Adr 2-01 Am 1 Li
Adr 2-01 Am 1 Li
Adr 2-01 Am 1 Li
[Signed]
Catherine King
CONTENTS
1. LEGISLATIVE PROVISIONS
1.1. Name of Legislative Instrument
1.1.1. This instrument is the Vehicle Standard (Australian Design Rule 2/01 – Side
Door Latches and Hinges) 2006 Amendment 1.
1.2. Commencement
1.2.1. This instrument commences on the day after it is registered.
SCHEDULE 1
“Compliance with the following parts, sections and annexes of Appendix A is not
required for the purposes of this standard:
Section 3 Application for approval
Section 4 Approval
Section 8 Modifications and extension of approval of the vehicle type
Section 9 Conformity of production
Section 10 Penalties for non conformity of production
Section 11 Production definitely discontinued
Section 12 Names and addresses of technical services responsible for
conducting approval tests and of administrative departments
Section 13 Transitional provisions
Annexes
Annex 1 Communication concerning the approval, the refusal of approval, the
extension of approval, the approval withdrawn, the production
definitely discontinued, of a vehicle type with regard to door latches
and door retention components pursuant to Regulation No. 11
[2] Clause 7.1. amend to read “The technical requirements adopted by the United Nations -
Economic Commission for Europe Regulation No. 11 – UNIFORM PROVISIONS
CONCERNING THE APPROVAL OF VEHICLES WITH REGARD TO DOOR
LATCHES AND DOOR RETENTION COMPONENTS, from the edition incorporating
the 02 series of amendments up to and including the edition incorporating the 03 series of
amendments shall be deemed to be equivalent to the technical requirements of this
standard.”
[3] Appendix A replace with the following (see next page):
APPENDIX A
AGREEMENT
CONCERNING THE ADOPTION OF UNIFORM TECHNICAL PRESCRIPTIONS
FOR WHEELED VEHICLES, EQUIPMENT AND PARTS WHICH CAN BE FITTED
AND/OR BE USED ON WHEELED VEHICLES AND THE CONDITIONS FOR RECIPROCAL
RECOGNITION OF APPROVALS GRANTED ON THE BASIS OF THESE PRESCRIPTIONS */
---------------
Addendum 10: Regulation No. 11
Revision 1
Incorporating the 02 series of amendments which entered into force on 15 March 1981
UNITED NATIONS
*/
Former title of the Agreement:
Agreement Concerning the Adoption of Uniform Conditions of Approval and Reciprocal Recognition of Approval for
Motor Vehicle Equipment and Parts, done at Geneva on 20 March 1958.
Regulation No. 11
CONTENTS
REGULATION
1. Scope
2. Definitions
3. Application for approval
4. Approval
5. General Requirements
6. Performance Requirements
7. Test Procedures
8. Modification and extension of approval of the vehicle type
9. Conformity of production
10. Penalties for non-conformity of production
11. Production definitely discontinued
12. Names and addresses of technical services responsible for conducting approval tests
and administrative departments
13. Transitional provisions
ANNEXES
Annex 1 Communication concerning the approval, the refusal of approval, the extension of
approval, the approval withdrawn, the production definitely discontinued, of a
vehicle type with regard to door latches and door retention components pursuant
to Regulation No. 11
Annex 2 Arrangements of approval marks
Annex 3 Latch test for load tests one, two, and three, force application
Annex 4 Inertial test procedures
Annex 5 Hinge test procedure
Annex 6 Sliding side door
* * *
Regulation No. 11
1. SCOPE
This Regulation applies to vehicles of categories M1 and N1 1/ with respect to
latches and door retention components such as hinges and other supporting means
on doors, which can be used for the entry or exit of the occupants.
2. DEFINITIONS
For the purposes of this Regulation.
2.1. "Approval of a vehicle" means the approval of a vehicle type with regard to door
latches and door retention components.
2.2. "Vehicle type" means a category of motor vehicles which do not differ in such
essential respects as:
2.2.1. designation of the vehicle type by the manufacturer;
2.2.2. the type of latch;
2.2.3. the type of door retention component;
2.2.4. the way in which the latches and door retention components are fitted to and
retained by the structure of the vehicle;
2.2.5. type of sliding doors;
2.3. "Auxiliary door latch" is a latch equipped with a fully latched position with or
without a secondary latch position, and fitted to a door or door system equipped
with a primary door latch system.
2.4. "Auxiliary door latch system" consists, at a minimum, of an auxiliary door latch
and a striker.
2.5. "Back door" is a door or door system on the back end of a motor vehicle through
which passengers can enter or depart the vehicle or cargo can be loaded or
unloaded. It does not include:
(a) a trunk lid; or
(b) a door or window composed entirely of glazing material and whose latches
and/or hinge systems are attached directly to the glazing material.
2.6. "Body member" is that portion of the hinge normally affixed to the body structure.
----------
1/ As defined in Annex 7 to the Consolidated Resolution on the Construction of vehicles
(R.E.3), document TRANS/WP.29/78/Rev.1/Amend.2, as last amended by Amendment 4.
