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Monoblock Catalog

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Release Version: 1/6/2020

Release Version: 6/6/2020


Plastics Sorting
Spellman is your global resource
Mineral Analysis for high voltage power conversion
Crystal Inspection Meeting Customers Needs
For over 70 years, Spellman has been helping technology
X-Ray Fluorescence companies grow by providing standard and custom high
voltage power converters, X-Ray generators and Monoblock®
Plating Measurement X-Ray sources of exceptional value and performance and by
aligning our procedures, processes and infrastructure to
X-Ray Diffraction support our customers’ goals – a process we call homologation.
At Spellman, homologation is in everything we do. From initial
Thickness Gauging
product concept through final delivery, we dedicate a team
of experts to work with each customer.
Cargo Screening

Food Inspection Your Vision is Our Mission


Spellman advances medical care, industrial processes, quality
NDT Analysis control, scientific research, security and telecommunications by
providing innovative high voltage power conversion solutions
Undersea Telecom that enable equipment manufacturers to improve their systems’
performance, reliability, cost and bottom line.
Security Applications
Innovation & Quality
Radiography With over 70 years of high voltage innovation, world-class ISO
certified production facilities and global support network,
Fluoroscopy Spellman can meet the needs of discriminating global OEM’s
system manufacturers
Extraoral Dental X-Ray Compliance and Safety
Safety and Regulatory Agency approvals such as: UL, CSA,
Bone Densitometry and IEC can be provided. In addition, Spellman is authorized
to conduct UL sanctioned testing
Mammography
Risk Management
Mass Spectrometry Consistent processes across multiple facilities ensures a
secure supply chain. Products can be manufactured at
Capillary Electrophoresis multiple Spellman sites. With standardized manufacturing,
training and equipment, you can be assured of quality
products and service for years to come
Electrostatic Printing
Support and Service
Ion Beam Implantation  Our globally situated technical support centers are strategically
located to provide rapid local response to customer needs
Semiconductor Processing  Support Centers are linked through a common ERP system and
real-time data reporting so information is always available about
Electron Beam Welding  your product and delivery status

Capacitor Charging 

High Power RF Transmitters

spellmanhv.com
MONOBLOCK
®

THE INTEGRATED X-RAY SOURCE

Spellman has set the standard in CURRENT/POWER MODEL PAGE

development of integrated X-Ray 80kV @ 20/50W XRB011 4-7

sources with its Monoblock® series. 130kV @ 65W μXRB130P65 8-12

Our custom OEM designs are used in baggage screen- 80kV @ 100W XRB80N100 13-16
ing, explosive detection, medical imaging, food inspec-
80kV @ 100W XRB80PN100HR 17-20
tion, non-destructive testing and many other applications.
A Monoblock® is typically a single assembly contain- 100kV @ 100W XRB100N100 21-23
ing both high voltage generation components and an
X-Ray tube. The physical compactness and inherent 80-100kV @100-500W XRBHR 24-31
elimination of cabling reduces cost and the risk of
160kV @100-500W XRBD 32-39
breakdown making these products extremely reliable.
Monoblocks® can be designed in a wide variety of 160kV @ 192W XRB160PN192 40-42
geometries, with beam shape, focal spot size and
other critical parameters customized for the application. 80kV @ 320W XRB80PN320 43-45
Digital control via RS-232, Ethernet or USB is available.
200kV @ 400W XRB200PN400 46-48

4 Internal X-Ray tube eliminates maintenance 160kV @ 480W XRB160PN480/1 49-51


issues with external HV cables/connecters
160kV @ 480W XRB160PN480/2 52-54
4Power Factor Correction minimizes input
power requirements 160kV @ 480W XRB160PN480/CT 55-57

4Universal Input circuitry accepts a wide 150kV @ 600W XRB150PN600 58-60


variety of worldwide input voltages
160kV @ 688W XRB160PN688/CT 61-63
4Sealed, leak-free tank can be mounted in
any physical orientation 90kV @ 900W PDM90PN900 64-66

4Unique radiation shielding minimizes weight 40-125kV @ 3.5kW MMB125PN3.5 67-69


while ensuring very low X-Ray leakage
4Standard digital interface simplifies
communication and system integration

+1.631.630.3000
www.spellmanhv.com
email: sales@spellmanhv.com
XRB011 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 20/50W MONOBLOCK® PAGE 1 OF 4

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Can be Mounted in Any Physical Orientation
• Analog or Digital Control Interface

www.spellmanhv.com/manuals/XRB011
XRB011—20W
XRB011—50W

Spellman’s XRB011 Series of Monoblock® X-Ray sources Voltage Accuracy:


are designed for OEM applications powering its internal Voltage measured across the X-Ray tube is within
X-Ray tube up to 80kV at 20W and 80kV at 50W. ±1% of the programmed value
Features like 24Vdc input voltage, small package size, Voltage Risetime:
standard analog interface and RS-232/Ethernet digital Ramp time shall be ≤250ms from 10% to
interface simplify integrating the XRB011 into your X-Ray 90% of maximum rated output voltage
system. Proprietary emission control circuitry provides
excellent regulation of X-Ray tube current, along with Voltage Temperature Coefficient:
≤100ppm/°C
outstanding stability and performance.
Over Temperature Fault:
Indicates that the internal oil temperature has exceeded
TYPICAL APPLICATIONS
65° C. The high voltage output will be disabled. Toggling the
Medical X-Ray: Fluoroscopy and Radiography X-Ray ON Command OFF and ON will reset the fault.
for Extremities, Specimen Radiography.
Pulsed Fluoroscopy (contact Spellman sales) Over Voltage Fault:
Industrial X-Ray: Component inspection and An overvoltage (OV) fault is detected when the output voltage
Non-Destructive Testing exceeds 82kV. The high voltage output will be disabled.Toggling
the X-Ray ON Command OFF and ON will reset the fault.

SPECIFICATIONS Voltage Ripple:


1% peak to peak
X-Ray Characteristics:
Tube Type: Micro focus tube Current Regulation:
Focal Spot: 33μm Nominal, 50μm max. (IEC 336) Line: ±0.5% for a ±1V change of nominal input line voltage
Beam Filter: Ultem 0.060˝ (1.5mm) Load: ±0.5% for a voltage change of 35kV to 80kV
Oil 0.175˝ (4.4mm) Current Accuracy:
Beam Geometry: Symmetrical 40° cone Current measured through the X-Ray tube is within
Input Voltage: ±2.5% of the programmed value
20W: 24Vdc ±1V @ 2.5A Over Current Fault:
50W: 24Vdc ±1V @ 4A
An overcurrent (OC) fault is detected when the emission current
X-Ray Tube Voltage: exceeds 275μA (20W model) and 710μA (50W model). Toggling
Nominal X-Ray tube voltage is adjustable between the X-Ray ON Command OFF and ON will reset the fault.
35kV to 80kV
Arc Intervention:
X-Ray Tube Current: One arc fault. The high voltage output will be disabled. Toggling
20W: 0-250μA over specified tube voltage range the X-Ray ON command OFF and ON will reset the fault.
50W: 0-700μA over specified tube voltage range
Filament Configuration:
X-Ray Tube Power: Internal high frequency AC filament drive with closed loop
20/50W maximum continuous filament emission control
Voltage Regulation: Analog Interface:
Line: ±0.5% for a ±1V change of nominal input line voltage
Ground referenced 10kV/V, 25μA/V (20W model) and 70μA/V
Load: ±0.1% for a load change of 25μA to maximum (50W model) for programming and monitoring analog interface
rated current signals. Open collector, active low digital signal interface.
Internal jumper is needed to be configured for analog interface.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128090-001 REV. AD
4
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB011 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 20/50W MONOBLOCK® PAGE 2 OF 4

Digital Interface:
RS-232 DIGITAL INTERFACE—
RS-232: standard
J5 9 PIN FEMALE D CONNECTOR
Ethernet: optional
PIN SIGNAL PARAMETERS
Control Software:
A demo GUI is available for engineering evaluations 1 NC No Connection
2 TX Out Transmit Data
Interlock/Signals: 3 RX In Receive Data
A hardware interlock functions in both analog 4 NC No Connection
and digital programming modes. 5 SGND Signal Ground
Operating Temperature: 6 NC No Connection
0°C to +40°C 7 NC No Connection
8 NC No Connection
Storage Temperature: 9 NC No Connection
-20°C to +70°C
Humidity: ETHERNET DIGITAL INTERFACE—
10% to 95% relative humidity, non-condensing RJ45 8 PIN CONNECTOR
Cooling: PIN SIGNAL PARAMETERS
50W option: Customer provided, external cooling fan, 1 TX + Transmit Data +
50cfm, minimum 2 TX -t Transmit Data -
3 RX + Receive Data +
4 NC No Connection
5 NC No Connection
6 RX - Receive Data -
7 NC No Connection
8 NC No Connection

ANALOG INTERFACE—
J1 25 PIN MALE D CONNECTOR
PIN SIGNAL PARAMETERS
1 +24V +24Vdc±1Vdc @ 4A
2 +24V +24Vdc±1Vdc @ 4A
3 +24V +24Vdc±1Vdc @ 4A
4 NC No Connection
Analog Interface and Input Line Connector: 5 +24V RETURN +24V RETURN
25 pin D connector, male 6 +24V RETURN +24V RETURN
Digital Interface Connector: 7 +24V RETURN +24V RETURN
RS-232: 9 pin D connector, female 8 Signal Ground Signal Ground
Ethernet: RJ45 connector 9 Interlock Input Input, Active low, Interlock is low safe to enable high
voltage. Connect to +24V Return
Grounding Point: 10 kV Monitor Output, 0 to 8V = 0 to rated output voltage. Zout=100Ω
6-32 ground stud provided on chassis 11 μA Monitor Output, 0 to 10V = 0 to rated output current. Zout=100Ω
12 X-Ray Ready status Output, Active Low, Open Collector, 24Vdc @ 10mA max
Dimensions:
13 X-Ray ON status Output, Active Low, Open Collector, 24Vdc @ 10mA max
20W: 5.81"W x 5.0"H x 10.81"D 14 Filament Standby status Output, Active Low, Open Collector, 24Vdc @ 10mA max
(147.57mm X 127mm X 274.57mm) 15 Over Voltage Fault Output, Active Low, Open Collector, 24Vdc @ 10mA max
50W: 6.00"W x 5.0"H x 10.81"D 16 Over Current Fault Output, Active Low, Open Collector, 24Vdc @ 10mA max
(152.4mm x 127mm x 274.57mm) 17 ARC Fault Output, Active Low, Open Collector, 24Vdc @ 10mA max
Weight: 18 Filament Current Limit Fault Output, Active Low, Open Collector, 24Vdc @ 10mA max
20W: 18lbs (8.165kg) 19 Signal Ground Signal Ground
20 Interlock Output Output, Active Low, Open Collector, 24Vdc @ 10mA max
50W: 20lbs (9.072kg)
21 μA Program Input, 0 to 10V = 0 to rated output current. Zin=10kΩ
Orientation: 22 kV Program Input, 0 to 8V = 0 to rated output voltage. Zin=10kΩ
Can be mounted in any orientation. 23 X-Ray ON Command Input, Active low
Low (short) = X-Ray ON
X-Ray Leakage:
High (open) = X-Ray OFF
Less than 1mR/hr at 1 meter Internal pull up resistor to +15V
Regulatory Approvals: 24 Signal Ground Signal Ground
Compliant to EMC 60601-1-2. UL/CUL recognized file 25 Over Temperature Output, Active Low, Open Collector, 24Vdc @ 10mA max
E242584. CE to EN 61010-1 for Non-Medical Applications.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128090-001 REV. AD
5
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB011 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 20/50W MONOBLOCK® PAGE 3 OF 4

20W Model
ORDERING INFORMATION
XRB011-80PN20 80kV, 250uA, 20W, Analog Interface, RS-232
XRB011-80PN20E 80kV, 250uA, 20W, Analog Interface, RS-232, Ethernet
XRB011-80PN20A 80kV, 250uA, 20W, Analog Interface
XRB011-80PN20/CE 80kV, 250uA, 20W, Analog Interface, RS-232, CE
XRB011-80PN20E/CE 80kV, 250uA, 20W, Analog Interface, RS-232, Ethernet, CE
XRB011-80PN20A/CE 80kV, 250uA, 20W, Analog Interface, CE

6-32 GROUNDING STUD

XRB011
20W Model
DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128090-001 REV. AD
6
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB011 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 20/50W MONOBLOCK® PAGE 4 OF 4

50W Model
ORDERING INFORMATION
XRB011-80PN50 80kV, 700uA, 50W, Analog Interface, RS-232
XRB011-80PN50E 80kV, 700uA, 50W, Analog Interface, RS-232, Ethernet
XRB011-80PN50A 80kV, 700uA, 50W, Analog Interface
XRB011-80PN50/CE 80kV, 700uA, 50W, Analog Interface, RS-232, CE
XRB011-80PN50E/CE 80kV, 700uA, 50W, Analog Interface, RS-232, Ethernet, CE
XRB011-80PN50A/CE 80kV, 700uA, 50W, Analog Interface, CE

6-32 GROUNDING STUD

XRB011
50W Model
DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128090-001 REV. AD
7
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
uXRB130P65 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

130KV @ 65W MICROFOCUS MONOBLOCK® PAGE 1 OF 5

• Integrated X-Ray Tube and Control Electronics


in One Compact Assembly
• Standard RS-232 Digital Interface Offers Access
to Diagnostics and Operating Logs
• Standard Windows Test GUI
• 7 Micron Focal Spot for Narrow Beam
• 8 Micron Focal Spot for Wide Beam
• 10mm/14mm Spot to Window Spacing Provides
High Geometric Magnification

Spellman’s μXRB130P65 microfocus Monoblock® X-Ray SPECIFICATIONS


sources are designed for high resolution imaging applica- Narrow Beam Benefits (Standard):
tions powering its internal microfocus X-Ray tube up to The small round spot is optimized over the range of kV and
130kV @ 65W. Features like 24Vdc input voltage, small power to provide distortion free images. Operated at 4
package size and standard RS-232 digital interface sim- watts yields a 6 micron spot for high resolution imaging.
plify integrating the μXRB130P65 into your X-Ray system. The 14mm spot to window spacing offers high geometric
The small, round focal spot size, optimized over the range magnification.
of operating voltage, and high magnification, combined
Narrow Beam X-Ray Characteristics (Standard):
with stable high intensity output provides distortion free,
superior quality 2D and 3D images. Spot Ellipticity: ±20% @ 16 watts, 130kV
(either axis referred to average)
TYPICAL APPLICATIONS Beam Geometry: ≥ 53°, round beam, uniform beam
profile in any direction
Industrial X-Ray:
Spot to Window
Circuit board and electronic component inspection
Spacing: 14mm ±0.5mm
High resolution Non Destructive Testing of metal
Window Diameter
and plastic parts
(uncollimated): ≈19mm
Micro CT for Industrial applications
Window Material
Battery inspection and Thickness: Beryllium, 0.25mm
Medical X-Ray: Target Material: Tungsten
Micro CT for life sciences applications
Wide Beam Benefits (WB Option):
OPTIONS The 115 degree round beam is well suited for automated
WB Wide Beam inspection where a large field of view is required for maxi-
ET Extended Tube (wide beam only) mum throughput or off angled views. The 10mm spot to
LW Light Weight window spacing provides superior high geometric
magnification.
Wide Beam X-Ray Characteristics (WB Option):
Spot Ellipticity: ±20% @ 16 watts, 130kV
(either axis referred to average)
Cone of
Illumination : 115°, round beam, uniform beam
profile in any direction
The uXRB130P65 is Spot to Window
ideal for applications Spacing: 10mm ±0.5mm
such as printed circuit
board inspection, Window Diameter
battery inspection and (uncollimated): ≈38mm
industrial/medical
Window Material
micro CT.
and Thickness: Beryllium, 0.51mm
Target Material: Tungsten
X-Ray Leakage: Behind X-Ray tube is ≤0.5mR/hr at 2.55cm
Input Voltage:
+24-27Vdc
Input Current:
Photos provided byThermoFisher Scientific <6 amps

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128149-001 REV. A
8
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2020 Spellman High Voltage Electronics Corp.
uXRB130P65 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

130KV @ 65W MICROFOCUS MONOBLOCK® PAGE 2 OF 5

Anode Supply:
Output Voltage: J1 INPUT/OUTPUT—
16 PIN AMP #206036-1 CONNECTOR
20kV to 130kV (referenced to
Cathode Gun Supply) PIN SIGNAL PARAMETERS
Output Current: 1 Chamber Interlock Out To close Chamber Interlock connect
up to 0.5mA, from 20kV to 130kV pin 1 to pin 2, R<2Ω
Environmental: 2 Chamber Interlock In To close Chamber Interlock connect
Operating Temperature: pin 2 to pin 1, R<2Ω
0°C to +32°C 3 X-Ray ON Lamp Out 120Vac @ 3A/250Vac @ 1.5A rated
Storage Temperature: contacts. Close at X-Ray ON
-20°C to +70°C 4 X-Ray ON Lamp In 120Vac @ 3A/250Vac @ 1.5A rated
Humidity: contacts. Close at X-Ray ON
0 to 95%, non-condensing 5 N/C N/C

