006 Bassi - MVD MVX (F) Charger - SERVICE MANUAL - v170 - (Eng)

BATTERY CHARGER
MVD MVX
(former/creation battery)
MVD-F MVX-F
USER'S MANUAL
v.170 January 2011

1. SAFETY PRECAUTIONS
1 Before to start using the MVD/MVX Charger, read these instructions carefully.
2 Installation and Service operations can be done by qualified personnel only.
3 To prevent the risk of electric shock, don't touch uninsulated portions of the
MVD/MVX Charger and the Battery.
4 Remove AC input before to disconnect the battery.
5 The charger is suitable for indoor installation, in ambients with abundant
ventilation.
6 Don't use the charger near flammable materials.
7 Don't obstruct the ventilation slots and leave sufficient free space around the unit.
8 Don't expose the charger to liquids or excessive dust.
9 Check the conditions of cables and accessories on a regular basis, and replace
them immediately if they get damaged.
10 Don't extend the battery cables. Replace them, if necessary, with cables of the
same type, length, section and insulation as the original ones.
11 During the installation of the charger, make sure to connect the EARTH conductor
properly, and respect all the applicable Safety Standards.
12 Don't modify any part of the charger. Any modification, applied without written
authorization of the manufacturer, may generate unsafe operating conditions and
will void the warranty.
2. DESCRIPTION
The MVD(MVX) is a series of battery chargers that are based on a new “Hybrid” power
conversion system.
The two parts that are combined together to compose this “Hybrid” system are:
• Special isolation transformer, with line frequency multiplication system;

• High frequency switchmode converter, based on IGBT technology.
This system offers very high electrical efficiency, near unity power factor and very low
output current ripple, moreover it features a real universal charging capability: multi-
voltage, multi-current, multi-application.
The electrical structure of the MVD-MVX charger is represented in the following block
diagram.
The TRANSFORMER reduces the AC input voltage and provides electrical insulation
between the input and the output of the charger. The RECTIFIER converts the AC output
of the transformer to an unregulated DC voltage.
The CHOPPER (operating at high frequency), regulates the output voltage and current to
the desired values. It generates a perfectly constant output current, with negligible ripple.
The IGBT CHARGE CONTROLLER is the main control unit of the MVD/MVX.
It's a microprocessor based electronic board, and it contains the USER INTERFACE
(Display, LEDs and Keyboard), the CHARGE PROGRAM MEMORY (where all the
programmed parameters are saved), the DATA LOGGER (where the charge history is
saved) and the CHARGE DATA PROCESSOR, which manages the entire charge
process.
Battery Charger MVD MVD-F (MVX MVX-F)
User's Manual
The POWER REGULATION BOARD controls the operation of all the power components. It
receives command signals from the IGBT CHARGE CONTROLLER, and it generates the high
frequency PWM control signal that drives the IGBT regulator.
The control panel is complete and easy to use: four coloured LEDs indicate the state of the
charge, while a 2x20 character dot matrix display gives complete information and error
messages in plain text (multilingual).
A three button flat membrane keyboard is used for programming and data review.
(OPTIONAL)
For each battery, the user can program theTYPE (Flooded Lead Acid, GEL, AGM), the
CAPACITY (from 5Ah to 2500Ah), the number of Elements and the curve of charging.
The MVD/MVX start to charge the curve for the given parameters.
While the programming and operation of the MVD/MVX can be done using a simplified and
automatic form, expert users have the possibility to adjust the charge parameters and options
without limits (Temperature Limits, Temperature compensation, Maximum voltage, Cable length
and section for voltage drop cable, Language and much more).
The charging curve of the MVD/MVXcharger is based on the parameters that the user entry in a
easy menu of a single curve, but instead of applying a defined charge curve to the battery, the
charger calculates all the parameters (Currents, Voltage Limits, Maximum Times) according
with the Battery Data and the User programming.
Moreover, the curve is dynamically adjusted while the charge is in progress, depending on the
real status of the battery.
(OPTIONAL)
It's equipped with a Real-Time Clock, which allows the user to program the desired start time of
the day, the full charge time window and to schedule the weekly equalize cycles.
(OPTIONAL)
The MVD/MVX Charger saves the results of the last 250 charge in the built-in data logger.
(OPTIONAL)
In addition, it's possible to connect the charger to the DoctorFleet.com Fleet Management
System, which allows to monitor the complete fleet through a WEB based interface, and to
send automatic messages/reports by email.
MVD MVD-F (MVX MVX-F)-BASSI Page 4 of 35

User's Manual
3. INSTALLATION
Conditions of use:
• Temperature (operation): from 0°C to 50°C.

