Power Defense Trip Unit Manual PDF
Power Defense Trip Unit Manual PDF
Power Defense Trip Unit Manual PDF
ii PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com
MN012007EN
Contents
1. INTRODUCTION TO THE POWER XPERT® RELEASE TRIP UNIT . . . . . . . . . . . . 1
1.1 Protection settings overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Metering features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Health monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 COMMUNICATION FUNCTIONALITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 Integrated Modbus-remote terminal unit (RTU). . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 USB port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 External communications adapter modules (CAMs). . . . . . . . . . . . . . . . . . . . . . 14
PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com iii
MN012007EN
iv PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com
1. Introduction to the Power Xpert® Release trip unit
PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com 1
1. Introduction to the Power Xpert® Release trip unit
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1. Introduction to the Power Xpert® Release trip unit
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1. Introduction to the Power Xpert® Release trip unit
Summary
Diagnostics
Breaker Health
Since circuit breaker health includes more than just contact wear, other screens in the diag-
nostics menu will indicate the factors that go into the health calculation.
•• Number of recorded operations
•• Last time the breaker was exercised
•• Run time
•• Internal temperature
•• Overloads
•• Short circuit events
When the summary of life is indicating 0%, the breaker should be inspected for possible
replacement.
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2 PXR user interface
There is a setting for the PXR 20D and PXR 25 to rotate the text in the display for breakers
that are mounted horizontally in a panelboard.
2.1.4 Reset
The button labeled “RESET” can be pressed using a small tool. When pressed, it clears the
cause-of-trip indicators, clears any latched alarms on the configurable relays and clears the
ZSI “check mark” on the display (illuminates after a ZSI input signal is detected).
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2 PXR user interface
2.1.5 Battery
For PXR units, which have cause-of-trip indicators, within the trip unit is a small tray that holds
the battery. The battery supports the cause-of-trip indicators for 20 days when the trip unit
is not powered. The battery plays no part in the protection functions of the trip system. On
the initial installation of the circuit breaker, remove and discard the insulating tab to enable
the battery. This battery is a standard CR type “coin-cell”, for replacement use: CR1216. The
battery also holds the power for the real time clock chip for time and date information. After
replacing the battery, the time and date should be reprogrammed.
The “RESET” button can be pressed and held for two seconds to test the battery. If OK, the
“LONG” LED will illuminate green, if the battery should be replaced it will illuminate yellow.
For PXR 20D and PXR 25 the battery status is also indicated in the lower right corner of the
display.
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2 PXR user interface
The PXR 20D and PXR 25 user interface (UI) has a display and keypad on the front of the
trip unit. This display provides information regarding the operation of the trip unit and the
method to select configuration options. The keypad provides for navigation through the
menu structures. Information is presented on the display in English, Chinese, German,
Spanish, or up to two additional languages (loaded by PXPM). To provide for easier reading
of the display with the circuit breaker mounted on its side, the display is configurable to
rotate 90 degrees left or right.
There are three navigation buttons near the display used to control the information shown on
the display and to select configuration options:
Up arrow button - Used to move up in the menu display screen or increase an adjust-
ment value.
Down arrow button - Used to move down in the menu screens or decrease an
adjustment value.
Enter button - Used to enter a menu or configuration setting or to go back to the
previsions menu.
Each trip unit style has configurable settings
for protection and other features. All can be
Events Menu title configured using either the front panel or by
using PXPM software. Details regarding the
Main Menu available protection settings for each frame are
Example of a
Events
Summary highlighted field found in Section 9: Available protection settings.