2.7. "Child Safety Lock System" is a locking device which can be engaged and released
independently of other locking devices and which, when engaged, prevents
operation of the interior door handle or other release device. The lock
release/engagement device may be manual or electric and may be located
anywhere on or in the vehicle.
2.8. "Doors" means hinged or sliding doors which lead directly into a compartment that
contains one or more seating ¬positions and which are not folding doors, roll-up
doors and doors that are designed to be easily attached to or removed from motor
vehicles manufactured for operation without doors.
2.9. "Door closure warning system" is a system that will activate a visual signal located
where it can be clearly seen by the driver when a door latch system is not in its
fully latched position and while the vehicle ignition is activated.
2.10. "Door Hinge System" is one or more hinges used to support a door.
2.11. "Door latch system" consists, at a minimum, of a latch and a striker.
2.12. "Door member" is that portion of the hinge normally affixed to the door structure
and constituting the swinging member.
2.13. "Door system" is the door, latch, striker, hinges, sliding track combinations and
other door retention components on a door and its surrounding doorframe. The
door system of a double door includes both doors.
2.14. "Double door" is a system of two doors where the front door or wing door opens
first and connects to the rear door or bolted door, which opens second.
2.15. "Fork-bolt" is the part of the latch that engages and retains the striker when in a
latched position.
2.16. "Fork-bolt opening direction" is the direction opposite to that in which the striker
enters the latch to engage the fork-bolt.
2.17. "Fully latched position" is the coupling condition of the latch that retains the door
in a completely closed position.
2.18. "Hinge" is a device used to position the door relative to the body structure and
control the path of the door swing for passenger ingress and egress.
2.19. "Hinge pin" is that portion of the hinge normally interconnecting the body and door
members and establishing the swing axis.
2.20. "Latch" is a device employed to maintain the door in a closed position relative to
the vehicle body with provisions for deliberate release (or operation).
2.21. "Primary door latch" is a latch equipped with both a fully latched position and a
secondary latched position and is designated as a "primary door latch" by the
manufacturer. The manufacturer may not thereafter change such designation.
Each manufacturer shall, upon request, provide information regarding which
latches are "primary door latches" for a particular vehicle or make/model.
2.22. "Primary door latch system" consists, at a minimum, of a primary door latch and a
striker.
2.23. "Secondary latched position" refers to the coupling condition of the latch that
retains the door in a partially closed position.
2.24. "Side front door" is a door that, in a side view, has 50 per cent or more of its
opening area forward of the rearmost point on the driver's seat back, when the seat
back is adjusted to its most vertical and rearward position, providing direct access
for passengers to enter or depart the vehicle.
2.25. "Side rear door" is a door that, in a side view, has 50 per cent or more of its
opening area to the rear of the rearmost point on the driver's seat back, when the
driver's seat is adjusted to its most vertical and rearward position, providing direct
access for passengers to enter or depart the vehicle.
2.26. "Striker" is a device with which the latch engages to maintain the door in the fully
latched or secondary latched position.
2.27. "Trunk lid" is a movable body panel that provides access from outside the vehicle
to a space wholly partitioned from the occupant compartment by a permanently
attached partition or fixed or fold-down seat back.
4. APPROVAL
4.1 If the vehicle type submitted for approval pursuant to this Regulation meets the
requirements of paragraphs 5., 6. and 7. below, approval of that vehicle type shall
be granted.
4.2. An approval number shall be assigned to each type approved. Its first two digits
(03) shall indicate the series of amendments incorporating the most recent major
technical amendments made to the Regulation at the time of issue of the approval.
The same Contracting Party may not assign the same number to the same vehicle
type either if the doors are not equipped with latches or door retention components
of the same type, or if the latches and door retention components are not fitted in
the same manner as on the vehicle submitted for approval; on the other hand, it
may assign the same number to another vehicle type whose doors are equipped
with the same latches and door retention components fitted in the same manner as
on the vehicle submitted for approval.
4.3. Notice of approval or of extension or refusal of approval of a vehicle type pursuant
to this Regulation shall be communicated to the Parties to the Agreement applying
this Regulation, by means of a form conforming to the model in annex 1 to this
Regulation.
4.4. There shall be affixed, conspicuously and in a readily accessible place specified on
the approval form, to every vehicle conforming to a vehicle type approved under
this Regulation, an international approval mark consisting of:
4.4.1. a circle surrounding the letter “E" followed by the distinguishing number of the
country which has granted approval; 2/
4.4.2. the number of this Regulation, followed by the letter ”R”, a dash and the approval
number to the right of the circle described in paragraph 4.4.1.
4.5. If the vehicle conforms to a vehicle type approved, under one or more other
Regulations annexed to the Agreement, in the country which has granted approval
under this Regulation, the symbol prescribed in paragraph 4.4.1. need not be
repeated; in such a case the Regulation and approval numbers and the additional
symbols of all the Regulations under which approval has been granted in the
country which has granted approval under this Regulation shall be placed in
vertical columns to the right of the symbol prescribed in paragraph 4.4.1.
