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    THM 200 4R

    Uploaded by

    erick alexander hernandez

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    THM 200 4R

    Uploaded by

    erick alexander hernandez
    2K views96 pages

    Original Title

    THM-200-4R

    Copyright

    © © All Rights Reserved

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    PDF, TXT or read online from Scribd

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    Copyright:

    © All Rights Reserved
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    2K views96 pages

    THM 200 4R

    Uploaded by

    erick alexander hernandez

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 96
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    The document appears to be a service manual covering repair and maintenance procedures for the THM 200-4R automatic transmission.

    The document is a service manual for the THM 200-4R automatic transmission.

    The document covers components of the THM 200-4R transmission such as the valve body, clutches, pump, and bushings.

    THM 200-4R

    INDEX
    APPLICATION CHART........................................................ ............................................................................... 3
    GENERAL DESCRIPTION......................................... ........................................................................................ 4
    LINE PRESSURE CHECK............................................. ...... ................................................................................ 5
    DIAGNOSTIC CHARTS............ ........................................................................................................................... 7
    1990 WIRING SCHEMATICS.................. .............................................................................................................. 19
    OIL PASSAGE IDENTIFICATION........................................................ ............................................................... 20
    CASE CHECKBALL LOCATIONS....................................................................................................................... 23
    VALVE BODY CHECKBALL LOCATIONS ........................................................................................................ 24
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    TRANSMISSION DISASSEMBLY........................................................................................................................ 25
    COMPONENT REPAIR AND RE-ASSEMBLY............... ..................................................................................... 38
    REAR END-PLAY MEASUREMENT........................................... ......................................................................... 44
    FORWARD AND DIRECT CLUTCH HOUSING ASSEMBLY............................................................................. 45
    CENTER SUPPORT ASSEMBLY............................................................................................................................ 52
    FORWARD CLUTCH SHAFT END-PLAY CHECK............................................................................................. 53
    OVERDRIVE SECTION AND 4TH CLUTCH ASSEMBLY ................................................................................ 55
    INSTALLING 4TH CLUTCH OIL DEFLECTOR................................................................................................. 62
    PUMPASSEMBLY....................................................................... ............................................................................. 64
    OVERDRIVE UNIT END-PLAY MEASUREMENT............................................................................................. 67
    BUSHING REPLACEMENT PROCEDURES (ALL)........................................................................................... 81
    TORQUE SPECIFICATIONS...................................................... ........................................................................... 85
    SPECIAL TOOL REQUIREMENTS....................................................................................................................... 86
    PARTS EXPLODED VIEWS.................................................................................................................................... 87
    1986 WIRE HARNESS IDENTIFICATION............................................................................................................ .95
    1989 WIRE HARNESS IDENTIFICATION............................................................................................................ .96

    AUTOMATIC TRANSMISSION SERVICE GROUP


    18639 S.W. 107TH AVENUE
    MIAMI, FLORIDA 33157
    (305) 670-4161
    Copyright © ATSG 1999

    2
    Updated
    October, 2003

    INTRODUCTION
    THM 200-4R
    This booklet contains the general description, diagnosis charts, and the procedures necessary to overhaul, repair
    or service the General Motors THM 200-4R four speed automatic overdrive transmission. This information
    will assist you in training your technicians to provide your customers with the best possible transmission service
    that is available.

    No part of any ATSG publication may be reproduced, stored in any retrieval system or transmitted in any form or
    by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise,
    without written permission of Automatic Transmission Service Group. This includes all text illustrations,
    tables and charts.

    "Portions of materials contained herein have been reprinted under


    ProCarManuals.com

    license from General Motors Corp, Service & Parts Operations


    License Agreement Number 0510718."

    The information and part numbers contained in this booklet have


    been carefully compiled from industry sources known for their
    reliability, but ATSG does not guarantee its accuracy.

    DALE ENGLAND JIM DIAL


    FIELD SERVICE CONSULTANT TECHNICAL CONSULTANT
    WAYNE COLONNA ED KRUSE
    TECHNICAL SUPERVISOR TECHNICAL CONSULTANT
    PETER LUBAN GREGORY LIPNICK
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    JON GLATSTEIN DAVID CHALKER
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    ROLAND ALVAREZ JERRY GOTT
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT
    GERALD CAMPBELL MIKE SOUZA
    TECHNICAL CONSULTANT TECHNICAL CONSULTANT

    AUTOMATIC TRANSMISSION SERVICE GROUP


    18639 S.W. 107TH AVENUE
    MIAMI, FLORIDA 33157
    (305) 670-4161
    1
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