Trip When the PXR trip unit is initially powered-up,
Battery life the display will briefly show a loading screen
Alarm indicator and then change to the main menu. During
ZSI this time, the trip unit is already functioning and
performing protection operations. Depending
Indicates menu
fields above or
on the trip unit style, there are up to 12
ZSI indicator below the submenu selections from the main menu.
highlighted field Each is accessed by pressing the down arrow
or up arrow buttons to highlight the appropriate
submenu, then pressing the enter button
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2 PXR user interface
Back lighting is included on the display with a power saver feature that after two minutes of
inactivity will extinguish the backlight. In addition, after 20 minutes of inactivity, the display
will enter an idle-screen mode that scrolls through the most important status information
and settings. Pressing any button will light the backlight and, if active, stop automatic scroll-
ing, allowing you to navigate the menu structure. With the tamper-proof cover secured,
only the up arrow and down arrow buttons are accessible, pressing either will light the
backlight, stop the automatic scrolling and allow you to navigate and view status and setting
information.
Depending on the trip unit style, up to seven rotary switches can be found on the trip unit’s
front panel. The switches are color-coded and set protection settings using a surrounding
legend indicating the value of that setting. These are the core protection settings, other
configurable settings can be set using PXPM. Details regarding the available protection
settings for each frame are found in Section 9: Available protection settings.
Each switch has ten positions and is set to achieve the appropriate trip-curve response.
The yellow color switches set the overload configuration, red switches set the short circuit
behavior and grey switches set the ground fault behavior. The “PICKUP” switches set
the levels as a function of the breaker ratings. The “TIME” switches set the response
in seconds. Each switch can be set using a small screwdriver, the arrow pointing to the
selected value.
The PXR 10 trip curve configuration is simple, using the switches on the front panel. LSI trip
units have three rotary switches, while the LI version has only two, eliminating the center
“SD Profile” switch. For all, the yellow color rotary switch sets the Ir and the red switches
define short circuit behavior. Details regarding the available protection settings for each
frame are found in Section 9: Available protection settings.
The cause of any breaker tripping event cause-of-trip (CoT) is recorded by the PXR 10 and
can be accessed along with captured current values by using the PXPM software.
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3 Protection setting description
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3 Protection setting description
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3 Protection setting description
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3 Protection setting description
There are three ways to actuate the maintenance mode function, locally, remotely using a
contact, or remotely using communications. A blue LED on the trip unit always illuminates
to confirm when the function is enabled.
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3 Protection setting description
•• For locally actuating the maintenance mode function, use the slide switch on the front of
the trip unit. When in the “ON” position, maintenance mode is enabled locally and cannot
be turned-off remotely or by communications. This method does not require auxiliary
power to the trip unit, and the blue LED on the face of trip unit will light when the trip unit
is self-powered.
•• Maintenance mode can be remotely actuated by an external contact wired to the breaker
when the local switch is in the “OFF/Remote” position. See Section 5.1: Wiring table for
details regarding the contact and wiring length. Auxiliary power (24 V DC) is required for
this functionality.
•• A third method to actuate maintenance mode is via communications. This can be done
through a modbus register, a communications adapter module (CAM) or by the configura-
tion software using the USB port. When maintenance mode is enabled by communica-
tions, it must also be disabled via communications. Moving the local switch from “OFF/
Remote” to “ON” and back to “OFF/Remote” will not disable maintenance mode.
Auxiliary power (24 V DC) is required for communications functionality, including mainte-
nance mode remote activation.
Use one of the general-purpose, configurable, relay contacts to remotely indicate when
maintenance mode is active. Auxiliary power (24 V DC) is required for the remote indication
via a relay contact.
3.7 Override
The PXR trip unit provides an override trip function that will trip the circuit breaker at the
withstand rating of the circuit breaker frame. This function is factory set and reacts to the
peak current level. It is always active regardless of the user’s instantaneous adjustment
selection. The instantaneous (“INST”) indicator shows this cause-of-trip.
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4 Communication functionality
4 Communication functionality
The PXR family of trip units offers wide support for communications. A USB port is present
on all PXR family trip units. All PXR 20, 20D and 25 support external communication adapter
modules (CAM) while certain models have built-in Modbus-RTU.
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5 External wiring of the trip unit
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5 External wiring of the trip unit
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6 Power Xpert® Protection Manager - configuration software
IMPORTANT: This module contains circuitry to reduce the line voltage to levels accepted by
the trip unit. Failure to use this module for neutral sensing may cause permanent damage
to the trip unit.
