Universal Controller

URE422 / URE424
Operating manual

WB-Elektronik GmbH
Mess- Steuer- Regeltechnik
Ottoweg12
D-64291 Darmstadt
Tel: 06151 377137
Fax:06151 377139
email: info@wb-elektronik.de
Internet:http://www.wb-elektronik.de
Operating manual URE422/URE424

The information contained in this user´s manual and all accompanying

documentation may not, in whole or in part, be reproduced, transcribed, stored in a
retrieval system, translated into any language or computer language, or transmitted
in any form whtsoever without the prior written consent from the manufacturer, exept
for copies retained by the purchaser for their personel archival purposes.

The manufacturer reserves the right to revise this user´s manual and all
accompanying documentation and to make changes in the content without obligation
to notify or organisation of the revision or change.
IN NO EVENT WILL THE VENDOR BE LIABLE FOR DIRECT, INDIRECT, SPECIAL, INCIDENTIAL,
OR CONSEQUENTIAL DEMAGES ARISING OUT OF THE USE OR INABITLITY TO USE THIS
PORDUCT OR DOCUMENTATION, EVEN IF ADVISED OF THE POSSIBILITY OF SUCH
DEMAGES. IN PARTICULAR, THE VENDOR SHALL NOT HAVE LIABILITY FOR ANY HARDWARE,
SOFTWARE, OR DATA STORED OR USED WITH THE PRODUCT, INCLUDING THE COST OF
REPAIRING, REPLACING, OR RECOVERING SUCH HARDWARE, SOFTWARE, OR DATA.

 2001 by
WB-Elektronik GmbH
Messen - Steuern - Regeln

Ottoweg 12
D-64291 Darmstadt
Tel.: 06151 / 377137
Fax: 06151 / 377139

01/01 2 V3.0x
Operating manual URE422/URE424

Contents

1 GENERAL...........................................................................................................................5

1.1 DISPLAY .........................................................................................................................5

1.2 TASTEN...........................................................................................................................5
1.3 CONTROLLER FUNCTION .................................................................................................5
1.4 SENSORDEFECT ..............................................................................................................5
1.5 PARAMETER ....................................................................................................................6
1.6 CONTROLL - LEVEL .........................................................................................................6
1.7 PARAMETER - LEVEL .......................................................................................................6
1.8 CONFIGURATION - LEVEL ................................................................................................6
1.9 ALARM - LEVEL ...............................................................................................................6

2 OPERATING INSTRUCTION .............................................................................................6

2.1 CONTROLL - LEVEL .........................................................................................................6

2.1.1 DISPLAY OF OUTPUT Y ...............................................................................................6
2.1.2 MANUAL OPERATION .................................................................................................6

3 PARAMETETER - LEVEL ..................................................................................................7

4 CONFIGURATION - LEVEL ...............................................................................................8

5 ALARM - LEVEL...............................................................................................................11

5.1 LIST OF ALARMCONFIGURATIONS FOR 2PT AND 3PT MODES ..........................................11

6 PID-SELFTUNING URE 422 (424) ...................................................................................12

7 INTRODUCTION ...............................................................................................................12

8 SELFTUNING PREPARATIONS ......................................................................................12

9 SELECTION OF CONTROLLER MODE ..........................................................................12

10 START OF SELFTUNING...............................................................................................12

11 END OF SELFTUNING ...................................................................................................12

01/01 3 V3.0x
Operating manual URE422/URE424

11.1 MANUAL BREAK ..........................................................................................................12

11.2 NORMAL END OF SELFTUNING .....................................................................................12

12 PARAMETERS CHANGED DURING SELFTUNING .....................................................12

13 ERROR MESSAGES OF SELFTUNING ........................................................................13

14 CONNECTORS ...............................................................................................................14

14.1 POWER SUPPLY ..........................................................................................................14

15 INPUTS............................................................................................................................14

