BBR SDX Bar System en Rev2 0818
BBR SDX Bar System en Rev2 0818
BBR SDX Bar System en Rev2 0818
BBR VT International Ltd is the Technical Headquarters and Business Development Centre of the BBR
Network located in Switzerland. The shareholders of BBR VT International Ltd are BBR Holding Ltd
(Switzerland), a subsidiary of the Tectus Group (Switzerland) and KB Spennteknikk AS (Norway),
a subsidiary of the KB Group (Norway).
Rugged,
reliable
& strong
The BBR SDX Bar System is offered to the
construction and underground market with
the same high Swiss quality standards and
performance criteria that BBR customers
have come to expect.
1
System features, advantages & applications
The BBR SDX Bar System combines versatility of application with ease of use and offers a
solution for every construction and underground engineering challenge.
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Typical applications
• Slope stabilization
• Rock fall protection
Applications A comprehensive range of drill bits ensures
• Tie back anchorage
The BBR SDX Bar System can be used as the BBR SDX Bar System is suitable for
• Ground consolidation
a micropile solution in accordance with standard as well as special ground and rock
• Uplift control
EN 14199, for various applications including conditions. Among these special applications
• Abutments
foundation upgrades for buildings, pylon are the bolting of tunnel portals and strata
• Pile foundation
bases, wind turbines and electricity support in the mining industry.
• Tie rods
transmission towers. The application of BBR SDX bars as
• Face bolting
The system can also be used as lightly temporary anchors is based on EN 1537 and
• Roof & rib bolting
loaded and passive soil nails or rock bolts recommended for a broad range of difficult
• Injection works
in accordance with EN 14490. An easy ground conditions including places which are
• Radial bolting
installation process, with options of not easily accessible or where access is
• Portal stabilization
borehole water or air flushing, along with restricted. These challenges can be overcome
• Forepoling
simultaneous or post-installation grouting by using lightweight machinery to install the
• Footwall stabilization
makes this solution a popular choice. BBR SDX Bar System and dedicated drill bits
• Utility hangers
which can cut through the local soils or rocks.
3
Installation & best practice
Installation of the BBR SDX Corrosion protection • Galpex – corrosion protection for steel
Durability of the BBR SDX Bar System is products where a combination of hot-dip
Bar System can be facilitated
dependent on ground conditions and the galvanizing, Zn/Mn-phosphatized and
with lightweight machinery and surrounding environment, as well as the epoxy or polyester powder coating is
the appropriate choice of drill applied working load. Three main types of applied. This combination is one of the best
corrosion protection are suitable for methods available for protection of exposed
bits from our range which is self-drilling bars: products. The durability is unique and
designed to handle most types • Sacrificial corrosion allowance – gives the product considerable longevity,
considers partial loss of cross-section especially in corrosive acid environments.
of ground conditions.
over the service life, in order to assess
the remaining strength of the bar and its Grouting
ability to retain the required loading. Simultaneous drilling and grouting can be
• Galvanization – popular solution to applied for almost all ground conditions –
ensure additional corrosion protection of from gravel to clay. This technique ensures
the system and limit negative influence of that the grout extends throughout the
the ground and environmental conditions, full depth of the borehole. For ground
SDX hot-dip galvanization is executed in conditions where the borehole may
line with ISO 1461 requirements. collapse, simultaneous drilling and grouting
• Epoxy coating – similar solution to is preferred.
galvanization, based on mixture of epoxy The correct rotation speed and drill motors
coatings and hardener. The final result is with sufficient torque must be ensured –
a hard and resistant finish on the system recommended speeds are: 120rpm - 150rpm
which can constitute an efficient for soil nails and 100rpm - 130rpm for
additional corrosion protection measure micropiles. Generally, a water-to-cement
g in aggressive conditions. ratio of 0.4 is advisable to ensure sufficient
co atin concrete strength, however, this may be
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and ground conditions. These parameters
reflect the usual ranges, however project-
specific parameters should be provided by
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4
Indications & recommendation
Indicative drilling depths*: Recommended bar lengths*: Bar selection and drilling depths
• R25 - R32 12 to 20m • R25N, R32N - 2 to 3m The BBR SDX Bar System offers quick
• R38 - R51 24 to 30m • R32S, R38N - 4 to 5m installation because drilling, borehole
• T76 – T103 36 to 40m • > R51 - 6m stabilization and grouting are combined in
*subject to ground conditions one cycle. However, in order to achieve
that, proper equipment with enough torque
capacity as well as the correct drilling depths
and section lengths should be selected.