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6 Power Xpert® Protection Manager - configuration software
•• Change trip unit - Takes user back to “Create New Offline Setting Screen” to modify trip
unit’s settings.
•• Save (visible in open settings) - Saves changes in set points. Note that if set points have
already been saved to a file, click save button will overwrite the file with new set points.
•• Save as - Saves set points to a configuration file. Users will be prompted to select a loca-
tion and a name for the configuration file.
•• Export - Sends the set points to a trip unit. The trip unit must be connected to the
computer through a USB to Micro-USB cable for successful operation.
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6 Power Xpert® Protection Manager - configuration software
•• Curves - Shows a dynamic representation of the trip-curve as you are configuring the set
points. It displays long and short delay protection curves, as well as ground (earth) and
instantaneous protection curves.
•• Change summary - Displays a summary of set points that have been changed in the
present session. Both original and changed values are displayed.
•• Extract to PDF - Exports all set points to a portable document format (PDF) file. Modified
set point parameters are highlighted in the exported PDF file.
•• Undo all changes - Resets all set points to their original values.
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6 Power Xpert® Protection Manager - configuration software
•• Capture waveform – The PXR trip units allow user to manually capture both current and
voltage waveforms by simply clicking the mouse. A full-cycle of waveform is captured,
and displayed in the PXPM software.
•• Test trip unit - The PXR trip units allow the user to perform LSIG, maintenance mode and
current sensor tests. Click test mode button to perform test operations.
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6 Power Xpert® Protection Manager - configuration software
The simulated test is an easy test to verify multiple points on the time-current curve. The
test current values are simulated in the software algorithms to precisely verify the accuracy
of the trip unit.
For internal secondary injection testing, the trip unit uses an independent built-in circuit
to generate a test signal, which is injected into the sensor input circuit. This test feature
replaces the need for an external secondary injection test kit.
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7 Event, alarm, and trip recording with waveform capture
When beginning a test session, parameter values for “As Found” are captured. Selecting
various test options, setting the current to be injected, executing the tests, and recording
the results can be done in multiple passes within one test session. Parameter values for “As
Left” are captured when the test operation is stopped. Any difference between “As Found”
and “As Left” parameter values will be highlighted.
The generate report function will record the testing results in a PDF file. The user can input
information regarding the customer and breaker’s location, environment, condition, etc.
as part of the report. The report includes the settings and results of all tests run in that
session.
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7 Event, alarm, and trip recording with waveform capture
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8 Maintenance of the trip unit
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9 Available protection settings