15.1 PT100- IN 2WIRE-CONNECTION ....................................................................................14

15.2 PT100- IN 3WIRE-CONNECTION ....................................................................................14
15.3 INPUT MA OR V............................................................................................................15
15.4 THERMOCOUPLE ..........................................................................................................15
15.5 INPUT W EXTERN WITH MA OR V ..................................................................................15

16 OUTPUTS........................................................................................................................16

16.1 OUTPUT Y MA OR V.....................................................................................................16

16.2 2-POINT OUTPUT ( MODE RF=1ODER 2) .......................................................................16
16.3 3POINT- OUTPUT ( MODE RF=3 ) ..................................................................................16
16.4 2POINT-STEP-OUTPUT ( MODUS RF=4 ) ........................................................................17
16.5 2POINT-STEP-OUTPUT WITH FEEDBACK ( MODE RF=5)..................................................17

17 HARDWARE-CONFIGURATION ....................................................................................17

18 CONNECTION.................................................................................................................19

19 DIMENSIONS ..................................................................................................................19

20 SERVICE .........................................................................................................................20

01/01 4 V3.0x
Operating manual URE422/URE424

1 General

1. True value display (x)

1 2. Deviation (xw)
3. Setpoint (w) and funktiondisplay
5 4. Status LED´s binary outputs
6 5. Dimension label
7 6. Status LED manual-/automatik-
and PGM-mode
8
7. Key manual-/automatik- and
9 PGM-mode
8. Key increment
9. Key decrement
10. Key setpoint extern/intern
2 4 11 10 3 11. Status LED setpoint
extern/intern

1.1 Display
The Universal Controller URE422/424 visualize its true value, limit values and parameter values on a
3½ digit digital display (1). A 3½ digit display is used for setpoint and funktionsdisplay (3), three LED
(2) to display the deviation and two LED (4) (URE424 has four) to display the binary output display.

The three LED´s(2) show the deviation as follows:

green LED -> Deviation xw < 1%
upper red LED ->Deviation xw < - 1%
lower red LED -> Deviation xw + 1%

1.2 Tasten
For the input of setpoint, manual output and to controll the parameters, two key (8) and (9) are
provided.
The button called Hand/Pgm ( 7 ) brings the controller to manual mode. If you are in the input mode
for parameters, this key toggles between select or adjust of the values.
With the We/Wi an exteral are a second internal setpoint can be selected (depending on configuration)

1.3 Controller Function

The controller uses a PID-algorithm with selftuning option.
The PID is present independent of the input mode, which means that changes on parameters take
affect immidiatelly.

1.4 Sensordefect
A sensordefect is shows by flashing the true value and the output is set to a defined (Yb) value..

01/01 5 V3.0x
Operating manual URE422/URE424

1.5 Parameter
Prozessvalues, PID-parameters and the configuration-definitions are mapped in three layers. To enter
a layer, the buttons + and – are pressed simultaniously. The display shows „Co“ and the correct code
for the layer must be entered.

1.6 Controll - Level

Normally the funtional-display (3) shows prozessvalue Wi1, Wi2 We or Y. With the buttons + and – the
values of Wi1, Wi2 and output Y can be changed.
The upper display allways shos the input

1.7 Parameter - Level

This level controlls the PID-parameters KP, TN, TV, KD, Ymax, Ymin, Yo, tt, SLF and th. To enter the
parameter level, the buttons + and – are pressed simultaniously. The display shows „Co“ and the
correct code for the layer must be entered. Level access is confirmed by pressing button Hand/Auto.
The code is defined in configuration layer.

1.8 Configuration - Level

This level defines the configuration of the unit for all in- and outputs and all functional definitions. To
enter the configuration level, the buttons + and – are pressed simultaniously. The display shows „Co“
and the correct code for the layer must be entered. Level access is confirmed by pressing button
Hand/Auto. The code is defined in configuration layer.

1.9 Alarm - Level

Here are defined the setpoint and hysteresis of the alarms. To enter the alarm level, the buttons + and
– are pressed simultaniously. The display shows „Co“ and the correct code for the layer must be
entered. Level access is confirmed by pressing button Hand/Auto. The code is defined in configuration
layer.

