EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

1 GENERAL CHECKS AND VERIFICATION

Preparatory works MS, MAR, Relevant Works Site Engr /
 QP-SPC-L-002
prior to start of Procedure etc,  Required permits, license, Permit and QC
1.1  QP-REG-S-001 REV.2 100% H H n/a n/a W/R
painting works. Documents certificate to execute the work approved Painting
 4070-RPFWN-5-05-0001
Review, documents Inspector

Check for
 4070-RPFWN-0-05-0006  Establishing and maintaining Site Engr /
equipment &
Document  QP-SPC-L-002 Sec 13.3 documented procedure for 1 test per QC
1.2 Inspection 4070-GF-007 H H n/a R W/R
Review  4070-RPFWN-5-05-0001 calibration all measuring and painting Painting
instrument
 4070-RPFWN-5-19-0011 testing equipment system Inspector
calibration

Check for the PQT,

Destructive Site Engr /
qualifications / 1 test per
Method  Qualified workmanship for 4070-GF-035 QC
1.3 expertise of the  QP-SPC-L-002 Part 6.4 painting H H n/a R W
/Qualification performing the work 4070-GF-036 Painting
blasting & coating system
trail Inspector
personnel
Visual /Review  QP-SPC-L-002 Part 7.4.1  Material Certificate review
Site Engr /
Blasting and  4070-RPFWN-5-05-0001  Visual Verification of material
QC
1.4 Painting Material  Painting& Blasting  No physical damage 100% H H n/a R W/R
4070-GF-002 Painting
Inspection Material Batch/Test  Verify shelf life, batch no
Inspector
certificates
 QP-SPC-L-002 - QP  Painting Reports
Painting Inspection Specification for Painting  Visual Verification of material Site Engr /
of Vendor Painted Document & Wrapping of Metal  No physical damage QC
1.5 100% --- H H n/a R W
items Review Surfaces  Random DFT check Painting
(Mech. / EI / Civil),
2  Vendor Procedure Inspector
 Vendor Painting Reports
 Ensure the paint material stored as
 QP-SPC-L-002 Part 7.4.2 Site Engr /
per manufacture standard
Check Storage for Document  4070-RPFWN-5-05-0001 QC
1.6  Ensure that adequate protection 100% --- H H n/a n/a S
paint Material Review  Supplier Data Sheet Painting
against damage
 4070-RPFWN-5-19-0011 Inspector
 Visual Inspection 100%

Page 1 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

 QP-SPC-L-002 Part 6.4

Check for the  QP safety Regulations for Site Engr /
safety of the contractors  All safety requirements as per QP QC
1.7 Visual 100% --- H H n/a R S
blasting/coating  QP corporate Philosophy specification Painting
work area for fire and safely Inspector
 4070-RPFWN-5-19-0011
Verification of  QP-SPC-L-002 - QP  Acceptance of Weld / NDT Result. Site Engr /
Release to Specification for Painting  Ensure Painting Release has QC
1.8 Visual / Review been signed. 100% 4070-MF-020 H H n/a R R
Painting from Weld & Wrapping of Metal Painting
/ NDT / Mech Surfaces. Inspector
 QP-SPC-L-002 - QP  Coating Schedule of QP-SPC-L- Site Engr /
Check Paint
Document Specification for Painting 002 clause 17.0 QC
1.9 system of above 100% --- H H n/a R R
review & Wrapping of Metal Painting
ground facility
Surfaces. Inspector
2.0 SURFACE PREPARATION
 QP-SPC-L-002 Part  Relative humidity less than 85 % Site Engr /
Check prevailing Visual / Use of Steel temperature greater than 3oc of
10.3.6 & 10.4.6 QC
2.1 site weather Calibrated
 4070-RPFWN-5-05-0001 the dew point temperature 100% 4070-MF-033
Painting
H H n/a n/a M/R
conditions Instrument
 4070-RPFWN-5-19-0011 Inspector
 Identification of Tag No.
 Free of Lamination and cold lap
Site Engr /
Inspect the steel  Free of Sharp & Rough edges,
 QP-SPC-L-002 Part 10.1 4070-MF-020 QC
2.2 /piping spool and Visual
& 10.2.3
welds spatter and slag, Oil / grease 100%
4070-MF-030 Painting
H H n/a R W/R
structures cutting fluid contamination
Inspector
No damage of flange face, threads
etc..
Check the type / Measuring and
conditions/ test Equipment Site Engr /
cleanliness/ safety Validity of  QP-SPC-L-002 Part 6.2  Good working, clean condition QC
2.3
of hand tool & certificats shall  4070-RPFWN-5-19-0011 and properly maintained
100% 4070-GF-007
Painting
H S n/a n/a W/R
abrasive blasting be for six Inspector
equipment used months)