The PXR trip unit style codes are shown in the table:
Trip unit Trip unit model and Communication, relay, maintenance mode, zone interlock
style protection function (options)
B1N PXR10 LI
B2N PXR10 LSI
E2N PXR20 LSI
E2R PXR20 LSI Relays
E2Z PXR20 LSI ZSI and relays
E2M PXR20 LSI Modbus and relays
E2C PXR20 LSI CAM and relays
E2W PXR20 LSI ZSI and Modbus (and relays)
E2X PXR20 LSI ZSI and CAM (and relays)
E3R PXR20 LSIG Relays
E3Z PXR20 LSIG ZSI and relays
E3M PXR20 LSIG Modbus and relays
E3C PXR20 LSIG CAM and relays
E3W PXR20 LSIG ZSI and Modbus (and relays)
E3X PXR20 LSIG ZSI and CAM (and relays)
E4R PXR20 LSI ARMS Relays
E4Z PXR20 LSI ARMS ZSI and relays
E4M PXR20 LSI ARMS Modbus and relays
E4C PXR20 LSI ARMS CAM and relays
E4W PXR20 LSI ARMS ZSI and Modbus (and relays)
E4X PXR20 LSI ARMS ZSI and CAM (and relays)
E5R PXR20 LSIG ARMS Relays
E5Z PXR20 LSIG ARMS ZSI and relays
E5M PXR20 LSIG ARMS Modbus and relays
E5C PXR20 LSIG ARMS CAM and relays
E5W PXR20 LSIG ARMS ZSI and Modbus (and relays)
E5X PXR20 LSIG ARMS ZSI and CAM (and relays)
D2M PXR20D LSI Modbus and relays
D2D PXR20D LSI Modbus and CAM (and relays)
D2W PXR20D LSI ZSI and Modbus (and relays)
D2Y PXR20D LSI ZSI, Modbus, and CAM (and relays)
D3M PXR20D LSIG Modbus and relays
D3D PXR20D LSIG Modbus and CAM (and relays)
D3W PXR20D LSIG ZSI and Modbus (and relays)
D3Y PXR20D LSIG ZSI, Modbus, and CAM (and relays)
D4M PXR20D LSI ARMS Modbus and relays
D4D PXR20D LSI ARMS Modbus and CAM (and relays)
D4W PXR20D LSI ARMS ZSI and Modbus (and Relays)
D4Y PXR20D LSI ARMS ZSI, Modbus, and CAM (and relays)
D5M PXR20D LSIG ARMS Modbus and relays
D5D PXR20D LSIG ARMS Modbus and CAM (and relays)
D5W PXR20D LSIG ARMS ZSI and Modbus (and relays)
D5Y PXR20D LSIG ARMS ZSI, Modbus, and CAM (and relays)
P2M PXR25 LSI Modbus and relays
P2D PXR25 LSI Modbus and CAM (and relays)
P2W PXR25 LSI ZSI and Modbus (and relays)
P2Y PXR25 LSI ZSI, Modbus, and CAM (and relays)
P3M PXR25 LSIG Modbus and relays
P3D PXR25 LSIG Modbus and CAM (and relays)
P3W PXR25 LSIG ZSI and Modbus (and relays)
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9 Available protection settings
Trip unit Trip unit model and Communication, relay, maintenance mode, zone interlock
style protection function (options)
P3Y PXR25 LSIG ZSI, Modbus, and CAM (and relays)
P4M PXR25 LSI ARMS Modbus and relays
P4D PXR25 LSI ARMS Modbus and CAM (and relays)
P4W PXR25 LSI ARMS ZSI and Modbus (and relays)
P4Y PXR25 LSI ARMS ZSI, Modbus, and CAM (and relays)
P5M PXR25 LSIG ARMS Modbus and relays
P5D PXR25 LSIG ARMS Modbus and CAM (and relays)
P5W PXR25 LSIG ARMS ZSI and Modbus (and relays)
P5Y PXR25 LSIG ARMS ZSI, Modbus, and CAM (and relays)
B8N PXR10 LSI motor
P8M PXR25 LSI motor Relay ready and Modbus ready
P8D PXR25 LSI motor Relay ready, Modbus ready, CAM onboard
P8W PXR25 LSI motor Relay ready, Modbus ready, ZSI onboard
P8Y PXR25 LSI motor Relay ready, Modbus ready, CAM onboard, ZSI onboard
P9M PXR25 LSIG motor Relay ready and Modbus Ready
P9D PXR25 LSIG motor Relay ready, Modbus ready, CAM onboard
P9W PXR25 LSIG motor Relay ready, Modbus ready, ZSI onboard
P9Y PXR25 LSIG motor Relay ready, Modbus ready, CAM onboard, ZSI onboard
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
3A 3B 3A 3B
Frame All G styles
250 A 400 A 250 A 400 A 630 A 250 A 400 A 250 A 400 A 630 A
Setting Ir tr @ 6xIr Isd (nxIr) tsd(s) Ii (nxIn) Ig (nxIn) tg (s)
Switch 1 2 3 4 5 6 7
1 63 100 63 100 200 0.5 1.5 0.050 2 2 2 2 2 0.20 0.100
2 80 125 80 125 225 1.0 2.0 0.100 3 3 3 3 3 0.30 0.150
3 100 140 100 140 250 2.0 3.0 0.150 4 4 4 4 4 0.40 0.200