• Temperature (storage): from –20°C to 60°C.
• Relative Humidity: less than 75 %.
CONNECTION OF THE AC INPUT

The charger must be connected to the AC input using an adequate cable and plug, with
disconnect switch and fuses.
The AC input wires have to be connected to the AC INPUT TERMINAL BLOCK, that is located
on the internal panel, just under the AC input contactor.
Make sure to tighten the terminal block screws with the proper torque, and pull each wire
separately in order to verify that they are mounted properly.

User's Manual
AC INPUT VOLTAGE SELECTION 208/240 or 480 VAC or 600 VAC (apposite terminal block)
The three-phase models may be configured for 208/240 VAC or 480 VAC or 600 VAC nominal
input voltage.
This selection can be done using the apposite terminal block, that is located at the center of the
internal panel, between the terminal blocks for the AC input wires and the AC contactor.
In addition, it's necessary to adjust the AC input connection of the AUXILIARY

TRANSFORMER to the proper AC input voltage.
• Disconnect the charger from main supply and battery.

• Remove the plastic protection over the AC INPUT VOLTAGE PRESET BOARD
• Remove the three metal bars.
• Place the metal bars in the required position, with ref to the following pictures.
• Tighten the nuts with the proper torque.
• Apply the plastic protection.
• Connect the charger to main supply.
SELECTION BOARD SELECTION BOARD

IN POSITION IN POSITION
208-240 VAC 480 VAC
ATTENTION!
Remember to set BOTH the three metal bars

AND the input wire on the Auxiliary Transformer.
If one of the two are not set properly, the charger may be damaged.

User's Manual
AC INPUT VOLTAGE SELECTION 240 VAC (only
The three-phase models may be configured for 240 VAC nominal input voltage.
This selection can be done using the apposite terminal block, that is located at the center of the
internal panel, between the terminal blocks for the AC input wires and the AC contactor.
In addition, it's necessary to adjust/check the AC input connection of the AUXILIARY

TRANSFORMER to the proper AC input voltage.
• Connect the charger to main supply.

User's Manual
4. PROGRAMMING
PRELIMINARY CONTROLS
Before to proceed with the programming sequence and before to connect a battery, make sure
that the MVD/MVX charger has been installed by a qualified electrician, according with the
instructions reported in this manual.
Before to use the charger, it's necessary to control that the ventilation slots are not obstructed,
and that all the safety precautions reported in this manual are respected.
STARTUP SEQUENCE
Turn on the charger by moving the main switch to position “1”.
The charger will perform an automatic test of the control circuits, and will wait for a random
delay on start. (ONLY AFTER A BLACK/OUT HAPPENS)
The display will visualize the following messages.
BASSI BASSI
CHARGER MVD CHARGER MVD-F
BASSI BASSI
CHARGER MVX CHARGER MVX-F
SYSTEM CHECK
PLEASE WAIT ...
SYSTEM READY
MAX xxx V – xxx A
XX.X V Ty XXXX Ah
EL= XXX PROG.XX

User's Manual
USER PROGRAMMING MODE
ATTENTION!
Before to program the charger, disconnect the battery.

This condition is necessary in order to activate the User Programming Mode.
Only expert users should modify the settings of the charger.
HOW TO ACTIVATE USER PROGRAMMING MODE
• Press the button DOWN and keep it pressed for 3 seconds

The display will show the message:
EDIT PASSWORD
• Enter the Programming Password. UP DW UP DW UP

MOD. USER
HOW TO MODIFY A VALUE
• Scroll between the programmable values using the UP/DOWN buttons.
• In order to modify a value, press ENTER and keep it pressed for 2 seconds, until the
cursor will start blinking over the value that can be modified.
• Modify the value using the UP/DOWN buttons.
• Confirm the modified value by pressing ENTER for 2 seconds, until the cursor will
disappear. At this point the new value will be saved.
HOW TO RETURN TO NORMAL MODE
• Press the buttons UP and DOWN simultaneously.

