,5E
134111113 Nut Tr30x6
134111114 Bearing bush D80 d35 L55
134111116 Pinion D44,5x38,1 t=15 m=2,5 conic, one-sided hub
134111117 Bevel wheel D150,7x44,8 t=60 m=2,5, one-sided hub
134111118 Threaded spindle Tr30x432,5
134111119 Bearing bush D80 d32 L55,5
134111120 Worm shaft refer.-circle=18,5 L=195
134111121 Worm wheel refer.-circle=130,5 L=141
134111122 Throttle screw D12x93 M10
134112000 Spindle M16x115
134112001 Bearing 40x20x180
134114400 Counter for material stop DA 09-02-0002,0-E-RH12
134161600 Magnetic tape MB 20.50
134162100 Motor K62L/2M7K 230/400V 50Hz 3kW; 2710rpm; S6-40%; br. 230V
134167500 Incr. encoder 900 Imp./U 3.5m DG34AK900x24 L-23 10-30VDC
134168200 Magnetic sensor MS 20.59 8m cable
134213800 Shock absorber 500N
134217002 Cylinder SPE 25/20-175 M6x12
134830000 Ball bearing 6012 DDU DIN 625 grease: AV2S, d60 D95 L18
134980095 Thrust bearing 0-51201 D32 d12
134980329 Linear bearing LUNF 40-2LS d40 D62 L80, open housing
134980330 Linear ball bearing LBCT 20-LS d20 D32 L45
134982029 Chain 1/2x1/4 22 links with closing link
605830003 Ball bearing 6001 ZZ DIN 625 grease: AV2S, d12 D28 L8
Artikelnummer Bezeichnung 1 Bezeichnung 2
ETK AKS 134/10
041216005 Manometer d=40mm 10bar G1/8 MA-40-10-G1/8-EN
041219020Z Dual pres. control valve comp. with PC and connections
041219022 PE converter 3,7bar 2,5m 2x0,75 rising NO
041219036Z 2/2-Non-return valve 1/8 comp.
070104601Z Clamping block
070108201Z Rubber buffer D30x10 M8x12 (4 pieces)
070108202Z Rubber buffer D30x10 M8x12 (8 pieces)
070108206Z Clamping lever M8x20, size 2 (2 pieces)
070108207Z Clamping lever M8x20, size 2 (4 pieces)
070108208Z Clamping lever M10, size 3 (2 pieces)
070108221Z Fuse 6,3x32 4A 500V slow (10 pieces)
070164912 Contactor 24V= 4kW 3H1B LP1-K0910BD3
070212400 Sight class ML/CL/XL PL16043
070216000 Manometer 0-10bar DIA40 G1/8 111.40.10, KZ8813
072160314 Motor protec. switch 6-10A GV2-ME14
073117303 Clamp. cylinder D=35 str.=35
073164910 Auxiliary switch block 4 makes, LA1-KN40
076108201Z Illuminated press button green
079108206Z Emergency stop button
079108210Z Press button with high front ring
079108212Z Service unit 1/4 left
088907080 High performance cutting fluid Supra NEOC 1311, 0,5 l
088907081 High performance cutting fluid Supra NEOC 1331, 1,0 l
088907082 High performance cutting fluid Supra NEOC 1311, 5,0 l
088907083 High performance cutting fluid Supra NEOC 1311, 20,0 l
088907084 High performance cutting fluid Supra NEOC 1311, 200,0 l
101162703 Fuse terminal 6,3x32 600V10A WK4/THSi6,3x32U
102117302 Clamp. cylinder D=35 str.=120
102164908 Relay 24VDC with LED + diode 55.34-0070
102166408 Relay bay 94.44.1 with 94.52 for relay series 55.34
103160300 Limit switch changer roll 54.808.101R53
103165004 Power pack NTG 30-24-5 24VDC/5A
103165008 Transfo 230/400V+-5;27VAC5A 120VA E120
104108213Z Fuse 6,3x32 1A 500V slow (10 pieces)
104108215Z Fuse 6,3x32 2A 500V slow (10 pieces)
104160310 Main switch 25A VCD-0 emergency shoutdown
104160609 Solenoid valve plug 180° LED+ protec. circuit, 2,5m 3x0,75
104164912 Contactor 24V= 3M1B CA3-KN31BD
104164927 Off-emergency supervisory XPS-AC5121P 24V AC/DC
104166107 5/2 Direct. control valve 1/8 24Vdc, S9 581-1/8, pulsed
104166108 5/2 Direct. control valve 1/8 24Vdc, spring-b., S9 581RF-1/8
104216000 Manometer 0-10 bar DIA50 G1/4 111.50.10, back connection
104218300 Container air.comfort CL3/8-1/2 PL17473
133160300 Auxiliary switch for GV2-... 1M1B, GV2-AE11
133168200 Magnetic sensor MS 17.60 4m cable
134100050Z Angle scale
134100051Z Clamping sleeve
134100052Z Guide pin
134160301 Actuator for saftey switch XCS-Z13
134169250Z Press button with high front ring
134169251Z Key-operating switch
134311300 Carbi.-saw blade T=120 D=500mm tooth-w.=4,4mm, d=50, pos.,KS
134311301 Carbi.-saw blade T=110 D=550mm tooth-w.=4,4mm, d=50, pos.,KS
134311302 Carbide sawblade T=120 D=500mm T.width=5,5mm, d=50, pos., KS
134933248 Gas spring 0847860500N 080/00C14
150218302 Container with let-off autom. for CK/CF-3/8-1/2, bayonet
222105700Z Clamping holder
223166102 3/2 Direct. control valve 1/8 24Vdc, NW1,3; V9 381RF-1/8-NG
610160354 Safety position switch XCS-PA592 M16x1,5
704169152Z Press button red
704169156Z Illum. selector switch red
834169250Z Illuminated press button