4 125 160 125 160 320 4.0 4.0 0.200 5 5 5 5 5 0.60 0.300
5 150 200 150 200 360 7.0 5.0 0.300 6 6 6 6 6 0.80 0.500
6 160 225 160 225 400 10.0 6.0 0.400 8 7 10 8 7 1.00 0.750
7 175 250 175 250 450 12.0 8.0 0.500 10 8 15 10 8 0.20 1.000
8 200 320 200 320 500 15.0 10.0 0.067 12 9 20 12 9 0.50 0.067
9 225 360 225 360 550 20.0 12.0 0.150 15 10 25 15 10 1.00 0.150
10 250 400 250 400 630 24.0 OFF 0.300 17.6 11.0 28.8 18.0 11.4 OFF 0.300
Flat Trip Flat
I2 t Alarm I2 t
3A 3B 3A 3B
Frame All G styles
125 A 250 A 400 A 250 A 400 A 630 A 125 A 250 A 400 A 250 A 400 A 600 A
Setting Ir Ir (nxIr) Isd tsd(s) Ii (nxIn) Ig tg (s)
Min 45 90 160 90 160 250 0.5 1.5 0.050 2 2 2 2 2 2 0.20 0.100
Max 125 250 400 250 400 600 24.0 12.0 0.500 24.0 17.6 11.0 28.8 18.0 12.0 1.00 1.000
Min 0.067 0.20 0.067
Max 0.300 1.00 0.300
Step 1 1 1 1 1 1 0.10 0.10 0.010 0.10 0.10 0.10 0.10 0.10 0.10 0.010 0.01
Add'l Opt OFF
Flat Trip Flat
I2 t Alarm I2 t
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
Register Fp
Register number address (HEX) Objects scale
factor
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9 Available protection settings
Register Fp
Register number address (HEX) Objects scale
factor
The two-register format is presented in units of kilowatt hours. The four registers encoded
energy object occupies register 3 through register 0. Register 3 is the high order register
and register 0 is the low order register. Register 3 high byte contains value corresponding
to engineering units(power of 10 signed exponent). Register 3 low byte contains a mantissa
multiplier value(power of 2 exponent). Register 3 through register 0 contains a 48-bit energy
mantissa in units of watthours. The data format of four registers is shown.
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
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9 Available protection settings
Bit Mask
Register field field Set points name R/W Format Value definition
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9 Available protection settings
Bit Mask
Register field field Set points name R/W Format Value definition
403015 11: Modbus baud-rate R/W 0: 9600 bit/s
1: 19200 bit/s
2: 38400 bit/s
3: 57600 bit/s
4: 115200 bit/s ( TBD, not used in code)
403016 12: Modbus parity R/W Modbus parity / stop bits:
0: no parity / 2 stop bits
1: even parity, 1 stop bit
2: odd parity, 1 stop bit
403017 Reserved 1
403018 Reserved 2
403019 Reserved 3
403020 Reserved 4
403021 Reserved 5
403022 Reserved 6
403023 Reserved 7
403024 Reserved 8
403025 Reserved 9
403026 Reserved 10
Event classification
A single triggering can place information into multiple event types. For example, the occur-
rence of an event triggered by a circuit breaker trip may provide both historical summary and
historical trip information.
Access to event information is based on the selection of event type and event ID. Register
408193 is a R/W register used to select the event type, using function code 06 or 16 to
write. The event information may be read by using function code 03 or 04.
When written event type selection in register 408193, the earliest and latest event ID can be
obtained respectively in register 408194 and 408196 to determine the range of events saved
for the selected event type. Register 408198 is a R/W register used to select the request
event ID and is written with function code 16. If request event exists in trip unit, register
408200 and 408202 provide the Previous event ID and Next event ID. If the requested
event doesn’t exist in trip unit, exception code 0 x 87 is returned.