Altitude: 6 Prime Power Interlock Out To close Power Interlock connect


pin 6, 7 to pin 8, 10, R<2Ω
Up to 5,000 feet (1524 meters)
Cooling: 7 Prime Power Interlock Out To close Power Interlock connect
pin 6, 7 to pin , R<2Ω
Internal fan is incorporated. Adequate air circulation
8 Prime Power Interlock In To close Power Interlock connect
around unit must be provided. pin 8, 10 to pin 6, 7, R<2Ω
Digital Interface: 9 N/C N/C
RS-232 10 Prime Power Interlock In To close Power Interlock connect
Mechanical: pin 8, 10 to pin 6, 7, R<2Ω
See drawings 11 +24Vdc Input (+) +24Vdc Input (+)
Weight: Standard: 30lbs. (13.60kg) 12 +24Vdc Input (+) +24Vdc Input (+)
Standard/Extended Tube: 34lbs. (15.40kg) 13 +24Vdc Return (-) +24Vdc Return (-)
Light Weight (LW option): 23lbs. (10.43kg) 14 +24Vdc Return (-) +24Vdc Return (-)
Light Weight/Extended Tube: 27lbs. (12.24kg) 15 X-Ray On Indicator Out 24Vdc @ 3A rated contacts. Close at X-Ray On
Regulatory Approvals: 16 X-Ray On Indicator In 24Vdc @ 3A rated contacts. Close at X-Ray On
Compliant to EEC EMC Directive.
J2 RS-232 DIGITAL INTERFACE—
Compliant to EEC Low Voltage Directive.
9 PIN AMP #788903-1 CONNECTOR
PIN SIGNAL NAME
1 DCD Data Carrier Detect
Grapical User Interface 2 RD Received Data
3 TD Transmitted Data
Spellman provides an 4 DTR Data Terminal Ready
example of a Graphical 5 SGNO Signal Ground
User Interface (GUI) for the 6 DSR Data Set Ready
convenience of the user but 7 RTS Request to send
most customers implement 8 CTS Clear to Send
their own software. 9 RI Ring Indicator

<Main System Screen SPOT TABLE


PARAMETER NARROW BEAM WIDE BEAM
Operating Voltage Range 45-130kV 50-130kV
Maximum Power 65W, 130kV 65W, 130kV
Maximum Beam Current 0.500mA 0.500mA
Spot Size 4 Watt ≤ 7μ, 45-130kV ≤ 8μ, 50-130kV
8 Watt ≤ 10μ, 45-130kV ≤ 14μ, 50-130kV
16 Watt ≤ 22μ, 45-130kV ≤ 24μ, 50-130kV
32 Watt ≤ 48μ, 70-130kV ≤ 48μ, 70-130kV
40 Watt ≤ 60μ, 80-130kV ≤ 60μ, 80-130kV
65 Watt ≤ 100μ, 130kV ≤ 100μ, 130kV

How to Order:
Standard (Narrow Beam) PART NO.: μXRB130P65
Diagnostics Screen
Wide Beam Option PART NO.: μXRB130P65WB
Wide Beam Option and
Extension Tube PART NO.: μXRB130P65WBE

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128149-001 REV. A
9
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2020 Spellman High Voltage Electronics Corp.
uXRB130P65 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

130KV @ 65W MICROFOCUS MONOBLOCK® PAGE 3 OF 5

DIMENSIONS: in.[mm]
NARROW BEAM (Standard)
SIDE VIEW
12.17 [309.11]

11.95 [303.53] 1.73 [43.89]

0.55 [13.97]

53° 2.5 [63.5]

4.75 [120.65]
UNIVERSAL FLANGE

BOTTOM VIEW
.25-20 UNC-2B
.25 DEEP, 4PL

3.543 ±.005 [89.9]

0.600 [15.24] 6.889 ±.005 [174.98]

REAR VIEW FRONT VIEW

10.16
[258.06]

7.677 ±.015
8.89 ±.005 [194.99]
[225.8] 4.75 [120.64]

0.600 [15.24]

3.30 [83.82]
.25-20 UNC-2B
3.543 ±.005 [89.9] .25 DEEP, 4PL 4.92 [124.9]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128149-001 REV. A
10
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2020 Spellman High Voltage Electronics Corp.
uXRB130P65 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

130KV @ 65W MICROFOCUS MONOBLOCK® PAGE 4 OF 5

DIMENSIONS: in.[mm]

WIDE BEAM (WB Option)


SIDE VIEW

11.95 [303.53] 1.71 [43.51]

.25 [6.35]
0.39 [10]
SOURCE OF X-RAY

2.5 4.75 5.46


115°
[63.5] [120.65] [138.73]

4.75 [120.65]
UNIVERSAL FLANGE

BOTTOM VIEW
.25-20 UNC-2B
.25 DEEP, 4PL

3.543 ±.005 [89.9]

0.600 [15.24] 6.889 ±.005 [174.98]

REAR VIEW FRONT VIEW

2.20 [55.88]

10.16
[258.06]

7.677 ±.015
8.89 ±.005
[194.99]
[225.8] 4.75 [120.64]

0.600 [15.24]

3.30 [83.82]
.25-20 UNC-2B
3.543 ±.005 [89.9] .25 DEEP, 4PL 4.92 [124.9]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128149-001 REV. A
11
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2020 Spellman High Voltage Electronics Corp.
uXRB130P65 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

130KV @ 65W MICROFOCUS MONOBLOCK® PAGE 5 OF 5

DIMENSIONS: in.[mm]

WIDE BEAM (WB Option) and


EXTENSION TUBE (ET Option)
SIDE VIEW
11.95 [303.53] 3.51 [89.23]

0.39 [10.00]
SOURCE OF X-RAY
2.00 [50.80]

2.5 3.84 5.46


115°
[63.5] [97.49] [138.73]

4.75 [120.65]
UNIVERSAL FLANGE

BOTTOM VIEW
.25-20 UNC-2B
.25 DEEP, 4PL

3.543 ±.005 [89.9]

0.600 [15.24] 6.889 ±.005 [174.98]

REAR VIEW FRONT VIEW

2.20 [55.88]

10.16
[258.06]

7.677 ±.015
8.89 ±.005
[194.99]
[225.8] 4.75 [120.64]

0.600 [15.24]

3.30 [83.82]
.25-20 UNC-2B
3.543 ±.005 [89.9] .25 DEEP, 4PL 4.92 [124.9]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128149-001 REV. A
12
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2020 Spellman High Voltage Electronics Corp.
XRB80N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 1 OF 4

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Universal Input, Power Factor Corrected
with Internal EMI Filter
• Can be Mounted in Any Physical Orientation
• Analog Control Interface and Standard
RS-232 Digital Interface
www.spellmanhv.com/manuals/XRB80

Spellman’s XRB80N100 Monoblock® X-Ray source is Voltage Regulation:


designed for OEM applications powering its internal X-Ray Line: ±0.05% of maximum output voltage over a ±10%
tube up to 80kV at 100W. Features like universal input, change of nominal input line voltage
small package size and a standard analog and RS-232 Load: ±0.1% of maximum rated voltage for 150uA
digital interface simplify integrating this unit into your X-Ray to 1.25mA load change
system. The XRB80N100 is available either with fan shaped Voltage Accuracy:
(standard) or (optional) cone shaped beam geometries. Voltage measured across the X-Ray tube is within
Proprietary emission control circuitry provides excellent ±2% of the programmed value
regulation of X-Ray tube current, along with outstanding
stability performance. Voltage Risetime:
Standard: Ramp time shall be 500ms from 10% to
90% of maximum rated output voltage
TYPICAL APPLICATIONS Optional: 5 seconds. Specify at time of order
X-Ray Scanning: Bone Densitometry, Voltage Overshoot:
Thickness Measurement, Food Inspection, 5% of maximum voltage, to return within 2.5% of
Fill Level Confirmation, Parcel Inspection maximum voltage in less than 100ms
Voltage Ripple:
SPECIFICATIONS 1% peak to peak of maximum voltage for
X-Ray Characteristics: frequencies ≤1kHz
Focal Spot: 0.5mm (IEC 336)
Emission Current Parameters
Beam Filter: Current Regulation:
Ultem: 3.30mm ±0.15mm Line: ±0.05% of rated output current over a
Oil: 8mm ±0.1mm ±10% change of nominal input line voltage
Glass: 1.8mm ±0.25mm Load: ±0.1% of rated output current for a change from
BE: 0.8mm 50% to 100% of rated output voltage
Beam Geometry:
Fan: Standard. The beam angular coverage Current Accuracy:
will be 75° with the beam plane Current measured through the X-Ray tube is within
perpendicular to the X-Ray tube axis and ±2% of the programmed value
13° wide.
Current Risetime:
Cone: Optional. 25° cone beam
Standard: Ramp time shall be 500ms from 10% to 90%
Input Voltage: of maximum rated current
Power factor corrected input 0.98, 100-240Vac ±10% Optional: 5 seconds. Specify at time of order
50/60Hz, 2A, maximum Arc Intervention:
X-Ray Tube Voltage: 3 arcs in 10 seconds with a 200ms quench = Shutdown
Nominal X-Ray tube voltage is adjustable up to 80kV
Filament Configuration:
X-Ray Tube Current: Internal high frequency AC filament drive with closed loop
150uA to 1.25mA over specified tube voltage range filament emission control
X-Ray Tube Power:
100W maximum continuous

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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 2 OF 4

Analog Interface: AC LINE POWER CONNECTOR—


Ground referenced 0 to 9Vdc for all programming J1 THREE POSITION PHOENIX CONTACT
and monitoring signals. Relay contacts and open PIN SIGNAL
collector signals for other signals. See analog interface
1 Earth Ground
connector pin out table.
2 Line
Digital Interface: 3 Neutral
Jumpers are needed to be configured and the digital Mating connector provided with unit
interface cable installed to enable the RS-232 interface.
Control Software:
A demo GUI is available for engineering evaluations RS-232 DIGITAL INTERFACE—
J3 9 PIN FEMALE D CONNECTOR
Interlock/Signals: PIN SIGNAL PARAMETERS
A hardware interlock functions in both analog and digital
programming modes. The hardware X-Ray Enable 1 N/C No Connection
signal only functions in analog programming mode. 2 TD Transmit Data
3 RD Receive Data
Operating Temperature: 4 N/C No Connection
0°C to +40°C 5 SGND Signal Ground
6 NC No Connection
Storage Temperature: 7 NC No Connection
-40°C to +70°C 8 NC No Connection
9 NC No Connection
Humidity:
10% to 95% relative humidity, non-condensing
Cooling: XRB ANALOG INTERFACE—
Customer provided 150cfm external cooling fan as J2 15 PIN MALE D CONNECTOR
required to maintain oil temperature below 55°C.
(External cooling is not required if fan option is selected) PIN SIGNAL PARAMETERS
1 Power Supply Fault Output Open collector, 35V @ 10mA max. high = no fault
Input Line Connector: 2 mA Program Input 0 to 9.00Vdc = 0 to 100% rated output, Zin =10MΩ
3 pin, Phoenix Contact 1829167, SHV part number 3 kV Program Input 0 to 9.00Vdc = 0 to 100% rated output, Zin =10MΩ
105725-219. Mating connector Phoenix Contact 4 X-Ray On Lamp Relay Output Common, dry contacts, 30Vdc @ 1A, max
#1805990, SHV part number 105808-475 provided 5 X-Ray On Lamp Relay Output Normally open, X-Ray ON = closed
with unit. 6 mA Monitor Output 0 to 9Vdc = 0 to 100% rated output, Zout =10kΩ
7 X-Ray On Lamp Relay Output Normally closed, X-Ray ON = open
Analog Interface Connector: 8 kV Monitor Output 0 to 9.00Vdc = 0 to 100% rated output, Zout =10kΩ
15 pin D connector, male 9 Signal Ground Ground
Digital Interface Connector: 10 Signal Ground Ground
11 HV Interlock Return Input Connect to Pin 12 to close HV interlock
9 pin D connector, female
12 HV Interlock Output +15Vdc @ open, 5mA when connected to pin 11
Grounding Point: 13 X-Ray Enable Output +15Vdc @ open, 5mA when connected to pin 15
8-32 ground stud provided on chassis 14 X-Ray Status Output Open collector, 35V @ 10mA max
high = X-Ray OFF
Dimensions: 15 X-Ray Enable Return Input Connect to pin 13 to enable X-Ray generation
See line drawings
Weight:
32lbs (14.5kg) LED INDICATORS
Orientation: INDICATOR SIGNAL NAME CONDITION Illuminated When...
Can be mounted in any orientation.
LED 1 OV High kV occurs
X-Ray Leakage: LED 2 UV Low kV occurs
Not to be greater than 0.5mR/hr at 5cm LED 3 UC Low mA occurs
outside the external surface LED 4 OC High mA occurs
LED 5 ARC FLT Arc fault occurs
Regulatory Approvals: LED 6 OT Over temperature occurs
Compliant to EEC EMC Directive. Compliant to LED 7 X-RAY ON X-Rays are enabled
EEC Low Voltage Directive. UL/CUL recognized file LED 8 PWR Power is ON
E235530.

Corporate Headquarters
14 Hauppauge, New York USA
www.spellmanhv.com 128065-001 REV. W

+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 3 OF 4

OPTIONS How to Order:


RT 5 second Risetime for both voltage and current Standard: PART NO.: XRB80N100
CB Cone Beam Risetime, Cone Beam, Fan and
FN Integrated Cooling Fan Elapsed Time Meter Options
M Elapsed Time Meter PART NO.: XRB80N100/RT/CB/FN/M
(measures X-Ray ON elapsed time)

DIMENSIONS: in.[mm]
Standard Unit
FRONT VIEW SIDE VIEW
NOTE: Shown with Elapsed Time Meter option
10.30 [262]

.64 [16]
TYP
J1
AC INPUT CAUTION
M1
TIME ELAPSED
(HOUR) J3
(OPTIONAL) DIGITAL
INTERFACE ! WARNING
DO NOT CONNECT AC INPUT POWER TO UNIT
WITH COVER REMOVED. DIREGARDING THIS
X-RAY SOURCE
J2 MAY CAUSE FATAL ELECTRICAL SHOCK
SIGNAL
OV INTERFACE
7.00 [178] UV
1 1
LOCAL

UC 2 2
3 JP5 JP4 3
OC mA mA
ARC FLT REMOTE 1-2 1-2
LOCAL 2-3 2-3
! WARNING
OT DO NOT CONNECT AC INPUT POWER TO UNIT
WITH COVER REMOVED. DIREGARDING THIS
X-RAY ON MAY CAUSE FATAL ELECTRICAL SHOCK

POWER F.S.
! WARNING
REFER SERVICE TO QUALIFIED PERSONNEL
INTERNAL PARTS MAY PRESENT A RISK OF
ELECTRICAL SHOCK DURING SERVICING

7.60 [193] 25°


CONE BEAM
OPTION
9.13 [232]

75°
FAN BEAM
OPTION

BACK VIEW
BOTTOM VIEW
.281 [7.1] DIA.
4 MOUNTING
HOLES

X-RAY SOURCE

CAUTION

F.S.
8.95 [227]
8.400 [213]
F.S.
1.92 ±0.06 [48.6±1.5]

3.07 ±0.06
25° [78.0 ±1.5]
CONE BEAM
OPTION

13°
FAN BEAM
OPTION 2.13 ±0.06
[54.0 ±.1.5]
3.13 [79] TYP.

4.25 [108] TYP.

6.25 [159] TYP.