4.6. The approval mark shall be clearly legible and be indelible.
-----------
2/ 1 for Germany, 2 for France, 3 for Italy, 4 for the Netherlands, 5 for Sweden, 6 for
Belgium, 7 for Hungary, 8 for the Czech Republic, 9 for Spain, 10 for Serbia,
11 for the United Kingdom, 12 for Austria, 13 for Luxembourg, 14 for
Switzerland, 15 (vacant), 16 for Norway, 17 for Finland, 18 for Denmark, 19 for
Romania, 20 for Poland, 21 for Portugal, 22 for the Russian Federation, 23 for
Greece, 24 for Ireland, 25 for Croatia, 26 for Slovenia, 27 for Slovakia, 28 for
Belarus, 29 for Estonia, 30 (vacant), 31 for Bosnia and Herzegovina, 32 for Latvia,
33 (vacant), 34 for Bulgaria, 35 (vacant), 36 for Lithuania, 37 for Turkey,
38 (vacant), 39 for Azerbaijan, 40 for The former Yugoslav Republic of
Macedonia, 41 (vacant), 42 for the European Community (Approvals are granted
by its Member States using their respective ECE symbol), 43 for Japan, 44
(vacant), 45 for Australia, 46 for Ukraine, 47 for South Africa, 48 for New
Zealand, 49 for Cyprus, 50 for Malta, 51 for the Republic of Korea, 52 for
Malaysia, 53 for Thailand, 54 and 55 (vacant) and 56 for Montenegro. Subsequent
numbers shall be assigned to other countries in the chronological order in which
they ratify or accede to the Agreement Concerning the Adoption of Uniform
Technical Prescriptions for Wheeled Vehicles, Equipment and Parts which can be
Fitted and/or be Used on Wheeled Vehicles and the Conditions for Reciprocal
Recognition of Approvals Granted on the Basis of these Prescriptions, and the
numbers thus assigned shall be communicated by the Secretary-General of the
United Nations to the Contracting Parties to the Agreement.
4.7. The approval mark shall be placed close to or on the vehicle data plate.
4.8. Annex 2 to this Regulation gives examples of arrangements of the approval marks.
5. GENERAL REQUIREMENTS
5.1. The requirements apply to all side and back doors and door components except for
those on folding doors, roll-up doors, detachable doors, and doors that are
designated to provide emergency egress.
5.2. Door Latches
5.2.1. Each hinged door system shall be equipped with at least one primary door latch
system.
5.2.2. Each sliding door system shall be equipped with either:
(a) a primary door latch system, or
(b) a door latch system with a fully latched position and a door closure warning
system.
6. PERFORMANCE REQUIREMENTS
6.1. Hinged doors
6.1.1. Load Test One
6.1.1.1. Each primary door latch system and auxiliary door latch system, when in the fully
latched position, shall not separate when a load of 11,000 N is applied in the
direction perpendicular to the face of the latch such that the latch and the striker
anchorage are not compressed against each other, when tested in accordance with
paragraph 7.1.1.1.
6.1.1.2. When in the secondary latched position, the primary latch system shall not separate
when a load of 4,500 N is applied in the same direction as in paragraph 6.1.1.1.,
when tested in accordance with paragraph 7.1.1.1.
6.1.2. Load Test Two
6.1.2.1. Each primary door latch system and auxiliary door latch system, when in the fully
latched position, shall not separate when a load of 9,000 N is applied in the fork-
bolt opening direction and parallel to the face of the latch, when tested in
accordance with paragraph 7.1.1.1.
6.1.2.2. When in the secondary latched position, the primary latch system shall not separate
when a load of 4,500 N is applied in the same direction, as in paragraph 6.1.2.1.,
when tested in accordance with paragraph 7.1.1.1.
6.1.3. Load Test Three (applicable to doors that open in a vertical direction)
6.1.3.1. Each primary door latch system shall not disengage from the fully latched position
when a vertical load of 9,000 N is applied in the direction of the axis of the hinge
pin.
6.1.4. Inertial Load.
Each primary door latch system and auxiliary door latch system shall meet the
dynamic requirements of either paragraphs 6.1.4.1. and 6.1.4.2. or the calculation
of inertial load resistance requirements of paragraph 6.1.4.3.
6.1.4.1. Each primary door latch system and auxiliary door latch system on each hinged
door shall not disengage from the fully latched position when an inertial load of
30 g is applied to the door latch system, including the latch and its activation
device, in the directions parallel to the vehicle's longitudinal and transverse axes
with the locking device disengaged and when demonstrated in accordance with
paragraph 7.1.1.2.
6.1.4.2. Each primary door latch system and auxiliary door latch system on each hinged
back door shall also not disengage from the fully latched position when an inertial
load of 30 g is applied to the door latch system, including the latch and its
activation device, in the direction parallel to the vehicle’s vertical axis, with the
locking device disengaged and when demonstrated in accordance with paragraph
7.1.1.2.