Page 2 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

 Use type, brand & size of abrasive

 QP-SPC-L-002 Part Site Engr /
Check the type approved by QP.
10.3.1, 10.2.6 & 13.4.3 QC
2.4 brand and grade of Visual
 Blasting Material
 Abrasive blasting materials shall be 100% ---
Painting
H H n/a R M/R
abrasive used clean and dry suitable stored and in
Batch/Test certificates Inspector
excellent condition
 QP-SPC-L-002 Part 10.2,  As per approved Procedures
Site Engr /
10.3.3, 13.4.3  In conformance to section 10.2 &
QC
2.5 Abrasive blasting Visual  Blasting Material 10.3 of QP-SPC-L-002 Rev.1 100% ---
Painting
H W n/a R M/R
Batch/Test certificates
Inspector
 4070-RPFWN-5-19-0011
 Degree of cleanliness. Site Engr /
Inspect the
Visual / Use of  QP-SPC-L-002 Part 10.3  Surface profile amplitude. QC
2.6 abrasive blasted
instrument & 13.0 &17.0  Duration of weather exposure.
100% 4070-MF-033
Painting
H H n/a R W/R
steel pipe/structure
Inspector
 QP-SPC-L-002 Part 10.5 Site Engr /
Monitor hand
 QP-SPC-L-002 Part QC
2.7 tool/Power tool Visual
10.6&16.0
Visual inspection of cleanliness Random 4070-MF-033
Painting
H H n/a n/a M/R
cleaning
 4070-RPFWN-5-19-0011 Inspector
Site Engr /
Welded spool  QP-SPC-L-002 Part QC
2.8
joints
Visual
12.3.9
Oil / Grease contamination 100%
4070-MF-012 Painting
H S n/a R R
Inspector

3.0 PAINT APPLICATION

 Condition of spray equipment’s
Check the type  Check manufactures
/condition recommendations
Site Engr /
/cleanliness/ Visual / Use of  Inspect for signs of wear and
 QP-SPC-L-002 Part 7.3 QC
3.1 Safety of hand calibrated
 4070-RPFWN-5-19-0011
defects prior to each use 100% 4070-MF-033
Painting
H H n/a n/a M/R
tools & spray Instrument  Check the such replace items for
Inspector
Painting equipment electrical conductivity and replace
used. ant items showing the signs of
breakdown

Page 3 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

 Relative humidity less than 85%

Check prevailing
Ambient  Steel temperature greater than 3⁰C
site weather Site Engr /
Conditions  QP-SPC-L-002 Part above the ambient dew point
condition QC
3.2
atmospheric
Record/ Use of 11.3.4 temperature 100% 4070-MF-033
Painting
H H n/a n/a M/R
calibrated  4070-RPFWN-5-19-0011  Wind speed not exceeding 15 knots
relative humidity & Inspector
Instrument
steel temperature
 In accordance to manufactures data
sheet
Verify paint mixing  Start and ongoing activity
Site Engr /
procedure,  QP-SPC-L-002 Part  PQT approved Mixer person only 100%
QC
3.3 application Visual 11.1.5 to 11.1.7/Paint allowed for paint mixing every 4070-MF-033
Painting
H W n/a R M
techniques and Data sheet mixing
Inspector
quality control.

 Check visual re rusting

Check the time  Strat of each shift and every 4
Site Engr /
elapsed between Visual / Use of hours minimum
 QP-SPC-L-002 Part QC
3.4 the blast cleaned & calibrated
11.3.1 &11.3.2
100% 4070-MF-033
Painting
H W n/a n/a R
commencement of Instrument
Inspector
priming

 Protect the adjacent surface

against paint by masking tape
Mask and protect Site Engr /
 QP-SPC-L-002 Part
steel works prior to QC
3.5
commencement of
Visual 11.3.1 100% 4070-MF-033
Painting
H W n/a R R
 4070-RPFWN-5-19-0011
priming Inspector

Page 4 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

 Strip coating to extend 25mm from

the relevant feature
 Painting all edges, corners,
crevices, stitch welds, holes with Site Engr /
Visual / Use of  QP-SPC-L-002 Part
brush prior to full coat primer and QC
3.6 Stripe coat calibrated 11.3.5 100% 4070-MF-033 H W n/a W
each succeeding coat of paint Painting n/a
Instrument  4070-RPFWN-5-19-0011
Inspector