Corporate Headquarters
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 4 OF 4

DIMENSIONS: in.[mm]

Cooling Fan Option

TOP VIEW

1.65 [42]

SIDE VIEW
10.30 [262]

BACK VIEW

7.00 [178] AIR FLOW

5.26 [134]

.57 [14]

®
2.86 [73]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128065-001 REV. W
16
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80PN100HR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 1 OF 4

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Universal Input, Power Factor Corrected
with Internal EMI Filter
• Can be Mounted in Any Physical Orientation
• Analog Monitoring Interface and Standard
RS-232 Digital Program and Monitor Interface
• Elapsed Time Meter Provided on Controller
to Monitor X-Ray Tube Usage
www.spellmanhv.com/manuals/XRB80PN100HR

Spellman’s XRB80PN100HR (high reliability) Monoblock® X-Ray Tube Voltage:


X-Ray source is designed for OEM applications powering Nominal X-Ray tube voltage is adjustable 40kV (±20kV)
its internal Bipolar X-Ray tube up to 80kV at 100W. to 80kV (±40kV)
Features like universal input, small package size and a X-Ray Tube Current:
standard RS-232 digital interface simplify integrating this 150uA to 2.00mA over specified tube
Monoblock® into your X-Ray system. The XRB80PN100HR voltage range (100W max.)
is available either with fan shaped (standard) or (optional) X-Ray Tube Power:
cone shaped beam geometries. Proprietary emission 100W maximum continuous
control circuitry provides excellent regulation of X-Ray
tube current, along with outstanding stability performance. Voltage Regulation:
Line: ±0.05% of maximum output voltage over a ±10%
The XRB80PN100HR is designed for long field life. change of nominal input line voltage
Load: ±0.1% of maximum rated voltage for 150uA
TYPICAL APPLICATIONS to 2.00mA load change
X-Ray Scanning, Thickness Measurement, Food
Inspection, Fill Level Confirmation, Parcel Inspection Voltage Accuracy:
Voltage measured across the X-Ray tube is within
SPECIFICATIONS ±2% of the programmed value

X-Ray Characteristics: Voltage Risetime:


Focal Spot: 0.8mm (IEC 336) standard Standard: Ramp time shall be <500ms from 10% to
0.5mm (IEC 336) optional 90% of maximum rated output voltage

Beam Filter: Voltage Ripple:


Ultem: 3.00mm ±0.15mm 0.5% peak to peak of maximum voltage for
Oil: 7.5mm ±0.25mm frequencies ≤1kHz
Glass: 1.7mm ±0.2mm Emission Current Parameters
Be: 0.8mm Current Regulation:
Beam Geometry: Line: ±0.05% of rated output current over a
Fan: The standard beam angular coverage will ±10% change of nominal input line voltage
be 80° with the beam plane perpendicular to Load: ±0.1% of rated output current for a change from
the X-Ray tube axis and 20° wide (with a 2° 50% to 100% of rated output voltage
tolerance)
An optional 80° x 10° (with a 2° tolerance) Current Accuracy:
is also available Current measured through the X-Ray tube is within
Cone: Optional. 20° cone beam ±2% of the programmed value
(with a 2° tolerance) Current Risetime:
Standard: Ramp time shall be <500ms from 10% to 90%
Input Voltage: of maximum rated current
Power factor corrected input 0.98, 100-240Vac ±10%
50/60Hz, 2A maximum Arc Intervention:
4 arcs in 10 seconds with a
100ms quench/100ms re-ramp = Shutdown
Filament Configuration:
Internal AC filament drive with closed loop
filament emission control

Corporate Headquarters
Hauppauge, New York USA
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2015 Spellman High Voltage Electronics Corp.
XRB80PN100HR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 2 OF 4

Analog Monitoring Interface:


Ground referenced 0 to 9Vdc for all monitoring signals. AC LINE POWER CONNECTOR—
J1 THREE POSITION PHOENIX CONTACT
Relay contacts and open collector signals for other
signals. See analog interface connector pin out table. PIN SIGNAL
1 Earth Ground
Digital Programming and Monitoring Interface: 2 Line
The RS-232 interface allows for programming of kV, 3 Neutral
mA output and X-Ray enable. Provides monitoring for Mating connector provided with unit
kV, mA output and oil temperature. Tolerance 3%.
(with an additional 5μA offset at ≤10% mA programming)
Control Software:
RS-232 DIGITAL INTERFACE—
J3 9 PIN FEMALE D CONNECTOR
A demo GUI is available for engineering evaluations
PIN SIGNAL PARAMETERS
Operating Temperature:
0°C to +40°C 1 N/C No Connection
2 TD Transmit Data
Storage Temperature: 3 RD Receive Data
-40°C to +70°C 4 N/C No Connection
5 SGND Signal Ground
Humidity: 6 N/C No Connection
10% to 95% relative humidity, non-condensing 7 N/C No Connection
8 N/C No Connection
Cooling:
9 N/C No Connection
X-Ray Tank: Customer provided 250 cfm external
cooling fan as required to maintain oil
temperature below 55°C.
Controller: Forced air via internal fan. XRB80PN100HR ANALOG INTERFACE—
J2 15 PIN MALE D CONNECTOR
Input Line Connector:
PIN SIGNAL PARAMETERS
3-pin Phoenix Contact 1829167. Mating connector
provided with unit 1 Power Supply Fault Output Open collector, 35V @ 10mA max. high = no fault
2 N/C No Connection
Analog Interface Connector: 3 N/C No Connection
15 pin male D connector provided with unit 4 X-Ray On Lamp Relay Output Common, dry contacts, 30Vdc @ 1A, max
5 X-Ray On Lamp Relay Output Normally open, X-Ray ON = closed
Digital Interface Connector: 6 mA Monitor Output 0 to 9Vdc = 0 to 100% rated output, Zout =10kΩ
9 pin female D connector provided with unit 7 X-Ray On Lamp Relay Output Normally closed, X-Ray ON = open
Grounding Point: 8 kV Monitor Output 0 to 9.00Vdc = 0 to 100% rated output, Zout =10kΩ
M4 ground stud provided on chassis 9 Signal Ground Ground
10 Signal Ground Ground
Dimensions: 11 HV Interlock Return Input Connect to Pin 12 to close HV interlock
X-Ray Tank: 11.3˝L x 9.625˝W x 4.93˝H 12 HV Interlock Output +15Vdc @ open, 5mA when connected to pin 11
(287.02mm x 244.4mm x 125.2mm 13 X-Ray Enable Output +15Vdc @ open, 5mA when connected to pin 15
Controller: 8.5˝L x 6.70˝W x 2.21˝H 14 X-Ray Status Output Open collector, 35V @ 10mA max
high = X-Ray OFF
(215.9mm x 170.2mm x 56.1mm)
15 X-Ray Enable Return Input Connect to pin 13 to enable X-Ray generation
Weight: (for local enable)
X-Ray Tank: 36lbs (16.32kg)
Controller: 3.7lbs (1.68kg)
LED INDICATORS
Orientation:
Can be mounted in any orientation. INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OV High kV occurs
X-Ray Leakage: LED 2 UV Low kV occurs
Not to be greater than 0.5mR/hr at 5cm outside the LED 3 UC Low mA occurs
external surface. LED 4 OC High mA occurs
Regulatory Approvals: LED 5 ARC FLT Arc fault occurs
LED 6 OT Over temperature occurs
Compliant to EEC EMC Directive. Compliant to
LED 7 X-RAY ON X-Rays are enabled
EEC Low Voltage Directive. UL/CUL recognized file
LED 8 PWR Power is ON
E235530

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128118-001 REV. K
18
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2015 Spellman High Voltage Electronics Corp.
XRB80PN100HR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 3 OF 4

OPTIONS How to Order:


CB Cone Beam Standard: PART NO.: XRB80PN100HR
.5mm .5mm focal spot X-Ray tube Cone Beam Option
NF 80° x 10° Narrow Fan beam PART NO.: XRB80PN100HR/CB
RA Right Angle cable 0.5mm Focal Spot Option
PART NO.: XRB80PN100HR/.5mm
DIMENSIONS: in.[mm]
80° X 10° Narrow Fan Beam Option
PART NO.: XRB80PN100HR/NF
STANDARD CONTROL UNIT
Cable Option:
TOP VIEW PART NO.: XRB80PN100HR/RA

60.0 ±2.0 [510 ± 51] L1 L2 G


J1
AC INPUT

! WARNING
Standard cable DO NOT CONNECT AC INPUT POWER TO UNIT
WITH COVER REMOVED. DIREGARDING THIS
MAY CAUSE FATAL ELECTRICAL SHOCK

Total height of standard connector OV


UV
making a 90° bend at minimum bend
UC
radius is 8.25˝ (210) from tank surface OC
6.70 [170.2]
ARC FLT ! WARNING
DO NOT CONNECT AC INPUT POWER TO UNIT
OT WITH COVER REMOVED. DIREGARDING THIS
MAY CAUSE FATAL ELECTRICAL SHOCK
X-RAY ON
POWER

2.56 [65]* ! WARNING


Right Angle Cable (RA) Option REFER SERVICE TO QUALIFIED PERSONNEL
INTERNAL PARTS MAY PRESENT A RISK OF
*Total height of RA connector ELECTRICAL SHOCK DURING SERVICING

from tank surface 2.84 [72]

8.50 [215.9]

SIDE VIEW

2.205 [56.0]

BOTTOM VIEW
4-M40.7mm Deep
(MOUNTING HOLES)

5.20 [132.1]

0.75 [19.1]

6.50 [165.1] 1.00 [25.4]


®

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128118-001 REV. K
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2015 Spellman High Voltage Electronics Corp.
XRB80PN100HR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 100W MONOBLOCK® PAGE 4 OF 4

DIMENSIONS: in.[mm]
GENERATOR TANK
TOP VIEW
13.30 [337.8]

11.30 [287.0]
Note: Do not block
bladder vent hole 4.75 [120.6]

4X Ø.438 THRU

6X 1/4-20 UNC

2.50 [63.5]

0.796 [20.2] FS

9.625 [244.5]
3.50 [88.9]
2.50 [63.5]

3.858 [146.5] FS

3.062 [77.8]

1.00 [25.4] 5.84 [148.5] FS


0.50 [12.7] 6.347 [161.2] FS
12.30 [312.4]

FRONT VIEW
20°
0.02 [.5] MAX Cone Beam Option 20°
Protrusion of
Beam Port Area Standard Fan Beam 10° 2.999 [76.2]
Narrow Fan Beam Option

0.480 [12.2]

1.918 [48.7]
2.67 [68.0] FS

9.920 [252.0]

SIDE VIEW
4.929 [125.2]

4.157 [105.6]

80°
20° 80° Narrow
Cone Beam Standard Fan Beam
Option Fan Beam Option
8.250 [209.6]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128118-001 REV. K
20
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2015 Spellman High Voltage Electronics Corp.
XRB100N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

100KV @ 100W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Universal input, Power Factor Corrected
with Internal EMI Filter
• Can be Mounted in Any Physical Orientation
• Analog Control Interface and Standard
RS-232 Digital Interface
www.spellmanhv.com/manuals/XRB100

Spellman’s XRB100N100 Monoblock® X-Ray source is Voltage Accuracy:


designed for OEM applications powering its internal X-Ray Voltage measured across the X-Ray tube is within
tube up to 100kV at 100W. Features like universal input, ±2% of the programmed value
small package size and a standard analog and RS-232 Voltage Risetime:
digital interface simplify integrating this Monoblock® into Ramp time shall be 1 second from 10% to
your X-Ray system. Proprietary emission control circuitry 90% of maximum rated output voltage
provides excellent regulation of X-Ray tube current, along
Voltage Overshoot:
with outstanding stability performance. 5% of maximum voltage, to return within 2.5% of
maximum voltage in less than 50ms
TYPICAL APPLICATIONS
Voltage Ripple:
X-Ray Scanning: Food Inspection, Fill Level 0.5% peak to peak of maximum voltage for
Confirmation and Security Applications frequencies ≤1kHz
SPECIFICATIONS Emission Current Parameters
X-Ray Characteristics: Current Regulation:
Tube Type: Stationary anode, tungsten target Line: ±0.5% of rated output current over a
±10% change of nominal input line voltage
Focal Spot: 0.5mm (IEC 336) Load: ±0.5% of rated output current for a change from
Beam Filter: Lexan: 3.2mm 50% to 100% of rated output voltage
Oil: 10mm ±0.1mm
Glass: 1.8mm max Current Accuracy:
Current measured through the X-Ray tube is within
Beam Geometry: Symmetrical fan ±1% of the programmed value
74° x 10° ±1°
Input Voltage: Current Risetime:
Power factor corrected input 0.98, 100-240Vac ±10% Ramp time shall be 1 second from 10% to 90%
50/60Hz, 2A, maximum of maximum rated current

X-Ray Tube Voltage: Arc Intervention:


Nominal X-Ray tube voltage is adjustable between 3 arcs in 10 seconds with a 200ms quench = Shutdown
40kV to 100kV Filament Configuration:
X-Ray Tube Current: Internal high frequency AC filament drive with closed loop
100uA to 1mA over specified tube voltage range filament emission control

X-Ray Tube Power:


100W maximum continuous
Voltage Regulation:
Line: ±0.1% of maximum output voltage over a
±10% change of nominal input line voltage
Load: ±0.1% of maximum rated voltage for 100uA
to 1mA load change

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128072-001 REV. K
21
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB100N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

100KV @ 100W MONOBLOCK® PAGE 2 OF 3

Analog Interface: AC LINE POWER CONNECTOR—


Ground referenced 0 to 9Vdc for all programming J1 THREE POSITION PHOENIX CONTACT
and monitoring signals. Relay contacts and open
PIN SIGNAL
collector signals for other signals. See analog interface
connector pin out table. 1 Earth Ground
2 Line
Digital Interface: 3 Neutral
Jumpers are needed to be configured and the digital
Mating connector provided with unit
interface cable installed to enable the RS-232 interface.
Control Software:
A demo GUI is available for engineering evaluations. RS-232 DIGITAL INTERFACE—
Interlock/Signals:
J3 9 PIN FEMALE D CONNECTOR
A hardware interlock functions in both analog and digital PIN SIGNAL PARAMETERS
programming modes. The hardware X-Ray Enable 1 N/C No Connection
signal only functions in analog programming mode. 2 TD Transmit Data
Operating Temperature: 3 RD Receive Data
4 N/C No Connection
0°C to +40°C
5 SGND Signal Ground
Storage Temperature: 6 NC No Connection
-40°C to +70°C 7 NC No Connection
8 NC No Connection
Humidity: 9 NC No Connection
10% to 95% relative humidity, non-condensing
Cooling:
Forced air and natural convection augmented by XRB ANALOG INTERFACE—
customer provided external cooling fan to maintain J2 15 PIN MALE D CONNECTOR
oil temperature below 55°C. PIN SIGNAL PARAMETERS
Input Line Connector: 1 Power Supply Fault Output Open collector, 35V @ 10mA max. high = no fault
3 pin, Phoenix Contact 1829167, SHV part number 2 mA Program Input 0 to 9.00Vdc = 0 to 100% rated output, Zin =10MΩ
105725-219. Mating connector Phoenix Contact 3 kV Program Input 0 to 9.00Vdc = 0 to 100% rated output, Zin =10MΩ
#1805990, SHV part number 105808-475 provided 4 X-Ray On Lamp Relay Output Common, dry contacts, 30Vdc @ 1A, max
with unit. 5 X-Ray On Lamp Relay Output Normally open, X-Ray ON = closed
6 mA Monitor Output 0 to 9Vdc = 0 to 100% rated output, Zout =10kΩ
Analog Interface Connector: 7 X-Ray On Lamp Relay Output Normally closed, X-Ray ON = open
15 pin D connector, male 8 kV Monitor Output 0 to 9.00Vdc = 0 to 100% rated output, Zout =10kΩ
9 Signal Ground Ground
Digital Interface Connector: 10 Signal Ground Ground
9 pin D connector, female 11 HV Interlock Return Input Connect to Pin 12 to close HV interlock
12 HV Interlock Output +15Vdc @ open, 5mA when connected to pin 11
Grounding Point: 13 X-Ray Enable Output +15Vdc @ open, 5mA when connected to pin 15
M4 ground stud provided on chassis 14 X-Ray Status Output Open collector, 35V @ 10mA max
high = X-Ray OFF
Dimensions:
15 X-Ray Enable Return Input Connect to pin 13 to enable X-Ray generation
See page 3 of 3
Weight:
55lbs (25kg)
LED INDICATORS
Orientation:
Can be mounted in any orientation. INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OV High kV occurs
X-Ray Leakage:
LED 2 UV Low kV occurs
Not to be greater than 0.5mR/hr at 5cm
LED 3 UC Low mA occurs
outside the external surface. LED 4 OC High mA occurs
LED 5 ARC FLT Arc fault occurs
LED 6 OT Over temperature occurs
LED 7 X-RAY ON X-Rays are enabled
LED 8 PWR Power is ON

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128072-001 REV. K
22
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB100N100 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

100KV @ 100W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]
X-RAY GENERATOR CONTROL UNIT
FRONT VIEW FRONT VIEW
9.75 [247.6]
6.65 [168.8]
4.00 [101.6]
J1
AC INPUT
J3
DIGITAL
INTERFACE ! WARNING
DO NOT CONNECT AC INPUT POWER TO UNIT
J2 WITH COVER REMOVED. DIREGARDING THIS
SIGNAL MAY CAUSE FATAL ELECTRICAL SHOCK
INTERFACE
OV LOCAL
UV 1
1
UC 2 2

OC
ARC FLT
3 JP5 JP4
mA mA
REMOTE 1-2 1-2
3

! WARNING
6.70 [170.2]
DO NOT CONNECT AC INPUT POWER TO UNIT
OT LOCAL 2-3 2-3 WITH COVER REMOVED. DIREGARDING THIS
MAY CAUSE FATAL ELECTRICAL SHOCK
X-RAY ON
POWER

! WARNING
REFER SERVICE TO QUALIFIED PERSONNEL
INTERNAL PARTS MAY PRESENT A RISK OF
ELECTRICAL SHOCK DURING SERVICING

54°
74° 8.50 [215.9]

TOP VIEW TOP VIEW


4.88 [123.83]

7.28 [184.99] 7.83 [198.9]

3.67 [93.2]
3.99 [101.24]

SIDE VIEW

9.74 [247.50]
14.83 [378.66]
15.64 [397.33]

SIDE VIEW

5.76 [146.43] CAUTION


FOCAL SPOT 2.21 [58.0]
X-RAY SOURCE

1.95 [49.53]
BOTTOM VIEW
10°
3.2 [80] 4-M4 0.7 X 7.1mm Deep
(MOUNTING HOLES)
0.75 [19.1]
BOTTOM VIEW 6 X Ø0.24 [Ø6.0]
2.00 [50.80]

1.69 [42.9] 5.20 [132.1]

2.00 [50.80]
6.65 [168.9]
4-M5
0.8 X 5.0mm Deep
(MOUNTING HOLE)
1.00 [25.40] 6.50 [165.1] 1.00 [25.4]

