Technical Data Sheet

X-Mix CableGrout Additive

Cementitious grout admixture for post tensioned cables 80150515

Product Description Yield

X-Mix CableGrout Additive is supplied as a dry powder Approximately 140 liters when mixed with 200 kg
requiring only the addition of a controlled amount of clean cement, 84 liters of water and 12kg of X-Mix CableGrout
water and cement to produce a free flowing non-shrink Additive.
grout.
X-Mix CableGrout Additive is an all fines admixture which Packaging
imparts controlled expansion in the plastic state whilst 12 kg bags, can be altered to suit mixing volumes.
minimising water demand. The material is designed to
allow uniform mixing, and eliminates unwanted Shelf Life
segregation and bleeding. X-Mix CableGrout Additive has a shelf life of 12 months if
kept in a dry store in sealed bags. If stored in high
Advantages temperature and high humidity the shelf life will be
• Expansion system compensates for shrinkage and reduced.
settlement in the plastic state
• Develops high early strength Instruction for use
• High ultimate strength and low permeability ensure Preparation
the durability of the hardened grout Several hours prior to grouting, the area should be
• Compatible with ordinary Portland Cements complying flooded with fresh water. Immediately before grouting
to BS 12 and ASTM C150. remove any free water should be removed.
All cable ducts must be thoroughly cleaned. Those ducts
Uses formed without metal sheaths should be flushed with
For pumped or free flow grouting, it can be used in a wide water after which all surplus water must be removed.
range of applications: Cable anchorages should be sealed before the duct
• Post tensioned bridge deck ducts grouting is carried out.
• Prestressed structural element cables ducts
• Slip form silo tendon ducts Application
Mixing
Application Properties For best results a mechanically powered grout mixer
The following properties were achieved using 200 kg OPC, should be used. When quantities of up to 60 kg are
84 liters of water and 12kg of X-Mix CableGrout Additive. used, a slow speed drill fitted with a high shear mixer is
suitable. Larger quantities will require a high shear vane
Compressive strength 40 N/mm2 at 7 days
mixer. Do not use a colloidal impeller mixer, if sands/
55 N/mm2 at 28 days
aggregates are being utilised.
Flexural strength 7 N/mm2 at 7 days
To enable the grouting operation to be carried out
Fluidity Initial < 25sec continuously, it is essential that sufficient mixing capacity
Flow cone method 30 min < 25sec and labour are available. The use of a grout holding tank
with provision to gently agitate the grout may be
Bleeding Nil required.
Expansion characteristics 0 to 4%
8 to 8.5 litres of clean water (depending on nature of
Chloride content Nil to BS5075 cement) and 20 kg of cement are required to be added
per 1.2 kg of X-Mix CableGrout Additive to achieve the
Note: It is recommended that trials be conducted prior to correct consistency. The water should be accurately
use, to ascertain the best source of OPC for the measured into the mixer then X-Mix CableGrout Additive
application. OPC varies in quality and consistency. slowly added with the cement and continuous mixing
should take place for 5 minutes. This will ensure that the
grout has a smooth even consistency. Authorized Technical Specialist
Please note that only X-Calibur Authorized Technical
Placing Specialists (‘ATSs’) are permitted to change any of the
Place the grout within 20 minutes of mixing. X-Mix information in this data sheet or to provide written
CableGrout Additive can be placed in annular gaps of up recommendations concerning the use of this product.
to 60mm in thickness. Visit www.x-calibur.us for a full list of X-Calibur ATSs.

Pumping should be from a single point to eliminate any Datasheet Validity

air or water entrapment. A heavy duty diaphragm pump X-Calibur makes modifications to its product datasheets
is recommended for pumping. Screw feed and piston on a continuous basis. Please check the datasheet
pumps may also be suitable. update section on www.x-calibur.us to ensure you have
the latest version.
Curing
Any exposed areas should be thoroughly cured. This Warranties
should be done by the use of X-Cure WB curing X-Calibur supplies products that comply with the
membrane. properties shown on the current datasheets. In the
unlikely event that products supplied are proved not to
Clean Up comply with these properties, then we will replace the
X-Mix CableGrout Additive should be removed from tools non-compliant product or refund the purchase price.
and equipment with clean water immediately after use. X-Calibur does not warrant or guarantee the installation
Cured material can be removed mechanically. of the products as it does not have control over the
installation or end use of the products. Any suspected
Limitations defects must be reported to X-Calibur in writing within
Low temperature working five working days of being detected. X-Calibur
For ambient temperatures below 10oC the formwork Construction Chemistry Inc. makes no warranty as to
should be kept in place for at least 36 hours. merchantability or fitness for a particular purpose
When the air or contact surface temperatures are 5°C or and this warranty is in lieu of all other warranties
below on a falling thermometer, warm water express or implied. X-Calibur Construction Chemistry
(30 to 40°C) is recommended to accelerate strength Inc. shall not be liable for damages of any sort including
development. Normal precautions for winter working remote or consequential damages, down time, or delay.
with cementitious materials should then be adopted.

High temperature working

It is suggested that, for temperatures above 35°C, the
following guidelines are adopted as good working
practice:
(i) Store unmixed material in a shaded location avoiding
exposure to direct sunlight.
(ii) Keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool those
surfaces of the equipment which will come into direct
contact with the material itself.
(iii) Try to eliminate application during the hottest times
of the day.
(iv) Make sufficient material, plant and labour available
to ensure that application is a continuous process.
(v) Water (below 20°C) should be used for mixing the
grout prior to placement.

Health and Safety

This product is for industrial use only by trained
operatives. It is potentially hazardous if not used
correctly. Please refer to the Material Safety Data
Sheet (MSDS) prior to the purchase and use of
this product. The MSDS can be obtained via our
website www.x-calibur.us.

www.x-calibur.us