6.1.4.3. Each component or subassembly can be calculated for its minimum inertial load
resistance in a particular direction. The combined resistance to the unlatching
operation must assure that the door latch system, when properly assembled in the
vehicle door, will remain latched when subjected to an inertial load of 30 g in the
vehicle directions specified in paragraphs 6.1.4.1. and 6.1.4.2., as applicable, in
accordance with paragraph 7.1.1.2.
6.1.5. Door Hinges
6.1.5.1. Each door hinge system shall:
(a) support the door,
(b) not separate when a longitudinal load of 11,000 N is applied,
(c) not separate when a transverse load of 9,000 N is applied, and
(d) On doors which open in a vertical direction, not separate when a vertical load
of 9,000 N is applied.
6.1.5.2. All tests required by paragraph 6.1.5.1. are conducted in accordance with
paragraph 7.1.2.
6.1.5.3. If a single hinge within the hinge system is tested instead of the entire hinge
system, the hinge must bear a load proportional to the total number of hinges in the
hinge system.
6.1.5.4. On side doors with rear mounted hinges that can be operated independently of
other doors,
(a) the interior door handle shall be inoperative when the speed of the vehicle is
greater than or equal to 4 km/h, and
(b) a door closure warning system shall be provided for those doors.
6.2. Sliding Side Doors
6.2.1. Load Test One
6.2.1.1 At least one door latch system, when in the fully latched position, shall not separate
when a load of 11,000 N is applied in the direction perpendicular to the face of the
latch, when tested in accordance with paragraph 7.2.1.1.
6.2.1.2. In the case of a primary door latch system, when in the secondary latched position,
the door latch system shall not separate when a load of 4,500 N is applied in the
same direction as in paragraph 6.2.1.1., when tested in accordance with
paragraph 7.2.1.1.
6.2.2. Load Test Two
6.2.2.1. At least one door latch system, when in the fully latched position, shall not separate
when a load of 9,000 N is applied in the direction of the fork-bolt opening and
parallel to the face of the latch when tested in accordance with paragraph 7.2.1.1.
6.2.2.2. In the case of a primary door latch system, when in the secondary latched position,
the primary latch system shall not separate when a load of 4,500 N is applied in the
same direction as paragraph 6.2.2.1., when tested in accordance with
paragraph 7.2.1.1.
6.2.3. Inertial Load
Each door latch system meeting the requirements of paragraphs 6.2.1. and 6.2.2.
shall meet the dynamic requirements of either paragraph 6.2.3.1. or the calculation
of inertial requirements of paragraph 6.2.3.2.
6.2.3.1. The door latch system shall not disengage from the fully latched position when an
inertial load of 30 g is applied to the door latch system, including the latch and its
activation device, in the directions parallel to the vehicle's longitudinal and
transversal axes with the locking device disengaged and when tested in accordance
with paragraph 7.2.1.2.
6.2.3.2. The minimum inertial load resistance can be calculated for each component or
subassembly. Their combined resistance to the unlatching operation must assure
that the door latch system, when properly assembled in the vehicle door, will
remain latched when subjected to an inertial load of 30 g in the vehicle directions
specified in paragraph 6.2.1. or 6.2.2., as applicable, in accordance with paragraph
7.2.1.2.
6.2.4. Door System
6.2.4.1. The track and slide combination or other supporting means for each sliding door,
while in the closed fully latched position, shall not separate from the door frame
when a total force of 18,000 N along the vehicle transverse axis is applied to the
door in accordance with paragraph 7.2.2.
6.2.4.2. The sliding door, when tested in accordance with paragraph 7.2.2., fails this
requirement if any one of the following occurs:
6.2.4.2.1. A separation which permits a sphere with a diameter of 100 mm to pass
unobstructed from the interior of the vehicle to the exterior of the vehicle, while the
required force is maintained.
6.2.4.2.2. Either force application device reaches a total displacement of 300 mm.
6.3. Door Locks
6.3.1. Each door shall be equipped with at least one locking device which, when engaged,
shall prevent operation of the exterior door handle or other exterior latch release
control and which has an operating means and a lock release/engagement device
located within the interior of the vehicle.
7. TEST PROCEDURES
7.1. Hinged Doors
7.1.1. Door Latches
7.1.1.1. Load Tests One, Two, and Three, Force Application
Compliance with paragraphs 6.1.1., 6.1.2. and 6.1.3. is demonstrated in accordance
with Annex 3.
7.1.1.2. Inertial Force Application
Compliance with paragraph 6.1.4. is demonstrated in accordance with Annex 4.
7.1.2. Door Hinges
Compliance with paragraph 6.1.5. is demonstrated in accordance with Annex 5.
7.2. Sliding Side Doors
7.2.1. Door Latches
7.2.1.1. Load Tests One and Two, Force Application
Compliance with paragraphs 6.2.1. and 6.2.2. is demonstrated in accordance with
Annex 3.
7.2.1.2. Inertial Force Application
Compliance with paragraph 6.2.3. is demonstrated in accordance with Annex 4.
7.2.2. Door System
Compliance with paragraph 6.2.4. is demonstrated in accordance with Annex 6."