2 Operating instruction

2.1 Controll - Level

After power-on a self-test is performed and the display shows „UrE“ and the actual software-version.
After that truevalue and setpoint is displayed, the unit is in normal mode.
In the lower display, internal and external setpoints as well as the output value can be displayed:
Only Wi1 selected ( SPE = 0 )
Wi is displayed and by pressing button We the value of We can be shown.
Second setpoint Wi2 is aktiviated ( SP2 = 1 and SPE = 7 )
Depending of the binary input BE the setpoint Wi1 or Wi2 is selected and adjusted ba the buttons +
and -. By holding the button We the not activated setpoint can be shown and changed by + and -.
We ist aktiviert ( SPE = 1, 6, 7 oder 8)
If external setpoint is displayed (LED We on), a press on button + or – switches display to Wi for 2
seconds. Within this time, changing of Wi is possible.
2.1.1 Display of output Y
The output value Y is diplayed for two seconds after pressing button Hand/Pgm.
2.1.2 Manual Operation
Depending of the manual mode definition YH, a manual mode can be activated. This is shown by the
LED (6).

01/01 6 V3.0x
Operating manual URE422/URE424

To provide a smooth switching from or to manual mode, the integral-value of PID is adapted. If only P-
function of the controller is selected the output bias Y0 is adapted.
Without manual mode ( Modus YH = 0 )
No manual mode is available, output value can only be displayed.
With manual mode ( YH = 1 )
To enter manual mode, press at first button Hand/Pgm. The output value is shows for 2 seconds.
Pressing + or – within this time enters the manual mode (LED (6) on). Now the output value can be set
with + and -.
To leave manual mode just press Hand/Pgm

3 Parameteter - Level
To enter the parameter level, the buttons + and – are pressed simultaniously. The display shows „Co“
and the correct code for the layer must be entered. Level access is confirmed by pressing button
Hand/Pgm. Default value for this level is 1. After successfull access the functional display show
parameter P. A wrong code leads back to operating level.
To change values in this level, select the parameter with + and -. To change the value press button
Hand/Pgm. Now the parameter-short in functional-display flashes and the value can be changed.
Pressing + or – for a longer time, increasing or decreasing is done automatical. The speed of changing
increases after 1 second. Pressing Hand/Pgm again stores the vaue and a selection of the next
parameter is possible.
To leave the level, select the parameter end or press + and – simutaniously.

Para Description Range Default User User

defined defined
P Proportional factor Kp (=1/proportional band) 0.1 ... 99.9 1.0
tn Integral action time Tn (counts to 1799 sec, then 0 ... 1799 0 (=off)
switches to minutes 30,0...180.0
td Derivative action time Tv counts to 179,9 in 1/10 0 ... 179,9 0 (=off)
sec, then switches to sec 180...1999
d Derivative boost Kd 0.1 ... 99.9 1.0
SLF Mode Selftuning 0 ... 2 0
1 Ö Controllmode w/out overshoot
2 Ö Controllmode with overshoot up to 10%
rr Control Action 1, -1 1
1 Ö Normal
-1 Ö Reverse
SP _ Lower Setpoint Limit In Range of 0000
E_ and E¯
SP¯ Upper Setpoint Limit In Range of 1000
E_ and E¯
y _ Output Low Limit Ymin [%] -110 ... 110 -110
y¯ Output High Limit Ymax [%] -110 ... 110 +110
yo Output BIAS for P-Mode Y0 [%] -100 ... 100 0
tt Cycle Time for 2- and 3- Point-Controller [sec] 0 ... 999 60
th Deadband -1999 ... 0
Range between E_ and E¯ 1999
End End of Level