Experience-based values for rotation drilling
are 120rpm - 150rpm and 300bpm - 600bpm
for percussion. Rotary-percussion drilling
helps to ensure directional stability of the
drilling string and consolidates ground along
the borehole, thus achieving higher load
bearing capacities of the system. The
parameters above reflect the usual ranges,
however project-specific parameters should
be provided by the project engineer.
5
Drill bits & accessory selection
The BBR SDX Bar System features a selection of precision engineered drill bits and accessories that are designed to
suit every construction application. These components are supplied to match with the sizes and specifications of the
BBR SDX bar solution.
ø42 ø76
ø51 ø76
Hardened cross for loose to medium ø46 ø90 ø130 ø130 ø42 ø90
EX ø115 ø76 ø90
dense ground conditions ø51 ø100 ø170 ø170 ø51 ø115
ø90 ø100
ø76 ø115
ø42 ø76 ø90 ø115 ø130 ø130 ø51 ø76 ø90 ø100
Tungsten carbide cross bit for soft to ø42
EXX ø46 ø100 ø115 ø130 ø150 ø150 ø175 ø76 ø90 ø115 ø130
medium rock formations ø51
ø51 ø130 ø150 ø150 ø200 ø200 ø90 ø100 ø150
EW EC ECC EY EYY
6
Accessories BBR offers a vast range of drill bits for a wide Bearing plates
The BBR SDX Bar System comprises a wide variety of ground conditions and bar Bearing plates transfer the force to the
selection of standard accessories, which are diameters and also offers drill bits with a ground or structure from the anchor nut. The
customizable on demand. customized outside diameter. These are appropriate bearing plate should be chosen
categorized by thread type and material – the for the application. The BBR SDX Bar System
Drill bits R-type has a rope thread, while the T-type has includes bearing plates for spherical and
Drill bits are a crucial, yet sacrificial, part of a trapezoid shape of thread. domed anchor nuts.
the system which allow BBR SDX bars to be
installed in various ground and rock Anchor nuts Centralizer
conditions without unnecessary casing. The The standard range consists of spherical and Typical applications for the BBR SDX Bar
appropriate selection of drill bits contributes domed anchor nuts, which in conjunction with System do not require any centralizers, as
significantly to the final installed quality of the the appropriate bearing plate, allow for angle the selection of a larger drill bit diameter
bars, as nails, micropiles or anchors in soil, compensation of up to 25 degrees. ensures sufficient grout cover around the
rock or other materials such as existing tendon. Usage of centralizers improves
concrete. Couplers grout cover around the bar sections.
Depending on the drilling method, the These enable coupling of bar sections and
diameter of the drill bit, centric or eccentric thus allow for use of shorter sections when Adapters
installation of the drill bit or reaming drilling working in restricted or confined spaces. The A larger borehole diameter contributes to
can all improve ground conditions around BBR SDX Bar System offers a coupler option higher loads in poor ground conditions and
the tendon and borehole by compacting the with a middle stop which ensures equal can be achieved by use of larger drill bits
surrounding ground. coverage on both sides of the bar sections which are joined with smaller diameter bar
being coupled. Couplers are available with by means of adapters.
rounded or hexagonal exterior surfaces.