User's Manual
MENU PRG N. 1 – 8 (1-20 OPTIONAL) : PROGRAM SETTING CURVES
For each program, it's possible set at maximum 6 different STEP, and for each step it's possible
set the TYPE of STEP (current constant, voltage constant, pause cooling), MAXIMUM TIME of
the single STEP (0-65350 minute), CURRENT (constant current or minimum limit current ),
VOLTAGE (maximum voltage or holding voltage).
For each program, the display shows this setup page:

for example:
PRG N.XX
SETTING
Press ENTER to modify this particular program:

1.A I=K T= 240m
I=18%Ah V=2.40 V
PROGRAM and STEP INDICATOR-settings

1.A – 1(nr. of program [1..8..20]) A (step of the program [A.B.C.D.E.F])
f.e 2.C (program nr.2 and step C (third))
f.e 5.B (program nr.5 and step B (second))
TYPE of CHARGING CURVES (Programmable values)

I=K – [I=K] current constant
[V=K] voltage constant
[PAU] pause/cooling
MAXIMUM TIME of the SINGLE STEP (Programmable values)

T= 240m [DIS,5,..,65350] - 240minutes after this time the charger close the actual step and will
begin the next step.
CURRENT SETTING/LIMIT (Programmable values)

I=18%Ah [DIS,1,..,99] – for every 100 Ah of the battery capacity the charger put 18 Amps.
If you have a battery of 500 Ah –> 18%Ah = 18 * 5 = 90 Ampere
If you have a battery of 750 Ah –> 25%Ah = 25 * 7.5 = 187.5 Ampere
If you have a battery of 1100 Ah –> 10%Ah = 10 *11 = 110 Ampere
In TYPE of CHARGING CURVES → (I=K) I value is the current costant during this step
In TYPE of CHARGING CURVES → (V=K) I value is the minimum limit of current before to end
this step of program.
VOLTAGE SETTING/LIMIT (Programmable values)

V=2.40 [DIS,2.20,..,2.80] V/Cell – limit voltage for single elements.
In TYPE of CHARGING CURVES → (I=K) V value is the maximum limit of battery voltage
before to end this step of program.
In TYPE of CHARGING CURVES → (V=K) V value, the charger compensation the current to
hold voltage value.

User's Manual
It's possible to scroll between each programs using the buttons UP/DOWN, and press ENTER
to modify or skip each single parameter.
ERROR SETTING IN CURVE PARAMETER

If the user insert the parameter not correct during the set of internal programs (curves), when
you try to work with this program, the charger don't start and the display show:
ERROR
SETTING
You must entry in a menu of this program and check the parameters in errors.
The display show ERROR SETTING even you try to work with a program that are all steps
A,B,C,D,E,F empty.
1.A PAU T= DIS.

I=DIS. V=DIS.
1.B PAU T= DIS.

I=DIS. V=DIS.
1.C PAU T= DIS.

I=DIS. V=DIS.
1.D PAU T= DIS.

I=DIS. V=DIS.
1.E PAU T= DIS.

I=DIS. V=DIS.
1.F PAU T= DIS.

I=DIS. V=DIS.
In this way the PROG NR.1 not work.

User's Manual
PARAMETER : MAX VOLTAGE
Programmable values: from 2.40 to 3.00 V/Cell, or DISABLED
Default value: 3.00 V/cell
MAX VOLTAGE
3.00 V/el
NOTES: This parameter sets a maximum limit for the cell voltage. If this limit is reached, the
charge is terminated and a specific error message is given.
PARAMETER : TIME AUTO START
Programmable values: from 1 to 250 minutes, or DISABLED
Default value: DISABLED
TIME AUTO START

DISABLE
When the operator plug the battery, the display of the charger shows voltage, Nr.Element
(suppose) of the battery, and repair the last work parameter for battery type, Ampere Hour,
Program Curve. Normally the charger remain in standby mode and it waits the confirmation by
the operator for start the charging, if the parameter TIME AUTO START, the charger can start
in automatic way with the supposed Nr.Element and last work parameter battery type, Ampere
Hour, Program Curve.
NOTES: This parameter sets a maximum time limit for auto begin the charging. If this limit is
reached, the charger start charging with supposed Nr.Element and last work parameter battery
type, Ampere Hour, Program Curve.