01/01 7 V3.0x
Operating manual URE422/URE424

4 Configuration - Level
This level is entered in the same way as parameter level. Default code is 2. The follwing configurations
can be done:
Para Desciption Range Default User User
define define
E_ Controll - Range, Lower Limit -1999...1999 0
E¯ Controll - Range, Upper Limit -1999...1999 1000
E. Decimal Point .0.0.0 00.0
only available when ES 4...7 (mA/V)
Eo Input BIAS -1999 ..1999 0
EFi digital Inputfilter ( low pass of first order) [sec] 0.1 ... 100.0 1.0
ES Input Typ (X) 0...12 3
Important: refer to Pic.13.
0 Ö Pt100 0...600°C
1 Ö Pt100 0...199,9°C
2 Ö Pt100 -100...500°C
3 Ö Pt100 -100,0...+150,0°C
4 Ö 0...20mA
5 Ö 4...20mA
6 Ö 0...10Volt
7 Ö 2...10Volt
8 Ö Thermocouple NiCr-Ni 0...1232,0°C Typ K
9 Ö Thermocouple PtRh/Pt 0...1700,0°C Typ S
10 Ö Thermocouple Fe/CuNi 0...855,0°C Typ L
11 Ö Thermocouple Cu/CuNi 0...600,0°C Typ U
12 Ö Lambda Sonde 50..0mV (Hardware
modifikation necessary).
SPE Set Point Mode 0...10 0
0 Ö Winternal
1 Ö Wexternal
2 Ö Winternal + Wexternal (Setpoint-Addition)
3 Ö Winternal - Wexternal (Setpoint-Subtraction)
4 Ö Minimum selection between Winternal and
Wexternal.
5 Ö Maximum selection between Winternal and
Wexternal.
6 Ö Selection of Winternal and Wexternal by push
key "Wext/Wint"
7 Ö selection of Winternal and Wexternal by
digital input BE
8 Ö selection of Winternal and Wexternal by push
key "Wext/Wint" or digital input BE
9 Ö Quit Alarm1 (latched) by Push key "Wext/Wint"
10 Ö Quit Alarm1 (latched) by digital input BE
Note:
LED „on“ in push key "Wext/Wint" indicates Wext
active, otherwise Wint is active.
SP2 Second Set Point W2intern 0...1 0
0 Ö W2intern off.
1 Ö W2intern instead of Wextern in mode SPE.

01/01 8 V3.0x
Operating manual URE422/URE424

SPn Input-Configuration Programcontroller-Input 0 ... 3 0

0 Ö 0 ... 20 mA
1 Ö 4 ... 20 mA
2 Ö 0 ... 10 V
3 Ö 2 ... 10 V
Yn Output-Configuration Continuous Output 0 ... 7 0
0 Ö ± 20 mA / ± 10Volt linear
1 Ö -+ 20 mA /-+10Volt linear
2 Ö 4 ... 20 mA/ 2...20Volt linear
3 Ö ± 20 mA /± 10Volt exponetial
4 Ö ± 20 mA /± 10Volt exponetial
5 Ö 4 ... 20 mA /± 10Volt exponetial
6 Ö 0 ... 20 mA /± 10Volt exponetial on the
absolute value of Y
7 Ö 0 ... 20 mA /± 10Volt linear on the absolute
value of Y
YH Release Manual Mode 0 ... 1 0
0 Ö Handbetrieb blocked
1 Ö Handbetrieb released
Yb Sensor-Break Output Value (Input X) -100...+100 0
rF Output Mode 0...6 0
0 Ö BA1 and BA2 in Alarm mode
1 Ö BA1 Two-Point Controller for heater
(Y = 0..100%), BA2 in Alarm mode
2 Ö BA2 Two-Point controller for cooler
(Y = 0..-100%), BA1 in Alarm mode
3 Ö BA1 and BA2 Three-Point Controller for
heater and cooler
4 Ö BA1 and BA2 Three-Point Stepping Controller
without feedback
5 Ö BA1 and BA2 Three-Point Stepping Controller
with feedback-poti 80Ohm to 2kOhm
6 Ö Three-Point Stepping Controller with feedback
0(4)..20mA
(In mode 4..20mA the controller changes to manual
mode with feedback signals less than 4mA. The
display „Output Value“ is flashing)
AA Mode Continuous Output 0 ... 2 0
0 Ö Controller Output (Y) to continuous output
1 Ö Controller Input (X)
2 Ö Setpoint (W) in Limits from E_ and E¯ to
continuous output

