Distribution Transformers & RMU
Distribution Transformers & RMU
Distribution Transformers & RMU
FOR
CONTENTS
1) Introduction
3) Definition
4) Specification Clauses
5) Construction Equipment
7) Materials
8) Procedures
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9) Quality assurance/quality control
10) Attachments
1) Introduction:
This method statement is to describe all materials and installation requirements for Distribution
transformers & RMU
DSI will take delivery, install, inspect and guarantee the complete installation of the Distribution
transformers & RMU accessories in compliance with all the relevant requirements of
governmental and local authorities as per approved shop drawings, Contract specifications and
requirements.
All workmanship and materials used in the installation shall be of the highest standard and
quality and where not fully covered by the contract specifications, shall conform to the best
modern practices. All material shall fully meet manufacturers' requirement
3) Definitions:
4) Specification Clauses:
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• IFC drawings.
• Approved Shop Drawings
• Approved Installation Drawing
• Insitu concrete Method Statement (MS – 1018- 1202B)
• Scaffolding Method Statement (MS – 1018- 125)
• Night work Method Statement (MS – 1018- 126)
• NCP - Project HSE Plan
• Megger
• Multimeter
• Torque Wrench
• Knipex Cutter
• Hacksaw Blade
• Electrician Knife
• Measuring Tape
• Safety Gloves
• Goggles
• Cable Gland Termination Equipment
• Mobile Crane
• Cable Jointer Tools
6) Health & safety (Activity Hazard Analysis)
6.1) All individual operations will be set up and expedited to ensure they comply with
CCC’S Health, Safety and Environmental Plan and Procedures.
6.2) All Subcontractors personnel will follow a Safety Induction before joining their
respective work locations.
6.3) Electrical site engineer to ensure that correct and appropriate tools are used
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6.4) All tradesmen are to ensure that the area is left clean, tidy and free from rubbish
7) Materials
8) Procedures
8.1.1 All Transformer and RMU received at site shall be inspected and ensured that the
materials are as approved material submittal
8.1.2 Materials found not suitable for the project are removed from site immediately
8.1.3 Transformers and RMU's are stored with the factory packing on the flat surface
8.1.4 Material shall be stored in a dry place at all the time to avoid corrosion
8.2) Installation:
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8.2.1.6 Drilling shall be carried out to fix the anchors over the marked area with
drilling machine
8.2.1.7 After Placing the transformer over foundation anchors bolts shall be fixed
over the drilled holes to secure the transformer rigidly with foundation
8.2.2.1 Gland Box located on the LV side of the transformer shall be opened to
terminate the laid LV cables as per approved shop drawing
8.2.2.2 Holes shall be punched on the LV cable entry point of gland box with help
of a punching machine to accommodate the cable entry into the LV side
of transformer
8.2.2.3 Cables shall be entered into termination area of the LV side of transformer
through punched cable gland box area
8.2.2.4 Cables shall be terminated to the transformer terminals located on the LV
side of the gland box, Cable glands for single core cables shall be
aluminum
8.2.2.5 After cable termination physical checks shall be carried out for any loose
terminations
8.2.2.6 All earth connections shall be carried out as per approved shop drawing
8.2.2.7 Provide Identification labels as per specification
8.2.3.1 Gland Box located on the HV side of the transformer shall be opened to
terminate the laid LV cables as per approved shop drawing
8.2.3.2 Pre-fixed HT glands coming along with the transformer shall be removed
to terminate the cables inside HV glands
8.2.3.3 HT Cable is prepared with heat shrink termination kit to terminate the
cable to the HT terminals of the transformer
8.2.3.4 After HT cable preparation the cable shall be terminated to the HT
terminals of the transformer
8.2.3.5 After Cable termination physical checks shall be carried out for any loose
terminations
8.2.3.6 All earth connections shall be carried out as per approved shop drawing
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8.2.3.7 Provide Identification labels as per specification
8.2.4.3 Outgoing and incoming gland boxes located on RMU body shall be
removed for cable entry and cable exit
8.2.4.4 Prefixed HT glands coming along with the RMU gland box shall be
removed to terminate incoming and outgoing HT cables of RMU
8.2.4.5 Before termination, HT incoming and outgoing cable is prepared with heat
shrink
8.2.4.6 After HT cable preparation the cable shall be terminated to the HT
terminals of the RMU
8.2.4.7 After Cable termination physical checks shall be carried out for any loose
terminations
8.2.4.8 All earth connections shall be carried out as per approved shop drawing
8.2.4.9 Provide Identification labels as per specifications
10) Attachments:
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Please refer to the attachments for below mentioned Risk Assessment references.
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