Corporate Headquarters
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 1 OF 8

• Compact & Lightweight


• Universal Input, Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Monitoring Interface, Standard RS-232
Digital Interface and Ethernet
• Data Logging and Firmware Controlled
X-Ray Tube Seasoning

Spellman’s XRBHR (high reliability) Series of Monoblock® X-Ray Tube Voltage:


X-Ray sources are designed for OEM applications powering See table
their internal Bipolar X-Ray tube at 80kV and 100kV at power X-Ray Tube Current:
levels of 100W, 210W, 350W and 500W. Features such as See table
universal input, compact package size and a standard X-Ray Tube Power:
RS-232 digital interface simplify integration of any XRBHR See table
model into your X-Ray system. Each XRBHR model is avail-
Voltage Regulation:
able with fan shaped (standard) or cone shaped (optional) Line: ±0.05% of maximum output voltage over a ±10%
beam geometries. Proprietary emission control circuitry change of nominal input line voltage
provides excellent regulation of X-Ray tube current, along
Load: ±0.1% of maximum rated voltage for 150uA
with outstanding stability performance. The XRBHR Series to full rated load change
is designed for long field life and available with a warranty
of up to 3 years. Voltage Accuracy:
Voltage measured across the X-Ray tube is within
TYPICAL APPLICATIONS ±2% of the programmed value
Food Inspection Systems, Fill Level Confirmation Voltage Risetime:
Systems, Security Scanning Systems, Industrial NDT Standard ramp time shall be <500ms from 10% to
Systems, Thickness/Plating Measurement Systems 90% of maximum rated output voltage
Voltage Ripple:
OPTIONS 0.5% peak to peak of maximum voltage for
CB Cone Beam frequencies ≤1kHz
.5mm .5mm focal spot X-Ray tube
Emission Current Parameters
RA Controller to tank right angle connector Current Regulation:
TE Controller to tank top exit cable Line: ±0.05% of rated output current over a
±10% change of nominal input line voltage
SPECIFICATIONS Load: ±0.1% of rated output current for a change from
X-Ray Characteristics: 50% to 100% of rated output voltage
Focal Spot: 0.8mm (IEC 336) standard
Current Accuracy:
0.5mm (IEC 336) optional
Current measured through the X-Ray tube is within
Beam Filter: ±2% of the programmed value
Ultem: 1.50mm ±0.15mm Current Risetime:
Oil: 9.0mm ±0.25mm Standard ramp time shall be <500ms from 10% to 90%
Glass: 1.7mm ±0.2mm of maximum rated current
Be: 0.8mm
Arc Intervention:
Beam Geometry: 4 arcs in 10 seconds with a 100ms quench/100ms
Fan: Standard. The beam angular coverage re-ramp = Shutdown
will be 90° with the beam plane
perpendicular to the X-Ray tube axis and Filament Configuration:
12° wide (with a 2° tolerance) Internal floating AC filament drive with closed loop
Cone: Optional. 40° cone beam (with a 2° tolerance) filament emission control circuitry
Analog Interface:
Input Voltage: Ground referenced 0 to 9Vdc for all monitoring signals.
100- 240Vac, ±10%, 50/60 Hertz, .98 power factor Relay contacts and open collector signals for other
Input Current: signals. See analog interface connector pin out table.
100W @ 2A Digital Interface:
210W @ 4A The RS-232 interface allows for programming of kV, mA
350W @ 6A output and X-Ray enable. Provides monitoring for kV, mA
500W @ 8A output and oil temperature.

Corporate Headquarters
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www.spellmanhv.com 128132-001 REV. L
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 2 OF 8

Operating Temperature:
0°C to +40°C LED INDICATORS for 100W and 200W Units
Storage Temperature: INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
-40°C to +70°C 1 OV Error 6 High kV occurs Red
Humidity: 2 UV Error 5 Low kV occurs Red
10% to 95% relative humidity, non-condensing 3 UC Error 4 Low mA occurs Red
4 Power On AC input power is present Green
Cooling: 5 OC Error 3 High mA occurs Red
X-Ray Tank: 6 ARC Error 2 Arc fault occurs Red
100W: Convection/customer supplied 7 OT Error 1 Over temperature occurs Red
forced air so tank is <55˚C 8 X-Ray On X-Rays are being generated Green
210W: Externally powered forced air cooling,
24Vdc @ 2A LED INDICATORS for 350W and 500W Units
350W: Externally powered forced air cooling
with oil pump and heat exchanger, INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
24Vdc @ 5A 1 OV Error 6 High kV occurs Red
500W: Externally powered forced air cooling 2 UV Error 5 Low kV occurs Red
with oil pump and heat exchanger, 3 UC Error 4 Low mA occurs Red
24Vdc @ 5A 4 OC Error 3 High mA occurs Red
5 ARC Error 2 Arc fault occurs Red
Controller: Forced air via internal fan. 6 OT Error 1 Over temperature occurs Red
Grounding Point: 7 X-Ray On X-Rays are being generated Green
8 Power On AC input power is present Green
M5 ground female thread on tank
M5 ground stud on control chassis provided
Dimensions: SMART XRB
X-Ray Tank: see drawings
The XRBHR has two new digital features:
100W/210W Controller: see drawings data logging and firmware controlled seasoning.
350W/500W Controller: see drawings
Data Logging:
Weight: Think of this as an “airplane black box”. The data logging captures data on
X-Ray Tank: fault events and non-fault events. Fault events will turn off the high voltage:
100W @ 75 lbs. (34kg) FAULT EVENTS
210W @ 75lbs. (34kg) Temperature Arc
350W @ 81.5lbs. (37kg) High Current Low Voltage
500W @ 81.5lbs. (37kgs) High Voltage Watchdog
Power Fault Interlock
Controller:
100W/210W: 4 pounds (1.18kg) The XRBHR stores data 620ms before the event, the event itself and for 620ms
350W/500W: 7 pounds (3.18kg) after the event. Data is recorded every 20ms (62 samples total) showing:
Anode kV Cathode kV
Orientation: Total kV Total mA
Can be mounted in any orientation. Filament Temperature
X-Ray Leakage: We also log non-fault events, these are changes in set points or state of the unit.
Not to be greater than 0.5mR/hr at 5cm outside
NON FAULT EVENTS
the external surface. HV On HV Off
Regulatory Approvals: kV Set point mA Set point
Compliant to EEC EMC Directive. Compliant to EEC Low Current Filament Limit Set point
Low Voltage Directive. UL/CUL recognized file E235530 Pre Heat Set point Line Dip
Fault event data is actual graphical data. Non fault event data is just stored as
event type, data and timestamp. We also have a preventative maintenance
MODEL SELECTION TABLE fault, which throws a non-shutdown fault if the X-Ray tube has been factory
Model Max. Voltage Max. Current Max. Power installed over 4 years ago or if over 15,000 hours of HV ON is logged.
XRB80PN210HR 80kV 5.25mA 210 watts Firmware Controlled Seasoning:
XRB80PN350HR 80kV 8mA 350 watts Every unit comes with an initial seasoning table, or customers can set their
XRB80PN500HR 80kV 8mA 500 watts own. The XRBHR knows when the unit has been on, when it has been off,
hours on the X-Ray tube, etc. As a preventative maintenance feature upon turn
XRB100PN100HR 100kV 2mA 100 watts
on, we review the data and suggest that a particular seasoning protocol be run
XRB100PN210HR 100kV 4.2mA 210 watts based upon the actual usage history of the unit. Proper seasoning compliance
XRB100PN350HR 100kV 7mA 350 watts of the X-Ray tube will help get the longest lifetime.
XRB100PN500HR 100kV 8mA 500 watts

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
25
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 3 OF 8

Power and Interface Connections for 100W and 210W Units Power and Interface Connections for 350W and 500W Units

AC INPUT—6 PIN MOLEX 09-50-8061 AC INPUT—3 PIN PHOENIX CONTACT 1858772


PIN SIGNAL PARAMETERS PIN SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 1 AC Input (high) 100-240Vac (high)
2 Pin Removed N/C 2 Ground Ground
3 AC Input (neutral) 100-240Vac (neutral) 3 AC Input (neutral) 100-240Vac (neutral)
4 Pin Removed N/C
5 N/C N/C DC INPUT FOR HEAT DISSIPATION
6 N/C N/C UNIT—4 PIN AMP (210/350/500W) 206060-1
PIN SIGNAL DESCRIPTION PARAMETERS
ANALOG INTERFACE—7 PIN MOLEX 09-50-8071 1 24Vdc Fan/Pump Power 24Vdc @ 5 amps
2 24Vdc Return
PIN SIGNAL PARAMETERS
3 N/C No Connection N/C
1 X-Ray Interlock Enable Apply +24Vdc to enable interlock. 4 N/C No Connection N/C
Open/removal of +24Vdc will cause X-Ray
generation to stop. It is critical to ensure that 24Vdc is supplied to pins 1 and 2
2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
ANALOG INTERFACE—
3 Pin removed N/C 10 PIN PHOENIX CONTACT 1792605
4 kV Monitor 0-10Vdc = 0-100% rated output voltage.
Zout = 10kΩ PIN SIGNAL PARAMETERS
5 Signal Ground Signal Ground 1 X-Ray Interlock Enable Apply +24Vdc to enable interlock.
Open/removal of +24Vdc will cause X-Ray
6 mA Monitor 0-10Vdc = 0-100% rated output current. generation to stop.
Zout =10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
35Vdc @10mA maximum 3 Pin removed N/C
4 kV Monitor 0-10Vdc = 0-100% rated output voltage.
Zout = 10kΩ
RS-232 DIGITAL INTERFACE— 5 Signal Ground Signal Ground
9 PIN MALE D CONNECTOR
6 mA Monitor 0-10Vdc = 0-100% rated output current.
PIN SIGNAL PARAMETERS Zout =10kΩ
1 N/C N/C 7 Fault Signal Open collector, High (Open) = No Fault,
35Vdc @ 10mA maximum
2 Transmitted Data Conforms to EIA RS-232-C
8 HV ON Lamp Relay N/O N/O dry contacts. 50 volts maximum. Rated
3 Received Data Conforms to EIA RS-232-C for 1 amp or less, 50mA nominal load
4 N/C N/C 9 HV ON Lamp Relay C Common dry contacts. 50 volts maximum.
5 Signal Ground Signal Ground Rated for 1 amp or less, 50mA nominal load
6 N/C N/C 10 HV ON Lamp Relay N/C N/C dry contacts. 50 volts maximum.
7 N/C N/C Rated for 1 amp or less, 50mA nominal load
8 N/C N/C
9 N/C N/C RS-232 DIGITAL INTERFACE—
9 PIN MALE D CONNECTOR
ETHERNET DIGITAL INTERFACE— PIN SIGNAL PARAMETERS
RJ45 8 PIN FEMALE CONNECTOR 1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
PIN SIGNAL PARAMETERS 3 Received Data Conforms to EIA RS-232-C
1 TX + Transmit Data + 4 N/C N/C
2 TX - Transmit Data - 5 Signal Ground Signal Ground
3 RX + Receive Data + 6 N/C N/C
4 N/C No Connection 7 N/C N/C
5 N/C No Connection 8 N/C N/C
9 N/C N/C
6 RX - Receive Data -
7 N/C No Connection
8 N/C No Connection ETHERNET DIGITAL INTERFACE—
RJ45 8 PIN FEMALE CONNECTOR
HV LAMP ON RELAY—3 PIN MOLEX 09-50-8031 PIN SIGNAL PARAMETERS
1 TX + Transmit Data +
PIN SIGNAL PARAMETERS 2 TX - Transmit Data -
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA 3 RX + Receive Data +
nominal load 4 N/C No Connection
2 Common 50V max. Rated for 1 amp or less, 50mA 5 N/C No Connection
nominal load 6 RX - Receive Data -
3 Normally Open dry contact 50V max. Rated for 1 amp or less, 7 N/C No Connection
50mA nominal load
8 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
26
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 4 OF 8

DIMENSIONS: in.[mm]

100/210W
CONTROL UNIT

FRONT VIEW
RA Right Angle Connector Option

TE Top Exit Cable Option

6.12 [155.4]

Side Exit Cable (standard)


Straight Connector (standard)

M5 GROUND STUD

13.46 [341.9]

BOTTOM VIEW

60.0 ±2.0 [510 ± 51]

3.25 [82.5] AIR FLOW

REAR VIEW
M5 x 10mm 4PL

3.93 [100]

.413 [10.5]
.470 [11.9] 12.52 [318.0]

SIDE VIEW SIDE VIEW

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
27
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 5 OF 8

DIMENSIONS: in.[mm]
CONTROL UNIT
350/500W
TOP VIEW
CONTROL UNIT

60.50 [215.9] FRONT VIEW

RA Right Angle Connector Option

TE Top Exit Cable Option

6.12 [155.4]
Side Exit Cable (standard)
Straight Connector (standard)

M5 GROUND STUD

13.55 [344.2]

BOTTOM VIEW
13.46 [341.8]

60.0 ±2.0 [510 ± 51]


3.25 [82.5] AIR FLOW SIDE VIEW

REAR VIEW
M5 x 10mm Dp 4PL

BACK VIEW FRONT VIEW

3.93 [100]

.413 [10.5]
.515 [13.1] 12.52 [318.0]

SIDE VIEW SIDE VIEW

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
28
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 6 OF 8

DIMENSIONS: in.[mm]
100W TANK
TOP VIEW

13.75 [349.25]
10.50 [266.70] M8X1.25 THD (4PL)

Do not block
the vent hole
on the cover
14.50 [368.30]

10.00 [254.00]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

3.00 [76.2]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.5] 12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
29
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 7 OF 8

DIMENSIONS: in.[mm]
210W TANK
TOP VIEW
13.75 [349.25]

10.50 [266.7]
M8X1.25 THD (4PL)

Do not block
the vent hole
on the cover
14.50 [368.30]

10.00 [254]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

3.00 [132.1]

6.08 [154.4]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.59]
12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
30
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBHR SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80-100KV/100-500W MONOBLOCK® PAGE 8 OF 8

DIMENSIONS: in.[mm]
350/500W TANK
TOP VIEW
Do not block
the vent hole 18.99 [482.34]
on the cover
13.75 [349.25]
10.50 [266.7] M8X1.25 THD (4PL)

14.50 [368.30]

13.25 [336.55]

10.00 [254]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

AIR FLOW
3.00 [132.1]

6.08 [154.4]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.59] 12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128132-001 REV. L
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2018 Spellman High Voltage Electronics Corp.
XRBD S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N

160KV/100-500W MONOBLOCK® PAGE 1 OF 8

• Compact & Lightweight


• Universal Input, Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Monitoring Interface, Standard RS-232
Digital Interface and Ethernet
• Data Logging and Firmware Controlled X-Ray
Tube Seasoning

Spellman’s XRBD Series of Monoblock® X-Ray sources X-Ray Tube Voltage:


are designed for OEM applications powering their internal See table
bipolar X-Ray tube at 160kV at power levels of 100W, X-Ray Tube Current:
210W, 350W and 500W. Features such as universal input, See table
compact package size and a standard RS-232 digital X-Ray Tube Power:
interface simplify integration of any XRBD model into See table
your X-Ray system. Each XRBD model is available with Voltage Regulation:
fan shaped (standard) or cone shaped (optional) beam Line: ±0.05% of maximum output voltage over a ±10%
geometries. Proprietary emission control circuitry provides change of nominal input line voltage
excellent regulation of X-Ray tube current, along with Load: ±0.1% of maximum rated voltage for 150uA
outstanding stability performance. to full rated load change
Voltage Accuracy:
TYPICAL APPLICATIONS Voltage measured across the X-Ray tube is within
Food Inspection Systems, Fill Level Confirmation ±2% of the programmed value
Systems, Security Scanning Systems, Industrial NDT Voltage Risetime:
Systems, Thickness/Plating Measurement Systems Standard ramp time shall be <500ms from 10% to
90% of maximum rated output voltage
OPTIONS
Voltage Ripple:
CB Cone Beam
0.5% peak to peak of maximum voltage for
.5mm .5mm focal spot X-Ray tube frequencies ≤1kHz
RA Controller to tank right angle connector
TE Controller to tank top exit cable Emission Current Parameters
Current Regulation:
Line: ±0.05% of rated output current over a
SPECIFICATIONS
±10% change of nominal input line voltage
X-Ray Characteristics: Load: ±0.1% of rated output current for a change from
Focal Spot: 0.8mm (IEC 336) standard 50% to 100% of rated output voltage
0.5mm (IEC 336) optional
Current Accuracy:
Beam Filter:
Current measured through the X-Ray tube is within
Ultem: 1.50mm ±0.15mm ±2% of the programmed value
Oil: 9.0mm ±0.25mm
Glass: 1.7mm ±0.2mm Current Risetime:
Be: 0.8mm Standard ramp time shall be <500ms from 10% to 90%
of maximum rated current
Beam Geometry:
Fan: Standard. The beam angular coverage Arc Intervention:
will be 90° with the beam plane 4 arcs in 10 seconds with a 100ms quench/100ms
perpendicular to the X-Ray tube axis and re-ramp = Shutdown
12° wide (with a 2° tolerance) Filament Configuration:
Cone: Optional. 40° cone beam (with a 2° tolerance) Internal floating AC filament drive with closed loop
filament emission control circuitry
Input Voltage:
100-240Vac, ±10%, 50/60 Hertz, .98 power factor Analog Interface:
Ground referenced 0 to 9Vdc for all monitoring signals.
Input Current: Relay contacts and open collector signals for other
100W @ 1.4A signals. See analog interface connector pin out table.
210W @ 2.8A
350W @ 4.6A
500W @ 6.6A