4.0 SCHEDULE 1 UN (UN INSULATED NEW ITEMS)

Inspect the  Degree of cleanliness Sa3
abrasive blasted  Surface profile amplitude 50-75 µm
steel surface ISO  Chloride Contamination ˂50 mg/m2
8502(8501-1)  Duration of whether exposure ˂ 4
Site Engr /
part3. Visual / Use of  QP-SPC-L-002 Part hours, but see also clause 13.4.4(b)
QC
4.1 The maximum Calibrated 10.3,13.4.3.4,13.4.3.5,13. 100% 4070-MF-033 H H n/a R W/R
Painting
acceptable size 7 Instrument 4.4.3&13.4.4(b)
Inspector
quality of retained
particulate matter
shall be class 2
rating 2
 Condition of Spray Equipment’s
 Stripe coat & Wet film thickness
Primer coat  Approved method of application Site Engr /
Visual / Use of  QP-SPC-L-002 Part
application-Zinc  Primer dry film thickness QC
4.2 calibrated 11.1,13.4.4,13.4.5&13.5 100% 4070-MF-033 H H R W/R
rich epoxy primer-  Visual appearance, Free of Painting n/a
Instrument  4070-RPFWN-5-19-0011
DFT 50 µm abrasives Inspector
Check Cracks, runs, sags and other
defect, visual appearance

Page 5 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

Site Engr /
Abrading and  QP-SPC-L-002 Part
No evidence of oil or grease QC
4.3 washing of Primer Visual 13.4.4 e Random 4070-MF-033 H W n/a n/a R
contamination Painting
Coat Application.  4070-RPFWN-5-19-0011
Inspector
First Intermediate  To ensure over coating interval
coat application- Condition of spray Equipment’s, Site Engr /
Visual / Use of  QP-SPC-L-002 Part
MIO Pigmented Paint material/Paint Batch No. Strip QC
4.4 calibrated 11.1,13.4.4,13.4.5&13.5 100% 4070-MF-033 H H n/a R W/R
Epoxy-DFT 100 Coat film thickness Painting
Instrument  4070-RPFWN-5-19-0011
µm (Total DFT 150  DFT Check Inspector
µm)  Visual appearance
Site Engr /
Abrading and  QP-SPC-L-002 Part
 No evidence of oil or grease QC
4.6 washing of First Visual 13.4.4 e 100% 4070-MF-033 H W n/a n/a R
contamination Painting
Coat Application.  4070-RPFWN-5-19-0011
Inspector
 To ensure over coating interval
Condition of spray Equipment’s,
Second Paint material/Paint Batch No. Strip
 QP-SPC-L-002 Part
Intermediate coat Coat film thickness Site Engr /
Visual / Use of 11.1.3,13.4.4,13.4.5&13.5
application-MIO  DFT Check QC
4.7 calibrated  Approved color-coding 100% 4070-MF-033 H H n/a R W/R
Pigmented Epoxy-  Visual appearance Painting
Instrument scheme
DFT 100 µm (Total Inspector
 4070-RPFWN-5-19-0011
DFT 250 µm)

 No evidence of oil or grease

Abrading and contamination Site Engr /
 QP-SPC-L-002 Part
washing of Second QC
4.8 Visual 13.4.4 e Random 4070-MF-033 H W n/a R R
Intermediate Coat Painting
 4070-RPFWN-5-19-0011
Application. Inspector

Page 6 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

Top coat  To ensure over coating interval

application- Condition of spray Equipment’s,
 QP-SPC-L-002 Part
Aliphatic Paint material/Paint Batch No. Strip Site Engr /
Visual / Use of 11.1.3,13.4.4,13.4.5&13.5
Polyurethane Coat film thickness QC
4.9 calibrated  Approved color-coding 100% 4070-MF-033 H H n/a R W/R
Enamel - DFT 50  DFT Check Painting
Instrument scheme
µm (Total DFT 300  Visual appearance Inspector
 4070-RPFWN-5-19-0011
µm)  Non-acceptable defects

 Total Dry Film Thickness

Touch-up/Repair of  Required Base/Band Color
damaged paint  QP-SPC-L-002 Part 11.4  Final Paint Finish free of defects Site Engr /
Visual / Use of
work of primer  Approved color-coding  No Pressure of visual QC
4.10 calibrated 100% 4070-MF-033 H H n/a R W/R
coat, intermediate scheme pinholes/holidays Painting
Instrument
coat & Top coat at  4070-RPFWN-5-19-0011 Inspector
site