01/01 9 V3.0x
Operating manual URE422/URE424

CAL Calibration Mode for Feedback-Input 0 ... 2 0

Make sure that Switch S1 (Pic. 15) is in Current
Mode (Dot viewable).
Put the Switches S1/7 and S1/8 on Pic.14 to on

Calibrate a Potentiometer (rF = 5):

0 Ö Calibration off
1 Ö Calibration of the end of scale
a) Position poti to 100%
b) Push key „PGM“
The controller recognizes potis between 80 and
2000 Ohm. Out of this range the display will show
underflow „UFL“ or overflow „OFL“.
2 Ö Calibration of the begin of scale
a) Position poti to 0%
b) Push key „PGM“

Calibrate Feedback Input 0(4)..20mA (rF = 6) (A

resistance of 100 Ohm must be connected to
terminal 21 and 22)
0 Ö Calibration off
1 Ö Calibration of the end of scale
a) feed in 20mA to input
b) Push key „PGM“
2 Ö Calibration of the begin of scale
a) feed in 0mA or 4mA to input
b) Push key „PGM“
1.A Mode Alarm 1 (BA1) 0 ... 8 0
In mode Three-Point and Three-Point Step this
mode is not available and the display shows „3PT“
0 Ö OFF
1 Ö Upper Limit Alarm on input (X)
2 Ö Lower Limit Alarm on input (X)
3 Ö Upper Limit Alarm on pos. deviation (Xw)
4 Ö Lower Limit Alarm on neg. deviation (Xw)
5 Ö Upper Limit Alarm on deviation (absolute value
Xw)
6 Ö Upper Limit Alarm on output (Y)
7 Ö Lower Limit Alarm on output (Y)
8 Ö Manual Mode Indication
2.A Mode Alarm 2 (BA2) 0 ... 8 0
same settigs as 1.A
In Mode Three-Point and Three-Point Step this
Mode is not available and the display shows „3PT“
3.A Mode Alarm 3 (BA3) (URE424 only) 0 ... 8 0
same settings as 1.A
4.A Mode Alarm 4 (BA4) (URE424 only) 0 ... 8 0
same settings as 1.A
1.AP Mode Digital Output 1 (BA1) 1...-1 1
1 Ö normally-open contact
-1 Ö normally-closed contact
2.AP Mode Digital Output 2 (BA2) 1...-1 1
same settings as 1.AP
3.AP Mode Digital Output 3 (BA3) (URE424 only) 1...-1 1
same settings as 1.AP
4.AP Mode Digital Output 4 (BA4) (URE424 only) 1...-1 1
same settings as 1.AP
Co1 Codenumber for the Parameter Level -1999..1999 1
Co2 Codenumber for the Configuration Level -1999..1999 2
Co3 Codenumber for the Alarm Level -1999..1999 3