Corporate Headquarters
Hauppauge, New York USA
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32
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
XRBD S P E L L M A N H I G H V O LTA G E E L E C T R O N I C S C O R P O R AT I O N

160KV/100-500W MONOBLOCK® PAGE 2 OF 8

Digital Interface: LED INDICATORS for 100W and 200W Units


The RS-232 interface allows for programming of kV, mA
output and X-Ray enable. Provides monitoring for kV, mA INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
output and oil temperature. 1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
Operating Temperature:
3 UC Error 4 Low mA occurs Red
0°C to +40°C
4 Power On AC input power is present Green
Storage Temperature: 5 OC Error 3 High mA occurs Red
-40°C to +70°C 6 ARC Error 2 Arc fault occurs Red
7 OT Error 1 Over temperature occurs Red
Humidity: 8 X-Ray On X-Rays are being generated Green
10% to 95% relative humidity, non-condensing
Cooling: LED INDICATORS for 350W and 500W Units
X-Ray Tank:
INDICATOR SIGNAL CONDITION Illuminated When... LED COLOR
100W: Convection/customer supplied
forced air so tank is <55˚C 1 OV Error 6 High kV occurs Red
2 UV Error 5 Low kV occurs Red
210W: Externally powered forced air cooling,
3 UC Error 4 Low mA occurs Red
24Vdc @ 2A
4 OC Error 3 High mA occurs Red
350/500W: Externally powered forced air cooling 5 ARC Error 2 Arc fault occurs Red
with oil pump and heat exchanger, 6 OT Error 1 Over temperature occurs Red
24Vdc @ 5A 7 X-Ray On X-Rays are being generated Green
Controller: Forced air via internal fan. 8 Power On AC input power is present Green

Grounding Point:
M5 ground female thread on tank SMART XRB
M5 ground stud on control chassis provided The XRBD has two new digital features:
data logging and firmware controlled seasoning.
Dimensions:
see drawings Data Logging:
Think of this as an “airplane black box”. The data logging captures data on
Weight: fault events and non-fault events. Fault events will turn off the high voltage:
X-Ray Tank: FAULT EVENTS
100/210W @ 78lbs. (35.4kg) Temperature Arc
350/500W @ 84.5lbs. (38.3kg) High Current Low Voltage
Controller: High Voltage Watchdog
Power Fault Interlock
100W/210W: 4 pounds (1.18kg)
350W/500W: 7 pounds (3.18kg) The XRBD stores data 620ms before the event, the event itself and for 620ms
after the event. Data is recorded every 20ms (62 samples total) showing:
Orientation: Anode kV Cathode kV
Can be mounted in any orientation. Total kV Total mA
Filament Temperature
X-Ray Leakage:
Not to be greater than 0.5mR/hr at 5cm outside We also log non-fault events, these are changes in set points or state of the unit.
the external surface. NON FAULT EVENTS
Regulatory Approvals: HV On HV Off
kV Set point mA Set point
Designed to meet UL/EN61010-1
Low Current Filament Limit Set point
Designed to meet EN61326-1 Pre Heat Set point Line Dip
(may require an external line filter)
Fault event data is actual graphical data. Non fault event data is just stored as
event type, data and timestamp. We also have a preventative maintenance
fault, which throws a non-shutdown fault if the X-Ray tube has been factory
installed over 4 years ago or if over 15,000 hours of HV ON is logged.
MODEL SELECTION TABLE
Firmware Controlled Seasoning:
Model Max. Voltage Max. Current Max. Power Every unit comes with an initial seasoning table, or customers can set their
own. The XRBD knows when the unit has been on, when it has been off, hours
XRBD160PN100 160kV 1mA 100 watts on the X-Ray tube, etc. As a preventative maintenance feature upon turn on,
XRBD160PN210 160kV 2.1mA 210 watts we review the data and suggest that a particular seasoning protocol be run
XRBD160PN350 160kV 3.5mA 350 watts based upon the actual usage history of the unit. Proper seasoning compliance
XRBD160PN500 160kV 4mA 500 watts of the X-Ray tube will help get the longest lifetime.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 3 OF 8

Power and Interface Connections for 100W and 210W Units Power and Interface Connections for 350W and 500W Units

AC INPUT—6 PIN MOLEX 09-50-8061 AC INPUT—3 PIN PHOENIX CONTACT 1858772


PIN SIGNAL PARAMETERS PIN SIGNAL PARAMETERS
1 AC Input (high) 100-240Vac (high) 1 AC Input (high) 100-240Vac (high)
2 Pin Removed N/C 2 Ground Ground
3 AC Input (neutral) 100-240Vac (neutral) 3 AC Input (neutral) 100-240Vac (neutral)
4 Pin Removed N/C
5 N/C N/C DC INPUT FOR HEAT DISSIPATION
6 N/C N/C UNIT—4 PIN AMP (210/350/500W) 206060-1
PIN SIGNAL DESCRIPTION PARAMETERS
ANALOG INTERFACE—7 PIN MOLEX 09-50-8071 1 24Vdc Fan/Pump Power 24Vdc @ 5 amps
2 24Vdc Return
PIN SIGNAL PARAMETERS 3 N/C No Connection N/C
1 X-Ray Interlock Enable Apply +24Vdc to enable interlock. 4 N/C No Connection N/C
Open/removal of +24Vdc will cause X-Ray
generation to stop. It is critical to ensure that 24Vdc is supplied to pins 1 and 2

2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock. ANALOG INTERFACE—
3 Pin removed N/C 10 PIN PHOENIX CONTACT 1792605
4 kV Monitor 0-10Vdc = 0-100% rated output voltage. PIN SIGNAL PARAMETERS
Zout = 10kΩ
5 Signal Ground Signal Ground 1 X-Ray Interlock Enable Apply +24Vdc to enable interlock.
Open/removal of +24Vdc will cause X-Ray
6 mA Monitor 0-10Vdc = 0-100% rated output current. generation to stop.
Zout =10kΩ 2 X-Ray Interlock Enable Return Ground reference for X-Ray Interlock.
7 Fault Signal Open collector, High (Open) = No Fault,
35Vdc @10mA maximum 3 Pin removed N/C
4 kV Monitor 0-10Vdc = 0-100% rated output voltage.
Zout = 10kΩ
RS-232 DIGITAL INTERFACE— 5 Signal Ground Signal Ground
9 PIN MALE D CONNECTOR 6 mA Monitor 0-10Vdc = 0-100% rated output current.
PIN SIGNAL PARAMETERS Zout =10kΩ
7 Fault Signal Open collector, High (Open) = No Fault,
1 N/C N/C 35Vdc @ 10mA maximum
2 Transmitted Data Conforms to EIA RS-232-C 8 HV ON Lamp Relay N/O N/O dry contacts. 50 volts maximum. Rated
3 Received Data Conforms to EIA RS-232-C for 1 amp or less, 50mA nominal load
4 N/C N/C 9 HV ON Lamp Relay C Common dry contacts. 50 volts maximum.
5 Signal Ground Signal Ground Rated for 1 amp or less, 50mA nominal load
6 N/C N/C 10 HV ON Lamp Relay N/C N/C dry contacts. 50 volts maximum.
7 N/C N/C Rated for 1 amp or less, 50mA nominal load
8 N/C N/C
9 N/C N/C RS-232 DIGITAL INTERFACE—
9 PIN MALE D CONNECTOR
PIN SIGNAL PARAMETERS
ETHERNET DIGITAL INTERFACE—
RJ45 8 PIN FEMALE CONNECTOR 1 N/C N/C
2 Transmitted Data Conforms to EIA RS-232-C
PIN SIGNAL PARAMETERS 3 Received Data Conforms to EIA RS-232-C
1 TX + Transmit Data + 4 N/C N/C
2 TX - Transmit Data - 5 Signal Ground Signal Ground
3 RX + Receive Data + 6 N/C N/C
4 N/C No Connection 7 N/C N/C
5 N/C No Connection 8 N/C N/C
6 RX - Receive Data - 9 N/C N/C
7 N/C No Connection
8 N/C No Connection ETHERNET DIGITAL INTERFACE—
RJ45 8 PIN FEMALE CONNECTOR
PIN SIGNAL PARAMETERS
HV LAMP ON RELAY—3 PIN MOLEX 09-50-8031
PIN SIGNAL PARAMETERS 1 TX + Transmit Data +
2 TX - Transmit Data -
1 Normally Closed dry contact 50V max. Rated for 1 amp or less, 50mA 3 RX + Receive Data +
nominal load
4 N/C No Connection
2 Common 50V max. Rated for 1 amp or less, 50mA
nominal load 5 N/C No Connection
6 RX - Receive Data -
3 Normally Open dry contact 50V max. Rated for 1 amp or less,
50mA nominal load 7 N/C No Connection
8 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
34
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 4 OF 8

DIMENSIONS: in.[mm]
100/210W
CONTROL UNIT

FRONT VIEW
RA Right Angle Connector Option

TE Top Exit Cable Option

6.12 [155.4]

Side Exit Cable (standard)


Straight Connector (standard)

M5 GROUND STUD

13.46 [341.9]

BOTTOM VIEW

60.0 ±2.0 [510 ± 51]

3.25 [82.5] AIR FLOW

REAR VIEW
M5 x 10mm 4PL

3.93 [100]

.413 [10.5]
.470 [11.9] 12.52 [318.0]

SIDE VIEW SIDE VIEW

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 5 OF 8

DIMENSIONS: in.[mm]

350/500W
CONTROL UNIT

FRONT VIEW

RA Right Angle Connector Option

TE Top Exit Cable Option

6.12 [155.4]
Side Exit Cable (standard)
Straight Connector (standard)

M5 GROUND STUD

13.55 [344.2]

BOTTOM VIEW

60.0 ±2.0 [510 ± 51]


3.25 [82.5] AIR FLOW

REAR VIEW
M5 x 10mm Dp 4PL

3.93 [100]

.413 [10.5]
.515 [13.1] 12.52 [318.0]

SIDE VIEW SIDE VIEW

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
36
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 6 OF 8

DIMENSIONS: in.[mm]
100W TANK
TOP VIEW

13.75 [349.25]
10.50 [266.70] M8X1.25 THD (4PL)

Do not block
the vent hole
on the cover
14.50 [368.30]

10.00 [254.00]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

3.00 [76.2]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.5] 12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
37
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 7 OF 8

DIMENSIONS: in.[mm]
210W TANK
TOP VIEW
13.75 [349.25]

10.50 [266.7]
M8X1.25 THD (4PL)

Do not block
the vent hole
on the cover
14.50 [368.30]

10.00 [254]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

3.00 [132.1]

6.08 [154.4]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.59]
12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
38
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
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160KV/100-500W MONOBLOCK® PAGE 8 OF 8

DIMENSIONS: in.[mm]
350/500W TANK
TOP VIEW
Do not block
the vent hole 18.99 [482.34]
on the cover
13.75 [349.25]
10.50 [266.7] M8X1.25 THD (4PL)

14.50 [368.30]

13.25 [336.55]

10.00 [254]

7.25 [184.15]

4.60 [116.84]

SIDE VIEW
90°

AIR FLOW
3.00 [132.1]

6.08 [154.4]

6.00 [152.4]

BACK VIEW FRONT VIEW

13.37 [339.59] 12°

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128146-001 REV. D
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
XRB160PN192 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 192W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Universal Input, Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Monitoring and Standard
RS-232 Digital Interface

Spellman’s XRB160PN192 Monoblock® X-Ray source Voltage Overshoot:


is designed for OEM applications powering its internal Within 5% of rated voltage in <10ms
X-Ray tube up to 160kV at 192W. Features like universal Voltage Ripple:
input, small package size and a standard analog and 1% pp of rated voltage @ ≤1kHz
RS-232 digital interface simplify integrating this Monoblock®
Current Regulation:
into your X-Ray system. Standard models are available with Line: ±0.1% for a ±10% input line change of
fan shaped beam geometry. Proprietary emission control nominal input line voltage
circuitry provides excellent regulation of X-Ray tube Load: 0.5% @ 80-160kV, 0.1mA to 1.2mA
current, along with outstanding stability performance.
Current Accuracy:
TYPICAL APPLICATIONS Current measured through the X-Ray tube is within
±2% of the programmed value
X-Ray Scanning: Plating Measurement, Food Inspection,
Fill Level Confirmation and Security Applications Current Risetime:
<200ms from 10% to 90% of rated output
SPECIFICATIONS
Arc Intervention:
X-Ray Characteristics: 4 arcs in 10 seconds with a 200ms quench = Shutdown
Tube Type: Glass tube, Tungsten target, Be filter
Focal Spot: 0.8mm x 0.8mm Filament Configuration:
Beam Filter: 0.016˝ thick 6061 Al Internal high frequency AC filament drive with closed loop
Beam Geometry: Asymmetrical fan 80° x 10° ±2° filament emission control

Input Voltage: Analog Interface:


100-240Vac ±10%, 50/60Hz, 5A maximum 0 to 10Vdc ground referenced signals
Digital Interface:
X-Ray Tube Voltage: RS-232 interface.
Nominal X-Ray tube voltage is adjustable between
80kV to 160kV Control Software:
A demo GUI for engineering evaluations will be provided
X-Ray Tube Current: for the RS-232 digital interface upon request.
0.1mA to 1.2mA, 192W maximum over specified
Interlock Signals:
tube voltage range
A hardware interlock function is provided
X-Ray Tube Power: Operating Temperature:
192W maximum continuous 0°C to +40°C
Voltage Regulation: Storage Temperature:
Line: ±0.1% for a ±10% input line change of nominal -40°C to +70°C
input line voltage
Humidity:
Load: ±0.1% for a 0.1mA to 1.2mA load change
10% to 95% relative humidity, non-condensing
Voltage Accuracy: Cooling:
Voltage measured across the X-Ray tube is within Natural convection augmented by customer provided
±2% of the programmed value 250cfm cooling fans for 200W operation
Voltage Risetime:
Ramp time shall be <200ms from 10% to 90%
of rated output

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128082-001 REV. L
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN192 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 192W MONOBLOCK® PAGE 2 OF 3

Input Line Connector:


6 pin Molex 26-60-4060
AC INPUT POWER
J1 6 PIN CONNECTOR
Analog Interface Connector: PIN SIGNAL PARAMETERS
7 pin Molex 26-60-5070
1 Line Line
Digital Interface Connector: 2 Removed N/C
9 pin D connector, female 3 Neutral Neutral
4 Removed N/C
Grounding Point: 5 Spare N/C
8-32 ground stud provided on chassis 6 Spare N/C
Dimensions:
18" x 13.5" x 7.63" (458mm x 343mm x 193.80mm)
RS-232 DIGITAL INTERFACE—
Weight: JB16 9 PIN FEMALE D CONNECTOR
90lbs (40.5kg)
PIN SIGNAL PARAMETERS
Orientation:
1 N/C No Connection
Can be mounted in any orientation.
2 TD Transmit Data
X-Ray Leakage: 3 RD Receive Data
Not to be greater than 0.5mR/hr at 5cm 4 N/C No Connection
outside the external surface 5 SGND Signal Ground
6 N/C No Connection
Regulatory Approvals: 7 N/C No Connection
Compliant to EEC EMC Directive (external EMC 8 N/C No Connection
filter required). Compliant to EEC Low Voltage 9 N/C No Connection
Directive. UL/CUL recognized file E235530.