The date and time when request event happened is read in registers 408204 through
408211 using the same date and time description as shown in 0. This value corresponds to
the time of occurrence of the historical event.
Register 408212 provides an indication of the selected event type’s data content. This is a
constant value for the three event types Modbus port supports.
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9 Available protection settings
Event data also provide a validity bit for each data object, starting from register 408213. Bit
0 setting to be 1 indicates that the first data is valid for current trip unit style, bit 1 for the
second data object, bit 2 for the third data object and so on. The number of validity bit regis-
ters is calculated as (number of data objects - 1)/16.
The following registers are the data objects. Request out of the range of the registers
address would result in exception code 02.
Historical summary
Register Format R/W Historical summary event
408193 Encoded R/W Event type: summary = 8EFF16
408194 Unsigned32 R Earliest event ID
408196 Unsigned32 R Latest event ID
408198 Unsigned32 R/W Requested event ID
408200 Unsigned32 R Previous event ID
408202 Unsigned32 R Next event ID
408204 Date/time R Date/time
408212 Encoded R Format of data= 000016, 000116, 000416, 000516, 000616
408213 B0 R Object validity bit
408214 Encoded R Event Cause:
00 = Power up – time OK
01 = Set points download
02 = Time adjusted
03 = Trip
04 = Alarm
05 = Enter test mode
06 = Exit test mode
08 = Power up – no time
09 = Test completed
10 = Maintenance mode active
11 = Maintenance mode inactive
12 = Opened by Communications
13 = Closed by communications
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9 Available protection settings
Historical alarm
Register Format R/W Historical summary event
408193 Encoded R/W Event type: summary = 81FF16
408194 Unsigned32 R Earliest event ID
408196 Unsigned32 R Latest event ID
408198 Unsigned32 R/W Requested event ID
408200 Unsigned32 R Previous event ID
408202 Unsigned32 R Next event ID
408204 Date/time R Date/time
408212 Encoded R Format of data: minor alarm = 000616
408213 B0 R Object validity bit
408214 Encoded R Status cause(primary, secondary, cause)
Note: address 408225 and 408227 are both ground current. According to the set point ‘Ground Sensing’ setting in set
points group 1: protection group, the actual ground current would be displayed in related register and value in the other
register would be zero. For example, if the ‘Ground Sensing’ setting is 0, representing the ground current sensing type is
residual ground current. IG residual in address 408227 would be the actual value and IG source in address 408225 would
be zero.
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9 Available protection settings
Configuration registers
Register definition R/W Modbus register number Modbus register address Number
Low High Low High
Mapped block of registers R/W 401001 420481 0x03E8 0x5000 100
configuration
Mapped block of registers data R 401201 420737 0x04B0 0x5100 100* 2
Invalid object access R/W 402001 425345 0x07D0 0x6300 1
configuration
Floating point data word order R/W 402002 425346 0x07D1 0x6301 1
configuration
Fixed point data word order R/W 402003 425347 0x07D2 0x6302 1
configuration
Remote control R/W 402901 425089 0x0B54 0x6200 3
Date and time register R/W 402921 0x0B68 8
Non-volatile Register 402001/425345(0x07D0/0x6300) is used to configure trip unit to respond to a group of data objects,
of which some objects are invalid within that group. When none-zero (factory default value), any attempt to access a
group of data objects that contain an invalid object will result in an illegal data object code 02.
48 PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com
9 Available protection settings
slave action function successfully after the normal response by interrogating the trip unit,
for example, by reading its status. If the “slave action number” and its first complement
command is invalid, trip unit returns exception code 03.
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9 Available protection settings
50 PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com
9 Available protection settings
Definition Code
Not applicable 0x01
Test mode 0x03
Powered-up since last trip/alarm reset 0x07
Alarm 0x08
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9 Available protection settings
52 PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com
9 Available protection settings
Notes:
PXR trip units for Power Defense molded case circuit breakers MN012007EN June 2018 www.eaton.com 53
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Publication No. MN012007EN /
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