01/01 10 V3.0x
Operating manual URE422/URE424

5 Alarm - Level
This level is entered in the same way as parameter level. Default code is 3. The follwing configurations
can be done:
.
Para Desciption Range Default User User
define define
A.1 Limit Comparator Value Alarm 1[as config.] 0
At 1.A = 1 bis 5 -1999...1999
At 1.A = 6 und 7 -100..100%
AH1 Hystereses 1[as config] 0
At 1.A = 1 bis 5 0...1999
At 1.A = 6 und 7 0..100%
Hysteres also available in Three-Point-Stepper
Mode
A.2 Limit Comparator Value Alarm 2[as config.] 0
At 2.A = 1 bis 5 -1999...1999
At 2.A = 6 und 7 -100..100%
AH2 Hystereses 2 [as config] 0
At 2.A = 1 bis 5 0...1999
At 2.A = 6 und 7 0..100%
A.3 Limit Comparator Value Alarm 3 [as config.] 0
(URE424 only)
At 3.A = 1 bis 5 -1999...1999
At 3.A = 6 und 7 -100..100%
AH3 Hystereses 3 [as config] (URE424 only) 0
At 3.A = 1 bis 5 0...1999
At 3.A = 6 und 7 0..100%
A.4 Limit Comparator Value Alarm 4 [as config.] 0
(URE424 only)
At 3.A = 1 bis 5 -1999...1999
At 3.A = 6 und 7 -100..100%
AH4 Hystereses 4 [as config] (URE424 only) 0
At 3.A = 1 bis 5 0...1999
At 3.A = 6 und 7 0..100%

5.1 List of Alarmconfigurations for 2Pt and 3Pt Modes

Con.mode = A.1 AH1 A.2 AH2
0 * * * *
1 2Pt 2Pt * *
2 * * 2Pt 2Pt
3 3Pt 3Pt 3Pt 3Pt
4 3Pt * 3Pt 3Pt
5 3Pt * 3Pt 3Pt
6 3Pt * 3Pt 3Pt

* = Configuration for limit-comparator available

If Display shows 2PT or 3PT, there is no possibility to change this Parameter

01/01 11 V3.0x
Operating manual URE422/URE424

6 PID-Selftuning URE 422 (424)

7 Introduction
• The controller URE 422 has an algorithm, which is able to idetify the controlled system and to
adapt the PID-Parameters over a wide range.
• Therefore it is neccesasary, that all in- and outputs are connected to the system in the right way
and that the controller-configuration is correctly completed.
• Important: During identification the controller will perform large output changes, which may
damage the system. Make sure that the output limitation (Y_ (Ymin) und Y¯ (Ymax)) avoid
hazardous conditions.

8 Selftuning Preparations
• Release manual mode (in configuriation level YH =1).
• Change Controller to manual mode (in operating level push key Pgm/Hand followed by× or Ø
within 2 seconds).
• Select manual output value with push key × or Ø.

9 Selection of Controller Mode

• select parameter level (default Code =1).
• For PI control mode, Kd has to be Zero, for PID control mode Kd should be greater then Zero.
• select Parameter SLF:
0=no selftuning
1=selftuning w/out overshoot.
2=selftuning with overshoot up to 10%.

• Exit parameter level.

• The display alternates PRE and Set point.
• Select new Setpoint with push keys × and Ø. (New Setpoint must differ at least 5% from true
value, in aspect to the controlling range defined by E_ und E¯ ).

10 Start of Selftuning
• In the system all building-ups should be completed.
• Push key Pgm/Hand
• The start of the selftuning is indicated by the display alternating SLF and Setpoint.
Changing the Setpoint in this condition is impossible.

11 End of Selftuning

11.1 Manual Break

• Push key Pgm/Hand.
• The controller is now in the same condition as before Start of Selftuning.

11.2 Normal End of Selftuning

• Selftuning is ready, when display stops alternating.
• If no error has occured, the controller turns to automatic mode with the selected setpoint.
• If no manual mode needed in the prozess, it should be disabled (Parameter YH)

12 Parameters changed during selftuning

KP Proportional factor up to 99,9
Tn Integral action time up to199,9 minutes (3 h 20 min)
Tv Derivative action time up to 1999 seconds (33 min)
Kd Derivative boost allways 2,0

01/01 12 V3.0x
Operating manual URE422/URE424

13 Error Messages of Selftuning

To quit the error push key „PGM“
The Controller turns back to the state before Start of selftuning.

