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    Teknovak Presentation PDF

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    Sinan Yıldız
    The document discusses Teknovak, a company that develops and manufactures furnaces for heat treatment applications. It has over 30 years of experience and 4000 square meters of facilities. The company offers various furnace types for different processes like gas nitriding, carburizing, austempering. It produces small to large furnaces with capacities ranging from 250kg to 15,000kg. Teknovak also conducts special process studies and develops total heat treatment solutions for critical industries like aviation, automotive and defense.

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    Teknovak Presentation PDF

    Uploaded by

    Sinan Yıldız
    109 views22 pages
    The document discusses Teknovak, a company that develops and manufactures furnaces for heat treatment applications. It has over 30 years of experience and 4000 square meters of facilities. The company offers various furnace types for different processes like gas nitriding, carburizing, austempering. It produces small to large furnaces with capacities ranging from 250kg to 15,000kg. Teknovak also conducts special process studies and develops total heat treatment solutions for critical industries like aviation, automotive and defense.

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    TEKNOVAK PRESENTATION.pdf

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    The document discusses Teknovak, a company that develops and manufactures furnaces for heat treatment applications. It has over 30 years of experience and 4000 square meters of facilities. The company offers various furnace types for different processes like gas nitriding, carburizing, austempering. It produces small to large furnaces with capacities ranging from 250kg to 15,000kg. Teknovak also conducts special process studies and develops total heat treatment solutions for critical industries like aviation, automotive and defense.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    109 views22 pages

    Teknovak Presentation PDF

    Uploaded by

    Sinan Yıldız
    The document discusses Teknovak, a company that develops and manufactures furnaces for heat treatment applications. It has over 30 years of experience and 4000 square meters of facilities. The company offers various furnace types for different processes like gas nitriding, carburizing, austempering. It produces small to large furnaces with capacities ranging from 250kg to 15,000kg. Teknovak also conducts special process studies and develops total heat treatment solutions for critical industries like aviation, automotive and defense.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 22

    OUR TECHNOLOGIES 1

    AND CAPABILITIES
    PROCESSES FOR FURNACE MANUFACTURING PROGRAM
    2
    OUTLINE

    1. Introduction
    2. Capabilities
    3. Facilities
    4. Products
    5. Special Projects
    6. Partners
    7. Targets
    INTRODUCTION 3
    TEKNOVAK

    It is an R-D-I based company that develops and manufactures furnaces for the heat
    treatment applications as demanded by critical industries.

    It has been serving various sectors effectively and efficiently for the past 30 years with over
    4000 m2 indoor area in Avcılar/Istanbul/Turkey.

    It’s spectrum includes:


    • Project development
    • Assessments
    • Planning
    • Manufacturing
    • Testing
    • Services
    • R-D-I Activities
    C-Austempering process designing for
    • Consultancies Solid solution and Aging
    Power Transmission of the Helicopter,
    • Partnerships For Turbo Jet Rotor
    WE DO FURNACES For The CRITICAL PROCESSES 4

    • KN controlled Gas Nitriding and Nitrocarburizing


    • Post Oxidation
    Automotive
    • Thermal Etching
    • Hardening Natural
    Resources
    • Carburizing (Selective) Defense
    • Carbonitriding (Selective)
    • Austempering
    • C-Austempering
    • CN-Austempering Energy
    • Martempering TECHNOLOGY
    • TiAlV4 solid solution (900oC) and Aging Biomedical
    • Tempering
    • Aging
    • Subzero Cooling
    • Cryogenic Cooling Chemical/Pe
    trochemical
    • Aluminum Solute Solutations Furnace Aviation
    Transportatiıo
    • NH3 Cracking n
    • Neutrulization
    OUR PRODUCTS
    5
    Gas Nitriding Furnaces
    • YGN SERIES
    • AGN SERIES
    • DGN SERIES

    T6 Aluminum Furnaces
    • T6 SERIES

    Bell Type Atmosphere Controlled Furnaces


    • AGS SERIES

    Cryogenıc And Sub-zero Furnaces


    • CRY-SERIES

    Other Complementary Products


    • INCINERATOR For NOx AND NH3 EMISSION REDUCING
    • NH3 CRACKERS and VAPORIZERS

    Special Process Furnaces


    YGN GAS NITRIDING and NITROCARBURIZING FURNACE SERIES
    6

    integrated
    Ammonia
    Cracker integrated
    Gas Panel
    High Speed
    Heating and Cooling!!!!
    Compact
    System 4 Hours Total Time For Aluminum
    Extrusion Dies
    3 Times More Die Life

    integrated
    Control ✓ Multi Process and Mission
    integrated Panel
    Cooling
    ✓ Advanced Technology
    System ✓ Remote Controling
    MANUFACTURING

    Main Chassis TIG Welding Assembly

    Fabrication
    YGN GAS NITRIDING and NITROCARBURIZING FURNACE SERIES
    in CUSTOMER WORKSHOP/FACTORY
    8
    Dimensions Capacity Max.
    (WxLxH), (mm) (kg) Capacity(Kg)
    YGN-S 600x900x600 800 1000
    YGN-M 900x1200x900 2500 3000
    YGN-L 1200x1500x1200 4000 5000