ANALOG INTERFACE—
J7 7 PIN MOLEX CONNECTOR
PIN SIGNAL PARAMETERS
1 Ex Gate Low = X-Ray OFF, +12Vdc = X-Ray ON
2 Signal Ground Ground
3 N/C No Connection
4 kV Monitor 0-9 Vdc = 0 to 100% rated output
5 Signal Ground Ground
6 mA Monitor 0 to 9Vdc = 0 to 100% rated output
7 Fault Open collector, 35V @ 10mA max, High = No Fault

LED INDICATORS
INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OV High kV occurs
LED 2 UV Low kV occurs
LED 3 UC Low mA occurs
LED 4 OC High mA occurs
LED 5 ARC FLT Arc fault occurs
LED 6 OT Over temperature occurs
LED 7 X-RAY ON X-Rays are enabled
LED 8 PWR Power is ON

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128082-001 REV. L
41
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN192 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 192W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

FRONT VIEW BACK VIEW

JB5 JB7
! WARNING
DO NOT CONNECT AC INPUT POWER TO UNIT
DIGITAL SIGNAL ANALOG SIGNAL WITH COVER REMOVED. DIREGARDING THIS
INTERFACE INTERFACE MAY CAUSE FATAL ELECTRICAL SHOCK

OV JB1
! WARNING AC INPUT
UV DO NOT CONNECT AC INPUT POWER TO UNIT
WITH COVER REMOVED. DIREGARDING THIS
MAY CAUSE FATAL ELECTRICAL SHOCK
UC
OC
ARC
OT
PWR ON ! WARNING
REFER SERVICE TO QUALIFIED PERSONNEL
INTERNAL PARTS MAY PRESENT A RISK OF
X-RAY ON ELECTRICAL SHOCK DURING SERVICING

1.50
[38.10]

13.50 [342.90] 4.75 [120.65]

TOP VIEW SIDE VIEW

5.71 [145.03]

.69 [17.52]
X-RAY SOURCE

CAUTION

18.00
[457.20] REF

80 °

3.00 ±.122
F.S. [76.2±3.1]
F.S.
20 °

.75 [19.0]

3.00 ±0.51
5.44 [138.2] [76.2±1.3]

6.44 ±1.42 6.18 [156.97] REF


[163.6±3.6]
7.63 [193.8] REF

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128082-001 REV. L
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80PN320 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 320W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Can be Mounted in Any Physical Orientation
• Standard RS-232 Digital Interface

Spellman’s XRB80PN320 Monoblock® X-Ray source is Voltage Risetime:


designed for OEM applications powering its internal X-Ray Ramp time shall be <500ms from 10% to 90%
tube up to 80kV at 320W. Features like small package of rated output
size and RS-232 digital interface simplify integrating this Voltage Overshoot:
Monoblock® into your X-Ray system. Standard models Within 5% of rated voltage in <10ms
are available with fan shaped beam geometry. Proprietary
Voltage Ripple:
emission control circuitry provides excellent regulation of
≤1% p-p of rated voltage @ 1kHz
X-Ray tube current, along with outstanding stability
performance. Current Regulation:
Line: ±0.5% @ 50-100% V nominal over specified Line range
TYPICAL APPLICATIONS Load: ±0.5% @ 50-100% V nominal over specified Load range
X-Ray Scanning: Food Inspection, Fill Level Confirmation Current Accuracy:
and Security Applications Current measured through the X-Ray tube is within
±2% of the programmed value
SPECIFICATIONS
Current Risetime:
X-Ray Characteristics: <500ms from 10% to 90% of rated output
Tube Type: Glass tube, Tungsten target, Be filter
Focal Spot: 0.8mm x 0.8mm (IEC 336) Arc Intervention:
4 arcs in 10 seconds = shutdown
Beam Filter: 5052 Al, 0.040" (±0.01")
Beam Geometry: Asymmetrical fan 80° x 10° ±2° Filament Configuration:
Internal high frequency AC filament drive with closed loop
Input Voltage: filament emission control
200-240Vac ±10%, 50/60Hz, 6.5A max
Analog Interface:
X-Ray Tube Voltage: 0 to 10Vdc ground referenced monitoring signals
Nominal X-Ray tube voltage is adjustable
between 40kV to 80kV Digital Interface:
RS-232
X-Ray Tube Current:
0.5mA to 4mA over specified tube voltage range Control Software:
A demo GUI for engineering evaluations will be provided
X-Ray Tube Power: for the RS-232 digital interface upon request.
320W maximum continuous
Interlock Signals:
Voltage Regulation: A hardware interlock functions in digital programming modes.
Line: ±0.05% for a ±10% input line change
Load: ±0.05% for a 0.5mA to 4mA load change Operating Temperature:
0°C to +40°C
Voltage Accuracy:
Voltage measured across the X-Ray tube is within Storage Temperature:
±2% of the programmed value -40°C to +70°C
Humidity:
10% to 90% relative humidity, non-condensing
Cooling:
Heat exchanger w/fan and oil pump

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128091-001 REV. L
43
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80PN320 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 320W MONOBLOCK® PAGE 2 OF 3

Input Line Connector:


Terminal block, Schurter, Inc. part no. 6100-33 AC INPUT POWER TERMINAL BLOCK

Digital Interface Connector: PIN SIGNAL PARAMETERS


9 pin D, female 1 Line Line
2 Line Line
Analog Monitoring Connector:
3 Line Line
10 pin Phoenix Contact 1755503 4 Neutral Neutral
Grounding Point: 5 Neutral Neutral
8-32 ground stud provided on chassis 6 Neutral Neutral

Dimensions:
See line drawing
Weight: RS-232 DIGITAL INTERFACE
120lbs (54.4kg) maximum JB16 9 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS
Orientation:
Can be mounted in any orientation. 1 N/C No Connection
2 TX RS-232 Transmit
X-Ray Leakage: 3 RX RS-232 Receive
Not to be greater than 0.5mR/hr at 5cm 4 N/C No Connection
outside the external surface 5 SGND Signal Ground
Regulatory Approvals: 6 N/C No Connection
Designed to be compliant to EEC EMC 7 N/C No Connection
Directive and EEC Low Voltage Directive 8 N/C No Connection
with an external filter. 9 N/C No Connection

ANALOG MONITORING—
JB11 10 PIN PHOENIX CONTACT
PIN SIGNAL PARAMETERS
1 X-Ray Enable +24Vdc = Enable X-Ray
0Vdc/Open = Disable X-Rays
2 RTN Signal Return
3 N/C No Connection
4 kV Monitor 0 to 10Vdc = 0 to 100kV, Zout = 10kΩ
5 SGND Signal Return
6 mA Monitor 0 to 10Vdc = 0 to 5mA, Zout = 10kΩ
7 Fault Open Collector, High (Open) = No Fault,
35Vdc @10mA max.
8 HV On Lamp, Relay N/O Relay Normally Open, 50Vdc @ 1A maximum
9 HV On Lamp, Relay Common Relay Common, 50Vdc @ 1A maximum
10 HV On Lamp, Relay N/C Relay Normally Closed, 50Vdc @ 1A maximum

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128091-001 REV. L
44
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB80PN320 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

80KV @ 320W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128091-001 REV. L
45
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB200PN400 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

200KV @ 400W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Universal Input, Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Monitoring and Standard
RS-232 Digital Interface

Spellman’s XRB200PN400 Monoblock® X-Ray source is Voltage Overshoot:


designed for OEM applications powering its internal 5% in less than 100ms
X-Ray tube up to 200kV at 400W. Features like universal Voltage Ripple:
input, small package size, standard analog monitoring ≤0.2% pp of rated maximum voltage
and RS-232 digital interface simplify integrating this unit
Current Regulation:
into your X-Ray system. Standard models are available with
Line: ±0.1% @ 100-200kV, 0.25mA to 2mA
fan shaped beam geometry. Proprietary emission control Load: ±0.5% @ 100-200kV, 0.25mA to 2mA
circuitry provides excellent regulation of X-Ray tube current,
along with outstanding stability performance. Current Accuracy:
Current measured through the X-Ray tube is within
TYPICAL APPLICATIONS ±1% of the programmed value
X-Ray Scanning: Food Inspection, Current Risetime:
Fill Level Confirmation, Security Applications <1 second from 10% to 90% of rated output
Arc Intervention:
SPECIFICATIONS 4 arcs in 10 seconds = shutdown
X-Ray Characteristics: Filament Configuration:
Tube Type: Glass tube, Tungsten target, Be filter Internal high frequency AC filament drive with closed loop
Focal Spot: 0.8mm x 0.5mm (IEC336) filament emission control
Beam Filter: Glass 1.8mm, Oil 10mm, Al 1mm
Beam Geometry: Symmetrical fan 85° x 10° ±1° Digital Interface:
RS-232 interface.
Input Voltage:
Control Software:
100Vac-240Vac ±10%, 50/60Hz, 6A maximum A demo GUI for engineering evaluations will be provided
X-Ray Tube Voltage: for the RS-232 digital interface upon request.
Nominal X-Ray tube voltage is adjustable between Interlock Signals:
100kV to 200kV A hardware interlock function is provided
X-Ray Tube Current: Operating Temperature:
0.5mA to 2mA over specified tube voltage range 0°C to +40°C
X-Ray Tube Power: Storage Temperature:
400W maximum continuous (350W average without -40°C to +70°C
external forced air)
Humidity:
Voltage Regulation: 5% to 95% relative humidity, non-condensing
Line: ±0.1% for a ±10% input line change
Load: ±0.1% for a 0.5mA to 2mA load change Cooling:
Heat exchanger w/fan and oil pump, powered from 24Vdc, 2A
Voltage Accuracy: power supply (customer provided). External forced air cooling
Voltage measured across the X-Ray tube is within if needed to keep oil temperature below 55°C
±1% of the programmed value
Voltage Risetime:
<1 second from 10% to 90% of rated output

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128085-001 REV. H
46
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB200PN400 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

200KV @ 400W MONOBLOCK® PAGE 2 OF 3

Input Line Connector:


AC INPUT POWER
3 pin Phoenix Contact 1829167 3 PIN PHOENIX CONTACT
Analog Interface Connector: PIN SIGNAL PARAMETERS
10 pin Phoenix Contact 1755503
1 Line Line
Digital Interface Connector: 2 GND Ground
9 pin D connector, female 3 Neutral Neutral
Grounding Point:
M5 ground stud provided on chassis
DC POWER FOR HEAT DISSIPATION UNIT
Dimensions: 4 PIN AMP 206061-1 CONNECTOR
See drawing
PIN SIGNAL PARAMETERS
Weight:
1 +24 +24Vdc
148.0lbs (67.0kg)
2 RTN Return
Orientation: 3 +24 +24Vdc
Can be mounted in any orientation. 4 RTN Return

X-Ray Leakage:
Not to be greater than 5uSv/hr at 5cm
outside the external surface
ANALOG INTERFACE—
10 PIN PHOENIX CONTACT
PIN SIGNAL PARAMETERS
1 X-Ray +24Vdc = enable X-Ray
2 X-Ray Return X-Ray Return
3 N/C N/C
4 kV Monitor Output 0 to 9Vdc = 0 to 100% Rated Voltage
5 SGND Signal Ground
6 mA Monitor Output 0 to 9Vdc = 0 to 100% Rated Current
7 Fault Open Collector, Open = No Fault
8 Relay N/O HV On, 50V @ 1A maximum
9 Relay Common HV On, 50V @ 1A maximum
10 Relay N/C HV On, 50V @ 1A maximum

RS-232 DIGITAL INTERFACE—


9 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS

1 N/C No Connection
2 Transmit Data Conforms to E/A RS-232-C
3 Receive Data Conforms to E/A RS-232-C
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128085-001 REV. H
47
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB200PN400 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

200KV @ 400W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128085-001 REV. H
48
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/1 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Power Factor Corrected with Internal EMI Filter
• Can be Mounted in Any Physical Orientation
• Analog Monitoring and Standard
RS-232 Digital Interface

Spellman’s XRB160PN480/1 Monoblock® X-Ray source Voltage Risetime:


is designed for OEM applications powering its internal Ramp time shall be ≤2 seconds from 10% to 90%
X-Ray tube up to 160kV at 480W. Features like power of rated output
factor correction, small package size, standard analog Voltage Overshoot:
monitoring and RS-232 digital interface simplify integrating ±1% switching between 90kV to 160kV @ 0.25mA
this Monoblock® into your X-Ray system. Standard models Voltage Ripple:
are available with fan shaped beam geometry. Proprietary ≤0.1% of rated voltage from 10Hz to 1kHz
emission control circuitry provides excellent regulation Current Regulation:
of X-Ray tube current, along with outstanding stability Line: ±0.5% @ 80-160kV, 0.25mA to 3mA
performance. Load: ±0.5%, 0.25mA to 3mA
Current Accuracy:
TYPICAL APPLICATIONS Current measured through the X-Ray tube is within
X-Ray Scanning: Food Inspection, Fill Level Confirmation 2% of the programmed value
and Security Applications
Current Risetime:
≤2 seconds from 10% to 90% of rated output
SPECIFICATIONS
X-Ray Characteristics: Arc Intervention:
Tube Type: Glass tube, Tungsten target, Be filter 4 arcs in 10 seconds = shutdown
Focal Spot: 0.8mm x 0.8mm (IEC336) Filament Configuration:
Beam Filter: Curved 1mm Al Internal high frequency AC filament drive with closed loop
Beam Geometry: Asymmetrical fan 80° x 10° ±2° filament emission control
Input Voltage: Analog Interface:
220Vac, ±10%, 50/60Hz, 6.5A max 0 to 10Vdc ground referenced signals
X-Ray Tube Voltage: Digital Interface:
Nominal X-Ray tube voltage is adjustable between RS-232 interface
80kV to 160kV
Control Software:
X-Ray Tube Current: A demo GUI for engineering evaluations will be provided
0.25mA to 3mA over specified tube voltage range for the RS-232 digital interface upon request.
X-Ray Tube Power: Interlock Signals:
480W maximum continuous A hardware interlock function is provided
Voltage Regulation: Operating Temperature:
Line: ±0.1% for a ±10% input line change of nominal 0°C to +40°C
input line voltage
Load: ±0.1% for a 0.25mA to 3mA load change Storage Temperature:
-20°C to +70°C
Voltage Accuracy:
Voltage measured across the X-Ray tube is within Humidity:
±2% plus 1.785kV of the programmed value 5% to 95% relative humidity, non-condensing

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128086-001 REV. J
49
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/1 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 2 OF 3

Cooling:
Heat exchanger w/fan and oil pump, AC INPUT POWER
powered from AC J1 6 POSITION TERMINAL BLOCK
PIN SIGNAL PARAMETERS
Input Line Connector:
6 position terminal block 1 Line Line
2 Removed N/C
Analog Interface Connector: 3 Neutral Neutral
7 pin Molex 26-60-5070 4 Removed N/C
5 Spare N/C
Digital Interface Connector: 6 Spare N/C
9 pin D connector, female
Grounding Point:
8-32 ground stud provided on chassis ANALOG INTERFACE CONNECTOR—
7 PIN MOLEX, 0.156 CENTER
Dimensions:
20" x 22.5" x 10.75" (508mm x 572mm x 273mm) PIN SIGNAL PARAMETERS
1 X-Ray +12Vdc @16mA = enable X-Ray
Weight:
2 X-Ray Return X-Ray Return
125lbs (56.7kg)
3 N/C N/C
Orientation: 4 kV Monitor Output 0 to 1.6Vdc = 0 to 160kV
Can be mounted in any orientation. 5 SGND Signal Ground
6 mA Monitor Output 0 to 3Vdc = 0 to 3mA
X-Ray Leakage: 7 Fault Open Collector, Open = No Fault
Not to be greater than 0.5mR/hr at 5cm
outside the external surface
RS-232 DIGITAL INTERFACE—
9 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS

1 N/C No Connection
2 TX Transmit Data
3 RX Receive Data
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 X-Ray Enable +12Vdc @ 16mA = Enable
9 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128086-001 REV. J
50
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/1 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

3.13 [79.50]

10.75 [273.50]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128086-001 REV. J
51
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/2 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & LIghtweight
• Universal Input, Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Control Interface and Standard
RS-232 Digital Interface

Spellman’s XRB160PN480/2 Monoblock® X-Ray source Voltage Overshoot:


is designed for OEM applications powering its internal Within 5% of rated voltage in <10ms
X-Ray tube up to 160kV at 480W. Features like universal Voltage Ripple:
input, small package size and a standard analog and 0.1% pp of rated voltage @ ≤1kHz
RS-232 digital interface simplify integrating this Monoblock®
Current Regulation:
into your X-Ray system. Standard models are available Line: ±0.1% for a ±10% input line change of
with fan shaped beam geometry. Proprietary emission nominal input line voltage
control circuitry provides excellent regulation of X-Ray Load: ±0.5% @ 80-160kV, 0.3mA to 3mA
tube current, along with outstanding stability performance.
Current Accuracy:
TYPICAL APPLICATIONS Current measured through the X-Ray tube is within
±1% of the programmed value
X-Ray Scanning: Food Inspection, Fill Level Confirmation
and Security Applications Current Risetime:
<1 second from 10% to 90% of rated output
SPECIFICATIONS
Arc Intervention:
X-Ray Characteristics: 4 arcs in 10 seconds with a 200ms quench = Shutdown
Tube Type: Glass tube, Tungsten target, Be filter
Focal Spot: 0.8mm x 0.8mm (IEC336) Filament Configuration:
Beam Filter: 1mm curved window Internal high frequency AC filament drive with closed loop
Beam Geometry: Asymmetrical fan 80° x 10° ±2° filament emission control

Input Voltage: Analog Interface:


0 to 10Vdc ground referenced signals
100-240Vac ±10%, 50/60Hz, 6.5A max; 12Vdc @ 5A
Digital Interface:
X-Ray Tube Voltage: RS-232 interface.
Nominal X-Ray tube voltage is adjustable between
80kV to 160kV Control Software:
A demo GUI for engineering evaluations will be provided
X-Ray Tube Current: for the RS-232 digital interface upon request.
0.25mA to 3mA over specified tube voltage range
Interlock Signals:
X-Ray Tube Power: A hardware interlock functions in both analog and
480W maximum digital programming modes.
Voltage Regulation: Operating Temperature:
Line: ±0.1% for a ±10% input line change of nominal 0°C to +40°C
input line voltage
Storage Temperature:
Load: ±0.1% for a 0.3mA to 3mA load change
-40°C to +70°C
Voltage Accuracy:
Humidity:
Voltage measured across the X-Ray tube is within 95% relative humidity, non-condensing
±1% of the programmed value
Cooling:
Voltage Risetime: Heat exchanger w/fan and oil pump,
Ramp time shall be <1 second from 10% to 90% of powered from DC input
rated output