__________
Annex 1
(Maximum format: A4 (210 x 297 mm))
2/
of a vehicle type with regard to door latches and door retention components
pursuant to Regulation No. 11
........................................................................................................................................
10. Position of approval mark: .....................................................................................................
11. Reason(s) of extension (if applicable): ...................................................................................
12. Approval granted/refused/extended/withdrawn. 1/ : ..............................................................
13. Place: .....................................................................................................................................
14. Date: .......................................................................................................................................
15. Signature: ...........................................................................................................................
16. The list of documents deposited at the administrative service which has granted
approval is annexed to this communication and available upon request.
--------------
1/ Strike out what does not apply.
2/ Name of the administration.
Annex 2
Model A
(See paragraph 4.4. of this Regulation)
a
E4 a
3
a
2 11R - 03 2439 a
3
a = 8 mm min.
The above approval mark affixed to a vehicle shows that the vehicle type concerned has, with
regard to door latches and door retention components, been approved in the Netherlands (E 4)
pursuant to Regulation No. 11, under approval number 032439. The first two digits of the
approval number indicate that the approval was granted in accordance with the requirements
of Regulation No. 11 as amended by the 03 series of amendments.
Model B
(See paragraph 4.5. of this Regulation)
E4
a
a a 11 03 2439 3
a
2
3
39 04 1628
a = 8 mm min.
The above approval mark affixed to a vehicle shows that the vehicle type concerned has been
approved in the Netherlands (E 4) pursuant to Regulation No. 11 as amended by the 03 series
of amendments and Regulation No. 39, as amended by the 04 series of amendments 1/.
___________
1/ The second number is given merely as an example.
Annex 3
LATCH TEST FOR LOAD TESTS ONE, TWO, AND THREE, FORCE APPLICATION
1. Purpose
These tests are intended to establish minimum performance requirements and test
procedures for evaluating and testing vehicle door latch systems for their ability to
resist force loads in directions perpendicular to the latch face and parallel to the latch
face in the fork-bolt opening direction. For doors which open in a vertical direction,
the tests are intended to also establish minimum performance requirements and a test
procedure for evaluating the primary latch system in a direction orthogonal to the first
two directions. Primary door latch systems must demonstrate the ability to resist
applicable force loads in both the fully and secondary latched positions; auxiliary door
latch systems, and other door latch systems with only a fully-latched position, must
demonstrate the ability to resist force loads in directions perpendicular to the latch face
and parallel to the latch face in the fork-bolt opening direction at the levels specified
for the fully latched position.
2. Test Operation
2.1.2. Procedures
2.1.2.1.1. Attach the test fixture to the mounting provisions of the latch and striker. Align in the
direction of engagement parallel to the linkage of the test fixture. Mount the test
fixture with the latch and striker in the fully latched position in the test machine.
2.1.2.1.2. Locate weights to apply a 900 N load tending to separate the latch and striker in the
direction of the door opening.
2.1.2.1.3. Apply the test load, in the direction specified in paragraph 6.1.1. of this Regulation and
Figure 3-4, at a rate not to exceed 5 mm/min until the required load has been achieved.
Record the maximum load achieved.
2.1.2.2.1. Attach the test fixture to the mounting provisions of the latch and striker. Align in the
direction of engagement parallel to the linkage of the test fixture. Mount the test
fixture. Mount the test fixture with the latch and striker in the secondary latched
position in the test machine.
2.1.2.2.2. Locate weights to apply a 900 N load tending to separate the latch and striker in the
direction of the door opening.
2.1.2.2.3. Apply the test load, in the direction specified in paragraph 6.1.1. of this Regulation and
Figure 3-4, at a rate not to exceed 5 mm/min until the required load has been achieved.
Record the maximum load achieved.
2.1.2.2.4. The test plate on which the door latch is mounted will have a striker cut-out
configuration similar to the environment in which the door latch will be mounted on
normal vehicle doors.
2.2.2. Procedures
2.2.2.1.1. Attach the test fixture to the mounting provisions of the latch and striker. Mount the
test fixture with the latch and striker in the fully latched position in the test machine.
2.2.2.1.2. Apply the test load, in the direction specified in paragraph 6.1.2. of this Regulation and
Figure 3-4, at a rate not to exceed 5 mm/min until the required load has been achieved.
Record the maximum load achieved.
2.2.2.2.1. Attach the test fixture to the mounting provision of the latch and striker. Mount the test
fixture with the latch and striker in the secondary latched position in the test machine.
2.2.2.2.2. Apply the test load, in the direction specified in paragraph 6.1.2. of this Regulation and
Figure 3-4, at a rate not to exceed 5 mm/min until the required load has been achieved.
Record the maximum load achieved.
2.3. Load Test Three (For doors that open in a vertical direction)
2.3.2. Procedure
2.3.2.1. Attach the test fixture to the mounting provisions of the latch and striker. Mount the
test fixture with the latch and striker in the fully latched position in the test machine.
2.3.2.2. Apply the test load, in the direction specified in paragraph 6.1.3. of this Regulation and
Figure 3-4, at a rate not to exceed 5 mm/min until the required load has been achieved.
Record the maximum load achieved.