User's Manual
PARAMETER : MAX TEMPERATURE
Programmable values: from (45 to 70 °C) 115 to 160 °F, or DISABLED
Default value: (60 °C) 140 °F
NOTES:This parameter sets a maximum limit for the battery temperature. If this limit is reached,
the charge is terminated and a specific error message is given. This functionality requires the
connection of an optional temperature probe.
TEMPERATURE
TOO HIGH
PARAMETER : TEMPERATURE COMPENSATION
Programmable values: ENABLE or DISABLED.
Default value: (recommended ENABLE if the temperature probe is installed)
NOTES: When a battery temperature probe (optional) is used, the charger can calculate the
voltage limit dynamically, in order to compensate the effect of the temperature of the
electrolyte.
PARAMETER : CABLE SECTION
Programmable values: from (1 to 250 mm2) or DISABLED.
Default value: section of the installed cable.
NOTES: The charger can calculate the voltage drop in the cable of the battery, in order to
approximate the correct value of the battery voltage.

User's Manual
PARAMETER : CABLE LENGHT
Programmable values: from (20 to 3000 cm) 0.65 to 98.40 ft, or DISABLED.
Default value: lenght of the installed cable.
NOTES: The charger can calculate the voltage drop in the cable of the battery, in order to
approximate the correct value of the battery voltage.
PARAMETER : LANGUAGE
Programmable values: ENGLISH, FRANCAIS, ITALIANO..
Default value:
NOTES: The language of the display.
(OPTIONAL) PARAMETER : DATE and TIME
Programmable values: Month/Day/Year, Hour/Minutes

Default value: *****
NOTE:It's fundamental to keep the Real Time Clock set to the correct date and time, in order to
use all the time base functions. The Charger calculates the Day of the Week automatically,
however it's necessary to adjust the Clock manually in Daylight saving time periods.
(OPTIONAL) PARAMETER : WIRED NET / TEST WIRELESS / LOCAL USB
NOTE:
This is an advanced function, described on the MVD/MVX“ADVANCED PROGRAMMING

MANUAL”.
It's used when the charger is equipped with a Communication Card to the fleet management
system DoctorFleet.com, or when it's equipped with an Expanded Data-Logger Card with USB
connection.

User's Manual
5. PROGRAM EXAMPLES
PROGRAM CURVE : IUIa
1.A I=K T= 480m

I=18%Ah V=2.40 V
1.B V=K T= 240m

I=5%Ah V=2.40 V
1.C I=K T= 180m

I=5%Ah V=2.65 V
1.D PAU T= DIS.

I= DIS. V= DIS.
1.E PAU T= DIS.

I=DIS. V=DIS.
1.F PAU T= DIS.

I=DIS. V=DIS.
Using this Program for the follow battery: reading battery voltage 24.7 V
24.7 V 500 Ah
EL= 12 PROG.01
Press the buttons UP and DOWN simultaneously.

User's Manual
In the first step A (1.A) , the charger workes in current costant way (I=K) for the maximum time
of (480 minutes) with a current of (18%Ah --> [500 Ah] 5*18 = 90 Amp), and if the battery
voltage reache (2.40 V/Cell) before the end of the time, the charger will go to next step.
In the second step B (1.B) , the charger workes in voltage costant way (V=K) for the maximum
time of (240 minutes) and compensation the current for hold the battery to (2.40 V/Cell), and if
the current go down until (5%Ah --> [500 Ah] 5*5 = 25 Amp), before the end of the time, the
charger will go to next step.
In the first step C (1.C) , the charger workes in current costant way (I=K) for the maximum time
Steps (1.D), (1.E), (1.F) are empty, the charger jump this state and finisch the cycle.

User's Manual
PROGRAM CURVE : IU1 U2
3.A I=K T= 200m

I=25%Ah V=2.40 V
3.B V=K T= 240m

I=3%Ah V=2.40 V
3.C V=K T=FULL

I=DIS V=2.25 V
3.D PAU T= DIS.

I= DIS. V= DIS.
3.E PAU T= DIS.

I= DIS. V= DIS.
3.F PAU T= DIS.

