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HYDAC 2054036 Datasheet PDF

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Seal Kits & Spare Parts 22

4
Detail Z
15
16
Detail Y
31
17
24

Bladder Accumulators
Spare Parts 1

Bottom Repairable SB330, SB330H, SB330N Top Repairable


2 SB330T, SB330HT, SB330TR,
15
16

SB600, SB600N SB330NTR, SB 600T, SB600TR, SB600NTR


23
17

Detail Z 4 Detail Z
Detail Z
Detail Z 22
5 5
3
6 3 15
3 7
Detail Y 7
16 31
4
8 14 9
17 Detail X
24
18 19
20 Detail Y
1 SB 330 T: size 10 to 54
SB 330 HT: size 20 to 54
SB330TR: size 10 to 54
SB330NTR: size 10 to 54
1 SB 600 T: size 20 to 54
SB600TR: size 20 to 54
2 SB600NTR: size 20 to 54
2
6
31
17
15
Detail X 16 30
29
SB 330: size 1 to 54 28
23
SB 600: size 1 to 4
SB 330N: size 1 to 54 17
Detail Z
Detail X
Detail Z
3 6 15 SB 330 T: size 10 to 54
6 16
15 SB330TR: size 10 to 54
3 4
8 16 4
4 17 Detail Z
8 22
17 4 15
Detail Z 16
1 Detail
22 Y
31 15
1 14 9 17
16
Detail Y
24 31
9 Detail X 17
14
SB 600: size 10 to 54 24 SB330NTR: size 10 to 54
Detail X 2 SB 600N: size 10 to 54 19
17 18 SB 330 HT: size 20 to 54
2 20 SB 600 T: size 20 to 54
18 1 SB600TR: size 20 to 54
15
20 16
SB600NTR: size 20 to 54
15 12 15
19 23 16
16
17 23
15
23 2
16
17
17 23
17
Repair Kits consist of items
SB330T, SB330TR, SB330NTR SB600T, SB600TR, SB600NTR:
Repair Kits consist of items 2, 3, 5, 7, 15, 16, 23 (where applicable), 28, 29, 30
2, 3, 4 (SB 600 only), 5, 7, 15, 16, 23 (where9applicable) SB330HT: 2, 3, 5, 7, 23 (where applicable), 28, 29, 30
14
Seal Kits Detail
consist
X of items Seal Kits consist of items
917
15, 16, 23 (where
14 applicable) 15,
14 16, 23 (where applicable)
9 , 28, 29, 30
18
Detail X 1720 Detail X
14 9
Parts Legend 18 19 Parts Legend Detail18X
20
19Fluid Side
20
Gas Side Gas Side 18 19 9 Fluid Port
19
20 14 Anti-extrusion Ring
1 Shell 8 Name Plate
2 Bladder 22 Gas Port Adapter 15 Flat Ring
3 Gas Valve Core 24 Anti-extrusion Ring 16 O-ring
4 Gas Side Lock Nut 28 Flat Ring 17 Spacer Ring
5 Valve Seal Cap 29 O-ring 18 Fluid Port Lock Nut
6 Valve Protection Cap 30 Back-up Ring 19 Vent Screw
6
7 O-ring 31 Gas Port Lock Nut 20 Seal Ring 31
6
23 Back-up Ring 17
31
17
30
29
Accumulator Catalog 28
30 60
29
28
Seal Kits & Spare Parts
Seal Kits
For seal kits and repair kits other than Buna N, and for sizes not listed please consult factory.

Bottom Repairable - Buna N*


3000 PSI 5000 PSI
Size
Fluid Port Seal Kit Bladder Repair Kit Fluid Port Seal Kit Bladder Repair Kit
1 (1 qt.) 02054031 02054034 02054032 02054455
4 (1 gal.) 02054032 02054035 02054032 02054035
6 (1.5gal.) 02054032 02054677 N/A N/A
10 (2.5 gal.) 02054033 02054036 02054283 02054279
20 (5 gal.) 02054033 02054037 02054283 02054280
32 (10 gal.) 02054033 02054038 02054283 02054281
42 (11 gal.) 02054033 02075963 N/A N/A
54 (15 gal.) 02054033 02054039 02054283 02054282
*For seal kits and repair kits other than Buna N, and for sizes and types not listed please contact HYDAC.

Tools
Item Part Number
Pull Rod 00172054
Gas Valve Torque Wrench
Gas Valve Torque Wrench 02080987
Gas Valve Core Tool 00616886
Spanner Wrenches:
1 Qt. - 02054547
1-15 Gal - 02054545
High Flow and Top Repairable 02054548

Gas Valve Core Tool

Spanner Wrench

Pull Rod: comes complete with fittings for both HYDAC gas valve
types, and 3 extension segements to accomodate
accumulators up to 54 liter

WARNING: O
 nly qualified persons should perform maintenance on any type of accumulator.
Complete maintenance instructions are available - Contact HYDAC.