900 N Load
Figure 3-1 – Door Latch - Tensile Testing Fixture for Load Test One
Figure 3-2 – Door Latch – Tensile Testing Fixture for Load Test Two
PULL
APPLIED LOAD TO BE ORTHOGONAL
TO PREVIOUS TWO LOAD CASES.
DOOR LATCH
ASSEMBLY
STRIKER ASSY.
PULL
Figure 3-3 - Door Latch – Tensile Testing Fixture for Load Test Three
(For doors that open in a vertical direction)
Annex 4
1. Purpose
To determine the ability of the vehicle latch system to resist inertial loading by means
of a mathematical analysis of the component parts in their true car relationship or by
evaluation using a dynamic test.
2. Test Procedures
2.1.1. The procedure described in this annex provides a means for analytically determining
the ability of a door latch system to withstand inertial loading. Spring forces are the
average of the minimum spring output in the installed position and the minimum
spring output in the release position. Friction effects and work to be done are not
considered in the calculations. Gravitational pull on components may also be omitted
if it tends to restrict unlatching. These omissions from the calculations are permissible
because they provide additional factors of safety.
2.1.2. Calculation Consideration - Each component or subassembly can be calculated for its
minimum inertial load resistance in a particular direction. Their combined resistance
to the unlatching operation must assure that the door latch system (when properly
assembled in the vehicle door) will remain latched when subjected to an inertial load
of 30 g in any direction. Figure 4-1 is an example of the components and
combinations of components to be considered.
2.2.1.2.1. A full vehicle including at least door(s), door latch(es), exterior door handle(s) with
mechanical latch operation, interior door opening lever(s), the locking device(s),
interior trim and door seal.
2.2.1.2.2. A vehicle body in white (i.e., vehicle frame, doors and other door retention
components) including at least door(s), door latch(es), exterior door handle(s) with
mechanical latch operation, interior door opening lever(s), and the locking device(s).
2.2.2.1. Rigidly secure the full vehicle or vehicle body in white to a device that when
accelerated together will assure that all points on the crash pulse curve are within the
corridor defined in Table 4-1 and Figure 4-2.
2.2.2.2. The doors may be tethered to avoid damaging the equipment used to record door
opening.
2.2.2.4. Close the door(s) to be tested and ensure that the door latch(es) are in the fully-latched
position, that the door(s) are unlocked, and that all windows, if provided, are closed.
2.2.3.1. Longitudinal Setup 1. Orient the vehicle or body in white so that its longitudinal axis
is aligned with the axis of the acceleration device, simulating a frontal impact.
2.2.3.2. Longitudinal Setup 2. Orient the vehicle or body in white so that its longitudinal axis
is aligned with the axis of the acceleration device, simulating a rear impact.
2.2.3.3. Transverse Setup 1. Orient the vehicle or body in white so that its transverse axis is
aligned with the axis of the acceleration device, simulating a driver-side impact.
2.2.3.4. Transverse Setup 2 (Only for vehicles having different door arrangements on each
side). Orient the vehicle or body in white so that its transverse axis is aligned with the
axis of the acceleration device, simulating a side impact in the direction opposite to
that described in paragraph 2.2.3.3. of this annex.
2.3.1.4. A tether.
2.3.2.1. Mount the door assemblies either separately or combined to the test fixture. Each door
and striker should be mounted to correspond to its orientation on the vehicle and to the
direction required for inertial load tests (paragraph 2.3.3. of this annex).
2.3.2.4. Ensure that the door latch is in the fully-latched position, that the door is tethered,
unlocked, and that the window, if provided, is closed.
2.3.3.1. Longitudinal Setup 1. Orient the door subsystem(s) on the acceleration device in the
direction of a frontal impact.
2.3.3.2. Longitudinal Setup 2. Orient the door subsystem(s) on the acceleration device in the
direction of a rear impact.
2.3.3.3. Transverse Setup 1. Orient the door subsystem(s) on the acceleration device in the
direction of a driver-side impact.
2.3.3.4. Transverse Setup 2. Orient the door subsystem(s) on the acceleration device in the
direction opposite to that described in paragraph 2.3.3.3. of this annex.
2.3.3.5. Vertical Setup 1. (Applicable to doors that open in a vertical direction). Orient the door
subsystem(s) on the acceleration device so that its vertical axis (when mounted in a
vehicle) is aligned with the axis of the acceleration device, simulating a rollover
impact where the force is applied in the direction from the top to the bottom of the
door (when mounted in a vehicle).
2.3.3.6. Vertical Setup 2. (Applicable to doors that open in a vertical direction). Orient the door
subsystem(s) on the acceleration device so that its vertical axis (when mounted in a
vehicle) is aligned with the axis of the acceleration device, simulating a rollover
impact where the force is applied in the direction opposite to that described in
paragraph 2.3.3.5. of this annex.
2.4.3. If at any point in time the pulse exceeds 36 g and the test requirements are fulfilled, the
test shall be considered valid.