I= DIS. V= DIS.
39.6 V 800 Ah
EL= 18 PROG.03


User's Manual
In the second step B (3.B) , the charger workes in voltage costant way (V=K) for the maximum
time of (240 minutes) and compensation the current for hold the battery to (2.40 V/Cell), and if
the current go down until (3%Ah --> [800 Ah] 8*3 = 24 Amp), before the end of the time, the
charger will go to next step.
In the third step C (3.C) , the charger workes in voltage costant way (V=K) for ever (FULL) and
compensation the current for hold the battery to (2.25 V/Cell).
Steps (3.D), (3.E), (3.F) are empty, the charger jump this state and finisch the cycle.

User's Manual
PROGRAM CURVE : I1 + I2 +I3 + I4 + I5 +I6
8.A I=K T= 60m

I=15%Ah V=DIS
8.B I=K T= 120m

I=20%Ah V=DIS
8.C I=K T= 180m

I=25%Ah V=2.40
8.D I=K T= 240m

I=15%Ah V=2.60 V
8.E I=K T= 120m

I=10%Ah V=DIS
8.F I=K T= 120m

I=5%Ah V=DIS
0.0 V 600 Ah
EL= 24 PROG.08

of (60 minutes) with a current of (15%Ah --> [600 Ah] 6*15 = 90 Amp).
In the first step B (8.B) , the charger workes in current costant way (I=K) for the maximum time
In the first step C (8.C) , the charger workes in current costant way (I=K) for the maximum time
In the first step D (8.D) , the charger workes in current costant way (I=K) for the maximum time

User's Manual
In the first step E (8.E) , the charger workes in current costant way (I=K) for the maximum time
In the first step F (8.F) , the charger workes in current costant way (I=K) for the maximum time

User's Manual
PROGRAM CURVE : Voltage Refresh
6.A V=K T= FULL

I=DIS. V=2.25
6.B PAU T= DIS.

I= DIS. V= DIS.
….......
6.F PAU T= DIS.

I= DIS. V= DIS.
83.0 V 1200 Ah
EL= 40 PROG.06

In the first step A (6.A) , the charger workes in voltage costant way (V=K) for ever (FULL) and
compensation the current for hold the battery to (2.25 V/Cell). During this step not exist any
limits of current and MVD/MVX can work until the maximum current.
Steps (6.B), … , (6.F) are empty.

User's Manual
PROGRAM CURVE : Voltage Refresh - Limited current
12.A I=K T= 5m
I=5%Ah V=2.25
12.B V=K T= FULL

I=DIS. V=2.25
12.C PAU T= DIS.

I= DIS. V= DIS.
…..
12.F PAU T= DIS.

I= DIS. V= DIS.
80.0 V 1000 Ah
EL= 36 PROG.12

In the first step A (12.A) , the charger workes in current costant way (I=K) for the maximum
time of (5 minutes) with a current of (5%Ah --> [1000 Ah] 10*5 = 50 Amp), and if the battery
voltage reached (2.25 V/Cell) before the end of the time, the charger will go to next step.
In the second step B (12.B) , the charger workes in voltage costant way (V=K) for ever (FULL)
and compensation the current for hold the battery to (2.25 V/Cell).
Steps (12.C), ..., (12.F) are empty. During this step exist a limit of current and this limit is
the value of current of the step before [12.A] (5%Ah --> [1000 Ah] 10*5 = 50 Amp)

User's Manual
6. OPERATION
The panel of the charger shows a basic label with display and 3 button, UP, DOWN,ENTER,
with this a click of button or with a combo with button the operator can stop, start, create a
charging curve
START OF THE CHARGE
Connect the Battery to the charger, using a connector of adequate size.

When the battery is correctly connected, the charger visualizes the following message:
XX.X V FL XXXX Ah
EL= XX PROG.XX
– Battery voltage of last charging cycle

– FL type of batery (FLOODED=FL, AGM, GEL)
– Ampere Hour of last charging cycle
– Nr. Element of last charging cycle
– Program Nr.of last charging cycle
• In order to modify a value, press ENTER and keep it pressed for 2 seconds, until the
cursor will start blinking over the value that can be modified.
• Modify the value using the UP/DOWN buttons.
• Confirm the modified value by pressing ENTER for 2 seconds, until the cursor will go
to the next value. At this point the new value will be saved.
BEGIN THE CHARGE
When you are ready and every parameter is correct you can force the start of the charge.
HOW TO BEGIN THE CHARGE
• Press the buttons UP and DOWN simultaneously.
When the charge begins, the display visualizes the message:
PREPARING
TO CHARGE