61 Accumulator Catalog
Seal Kits & Spare Parts
Piston Accumulators
Seal Kits & Replacement Pistons
For seal kits other than Buna N, and for sizes not listed please consult factory.
Example: SK 350 - 20 / 2112 S - 210 FCF - VE - 18 E - 1 (see page 15 for details)
Piston Type Diameter

Piston Seal Kits


Diameter Type 2 (NBR) Type 3 (PUR)
Seal
06 (60mm) — 03016210
Gas Valve Seal O-ring
08 (80mm) 02123890 03013230
10 (100 mm) 00363268 02123414
12 (125 mm) — 02128104
15 (150 mm) 03016235 03145418
End Cap O-ring
18 (180 mm) 00363270 02123415
25 (250 mm) 00363266 03016213
31 (310 mm) 02127308 —
35 (355 mm) 00363272 — Guide Ring Guide Ring
Type 2 Type 3
Center Seal
Replacement Pistons - w/ Seals Seal Ring
Diameter Type 2 (NBR) Type 3 (PUR) Guide Ring Center Seal
06 (60mm) — 03009372
08 (80mm) 00352225 02119931
10 (100 mm) 00356847 02115547
12 (125 mm) 03016232 03016150
15 (150 mm) 03016228 03016231
18 (180 mm) 02118451 02121568 End Cap O-ring
25 (250 mm) 00353980 03016171
31 (310 mm) 03004987 —
35 (355 mm) 00356382 —

Tools
When repairing a piston accumulator, it is critical to use the
appropriate tools to avoid seal damage.
There are two tools required:
Seal Assembly Tool:
allows for gradual and even stretching of the seals when installing
them onto the piston
Piston Insertion Tool:
a tapered shroud that protects the seals from the threaded portion of
the shell, and provides even seal compression and piston alignment
when inserting the piston into the shell.

Tools
Diameter Seal Assembly Piston Insertion Seals Piston
08 (80 mm) 00359537 00359614
10 (100 mm) 00352198 00290056
12 (125mm) 03016278 02128223 Assembly Tool Insertion Tool
15 (150 mm) 02124157 02124161
18 (180 mm) 00350148 00290049
25 (250 mm) 00290035 00290046
Piston Shell
31 (310 mm) 02127304 02127305
35 (355 mm) 00354147 00290985 Exterior Cross Section
For items not listed please contact HYDAC.
WARNING: O
 nly qualified persons should perform maintenance on any type of accumulator.
Complete maintenance instructions are available - Contact HYDAC.

63 Accumulator Catalog
Seal Kits & Spare Parts
Safety & Shut-off Blocks
Seal Kits, Repair Kits, Spare Parts
Repair Kits Seal Kit (includes parts marked in red)
Series Part Number Series Part Number
SAF 10... 03154715 (FPM) SAF 10... 03154712 (FPM)
SAF 20... 03154716 (FPM) SAF 20... 03154713 (FPM)
SAF 32... 03154717 (FPM) SAF 32... 03154714 (FPM)

Plug (1) Usit-Ring


O-Ring (5) O-Ring (4)
Ball Backup Ring (1)
Thrust Washer Orifice
O-Ring (1) Plug (2)
Spindle (SAF 32 only)
Spindle
Ball Seals
O-Ring (3)
Set Screw O-Ring (2)
Backup Ring
O-Ring Handle
O-Ring

Dimensions for Spare Parts Manual Bleed Valve


Item SAF 10... SAF 20... SAF 32... Consists of Spindle, Handle, Ball, O-Ring, and Set Screw
O-Ring (1) 10 x 2 15 x 2.5 20 x 3 Part No. 02115649 (FPM)
O-Ring (2) 6x2 6x2 6x2
O-Ring (3) 21 x 2 34 x 2.5 53 x 2.5
O-Ring (4) 18 x 2 18 x 2 18 x 2
O-Ring (5) 29.7 x 2.8 29.7 x 2.8 37.2 x 3
Usit-ring 18.3 x 21.5 x 1 18.3 x 21.5 x 1 18.3 x 21.5 x 1
Backup Ring (1) 23.47 x 2.62 23.47 x 2.62 23.47 x 2.62
Plug (1) 7/16-20UNF 3/4-16UNF 3/4-16UNF
Plug (2) N/A N/A G1/8
O-ring dimensions are in mm

Solenoid
2-way solenoid operated bleed valve Old 2SV5 New WSM
(without coil)
Normally Open (for SAF...E16Y) N/A 03055295
Normally Closed (for SAF...E16Z) N/A 03055276

Coil Kit for 2-way solenoid operated Old 2SV5 New WSM
bleed valve
24 V DC 00715003 02083644
110 V AC 00715033 02083645
Note: 2SV5 coils and WSM coils are not interchangeable.
When replacing a 2SV5 with a WSM you must also replace the coil with the WSM design.

Accumulator Catalog 64
Seal Kits & Spare Parts
Charging & Gauging Units
Spare Parts
FPS Unit FPK Unit

Item Description Part No.


9 O-Ring 00601032
10 Seal-Ring 00601228
11 Gauge (select pressure range below)
10 (0 to 145 psi) 00606759
25 (0 to 350 psi) 00606760
100 (0 to 1400 psi) 00606761
250 (0 to 3500 psi) 00606762
400 (0 to 5800 psi) 00606763
12 Check Valve 00610004
13 Manual Bleed Valve 00236445
O-Ring - FPS 00626488
23
O-Ring - FPK 00601049
- 2.5m Hose 00236514
- 4m Hose 00236515
- 10m Hose 00373405
- ADAPTER G4 02068737
- ADAPTER A3 (FPK/SB) 00291533
- O-Ring - ADAPTER A3 (FPK/SB) 00601964
WARNING: O
 nly qualified persons should perform maintenance on any type of accumulator.
Complete maintenance instructions are available - Contact HYDAC.

65 Accumulator Catalog

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