Display (flashing) Origin Resume Error

SL1 Setpoint - True-Value difference less Increase Setpoint - True-Value
than 5% difference to a value greater than 5%
(In aspect to the controlling range)
SL2 KP less than Zero Restart selftuning
Process fault during selftuning
SL3 Integral action time overflow Process to inert for Identifikation
SL4 Derivative action time overflow Process to inert for Identifikation
SL5 Integral action time less than Zero Restart selftuning
Process fault during selftuning
SL6 Derivative action time less than Zero Restart selftuning
Process fault during selftuning

01/01 13 V3.0x
Operating manual URE422/URE424

14 Connectors

14.1 Power Supply

The power supply is either for 220V/110V 48...62HZ or
24V AC/DC. Protective ground should be connected to
PE or any other available ground. The wiring should be
low inductive and every unit needs a direct connection
to a ground bus. In other case there is no garantie for
regular EMV-behavier.

Pic 4: protective ground

15 Inputs

15.1 Pt100- in 2wire-connection

Using switch S1(Pic 16) according to Pic 15 and input mode ES = 0 ..3, a
11 12 13 PE
Pt100-element in 2wire connectioncan be connected as shown. Use a
shielded wire and connect the shield to protective ground of the unit. For
wire-resitance calibration use zero adjust E0 in configuration layer.

Pic 5: Pt100 - in
2wire-connection

15.2 Pt100- in 3wire-connection

11 12 13 PE Using switch S1(Pic 16) according to Pic 15 and input mode ES = 0 ..3, a
Pt100-element in 3wire connectioncan be connected as shown. Use a shielded
wire and connect the shield to protective ground of the unit. A wire-resitance
calibration is not neccessary.

Pic 6: Pt100 - in
3wire-connection

01/01 14 V3.0x
Operating manual URE422/URE424

15.3 Input mA or V

Using switch S1(Pic 16) according to Pic 15 and input mode ES = 4 or 5, an

PE 14 15 instrument with mA output and with mode ES = 6 or 7 an instrument with V
output can be connected as shown. Use a shielded wire and connect the
shield to protective ground of the unit.

mA
V

Pic 7: Inout
0(4) .. 20mA

15.4 Thermocouple

Using switch S1(Pic 16) according to Pic 15 and input mode ES

PE 14 15 11 12 13 = 8, a thermocouple can be connected as shown. Use a
shielded wire and connect the shield to protective ground of the
unit. A Pt100 for tempearture-compensation is connected as
shows before. The Pt100 is placed at the end of the TC-wire..

Pt100
Thermoelement Vergleichsstelle
Abb 8: Input Thermocouple
with Compensation

15.5 Input W extern with mA or V

Using switch S1(Pic 16) according to Pic 15 and input mode SPN = 0 or 1, an
PE 16 17 instrument with mA output and with mode SPN = 2 or 3 an instrument with V
output can be connected as shown. Use a shielded wire and connect the
shield to protective ground of the unit.

mA
V

Pic 9:Input
0(4) .. 20mA or
0(2) .. 10V

01/01 15 V3.0x
Operating manual URE422/URE424

16 Outputs

16.1 Output Y mA or V
The analog output is optional and need the assembly of an additional board
(Pic 17). Using switch S1(Pic 16) according to Pic 15 and output mode Yn =
PE 21 22 0 ..2, a controll element with mA output can be connected as shown. Use a
shielded wire and connect the shield to protective ground of the unit.
The output signal can be selected on the board by a switch (0(4)...20mA or
0(2)...10V ).
mA
V Dot viewable -> mA output
Dot not viewable -> V-output
Pic 10: Output
0(4) .. 20mA or
0(2) .. 10V

16.2 2-Point output ( Mode rF=1oder 2)

The output BA1 can drive an actor with 2point-action,

configured by rF = 1 or 2. The puls-time tt must be
adapted to the actor and schould not exceed 1/30 of
process rise time. Long time may cause ripple on the
true value, short time decrease the lifetime of the actor,
but enhances the controller result.

Pic 11: 2point-output

16.3 3point- output ( Mode rF=3 )

The output BA1 and BA2 can drive two actors with
2point-action for heating and cooling, configured by
rF = 3. The puls-time tt must be adapted to the
actor and schould not exceed 1/30 of process rise
time. Long time may cause ripple on the true value,
short time decrease the lifetime of the actor, but
enhances the controller result.