User's Manual
BATTERY VOLTAGE TOO HIGH
If the battery voltage is higher than a maximum threshold, the charge will not start and the
display visualizes the message:
BATTERY VOLTAGE
TOO HIGH !!!
If this message appears, it's recommended to verify that the nominal battery voltage matches
the nominal voltage of the charger.
CHARGE CYCLE
When the preliminary controls are complete, the charge starts automatically, and the display
visualizes the following information:
• Battery Voltage [Volt]

• Charging Current [Amps]
• Time of Charge [hours.minutes]
• Capacity Returned [Ah]
xx.x V xxx A
xxx Ah x.x t
The MVD/MVX Charger performs an IEI charge cycle, and the management of the charging
curve is totally automatic.
While the charge is in progress, it's always possible to scroll between different menu pages,
using the buttons UP/DOWN:
• CHARGE STATE
◦ Identifies the position in the charge curve, time..., with reference to the picture below.
• TEMPERATURE
◦ Visualizes the temperature of the battery, if the optional probe is connected.
• HISTORY LOG (OPTIONAL)

◦ Visualizes the history log of the previous charge cycles. Refer to Paragraph 6 “History
Log”

User's Manual
EMERGENCY STOP
MAXIMUM VOLTAGE – MAXIMUM TEMPERATURE (see previous char. )
INTERNAL STANDBY
When the fuse is failed, the internal temperature of the charger is too high, or the power supply
of the charger is not able to work fine. The charger wait for 10 minutes in a temporarely state
(INTERNAL STANDBY) if this condition continue the MVD/MVX will go in EMERGENCY STOP,
and wait a manual operation of the user.
AC INPUT BLACK OUT
If there is a black-out of the AC input, while the charge is in progress, the charger will shut
down, while the charge parameters will remain in memory.
When the AC input will be recovered, the charger will restart the charge cycle automatically,
and the display will show the message:
RESTART AFTER
POWER SUPPLY OFF
REVERSE POLARITY PROTECTION
The MVD/MVX chargers are equipped with an active protection against the connection of
batteries with Reverse Polarity.
If a battery with reverse polarity is connected, the charger remains in a safe Stand-By mode.
AUTOMATIC STOP DES AUFLADEN
The charger shuts down automatically when the charge is correctly complete, and it will
visualize the message:
CYCLE
COMPLETE
At this time it's possible to disconnect the battery.

User's Manual
DISCONNECTION OF THE BATTERY DURING THE CHARGE
WARNING !
DON'T DISCONNET THE BATTERY DURING THE CHARGE.
RISK OF EXPLOSION!!!
If it's necessary to disconnect the battery while it's being charged, press the
button UP for five seconds, in order to stop the charger manually.
The charger will suspend the charge and the display will show the message:
MANUAL
STOP
At this time it's possible to disconnect the battery.
Eventually, the charge can be restarted, by pressing the button UP for 5 seconds.
ANTI ARCING PROTECTION
The MVD/MVX charger is equipped with a built-in Anti-Arcing protection.
In order to activate this function, it's necessary to add an optional wire loop, using a battery
connector equipped with Auxiliary Pins.
Contact your local dealer for more information.

User's Manual
7. BATTERY DESULPHATION
The Battery Desulphation/Recovery function is useful when batteries are overdischarged, or
they have been left unused for a long time.
The Desulphation/Recovery cycle can be activated at any moment, while a battery is

connected, by pushing the button ENTER and keeping it pressed for 3 seconds.
BATTERY
DESULPHATATION
At this point, using the UP/DOWN buttons, it's possible to edit the battery desulphation
parameters:
• Desulphation Time
◦ From 1 to 250 hours
• Desulphation Current
◦ From 5%Ah to 99%Ah - for every 100 Ah of the battery capacity the charger put XX
Amps.
Once all the parameters are set correctly, push the buttons UP+DOWN Simultaneously in
order to start the Desulphation cycle. The display will show the message:
STARTING
DESULPHATATION
The it will visualize the standard charging parameters.