7
System Description – R Range
Component characteristics
Yield load kN 150 200 230 280 300 400 450 630
Ultimate load kN 200 260 280 360 405 500 550 800
Weight kg/m 2.5 3.1 2.9 3.4 4.2 6.0 6.3 8.8
Component characteristics
Nominal diameter mm 25 32 32 32 32 38 51 51
SW mm 41 46 46 46 46 50 75 75
L mm 35 45 45 65 65 60 70 70
Component characteristics
Nominal diameter mm 25 32 32 32 32 38 51 51
Dext mm 36 42 42 42 42 52 63 63
Component characteristics
Nominal diameter mm 25 32 32 32 32 38 51 51
t mm 8 10 10 12 12 12 30 40
D mm 30 35 35 35 35 41 60 60
Component characteristics
Nominal diameter mm 32 32 32 32 32 38 52 52
L mm 30 30 30 30 30 41 70 70
Dext mm 72 72 72 72 72 72 68 68
SW
Dext
Dext
8
System Description – T Range
Component characteristics
Self-drilling Hollow bar Size T30 T40 T52 T73 T76 T103
T30-220 T30-260 T30-320 T40-540 T40-660 T52-929 T73-1035 T73-1160 T73-1575 T73-1865 T76-1600 T76-1900 T103-2280 T103-3460
Yield load kN 180 220 260 430 525 730 830 970 1270 1430 1200 1500 1800 2730
Ultimate load kN 220 260 320 540 660 929 1035 1160 1575 1865 1600 1900 2280 3460
Nominal section mm2 344 357 420 739 917 1261 1401 1682 2268 2701 2229 2675 3223 5682
Weight kg/m 2.7 2.8 3.3 5.8 7.2 9.9 11.0 13.2 17.8 21.2 17.5 21.0 25.3 44.6
Component characteristics
T30-220 T30-260 T30-320 T40-540 T40-660 T52-929 T73-1035 T73-1160 T73-1575 T73-1865 T76-1600 T76-1900 T103-2280 T103-3460
L mm 35 35 35 50 50 70 70 70 70 70 80 80 80 80
Weight kg 0.4 0.4 0.4 0.9 0.9 2.4 2.2 2.2 2.2 2.2 2.7 2.7 3.4 3.4
Component characteristics
T30-220 T30-260 T30-320 T40-540 T40-660 T52-929 T73-1035 T73-1160 T73-1575 T73-1865 T76-1600 T76-1900 T103-2280 T103-3460
L mm 105 105 105 140 140 160 235 235 245 245 200 220 255 290
Weight kg 0.4 0.4 0.4 1.2 1.4 2.3 4.3 4.3 6.2 6.2 4.3 5.4 7.4 12.5
Component characteristics
T30-220 T30-260 T30-320 T40-540 T40-660 T52-929 T73-1035 T73-1160 T73-1575 T73-1865 T76-1600 T76-1900 T103-2280 T103-3460
L mm 200 200 200 200 200 220 250 250 250 250 250 250 300 300
t mm 8 8 8 12 15 35 40 40 40 40 40 40 50 50
D mm 36 36 36 54 54 65 80 80 80 80 80 80 110 110
Weight kg 2.5 2.5 2.5 3.5 4.6 12.1 8.0 8.0 8.0 8.0 19.1 19.1 32.6 32.6
Component dimensions
T30-220 T30-260 T30-320 T40-540 T40-660 T52-929 T73-1035 T73-1160 T73-1575 T73-1865 T76-1600 T76-1900 T103-2280 T103-3460
L mm 37 37 37 40 40 70 80 80 80 80 80 80 80 80
Weight kg 0.3 0.3 0.3 0.4 0.4 1.2 1.2 1.2 1.2 1.2 1.2 1.2 2.9 2.9
D
SW
SW
Dext
Dext
9
Testing & quality assurance to international standards
At BBR, we take pride in every piece of construction technology that we supply and this is why we conduct thorough
independently verified laboratory testing. We require that each product conforms to the highest applicable standards
and reaches our customers in prime condition, ready for immediate use.