5.0 SCHEDULE 2 UN (UNINSULATED EXISTING ITEMS)

Inspect the  Degree of cleanliness Sa 2.5
abrasive blasted  Surface profile amplitude 50-75 µm
steel surface ISO  Chloride Contamination ˂50 mg/m2
8502(8501-1)  Duration of whether exposure ˂ 4
 QP-SPC-L-002 Part Site Engr /
part3. Visual / Use of hours, but see also clause
10.3,13.4.3.4,13.4.3.5,13. QC
5.1 The maximum calibrated 13.4.4(b) 100% 4070-MF-033 H H n/a R W/R
4.4.3&13.4.4(b) Painting
acceptable size 7 Instrument
 4070-RPFWN-5-19-0011 Inspector
quality of retained
particulate matter
shall be class 2
rating 2

Page 7 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

 No evidence of oil or grease

 QP-SPC-L-002 Part contamination
Site Engr /
Degreasing by 10.1.9  The surface that are contamination
QC
5.2 solvent cleaning Visual  QP-SPC-L-002 Part with oil 100% 4070-MF-033 H W n/a n/a R
Painting
(Existing items) 13.4.3 & grease shall High-pressure water
Inspector
 4070-RPFWN-5-19-0011 wash to remove contamination

 Condition of Spray Equipment’s

Primer coat
 Stripe coat & Wet film thickness
application-Surface
 Approved method of application Site Engr /
tolerant epoxy Visual / Use of  QP-SPC-L-002 Part
 Primer dry film thickness QC
5.3 primer by brush or calibrated 11.1.3,13.4.4,13.4.5&13.5 100% 4070-MF-033 H H n/a R W/R
 Visual appearance, Free of Painting
airless spray-DFT Instrument  4070-RPFWN-5-19-0011
abrasives Inspector
125 µm
 Check Cracks, runs, sags and
other defect, visual appearance
Intermediate coat  To ensure over coating interval
application-MIO  QP-SPC-L-002 Part Condition of spray Equipment’s,
Site Engr /
Pigmented Epoxy Visual / Use of 11.1.3,13.4.4,13.4.5&13.5 Paint material/Paint Batch No. Strip
QC
5.4 by brush or airless calibrated  Approved color-coding Coat film thickness 100% 4070-MF-033 H H n/a R W/R
Painting
spray -DFT 125 µm Instrument scheme  DFT Check
Inspector
(Total DFT 250  4070-RPFWN-5-19-0011  Visual appearance
µm)
Top coat  To ensure over coating interval
application- Condition of spray Equipment’s,
 QP-SPC-L-002 Part
Aliphatic Paint material/Paint Batch No. Strip Site Engr /
Visual / Use of 11.1.3,13.4.4,13.4.5&13.5
Polyurethane Coat film thickness QC
5.5 calibrated  Approved color-coding 100% H H n/a R W/R
Enamel by brush  DFT Check 4070-MF-033 Painting
Instrument scheme
or airless spray - Visual appearance Inspector
 4070-RPFWN-5-19-0011
DFT 50 µm (Total
DFT 300 µm)
Touch-up/Repair of  Total Dry Film Thickness
damaged paint  QP-SPC-L-002 Part 11.4  Required Base/Band Color Site Engr /
work of primer Visual / Use of  Approved color-coding  Final Paint Finish free of defects QC
5.6 100% 4070-MF-033 H H n/a R W/R
coat, intermediate Instrument scheme  No Pressure of visual pinholes/ Painting
coat & Top coat at  4070-RPFWN-5-19-0011 holidays Inspector
site
Page 8 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