User's Manual
8. LED STATE (optional)
The MVD/MVX during the charge, the display will show the message:
xx.x V xxx A
xxx Ah x.x t
see charapter CHARGE CYCLE for more info.

The state of the leds are the follow.
STEP CURRENT CONSTAT [I=K]
Blink first green light.
+
And if the power of the charger go up its
maximum limit, the MVD/MVX auto limit the
current and the third led is fixed YELLOW

User's Manual
STEP VOLTAGE CONSTAT [V=K]
Blink second green light.
+
And if the power of the charger go up its maximum limit, the
MVD/MVX auto limit the current and the third led is fixed
YELLOW
STEP PAUSE / COOLING [PAU]
Blink first and second green lights.

User's Manual
MANUAL DESULPHATION
Fix first and second green lights.
+
And if the power of the charger go up its maximum limit, the
MVD/MVX auto limit the current and the third led is fixed
YELLOW
CYCLE COMPLETE
At the end of Cycles the charger waits for the disconnection of the charger.
Use the UP and DOWN pushbuttons to scroll the menù. The menù shows the
following informations.
25.3 V END
37 Ah 0:13 t
*) Battery voltage V
*) Total Ah charged
*) Total time of charge

User's Manual
MANUAL STOP / MANUAL RESTART

At all times it's possible to STOP the charge process pressing and keeping pressed the UP
pushbutton until the display shows:
MANUAL
STOP
Releasing the pushbutton the charge stops and the display shows:
25.3 V STOP
37 Ah 2.00 t
*) Battery voltage V
*) Total Ah charged
*) Total time of charge
The charger keeps in memory the state of the charge.

Pressing and keeping pressed again the UP pushbutton, the display shows:
Releasing the pushbutton the charge restart.
ALARM
When there is an alarm, the input contactors open immediately interrupting

the charge, the buzzer beeps and the display shows the cause of the alarm.
When an alarm occurs the red led blinks.

User's Manual
9. HISTORY LOG (OPTIONAL)

The internal memory of the MVD/MVX charger contains a log of the last 250 charge cycles.
The most significative parameters can be visualized on the display of the charger, while the
complete history log can be accessed and downloaded through DoctorFleet.com management
system.
The history log can be accessed at any moment, even while a charge cycle is in progress. It's
sufficient to scroll the menu using the UP-DOWN buttons, until the display will visualize the first
page of the most recent history log, that will have a format of this type:
01 24.0V 31.3V
2009/06/01 10:30
At this point, press ENTER for 3 seconds, until the cursor will start blinking over the number 01
on the top left of the display.
The results of each charge cycle are represented on two or three pages.
Use the UP-DOWN buttons to scroll between each record.
PAGE A
No VSTART VSTOP
Start Date and Time
Where:
No = Number of cycle (1 is the most recent)
Vstart = Battery Voltage at the connection
Vstop = Battery Voltage at the end of the charge
Start Date and Time = Date and Time of the BEGINNING of the charge

User's Manual
PAGE B
End Date and Time

TT HH.MM AHRET
Where:
End Date and Time = Date and Time of the TERMINATION of the charge
TT = Charge Termination Code (see next paragraph)
HH.MM= Total charge time
AHRET= Total capacity Returned to the battery
CHARGE TERMINATION CODES
GROUP 1: CHARGE COMPLETED
01-18
Charge completed successfully.
06
Desulphation cycle completed successfully.
GROUP 2: MANUAL STOP
11
Charge stopped manually, during a generic cooling state
24
Charge stopped manually, during desulphation.
G1
Charge stopped manually, during the constant current phase.
G3
Charge stopped manually, during the constant voltage phase.

User's Manual
GROUP 3: BATTERY DISCONNECTED
33
The battery has been disconnected during cooling phase.
38
Desulphation cycle NOT completed.
The battery has been immediately disconnected, at the beginning of the Desulphation cycle
39
The battery has been immediately disconnected, before to complete the programming of the
Desulphation cycle.
40
The battery has been disconnected while the Desulphation cycle was in progress.
41
Battery disconnected during the preparation of the cycle. Charge never started.
42
Battery disconnected during the calculation of the cycle. Charge never started.
43
Battery disconnected during the initial identification sequence. Charge never started
47
Battery disconnected during the constant current phase.
49
Battery disconnected during the constant voltage phase.
GROUP 4: EMERGENCY STOP
65
Charge never started.
Battery voltage was too HIGH
76
Emergency Stop!
Maximum temperature exceeded during desulphation.
79
Emergengy Stop!
Battery voltage exceeded maximum programmed value during the constant current phase.