Pic 12: 3point-output

01/01 16 V3.0x
Operating manual URE422/URE424

16.4 2point-step-output ( Modus rF=4 )

In mode rF = 4 BA1 and BA2 drive a motor controlled
actor. The pulstime tt defines the time to change the
actor from 0% to 100%. The PID should be configured
as PI with tn < tt. Parameter AH1 defines a hysteresis
between motor direction.

Pic 13: 3point-step-output without

feedback

16.5 2point-step-output with feedback ( Mode rF=5)

L
41 N Mode rF = 5 allows connection of a motor with feedback-
BA1 poti to the outputs BA1 and BA2. The adaption of
42
PI pulstime is 1/10 of motor action time for 100% change. To
43 calibrate the feedback-poti it must be in position 100%.
BA2 Zu Auf
+ 44 Select parameter CAL to calibrated the poti. During
21 22 calibration the parameter ES must be within 0..7. The PID
should be configured as PI with tn < 10 x tt. Parameter
AH1 defines a hysteresis between motor direction.

Abb 14: Dreipunktschrittregler mit

Rückführung

17 Hardware-Configuration
Most of configuration are controlled by software. Some few adaption must be done by hardware as
follows:
• Input X
• Externer Sollwert Wext
configuration with S1 and S2 (Pic 16) according to the table Pic 15

• analog output
the optional output modul (Pic 17) must be installed. The output signal is selected by a switch on
the modul.

01/01 17 V3.0x
Operating manual URE422/URE424

Hardwaresettings should accord to softwaresettings „ES“, „SPE“, SPN“ and „YN“.

Switch S1
Function 1 2 3 4 5 6 7 8
Pt100 0 ... 200 (600) °C x x x x 0 x x x
Pt100 -100 ... 100 (500) °C x x x x 1 x x x
X 0 (4) ... 20mA 1 1 1 0 x x x x
0 (2) ... 10V 0 0 0 0 x x x x
Thermocouple (0 ... 50mV) 0 1 0 1 1 x x x
Wext 0 (4) ... 20mA x x x x x 1 x x
0 (2) ... 10V x x x x x 0 x x
Ausg. ext. feedback-poti x x x x x x 1 1
analog output (galvanisch getr.) x x x x x x 0 0
0 -> Switch off, 1-> Switch on, x -> Switch not relevant for function

Pic 15: Functions and Switches

S2 S1
OFF
ON
Pkt. sichtbar -> BE aktiv LOW
Pkt. unsichtbar -> BE aktiv HIGH
Analogausgang
(optional)

Pic 16: Switch on controllerboard

mA V

Pic 17: Switch on analog board

01/01 18 V3.0x
Operating manual URE422/URE424

18 Connection

BE 10

11
12

X 13 L
Hilfenergie
14 + N 110..240V
mA mV 48..62Hz
V 15 PE
_
mA 16 45 41 Alarm 1
2Pkt-Ausgang
Wext V
BA3 Alarm 3 BA1
3Pkt-Schritt +
+ 17 46 42 (AUF)

mA + 21 47 43 Alarm 2
Y _ BA4 Alarm 4 BA2 3Pkt-Ausgang
3Pkt-Schritt -
V 22 48 44 (ZU)

Bei Eingang Thermoelement muß zur Vergleichsstellenkorrektur ein Pt100 Element an die Klemmen
12 und 13 angeschlossen werden und die Klemmen 11 und 12 müssen gebrückt werden.

19 Dimensions

96m m 92m m
3 .7 8 " 3 .6 2 “

110m m
4 .3 “ 96m m 92m m
7m m
125m m 3 .7 8 " 3 .6 2 “
0 .3 “ 4 .9 “

01/01 19 V3.0x
Operating manual URE422/URE424

20 Service

01/01 20 V3.0x