6.0 SCHEDULE 9 (ZINC COATED STEEL SURFACES)

Inspect the  Degree of cleanliness Sa3
abrasive Sweep  Chloride Contamination ˂50 mg/m2
blasted steel  Duration of whether exposure ˂ 4
surface ISO hours, but see also clause
8502(8501-1).  QP-SPC-L-002 Part 13.4.4(b) Site Engr /
Visual / Use of
part3. 10.3,13.4.3.4,13.4.3.5,13. QC
6.1 calibrated 100% 4070-MF-033 H H n/a R W/R
The maximum 4.4.3&13.4.4(b) Painting
Instrument
acceptable size &  4070-RPFWN-5-19-0011 Inspector
quality of retained
particulate matter
shall be class 2
rating 2
 Condition of Spray Equipment’s
 Wet film thickness
Primer coat
 Approved method of application Site Engr /
application-Surface Visual / Use of  QP-SPC-L-002 Part
 Primer dry film thickness QC
6.2 Toleratent epoxy calibrated 11.1.3,13.4.4,13.4.5&13.5 100% 4070-MF-033 H W n/a R S
 Visual appearance, Free of Painting
primer-DFT 125 Instrument  4070-RPFWN-5-19-0011
abrasives Inspector
µm
 Check Cracks, runs, sags and other
defect, visual appearance
 No evidence of oil or grease Site Engr /
Abrading and  QP-SPC-L-002 Part contamination QC
6.3 washing of Primer Visual 13.4.4 e Random 4070-MF-033 H W n/a R R
Painting
Coat Application.  4070-RPFWN-5-19-0011
Inspector
Top coat  To ensure over coating interval
application- Condition of spray Equipment’s,
aliphatic  QP-SPC-L-002 Part Paint material/Paint Batch No. Strip
Site Engr /
Polyurethane Visual / Use of 11.1.3,13.4.4,13.4.5&13.5 Coat film thickness
QC
6.4 Enamel - DFT 50 calibrated  Approved color-coding  DFT Check 100% 4070-MF-033 H H n/a R W/R
Painting
µm (Total DFT 175 Instrument scheme Visual appearance
Inspector
µm) Excluding  4070-RPFWN-5-19-0011
Galvanizing
Thickness

Page 9 of 11
 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

Touch-up/Repair of  Total Dry Film Thickness

damaged paint  Required Base/Band Color
work of primer  QP-SPC-L-002 Part 11.4  Final Paint Finish free of defects Site Engr /
Visual / Use of
coat, & Top coat at  Approved color-coding  No Pressure of visual QC
6.5 calibrated 100% 4070-MF-033 H H n/a R W/R
site-Galvanizing scheme pinholes/holidays Painting
Instrument
damage touch up  4070-RPFWN-5-19-0011 Inspector
shall be done with
zinc Rich Epoxy
7.0 ADHESION TEST EACH COAT & PQT COUPONS
 QP-SPC-L-002 Part  Total Dry film Thickness
13.4.5(e)  Dolly surround cut using round 1 test Site Engr /
Visual / Use of 4070-MF-035
Adhesion Test-  ISO 4624 cutter panel per QC
7.1 calibrated /4070-MF-036 H H n/a W W/R
Shall not ˂ 5MPa  ASTM D4541  Dolly shall fix on each coat paint painting Painting
Instrument
 Adhesion test report by system system Inspector
paint manufacturer Measure coating adhesion strength
Certificate Site Engr /
Blaster and Visual/Use of  QP-SPC-L-002 Part
-painter 4070-MF-035 QC
7.2 Painting calibrated 6.5(a)  Total Dry Film Thickness H H n/a W W
and /4070-MF-036 Painting
Qualification trail instrument  ASTM D4228
blaster Inspector

8.0 COLOR CODING & STENCILING

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 EPIC FOR PORT FIRE WATER NETWORK AT RLC

Document Title:
INSPECTION & TEST PLAN FOR SURFACE PREPARATION AND PAINTING OF
PIPING AND STEEL STRUCTURES (Schedule 1Un, 2Un, & 9,)
CONTRACT: DATE: 18-02-2019
DOCUMENT NUMBER: 4070-RPFWN-5-25-0001 REV.2
GC18100400
Inspection Intervention
Inspection/ Verificatio Points
Activity Inspection Acceptance Criteria Verifying
No Reference Document Test n
Description Test Method Documents
Frequency Personnel S/C FRN TPL TPI QP

The Finished
colors of the
coating that are to
be applicable to
the various items
Site Engr /
of equipment’s and Visual / Use of  QP-SPC-L-002 Table 6 to
 As per Approved color- QC
8.1 facilities- calibrated 9 and appendix D 100% 4070-MF-033 H H n/a W W/R
coding scheme Painting
inspection of color Instrument  -BS 1710
Inspector
Band, Process
Label, Flow
Direction Valve
Body Color Coding
& Valve manholes

9.0 DOCUMENTATION
 QP-SPC-L-002 - QP
Specification For Painting
Preparation of
& Wrapping Of Metal Site Engr /
Painting Reports &
Surfaces  As per to relevant project QC
9.1 Completion of Pipe Visual / Review 100% 4070-MF-033 H H/R n/a R R
 4012-MGEN-5-05-0002 - specification. Painting
Book.
QCP-Surface Preparation Inspector
Final Acceptance
And Painting Of Piping
And Steel Structures

JK BM BT

PREPARED CHECKED APPROVED QP

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