2.4.4. Ensure that the door did not open and close during the test.
Given:
Door latch system subjected to a
30g deceleration 30g deceleration
Average Push-Button Spring
Output Force = 0.459kgf
Pawl Spring Output Torque =
PIN “O”
0.0459kgf m
a = 30g (m/s2)
F = ma = m*30g = m*294.2
M1 = 0.0163kg d1 = 31.50mm
M2 = 0.0227kg d2 = 10.67mm
M3 = 0.0122kg d3 = 4.83mm
M4 = 0.0422kg d4 = 31.50mm
d5 = 37.59mm PIN “P”
d6 = 1.90mm
denotes the cg of component
Σ Mo = F1 x d1 + F2 x d2 - F3 x d3
= 7.33kgf mm
40
B C
35
Maxim
F um G
30
Acceleration (g)
Minim
25 um
Lower Bound
20
Upper Bound
15
10
A
5
E H D
0
0 50 100 150
Time (ms)
X = longitudinal direction
Y = transversal direction
Z = vertical direction
Annex 5
1. Purpose
These tests are conducted to determine the ability of the vehicle hinge system to
withstand test loads:
(a) In the longitudinal and transversal directions and, in addition;
(b) For doors that open in a vertical direction, vertical vehicle direction.
2. Test Procedure
2.1.1.1. Equipment
2.1.1.2. Procedure
2.1.1.2.1. Attach the hinge system to the mounting provision of the test fixture. Hinge attitude
must simulate vehicle position (door fully closed) relative to the hinge centreline. For
test purposes, the distance between the extreme ends of one hinge in the system to the
extreme end of another hinge in the system is to be set at 406 4 mm. The load is to
be applied equidistant between the linear centre of the engaged portions of the hinge
pin and through the centreline of the hinge pin in the longitudinal vehicle direction.
(see Figure 5-2).
2.1.1.2.2. Apply the test load at a rate not to exceed 5 mm/min until the required load has been
achieved. Failure consists of a separation of either hinge. Record the maximum load
achieved.
2.1.2.1. Equipment
2.1.2.2. Procedure
2.1.2.2.1. Attach the hinge system to the mounting provisions of the test fixture. Hinge attitude
must simulate vehicle position (door fully closed) relative to the hinge centreline. For
test purposes, the distance between the extreme ends of one hinge in the system to the
extreme opposite end of another hinge in the system is to be set at 406 4 mm. The
load is to be applied equidistant between the linear centre of the engaged portions of
the hinge pins and through the centreline of the hinge pin in the transverse vehicle
direction. (see Figure 5-2).
2.1.2.2.2. Apply the test load at a rate not to exceed 5 mm/min until the required load has been
achieved. Failure consists of a separation of either hinge. Record the maximum load
achieved.
2.1.3. Vertical Load Test (For doors that open in the vertical direction)
2.1.3.1. Equipment
2.1.3.2. Procedure
2.1.3.2.1. Attach the hinge system to the mounting provisions of the test fixture. Hinge attitude
must simulate vehicle position (door fully closed) relative to the hinge centreline. For
test purposes, the distance between the extreme ends of one hinge in the system to the
extreme opposite end of another hinge in the system is to be set at 406 4 mm. The
load is to be applied through the centreline of the hinge pin in a direction orthogonal to
the longitudinal and transverse loads. (see Figure 5-2).
2.1.3.2.2. Apply the test load at a rate not to exceed 5 mm/min until the required load has been
achieved. Failure consists of a separation of either hinge. Record the maximum load
achieved.
2.2. Single Hinge Evaluation. In some circumstances, it may be necessary to test the
individual hinges of a hinge system. In such cases, the results for an individual hinge,
when tested in accordance with the procedures below, shall be such as to indicate that
system requirements in paragraph 6.1.5.1. of this Regulation are met. (For example,
an individual hinge in a two-hinge system must be capable of withstanding 50 per cent
of the load requirements of the total system.)
2.2.1.1. Longitudinal Load. Attach the hinge system to the mounting provision of the test
fixture. Hinge attitude must simulate the vehicle position (door fully closed) relative
to the hinge centreline. For test purposes, the load is to be applied equidistant between
the linear centre of the engaged portions of the hinge pin and through the centreline of
the hinge pin in the longitudinal vehicle direction. Apply the test load at a rate not to
exceed 5 mm/min until the required load has been achieved. Failure consists of a
separation of either hinge. Record the maximum load achieved.
2.2.1.2. Transverse Load. Attach the hinge system to the mounting provision of the test
fixture. Hinge attitude must simulate the vehicle position (door fully closed) relative
to the hinge centreline. For test purposes, the load is to be applied equidistant between
the linear centre of the engaged positions of the hinge pin and through the centreline of
the hinge pin in the transverse vehicle direction. Apply the test load at a rate not to
exceed 5 mm/min until the required load is achieved. Failure consists of a separation
of either hinge. Record the maximum load achieved.
2.2.1.3. Vertical Load. Attach the hinge system to the mounting provision of the test fixture.
Hinge attitude must simulate the vehicle position (door fully closed) relative to the
hinge centreline. For test purposes, the load is to be applied centreline of the hinge pin
in a direction orthogonal to the longitudinal and transverse loads. Apply the test load
at a rate not to exceed 5 mm/min until the required load is achieved. Failure consists
of a separation of either hinge. Record the maximum load achieved.