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128087-001 REV. J
52
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/2 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 2 OF 3

Input Line Connector: AC INPUT POWER


3 pin, Phoenix Contact 1829167 3 PIN PHOENIX CONTACT
Analog Interface Connector: PIN SIGNAL PARAMETERS
10 pin, Phoenix Contact 1755503
1 Line Line
Digital Interface Connector: 2 GND Ground
9 pin D connector, female 3 Neutral Neutral
Heat Exchanger Power Connector:
4 pin AMP part no. 206061-1 DC POWER FOR HEAT DISSIPATION UNIT
Grounding Point: 4 PIN AMP 206061-1 CONNECTOR
8-32 ground stud provided on chassis PIN SIGNAL PARAMETERS
Dimensions: 1 +12 +12Vdc
See outline drawing 2 RTN Return
3 +12 +12Vdc
Weight: 4 RTN Return
125lbs (56.7kg)
Orientation:
ANALOG INTERFACE—
Can be mounted in any orientation. JB15 10 PIN PHOENIX CONTACT
X-Ray Leakage: PIN SIGNAL PARAMETERS
Not to be greater than 0.5mR/hr at 5cm
1 X-Ray Signal +24Vdc =Enable X-Ray, 0Vdc/open = Disable X-Ray,
outside the external surface Zin=2.2kΩ
2 X-Ray Signal Return Signal Return
3 N/C N/C
4 kV Monitor 0-10Vdc = 0 to 178kV, Zout = 10kΩ
5 Signal Ground Signal Ground
6 mA Monitor 0-10Vdc = 0 to 3.4mA, Zout = 10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 35Vdc
@10mA maximum
8 HV ON Lamp Relay n/o Relay Normally Open, 50Vdc @ 1A maximum
9 HV ON Lamp Relay common Relay Common, 50Vdc @ 1A maximum
10 HV ON Lamp Relay n/c Relay Normally Closed ,50Vdc @ 1A maximum

LED INDICATORS
INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OT Over temperature occurs
LED 2 ARC FLT Arc fault occurs
LED 3 UV Low kV occurs
LED 4 OV High kV occurs
LED 5 UC Low mA occurs
LED 6 OC High mA occurs
LED 7 X-RAY ON X-Rays are enabled
LED 8 PWR Power is ON

RS-232 DIGITAL INTERFACE—


9 PIN FEMALE D CONNECTOR
PIN SIGNAL PARAMETERS
1 N/C No Connection
2 Transmit Data Conforms to E/A RS-232-C
3 Receive Data Conforms to E/A RS-232-C
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128087-001 REV. J
53
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/2 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128087-001 REV. J
54
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Can be Mounted in Any Physical Orientation
• Standard RS-232 Digital Interface

Spellman’s XRB160PN480/CT Monoblock® X-Ray source Voltage Accuracy:


is designed for OEM applications powering its internal Voltage measured across the X-Ray tube is within
X-Ray tube up to 160kV at 480W. Features like small ±1% of the programmed value
package size and RS-232 digital interface simplify integrat- Voltage Risetime:
ing this Monoblock® into your X-Ray system. Standard Ramp time shall be <1 second from 1% to 90%
models are available with fan shaped beam geometry. of rated output
Proprietary emission control circuitry provides excellent Voltage Overshoot:
regulation of X-Ray tube current, along with outstanding Within 5% of rated voltage
stability performance. Voltage Ripple:
0.1% pp of rated voltage @ ≤1kHz
TYPICAL APPLICATIONS
X-Ray Scanning: Food Inspection, Fill Level Confirmation Current Regulation:
and Security Applications Line: ±0.5%
Load: ±0.5%
SPECIFICATIONS Current Accuracy:
X-Ray Characteristics: Current measured through the X-Ray tube is within
Tube Type: Glass tube, Tungsten target, Be filter ±1% of the programmed value
Focal Spot: 0.8mm x 0.8mm (IEC336)
Current Risetime:
Beam Filter: 1.7mm of glass, 1mm of Al, and
10mm of oil <1 second from 1% to 90% of rated output
Beam Geometry: Symmetrical fan 105° ±3° x 4° ±1° Arc Intervention:
4 arcs in 10 seconds = Shutdown
Input Voltage:
Filament Configuration:
Monoblock®: 100-240Vac ±10%, 50/60Hz,
Internal high frequency AC filament drive with closed loop
6.5A max
filament emission control
Heat Dissipation Unit: 24Vdc, 3A
Digital Interface:
X-Ray Tube Voltage: RS-232
Nominal X-Ray tube voltage is adjustable between
20kV to 160kV Control Software:
A demo GUI for engineering evaluations will be provided
X-Ray Tube Current: for the RS-232 digital interface upon request.
0.3mA to 6mA over specified tube voltage range
Interlock Signals:
X-Ray Tube Power: A hardware interlock functions in digital programming modes.
320W continuous, 480W peak
Operating Temperature:
Voltage Regulation: 0°C to +40°C
Line: ±0.1% for a ±10% input line change of nominal
input line voltage Storage Temperature:
Load: ±0.1% for a 0.3mA to 6mA load change -40°C to +70°C
Humidity:
5% to 90% relative humidity, non-condensing
Cooling:
Heat exchanger w/fan and oil pump, powered from
customer provided 24Vdc @ 3A

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128083-001 REV. J
55
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 2 OF 3

Input Line Connector:


3 pin Phoenix Contact part no. 1829167 AC INPUT POWER
3 PIN PHOENIX CONTACT
Digital Interface Connector:
9 pin D, female PIN SIGNAL PARAMETERS

Analog Signal Connector: 1 Line Line


2 GND Ground
10 pin Phoenix Contact part no. 1755503
3 Neutral Neutral
Cooler Power Connector:
4 pin AMP part no. 206061-1
ANALOG INTERFACE—
Grounding Point:
10 PIN PHOENIX CONTACT
8-32 ground stud provided on chassis
PIN SIGNAL PARAMETERS
Dimensions:
1 X-Ray +24Vdc = enable X-Ray
24.00˝ x 16.00˝ x 6.50˝
2 X-Ray Return X-Ray Return
(609.60mm x 406.40mm x 165.10mm)
3 N/C No Connection
Weight: 4 kV Monitor Output 0 to 9Vdc = 0 to 100% Rated Voltage
125lbs (49.5kg) ±10lbs (±4.5kg) 5 SGND Signal Ground
6 mA Monitor Output 0 to 9Vdc = 0 to 100% Rated Current
Orientation: 7 Fault Open Collector, Open = No Fault
Can be mounted in any orientation. 8 Relay N/C HV On, 50V @ 1A maximum
9 Relay Common HV On, 50V @ 1A maximum
X-Ray Leakage: 10 Relay N/O HV On, 50V @ 1A maximum
Not to be greater than 0.5mR/hr at 5cm
outside the external surface
Special Features: RS-232 DIGITAL INTERFACE—
Stationary or rotating CT application up to 90rpm 9 PIN FEMALE D CONNECTOR
at a max. radius of 24.75˝ (629mm) PIN SIGNAL PARAMETERS

1 N/C No Connection
2 Transmit Data Conforms to E/A RS-232-C
3 Receive Data Conforms to E/A RS-232-C
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128083-001 REV. J
56
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN480/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 480W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

APPROX. C.G.
6.73 [196.30]

.500 [12.7]

4.72 [120.0]

24.00 [609.5]

4.72 [120.0]

21.38 [543.00]

14.00 [355.60]

16.00 [406.40]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128083-001 REV. J
57
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB150PN600 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

150KV @ 600W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Analog Monitoring and Standard
RS-232 Digital Interface

Spellman’s XRB150PN600 Monoblock® X-Ray source is Voltage Risetime:


designed for OEM applications powering its internal ±1% in less than 300ms
X-Ray tube up to 150kV at 600W. Features like power Voltage Overshoot:
factor correction, small package size and a standard ±10% during 300ms risetime
analog and RS-232 digital interface simplify integrating Voltage Ripple:
this unit into your X-Ray system. Standard models are 1% rms of rated voltage @ 10Hz to 1MHz
available with cone shaped beam geometry. Proprietary
Current Regulation:
emission control circuitry provides excellent regulation Line: ±0.1% from 180-264Vac
of X-Ray tube current, along with outstanding stability Load: ±0.5% @ 70kV-150kV, 1.0mA to 4.0mA
performance.
Current Accuracy:
TYPICAL APPLICATIONS Current measured through the X-Ray tube is within
±2% of the programmed value
X-Ray Scanning: Bone Densitometry,
Food Inspection, Security Current Risetime:
±1% in less than 300ms
SPECIFICATIONS Arc Intervention:
X-Ray Characteristics: 4 arcs in 10 seconds with a 200ms quench = Shutdown
Tube Type: Glass tube, Tungsten target, Be filter Filament Configuration:
Focal Spot: 0.5mm x 0.5mm (IEC 336) Internal high frequency AC filament drive with closed loop
Beam Filter: 0.06˝ Ultem filament emission control
Beam Geometry: Cone, 18° ±1°
Analog Interface:
Input Voltage: 0 to 5Vdc ground referenced signals
200-240Vac ±10%, 50/60Hz, 6.5A maximum Digital Interface:
X-Ray Tube Voltage: RS-232 interface.
Nominal X-Ray tube voltage is adjustable between Control Software:
70kV to 150kV A demo GUI for engineering evaluations will be provided
X-Ray Tube Current: for the RS-232 digital interface upon request.
1.0mA to 4.0mA over specified tube voltage range Interlock/Signals:
A hardware interlock function is provided
X-Ray Tube Power:
160W continuous, 600W peak Operating Temperature:
Duty Cycle: 30 seconds on, 300 seconds off 0°C to +40°C
@ 600W peak Storage Temperature:
Voltage Regulation: -40°C to +70°C
Line: ±0.1% for a ±10% input line change of Humidity:
180 to 264Vac 10% to 95% relative humidity, non-condensing
Load: ±0.1% for a 1.0mA to 4.0mA load change.
Cooling:
600W maximum
External fan required. 250cfm minimum to maintain
Voltage Accuracy: an oil temperature of 55° C
Voltage measured across the X-Ray tube is within
±2% of the programmed value

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128079-001 REV. G
58
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB150PN600 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

150KV @ 600W MONOBLOCK® PAGE 2 OF 3

Input Line Connector:


AC INPUT POWER
3 pin Phoenix Contact P/N 1829167 JB1 3 PIN PHOENIX CONTACT
Analog Interface Connector: PIN SIGNAL PARAMETERS
10 pin Phoenix Contact P/N 1755503
1 Line Line
Digital Interface Connector: 2 GND Chassis Ground
9 pin D connector, female 3 Neutral Neutral

Grounding Point:
8-32 ground stud provided on chassis RS-232 DIGITAL INTERFACE—
JB16 9 PIN FEMALE D CONNECTOR
Dimensions:
13.46" x 13.38" x 6.24" PIN SIGNAL PARAMETERS
(341.89mm x 339.85mm x 158.50mm) 1 Spare N/C
Weight: 2 Transmit RS-232
3 Receive RS-232
66lbs (30kg)
4 Spare N/C
Orientation: 5 Signal Ground Ground
Can be mounted in any orientation. 6 Spare N/C
7 Spare N/C
X-Ray Leakage: 8 Spare N/C
Less than 100mR/hr at 1m distance, 9 Spare N/C
measured at 140kV, 3mA

ANALOG INTERFACE—
JB15 10 PIN PHOENIX CONTACT
PIN SIGNAL PARAMETERS
1 X-Ray Signal +12Vdc =Enable X-Ray, 0Vdc/open = Disable X-Ray,
Zin=1kΩ
2 X-Ray Signal Return Signal Return
3 N/C N/C
4 kV Monitor 0 to 5Vdc = 0 to 175kV, Zout= 10kΩ
5 Signal Ground Signal Ground
6 mA Monitor 0 to 5Vdc = 0 to 4.5mA, Zout= 10kΩ
7 Fault Signal Open collector, High (Open) = No Fault, 35Vdc
@10mA maximum
8 HV ON Lamp Relay n/o Relay Normally Open, 50Vdc @ 1A maximum
9 HV ON Lamp Relay common Relay Common, 50Vdc @ 1A maximum
10 HV ON Lamp Relay n/c Relay Normally Closed, 50Vdc @ 1A maximum

LED INDICATORS
INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OT Over temperature occurs
LED 2 ARC FLT Arc fault occurs
LED 3 UV Low kV occurs
LED 4 OV High kV occurs
LED 5 UC Low mA occurs
LED 6 OC High mA occurs
LED 7 X-RAY ON X-Rays are enabled
LED 8 PWR Power is ON

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128079-001 REV. G
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB150PN600 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

150KV @ 600W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

FRONT VIEW TANK FRONT VIEW


CONTROL ASSEMBLY

6.60 [169.9]

6.12 [155.4]
6.24 [158.5] F.S.

13.46 [341.9]

SIDE VIEW TANK SIDE VIEW


18 ° CONTROL ASSEMBLY

AIR EXHAUST

3.031 [77.0]

F.S.

13.38 [339.9]

SIDE VIEW
TOP VIEW TANK CONTROL ASSEMBLY

AIR INTAKE

F.S.
CAUTION

X-RAY SOURCE

13.380 [340]

3.25 [82.6]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128079-001 REV. G
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN688/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 688W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & LIghtweight
• Power Factor Corrected
• Can be Mounted in Any Physical Orientation
• Standard RS-232 Digital Interface

Spellman’s XRB160PN688/CT Monoblock® X-Ray source Voltage Risetime:


is designed for OEM applications powering its internal Ramp time shall be 500ms nominal, 1 second maximum
X-Ray tube up to 160kV at 688W. Features like small from 10% to 90% of rated output
package size and RS-232 digital interface simplify integrat- Voltage Overshoot:
ing this unit into your X-Ray system. Proprietary emission Within 5% of rated voltage
control circuitry provides excellent regulation of X-Ray tube
Voltage Ripple:
current, along with outstanding stability performance. 1% p-p of rated voltage

TYPICAL APPLICATIONS Current Regulation:


X-Ray Scanning: Food Inspection, Fill Level Confirmation Line: ±0.5% ±10%
Load: ±0.5% 0.25 to 4.3mA
and Security Applications
Current Accuracy:
Current measured through the X-Ray tube is within
SPECIFICATIONS 5% of the programmed value
X-Ray Characteristics:
Current Risetime:
Tube Type: Glass tube, Tungsten target, Be filter
500ms nominal, 1 second maximum
Focal Spot: 2.5mm x 2.5mm (IEC 60336)
Beam Filter: 1.5mm glass, 9-26mm oil, 0.4mm Al Arc Intervention:
Beam Geometry: Asymmetrical fan 93° x 15° ±2° 4 arcs in 10 seconds = shutdown
Input Voltage: Filament Configuration:
230Vac, ±15%, 50/60Hz, 5A max Internal high frequency AC filament drive with closed loop
filament emission control
X-Ray Tube Voltage:
Nominal X-Ray tube voltage is adjustable between Digital Interface:
50kV to 160kV RS-232 interface.
X-Ray Tube Current: Control Software:
0.25mA to 4.3mA over specified tube voltage range A demo GUI for engineering evaluations will be provided
for the RS-232 digital interface upon request.
X-Ray Tube Power:
688W maximum continuous Interlock Signals:
A hardware interlock function is provided
Voltage Regulation:
Line: ±0.1% ±10% Operating Temperature:
Load: ±0.1% 0.25 to 4.3mA 5°C to +40°C
Voltage Accuracy: Storage Temperature:
Voltage measured across the X-Ray tube is within -25°C to +65°C
1% of the programmed value
Humidity:
10% to 90% relative humidity, non-condensing
Cooling:
Heat exchanger w/fan and oil pump, powered from AC

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128088-001 REV. G
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN688/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 688W MONOBLOCK® PAGE 2 OF 3

Input Line Connector: AC INPUT POWER


5 pin Molex 26-60-4050 J1 5 PIN MOLEX 26-60-4050 CONNECTOR
Heat Exchanger Power Connector: PIN SIGNAL PARAMETERS
4 pin AMP part no. 206061-1
1 Line 230Vac Input
Digital Interface Connector: 2 Line 230Vac Input
9 pin D connector, female 3 N/C No Connection
4 Neutral 230Vac Neutral
Grounding Point: 5 Neutral 230Vac Neutral
M5 ground stud provided on chassis
Dimensions:
See drawing AC POWER FOR HEAT DISSIPATION UNIT
4 PIN AMP 206061-1 CONNECTOR
Weight:
140lbs ±10lbs (64kg ±4.5kg) PIN SIGNAL PARAMETERS
1 Line 230Vac Input
Orientation:
2 N/C No Connection
Can be mounted in any orientation.
3 Neutral 230Vac Neutral
X-Ray Leakage: 4 GND Chassis Ground
Less than 300uR/hr at a distance of
10cm from all surfaces
Special Features: RS-232 DIGITAL INTERFACE—
Stationary or rotating CT application up to 100rpm
J5 9 PIN FEMALE D CONNECTOR
at a maximum radius 20.25˝ (514mm) PIN SIGNAL PARAMETERS

1 N/C No Connection
2 TX Transmit Data
3 RX Receive Data
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

Corporate Headquarters
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www.spellmanhv.com 128088-001 REV. G
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
XRB160PN688/CT SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