Independently verified testing Static test on bar system hour and immediately after, gradually
As a part of our testing program for technical To verify the resistance of the BBR SDX Bar stressed until complete failure. The measured
approval, we have performed key tests to System against static load, a complete bar maximum load should not be less than 95%
verify the major mechanical properties of the system kit – consisting of a BBR SDX bar, of the actual ultimate strength and the failure
BBR SDX Bar System. bearing plates, anchor nuts and coupler – of the bar system kit should not be induced by
We have carried out demanding mechanical is assembled according to the envisaged the failure of the anchorage nut or couplers.
and material tests on the system comprising final application. The assembled system is During the test, the elongation of the system
bar and anchoring accessory components – stressed in equal stages up to 80% of the during loading is continuously measured as
and for both R and T thread bars. All the tests ultimate characteristic force using standard well as any relative movement between the
were executed in independent accredited stressing equipment. Subsequently the load anchor nut and the bearing plate or between
laboratories. The testing results proved that on the bar system kit is maintained for one the coupler and the bar.
the BBR SDX Bar System not only complies
with the relevant European norms, standards
and guidelines, but also fulfills additional
requirements specified by local authorities in
other regions, such as Australia and New
Zealand, and meets the ISO 1720 and 10208
standards for rock drilling.
10
Fatigue test on tensile bar element During the test, the elongation of the feature additional corrosion protection –
A bar specimen is stressed by a resonance system during initial loading is measured such as galvanizing or epoxy coating. The
testing rig to a specified force range with as well as any correlation with the number highest standards are applied to the BBR
stress variation cycles. All the bars withstood of cycles of the relative movement between packing regime, ensuring goods are wrapped
two million load cycles, with an upper limit at the anchor nut and the bearing plate or with protective paper or fabric, properly
70% of characteristic ultimate tensile stress between the coupler and the bar. bound with steel strapping and placed inside
and a specified stress range without failure. wooden crates.
Verification of load transfer in the
Fatigue test on bar system anchorage zone Additional testing on request
To verify the resistance of the BBR SDX Bar For load transfer, for certain applications, BBR has a long experience of working with
System against fatigue, a complete bar the anchorage zone, including concrete with international standards and laboratory
system kit – consisting of a BBR SDX bar, recommended dimensions for a particular test regimes, thus our engineers are able to
bearing plates, anchor nuts and coupler – is concrete strength, should be designed and perform any project-specific tests that may
assembled according to the envisaged final verified according to the European and be required. For example, static and fatigue
application and stressed up to 65% of the international codes and technical approval testing conforming with EN ISO 15630-1
ultimate characteristic force. guidelines. and also with ETAG 013 are available.
Subsequently the bar system kit is subjected Please contact us for further details.
to a fatigue test with two million load cycles Packing & shipping
at an upper load of 65% and an axial stress Our products are shipped globally to various
of 80 MPa. At the end of the fatigue test projects, therefore proper packing is a
there should not be failures due to fatigue, critical step in ensuring products are
neither at the free length nor at the anchor delivered undamaged. This is especially
nuts or couplers. important when it concerns products which
11
Excellence meets experience
In over seven decades of experience, BBR technology has been applied The BBR SDX Bar System brings together
the finest construction engineering
to thousands of structures around the world. During this time, based on
technology with feedback from our
our continuous commitment to excellence in construction technology international customers who can be certain
and techniques, we have continued to refine and enhance our range. that their projects will benefit from:
• Robust and flexible solutions based on
experience
• Independently tested and certified
technology
• Stringent European Factory Production
Control
• Full traceability through BBR’s unique
E-Trace platform
• Quality control inspections by BBR
engineers
• Installation by a well-trained, talented
network of construction professionals.
Our Swiss roots are deeply embedded in
technological development and, down the
years, we have introduced the most
advanced products and technology to the
international market place.
Today, this combines with a strong global
network – the BBR Network of Experts –
who first listen, then advise and deliver
best-in-class solutions to customers around
the globe.
12
The BBR Network –
international expertise &
technology delivered locally
13
BBR VT International Ltd
Ringstrasse 2
8603 Schwerzenbach (ZH)
Switzerland
www.bbrnetwork.com
info@bbrnetwork.com