    Small and Large Series in Konya, Small Serie in Tekirdag


    AGN GAS NITRIDING and NITROCARBURIZING FURNACE SERIES
    For BIG and LARGE PARTS 9
    Dimensions Capacity Max. Capacity
    (Dia.xH), (mm) (kg) (Kg)
    Integrated AGN-L 1500x2000 5000 6000
    Ammonia
    Cracker AGN-XL 2000x2000 8000 10000
    AGN-XXL 2500x2000 15000 18000
    Integrated
    Air and For wind power gear box system
    Direct
    Cooling
    System
    Integrated
    Gas Panel

    Integrated
    Control
    Compact Paneli
    System
    DGN GAS NITRIDING and NITROCARBURIZING FURNACESERIES
    • Stange-Elektronik Control and Automation,
    10
    • KN Controlling by Smart Stange H2 Sensor,
    • Repeatable Processes for the White Layer and Diffusion,
    • Minimum Gas Consumption,
     Online Process Watching and Recording System,
     3 Fast Cooling by high speed blowers,

    Optional Features:
    • Vacuum Pump Integrating,
    • Ammonia(NH3) Cracker,
    • Chemical Etching System ,
    • Ammonia (NH3) filtration System,
    • Post Oxidation by Oxygen Sensor,
    • AMS 2759/10 & 2759/12 Compliances,
    DGN GAS NITRIDING and NITROCARBURIZING FURNACESERIES
    FURNACE
    MODELS
    Dimensions
    (Dia.xH), (mm)
    Capacity
    (kg)
    Max. Capacity
    (Kg) 11
    DGN-10 630x1500 1000 1200
    DGN-16 800x1800 1600 2000
    DGN-35 1200x2000 3500 4000
    DGN-50 1500x2000 5000 6000
    DGN-100 1200x8200 10000 12000
    8.2 METERS KN CONTROLLED GAS NITRIDING AND NITROCARBURIZING
    FURNACE For DEFENSE, PETROLIUM DRILLERS, SCREWS&BARRELS
    SPECIAL PROCESS STUDIES FOR SHAFTS, SCREWS&BARRELS and DRILLERS
    13

    PROCESS RESULTS
    WHITE LAYER
    And
    Dıffusıon depth
    0.7 mm
    Surface Hardness
    1100 HV
    AGS SERIES For CARBURIZING, AUSTEMPERING and HARDENING
    14

    • From Automotive to Aviation

    • From 1100oC to -150oC

    New Process;
    C-Austempering for Power
    Transmission Units
    AGS Automated
    For Gun Industry
    15

    Gas Control Panels and 3-Axial Robot

    CAPACITIES Dimensions Capacity Max.


    (Dia.xH), (mm) (kg) Capacity
    (Kg)
    AGS-S 530x850 250 300

    AGS-M 850x1250 1000 1250

    AGS-L 2500x2000 2500 3000


    TOTAL SOLUTION FROM ONE SOURCE 16

    AGS For AVIATION


    • Hardening
    • Carburizing (Selective)
    • Carbonitriding (Selective)
    • Austempering
    • C-Austempering
    • Bright Annealing
    • Martempering
    • TiAlV4 solid solution (900oC)
    • Tempering
    • Aging
    • Nitriding and Post Oxidation
    • Super Alloy Heat Treatment Portable Gas Analyzer from STANGE
    • Soldering
    T6 SERIES For ALUMINIUM 17
    Dimensions(WxLxH),(mm) Capacity(kg) Max. Capacity(Kg)

    T6-M 900x1200x900 500 750


    T6-L 1250x2500x1250 750 1000
    CRYO SERIES For AVIATION and AUTOMOTIVE
    18

    From 250ºC to -150ºC

    Dimensions Capacity Max.


    (Dia.xH), (mm) (kg) Capacity (Kg)
    CRYO-S 600x900x600 600 800
    CRYO-M 900x1200x900 1000 1200
    SPECIAL FURNACE For AVIATION STRESS RELIEVING of The BIG PARTS
    19

    • 20 TONS CAPACITY
    • ARGON and NITROGEN ATMOSPHERE
    • HIGH SPEED COOLING
    • 20 TERMOCOUPLES for CONTROLING
    • AMS 2750F CLAS 2
    • FOR BOEING and AIRBUS
    • NO ANY DISCOLORATION
    OUR PARTNERS
    20

    Our Partners OUR STRATEGIC PARTNER – STANGE Electronic for;


    • Jumo • Training
    • Bürkert • Holding own stock
    • Brooks • Seminar Programs in every year
    • Krohne • Supporting in Europe and Asia market
    • Khanthal • Having refurbishment programs in Turkey
    • SMC • Joint R-D-I studies on nitriding and other topics.
    • Schnieder
    • Siemens
    • Thermal Ceramics
    • MKS
    • Unifrax
    TUS, SAT and SERVICE CAPABILITIES
    21

    CQI-9 Special Process: Heat Treatment System Assessment


    SAE AMS 2750E - PYROMETRY
    SAE AS9100
    TESTING Infrastructure For Special Processes
    • Vacuum Leak Detector • LEYBOLD
    • Gas Analyser • STANGE
    • Data Recorder • PHONEX
    • Other Tools and Devices • MULTI

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