160KV @ 688W MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

42

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128088-001 REV. G
63
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2010 Spellman High Voltage Electronics Corp.
PDM90PN900 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

50-90KV @ 900W MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray Tube,


Beam Port and Control Electronics
• Compact & Lightweight
• Analog or Digital Control Interface

Spellman’s new Panoramic Dental Monoblock® consists of X-Ray Tube Power:


an integrated X-Ray tube, dual-output high voltage power 900W peak power
supply, and filament supply with control circuitry. The
Duty Cycle:
PDM90PN900 is designed for extra oral dental X-Ray
CT (Pulsed): ≤45 seconds scan time cycle at
applications including CT and Panoramic X-Ray. Features up to 40 pulses per second available
like small package size, standard analog and RS-232
digital interface simplify integrating this Monoblock® into Panoramic
(Continuous): Maximum scan time = 30s, with 60s
your X-Ray system. Proprietary emission control circuitry
off-time. Five consecutive scans
provides excellent regulation of X-Ray tube current, along Input Voltage:
with outstanding stability and performance. 100-240Vac ±10% 50/60 Hz, 10 amps RMS maximum
TYPICAL APPLICATIONS Interface:
Dental X-Ray: Panoramic and CT Imaging The RS-232 serial communications interface will be used
to program and monitor output voltage and current, control
SPECIFICATIONS various functions and report status and faults.
X-Ray Tube Characteristics: Digital Interface Connector:
Target Angle: 5 degrees RS-232: 9 pin D connector, male
Focal Spot: 0.5mm nominal
Beam Filtration: 3.0mm of Al equivalent Operating Temperature:
Beam Geometry: see page 3 0°C to +40°C

X-Ray Tube Voltage: Storage Temperature:


Nominal X-Ray tube voltage is adjustable between -20°C to +70°C
50kV to 90kV Humidity:
Voltage Regulation: 5% to 95% relative humidity, non-condensing
Line: ±0.5% for a ±1V change of nominal input line voltage Cooling:
Load:±0.1% for a load change of 25μA to maximum Tank: Convection
rated current Controller: Forced air via provided fan
X-Ray Tube Current: Dimensions:
1mA to 10mA over specified tube voltage range X-Ray Tank: 9.7"W x 7.7"H x 4.7"D
Current Regulation: (247mm x 195mm x 119mm)
Line: ±0.5% for a ±1V change of nominal input line voltage Inverter/Controller: 7.10"W x 9.80"H x 3.60"D
Load:±0.5% for a voltage change of 35kV to 80kV (180mm x 250mm x 92mm)
Weight:
X-Ray Tank: 17lbs (7.7kg)
Inverter/Controller: 6.5lbs (3kg)
X-Ray Leakage:
Less than 100mR/hour (or <1mGy/hr) @ 1meter
from the Monoblock® surface.
Regulatory Approvals:
Compliant to EMC 60601-1-2 (external EMC filter
and shielding required). UL/CUL recognized file E242584.

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128109-001 REV. D
64
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
PDM90PN900 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

50-90KV @ 900W MONOBLOCK® PAGE 2 OF 3

AC INPUT POWER
3 PIN PHOENIX CONTACT
PIN SIGNAL PARAMETERS

1 Line Line
2 GND Ground
3 Neutral Neutral

ANALOG INTERFACE—
J2 10 PIN PHOENIX CONTACT
PIN SIGNAL PARAMETERS
1 X-Ray Ready/Sync +5 V Logic
2 X-Ray Enable +5 V Logic
3 + X-ray Signal (Exgate) +5VDC = Enable X-Ray,
Low (or Open) = Disable X-Ray
4 Signal Ground Signal Ground
5 VMTR Signal (KV monitor) Voltage: 0 to +5.00 V max,
Scale Factor: 0 – 5.00 Vdc = 0 to 100 kV
6 Signal Ground Signal Ground
7 IMTR Signal (mA monitor) Voltage: 0 to +5.00 V max,
Scale Factor: 0 – 5.00 Vdc = 0 – 12.1mA
8 Fault Signal Output signal: Open Collector,
High (Open) = No Fault
9 HV ON Lamp, Relay N/O Relay Normally Open, Dry contacts rated 1A or less
will handle a nominal 50mA DC load.
10 HV ON Lamp, Common Common

RS-232 DIGITAL INTERFACE—


J5 9 PIN MALE D CONNECTOR
PIN SIGNAL PARAMETERS
1 N/C No Connection
2 TX Transmit Data
3 RX In Receive Data
4 N/C No Connection
5 SGND Signal Ground
6 N/C No Connection
7 N/C No Connection
8 N/C No Connection
9 N/C No Connection

LED INDICATORS
INDICATOR SIGNAL NAME CONDITION Illuminated When...
LED 1 OV High kV occurs
LED 2 UV Low kV occurs
LED 3 UC Low mA occurs
LED 4 OC High mA occurs
LED 5 ARC FLT Arc fault occurs
LED 6 OT Over temperature occurs
LED 7 PW (Pulse mode) Pulse mode selected
LED 8 CW (CW mode) CW mode selected
LED 9 CW (CW mode) X-Ray is ON

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128109-001 REV. D
65
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
PDM90PN900 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

50-90KV @ 900W MONOBLOCK® PAGE 3 OF 3

PDM Generator Tank PDM Inverter/Controller


DIMENSIONS: in.[mm] DIMENSIONS: in.[mm]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128109-001 REV. D
66
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2014 Spellman High Voltage Electronics Corp.
MMB125PN3.5 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

40-125KV @ 3.5KW MONOBLOCK® PAGE 1 OF 3

• Integrated HV Supply, Filament Supply, X-Ray


Tube, Beam Port and Control Electronics
• Compact & Lightweight
• <1ms Rise Time is Ideal for Extremities
• Specifically designed for the C-Arm OEM

Spellman’s MMB125PN3.5 Medical Monoblock® with <1ms Input Power:


rise time is ideal for extremeties, specialized applications Input Voltage: 190-264Vac, single phase, 50/60 Hz
and vascular imaging. Benefit from Spellman’s 70 plus Continuous Current: ≤9A @ 600W, 220V
Peak Current: ≤34A @ 3500W, 220V
years of high voltage innovation with this MMB125PN3.5
Monoblock® X-Ray source specifically designed for the X-Ray Tube Voltage:
C-Arm OEM. Our advanced technology and design exper- Operational Range: 40 to 125kV
tise in conjunction with our depth of manufacturing capa- kV Rise Time: <1ms (from 10% to 90%)
bilities position Spellman as the wise choice for your Reproducibility: ≤0.05 per IEC60601-2-54
Monoblock® requirements. kV Ripple: ≤1%
Spellman’s Ultra-Fast MMB Series utilizes our unique kV Accuracy
technologies that increases the quality of the X-Ray beam Fluoroscopy: ±5%
and significantly reduces patient dose. Pulsed Fluoros- kV Overshoot: ≤5%
copy enhances imaging of dense and complex anatomy X-Ray Tube Current:
to further support dose management. With a rise time of Fluoro: 0.2mA to 6 mA (small focal spot)
<1ms, Spellman’s MMB Series is among the fastest in Pulsed Fluoro: 0.5mA to 10 mA (small focal spot)
the industry. Radiography: 10mA to 40mA (large focal spot)
mA Accuracy: ±10%
TYPICAL APPLICATIONS Maximum Operating Conditions:
C-Arm OEM Continuous
Low Level Fluoro: 6 mA for 5 minutes
SPECIFICATIONS Continuous
X-Ray Characteristics: High Level Fluoro: 10 mA for 2 minutes
Focal Spot: 0.5mm for small focus Pulsed Fluoro: 0.5fps, 1fps, 2fps, 4fps, 8fps, 15fps,
1.6mm for large focus 25fps, 30fps for 2 minutes
Target Angle: 16° Pulse on time: the lower value of 40ms
Target Material: Tungsten or 50% duty cycle
Beam Filter: 0.8mm Al Radiographic: Single shot large focal spot,
Beam Geometry: Refer to line drawing 0.1 seconds @ 3500 watts
X-Ray Leakage: Less than <1mGy/hour @ 1meter Maximum Anode
from tank surface. Heat Dissipation: 600W
Maximum
Average Power: 600W for 5 minutes
Filament Current: 4.3A
Filament Inverter Tank Heat Content: No less than 675kHU
Switching Frequency: 20kHz Max. Cooling Rate: 150W
Anode Heat Content: 35.5kJ X-Ray Tube Current Protection:
Maximum Anode Over Current (High mA): Trip point is set at 15% over
Heat Dissipation: 600W maximum rated current, or at 15% over programmed
Distance Between output current value for longer than 50ms.
Focal Spot to X-Ray Under Current (High mA): Trip point is set at 15% under
Output Window: 45mm programmed output current value for longer than 50ms.
Focal Spot Position: Refer to outline drawing, additionally Over Current (Low mA): Trip point is set at 20% over maxi-
it is marked on tank cover. mum rated current, or at 20% over programmed output
current value for longer than 50ms.
Under Current (Low mA): Trip point is set at 20% under
programmed output current value for longer than 50ms.

Corporate Headquarters
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www.spellmanhv.com 128143-001 REV. A
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
MMB125PN3.5 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

40-125KV @ 3.5KW MONOBLOCK® PAGE 2 OF 3

X-Ray Tube Voltage Protection: AC LINE POWER CONNECTOR—


Over Voltage (High kV): Trip point is when the kV output exceeds TE: 1-350943-0
137.5kV for more than 10ms or it set is at 10% over programmed
output voltage value for longer than 30ms. PIN SIGNAL PARAMETERS
1 Ground Earth Ground
Under Voltage (Low kV): Trip point is set at 10% under the 2 AC Input 1 190 - 264Vac, single phase,
programmed output voltage value for longer than 30ms. 50/60Hz, 34A max.
3 AC Input 2 190 - 264Vac, single phase,
X-Ray Tube Arc Protection: 50/60Hz, 34A max.
Arc Intervention: Unit will detect an Arc but HV will not be
Note: Ground stud is provided on chassis
shut down, but if multiple arcs occur (4 arcs in 10
seconds) the unit will shut down.
DIGITAL INTERFACE—9 PIN FEMALE D
Over Temperature Protection: CONNECTOR TE: 5747844-5
Over Temperature: Over temperature of tank cover trip point
PIN SIGNAL PARAMETERS
shall be within 60°C ±5°C. Over temperature of tank oil
trip point shall be set 65°C. 1 NC No Connection
2 RS-232 TX Out RS-232 Transmit
Operating Temperature: 0 to +40 ºC. 3 RS-232 RX In RS-232 Receive
Storage Temperature: -20 to +70 ºC 4 NC No Connection
5 RS-232 Ground Ground from RS-232 transceiver IC
Altitude: 0 to 8000 feet (0 to 2438 meters) 6 NC No Connection
Humidity: 5 to 95%, non-condensing. 7 NC No Connection
8 NC No Connection
Dimensions: 9 NC No Connection
X-Ray Tank: 12.2” x 6.2” x 5.7” (310mm x 158mm x 145mm)
Refer to outline drawing.
Controller: 14.9” x 10.6” x 3.2” (380mm x 270mm x 83mm) ANALOG INTERFACE—15 PIN FEMALE D
Refer to outline drawing. CONNECTOR TE: 5747845-5
Weight: PIN SIGNAL PARAMETERS
X-Ray Tank: 27.5 pounds (13kg)
1 GND Signal Ground
Controller: 9.9 pounds (4.5kg) 2 +5Vdc Out +5Vdc, 100mA max.
3 Prep User signal (Contact Closure) to alert the gener-
Regulatory Approvals: ator that exposure sequence will begin. Once
Designed to be compliant to: this signal is active, exposure parameters are
IEC 60601-1:2005+A locked in and cannot be changed. Contact con-
nection to pin 14. Closed = PREP, the filament is
Medical electrical equipment Part 1: General requirements placed in preheat mode
for basic safety and essential performance. 4 Ready The generator is ready for X-Ray exposure.
Open Collector. Low/Active = Ready
IEC 60601-1-2
5 Exposure User signal (Contact Closure) to generator to
2007 Medical electrical equipment Part 1-2: General require- generate X-Rays. Filament is boosted, and high
ments for basic safety and essential performance- Collateral voltage is generated after the boost time. Contact
standard: Electromagnetic compatibility—Requirements and connection to pin 14. Closed = Exposure
tests. 6 X-Ray ON Transistor output to indicate X-Ray ON status
75% Status synchronized with 75% of kV set point
IEC 60601-1-3 7 X-Ray ON Status Transistor output to indicate X-Ray ON status
2008 Medical electrical equipment Part 1-3: General synchronized with kV start up
requirements for basic safety and essential performance- 8 X-Ray Shutdown User signal to generator to rapidly turn HV OFF
Collateral standard: Radiation protection in diagnostic and ON during serial exposure sequence.
Low/Active=HV OFF
X-Ray equipment.
9 HVG Fault Status Generator signal indicating generator fault. Open
IEC 60601-2-54 collector transistor output. Low/Active = Fault
2009 Medical electrical equipment Part 2: Particular require- 10 kV Monitor Signal from generator. 0-10V = 0-140kV
ments for the basic safety and essential performance of 11 mA Monitor Signal from generator. Large focus: 0-10V = 0-50mA
X-Ray equipment for radiography and radioscopy. Small focus: 0-5V=0-10mA
12 Filament
EMC Current Monitor Signal from generator. 0-10V = 0-6A
Designed to meet IEC requirements for medical components. 13 Monitor GND Ground for reference of monitor signals
(Note: External EMI filter may be required) 14 +24Vdc Out For connection to PREP and EXPOSURE control
RoHS relay coils
Controller and Tank Assembly are RoHS compliant. 15 Shield Ground For connection of interface cable shield to
generator chassis ground

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128143-001 REV. A
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+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
MMB125PN3.5 SPELLMAN HIGH VOLTAGE ELECTRONICS CORPORATION

40-125KV @ 3.5KW MONOBLOCK® PAGE 3 OF 3

DIMENSIONS: in.[mm]

GENERATOR TANK
FRONT VIEW SIDE VIEW

0.47 [12] 16° 16°

0.689 [17.5]

1.77 [45]

6.22 [158]

TOP VIEW
4xM8X1.25
4xM4X0.7-6H

5.71 [145]

3.66 [93]

2.75 [70] 4.33 [110]

12.21 [310]

CONTROL UNIT
FRONT VIEW

3.27 [83.0]

TOP VIEW
.394 [10.0] 7.48 [190.0] 5.91 [150.0] 6x ø 0.204 [5.2]

10.63 [270.0]

10.24 [260.0] 9.85 [250.0]

! WARNING
REFER SERVICE TO QUALIFIED PERSONNEL
INTERNAL PARTS MAY PRESENT A RISK OF
ELECTRICAL SHOCK DURING SERVICING

1.18 [30.0] 6.69 [170.0] 6.30 [160.0]

14.97 [380.0]

Corporate Headquarters
Hauppauge, New York USA
www.spellmanhv.com 128143-001 REV. A
69
+1-631-630-3000 FAX: +1-631-435-1620 Spellman High Voltage is an ISO 9001 and ISO 14001 registered company
e-mail: sales@spellmanhv.com Copyright © 2019 Spellman High Voltage Electronics Corp.
Spellman USA and Corporate HQ
475 Wireless Blvd.
Hauppauge, NY 11788
United States
tel: +1 631-630-3000
fax: +1 631-435-1620
email: sales@spellmanhv.com

Spellman Valhalla NY USA


One Commerce Park
Valhalla, NY 10595
United States
tel: +1 914-686-3600
fax: +1 914-686-5424

Spellman UK
Broomers Hill Park #14, Broomers Hill
Pulborough, West Sussex,
United Kingdom RH20 2RY
tel: +44 (0) 1798 877000
fax: +44 (0) 1798 872479

Spellman Japan
Kano Bldg. 5F, 1-26-7 Nishigotanda,
Shinagawa-ku, Tokyo 141-0031 Japan
tel: +81 (0) 3-5436-9810
fax: +81 (0) 3-5436-9811

Spellman China
Spellman High Voltage Electronics (SIP) Co Ltd.
Block D, No.16 SuTong Road,
Suzhou Industrial Park 215021 China
tel: +86 512-67630010
fax: +86 512-67630030

Spellman High Voltage Korea Co.,Ltd.


#B-720, BRC Smart Valley,
Song Do Mirae-ro 30,
Yeonsu-Gu, Incheon, Korea 406-081
tel: +82 32-719-2300
fax: +82 32-720-4300

Spellman de Mexico – Plant 2


Avenida Pedregal # 2 Esquina
Avenida Chapultepec
Parque Industrial FINSA Oriente
Matamoros, Tamps., Mexico 87340
tel. +52 868 150-1200

Spellman de Mexico – Plant 3


Avenida Chapultepec # 101 Esquina
Avenida Horizonte
Parque Industrial FINSA Oriente
Matamoros, Tamps., Mexico 87340
tel. +52 868 150-1200

Spellman High Voltage GmbH


Josef-Baumann-Straße 23
44805 Bochum
Germany
tel: +49 (0) 234 87906-0
fax: +49 (0) 234 87906-11

www.spellmanhv.com

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