User's Manual
M0
Emergengy Stop!
Battery voltage exceeded maximum programmed value during the constant voltage phase.
M1
Emergengy Stop!
Battery temperature exceeded maximum programmed value during the constant voltage phase.
L5
Emergengy Stop!
Battery temperature exceeded maximum programmed value during the constant current phase.
GROUP 5: WARNING MESSAGES
82
The battery has been disconnected while the charge was in progress, in a generic state.
83
Output fuse blown.
86
Battery temperature probe malfunction
95
The charger don't execute the program because the parameter of the program are uncorrectly.
Setting program error
99
Black out of the AC input.
- End of Manual -

006 Bassi - MVD MVX (F) Charger - SERVICE MANUAL - v170 - (Eng)

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BATTERY CHARGER

v.170 January 2011

• Special isolation transformer, with line frequency multiplication system;

MVD MVD-F (MVX MVX-F)-BASSI Page 4 of 35

• Temperature (operation): from 0°C to 50°C.

CONNECTION OF THE AC INPUT

MVD MVD-F (MVX MVX-F)-BASSI Page 5 of 35

In addition, it's necessary to adjust the AC input connection of the AUXILIARY

• Disconnect the charger from main supply and battery.

SELECTION BOARD SELECTION BOARD

Remember to set BOTH the three metal bars

MVD MVD-F (MVX MVX-F)-BASSI Page 6 of 35

AC INPUT VOLTAGE SELECTION 240 VAC (only

In addition, it's necessary to adjust/check the AC input connection of the AUXILIARY

• Connect the charger to main supply.

MVD MVD-F (MVX MVX-F)-BASSI Page 7 of 35

Turn on the charger by moving the main switch to position “1”.

The display will visualize the following messages.

MVD MVD-F (MVX MVX-F)-BASSI Page 8 of 35

USER PROGRAMMING MODE

Before to program the charger, disconnect the battery.

Only expert users should modify the settings of the charger.

HOW TO ACTIVATE USER PROGRAMMING MODE

• Press the button DOWN and keep it pressed for 3 seconds

• Enter the Programming Password. UP DW UP DW UP

HOW TO MODIFY A VALUE

• Scroll between the programmable values using the UP/DOWN buttons.

• Modify the value using the UP/DOWN buttons.

HOW TO RETURN TO NORMAL MODE

• Press the buttons UP and DOWN simultaneously.

MVD MVD-F (MVX MVX-F)-BASSI Page 9 of 35

MENU PRG N. 1 – 8 (1-20 OPTIONAL) : PROGRAM SETTING CURVES

For each program, the display shows this setup page:

Press ENTER to modify this particular program:

PROGRAM and STEP INDICATOR-settings

TYPE of CHARGING CURVES (Programmable values)

MAXIMUM TIME of the SINGLE STEP (Programmable values)

CURRENT SETTING/LIMIT (Programmable values)

VOLTAGE SETTING/LIMIT (Programmable values)

MVD MVD-F (MVX MVX-F)-BASSI Page 10 of 35

ERROR SETTING IN CURVE PARAMETER

1.A PAU T= DIS.

1.B PAU T= DIS.

1.C PAU T= DIS.

1.D PAU T= DIS.

1.E PAU T= DIS.

1.F PAU T= DIS.

In this way the PROG NR.1 not work.

MVD MVD-F (MVX MVX-F)-BASSI Page 11 of 35

PARAMETER : MAX VOLTAGE

Programmable values: from 2.40 to 3.00 V/Cell, or DISABLED

Default value: 3.00 V/cell

PARAMETER : TIME AUTO START

Programmable values: from 1 to 250 minutes, or DISABLED

Default value: DISABLED

TIME AUTO START

MVD MVD-F (MVX MVX-F)-BASSI Page 12 of 35

PARAMETER : MAX TEMPERATURE

Programmable values: from (45 to 70 °C) 115 to 160 °F, or DISABLED