2.3. For piano-type hinges, the hinge spacing requirements are not applicable and
arrangement of the test fixture is altered so that the test forces are applied to the
complete hinge.
Transverse Test
Vertical Test
Longitudinal Test
NOTE: VERTICALTEST
Vertical Test APPLIED
CAN BE IN EITHER ONE OF
THE TWO DIRECTIONS
THE
DIRECTIONS
Figure 5-2 – Static load test directions for doors that open in the vertical direction.
Annex 6
1. Purpose
2. General Provisions
2.1. Tests are conducted using a full vehicle or a body in white with the sliding door and its
retention components.
2.2. The test is conducted using two force application devices capable of applying the
outward transverse forces specified in paragraph 6.2.4. of this Regulation. The test
setup is shown in Figure 6-1. The force application system shall include the following:
2.2.2. Two force application devices capable of applying the outward transverse load
requirements for a minimum displacement of 300 mm.
2.2.3. Two load cells of sufficient capacity to measure the applied loads.
2.2.4. Two linear displacement measurement devices required for measuring force
application device displacement during the test.
2.2.5. Equipment for measuring at least 100 mm of separation between the interior of the
door and the exterior edge of the doorframe, while respecting all relevant safety and
health requirements.
3. Test Setup
3.1. Remove all interior trim and decorative components from the sliding door assembly.
3.2. Remove seats and any interior components that may interfere with the mounting and
operation of the test equipment and all pillar trim and any non-structural components
that overlap the door and cause improper placement of the force application plates.
3.3. Mount the force application devices and associated support structure to the floor of the
test vehicle. Each force application device and associated support structure is rigidly
fixed on a horizontal surface on the vehicle floor, while applying the loads.
3.4. Determine the forward and aft edge of the sliding door, or its adjoining vehicle
3.5. Close the sliding door, ensuring that all door retention components are fully engaged.
3.6. For any tested door edge that contains one latch/striker, the following setup procedures
are used:
3.6.1. The force application plate is 150 mm in length, and 50 mm in width, and at least 15
mm in thickness. The plate edges are rounded to a radius of 6 mm ± 1 mm.
3.6.2. Place the force application device and force application plate against the door so that
the applied force is horizontal and normal to the vehicle’s longitudinal centreline, and
vertically centred on the door-mounted portion of the latch/striker.
3.6.3. The force application plate is positioned such that the long edge of the plate is as close
to, and parallel to, the interior edge of the door as possible, but not such that the
forward edge of the plate is more than 12.5 mm from the interior edge.
3.7. For any tested door edge that contains more than one latch/striker, the following setup
procedures are used:
3.7.1. The force application plate is 300 mm in length, and 50 mm in width, and at least 15
mm in thickness. The plate edges are rounded to a radius of 6 mm ± 1 mm.
3.7.2. Place the force application device and force application plate against the door so that
the applied force is horizontal and normal to the vehicle’s longitudinal centreline, and
vertically centred on a point mid-way between the outermost edges of the latch/striker
assemblies.
3.7.3. The force application plate is positioned such that the long edge of the plate is as close
to, and parallel to, the interior edge of the door as possible, but not such that the
forward edge of the plate is more than 12.5 mm from the interior edge.
3.8. For any tested door edge that does not contain at least one latch/striker, the following
setup procedures are used:
3.8.1. The force application plate is 300 mm in length, 50 mm in width, and at least 15 mm in
thickness.
3.8.2. Place the force application device and force application plate against the door so that
the applied force is horizontal and normal to the vehicle’s longitudinal centreline, and
vertically centred on a point mid-way along the length of the door edge ensuring that
the loading device avoids contact with the window glazing.
3.8.3. The force application plate is positioned as close to the edge of the door as possible. It
is not necessary for the force application plate to be vertical.
3.9. The door is unlocked. No extra fixtures or components may be welded or affixed to
the sliding side door or any of its components.
3.10. Attach any equipment used for measuring door separation that will be used to
determine separation levels during the test procedure.
3.11. Place the load application structure so that the force application plates are in contact
with the interior of the sliding door.
4. Test Procedure
4.1. Move each force application device at a rate up to 2,000 N per minute, as specified by
the manufacturer, until a force of 9,000 N is achieved on each force application device
or until either force application device reaches a total displacement of 300 mm.
4.2. If one of the force application devices reaches the target force of 9,000 N prior to the
other, maintain the 9,000 N force with that force application device until the second
force application device reaches the 9,000 N force.
4.3. Once both force application devices have achieved 9,000 N each, stop forward
movement of the force application devices and hold under the resulting load for a
minimum of 10 seconds.
4.4. Maintain the force application device position of paragraph 4.3., and within
60 seconds, measure the separation between the exterior edge of the doorframe and the
interior of the door along the perimeter of the door.
Loading application
device 9000 N at the fore
and aft ends of the doors
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