Service Manual: Personal Audio System
Service Manual: Personal Audio System
Service Manual: Personal Audio System
SPECIFICATIONS
Radio section
Frequency range
FM: 87.6 - 108 MHz
AM: 530 - 1,710 kHz
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
PERSONAL AUDIO SYSTEM
MICROFILM
Battery life TABLE OF CONTENTS
For personal audio system:
FM playing Specifications ........................................................................... 1
Sony manganese SUM-1 (N): approx. 10 h
Sony alkaline AM-1 (N): approx. 24 h 1. SERVICE NOTES ......................................................... 3
CD playback
Sony manganese SUM-1 (N): approx. 1.5 h 2. GENERAL
Location and Function of Controls .................................... 4
Sony alkaline AM-1 (N) : approx. 3.5 h
Dimensions 3. DISASSEMBLY
Approx. 576 x 195 x 183 mm (w/h/d) 3-1. “Cabinet sub ASSY, Front”, “Cabinet, Rear” ............. 5
(22 3⁄4 x 7 3⁄4 x 7 1⁄4 inches) (incl. projecting parts) 3-2. Tuner Board, Headphone Board ................................. 6
Mass Approx. 3.2 kg (7 lb. 1 oz.) (incl. batteries) 3-3. Main Board ................................................................. 6
Supplied accessories 3-4. Control Board, SW (2) Board ..................................... 7
AC power adaptor AC-E700 (1)
3-5. CD Block ASSY ......................................................... 7
Car battery cord DCC-EC12 (1)
Spare fuse (1)
3-6. SW (1) Board .............................................................. 8
Shoulder strap (1) 3-7. CD Board .................................................................... 8
Screws (2) 3-8. Optical Pick-up Block ................................................ 9
3-9. Realy Board ................................................................ 9
Design and specifications are subject to change without notice. 3-10. Open/Close Board .................................................. 10
3-11. Regulator Board ...................................................... 10
3-12. DC IN Board ........................................................... 10
3-13. Reset Board ............................................................. 11
3-14. Battery (L) Board, Battery (R) Board ...................... 11
6. DIAGRAMS
6-1. Explanation of IC Terminals ................................... 15
6-2. Block Diagram ....................................................... 17
6-3. Schematic Diagram (Tuner Section) ...................... 22
6-4. Printed Wiring Boards (Tuner Section) .................. 25
6-5. Printed Wiring Boards (CD Section) ...................... 27
6-6. Schematic Diagram (CD Section) .......................... 29
6-7. Printed Wiring Boards (Main Section) ................... 34
6-8. Schematic Diagram (Main Section) ....................... 37
6-9. Printed Wiring Boards (Contraol Section) ............. 41
6-10. Schematic Diagram (Contraol Section) .................. 42
7. EXPLODED VIEWS
7-1. Front Cabinet Section ............................................... 48
7-2. Rear Cabinet Section ................................................ 49
7-3. CD Block Section ..................................................... 50
7-4. Optical Pick-up Section ............................................ 51
–2–
SECTION 1
SERVICE NOTES
OPEN/CLOSE switch
(S702)
–3–
SECTION 2 This section is extracted from
GENERAL instruction manual.
FRONT PANEL
2 4 6 8
1 3 5 7 9 q; qa
qs qd qf qg qj qlw;wa ws
qh qk
REAR PANEL
RESET switch
The player uses a built-in micro computer for its various operations. Due to change in power supply
conditions, etc., operation may sometimes become unstable. After trying the above remedies, if the
player still does not function properly, press PRESET in the battery compartment with a pointed
material.
–4–
SECTION 3
DISASSEMBLY
r The equipment can be removed using the following procedure.
Tuner board, Control board,
Cabinet sub Headphone board SW (2) board
ASSY, Front SW (1) board
Main board CD block ASSY Optical pick-up block
Set
CD board Relay board
Regulator board
OPEN/CLOSE board
DC IN board
Cabinet, Rear
Reset board
Battery (L) board, Battery (R) board
Cabinet, rear
1
2 Screws (+BTP 3x14)
–5–
< “CABINET SUB ASSY, FRONT” SECTION>
3-2. TUNER BOARD, HEADPHONE BOARD
1 Screws (+BV 3x12)
3 4
6
Main board
3
Cabinet sub ASSY, front
–6–
3-4. CONTROL BOARD, SW (2) BOARD
1 Screws (+BV 3x10)
Coutrol board
SW(2) board
2
Filament tape
3
Wire, parallel (17core)
5 OPEN
4 Screws (+BV 3x14)
6 Screws
(+BV 3x12)
CD block ASSY
Lid, CD
–7–
3-6. SW (1) BOARD 2 Screws (+BV 3x12)
Panel, control
SW(1) board
4 Screws (+B 2.6x10)
3
CD board
CN704 (2pin)
CD block ASSY
4
Wire, parallel (17core)
–8–
3-8. OPTICAL PICK-UP BLOCK
1 Screws (+PWH)
Flexible cable
3 CD bracket
2
Optical pick-up block
4 CN707 (BLUE)
5 CN706 (RED)
6 CN705 (WHITE)
CD block ASSY
7
5 CN707 (BLUE)
–9–
3-10. OPEN/CLOSE BOARD
3
Bracket (SW)
2
CD block ASSY OPEN/CLOSE board
Cabinet , rear
Cabinet , rear
1 Screws (+BV 3x10)
2
Regulator board
DC IN board
1 Screw (+BV 3x10)
– 10 –
3-13. RESET BOARD
Cabinet , rear
2
1 Screws (+BV 3x10)
Reset board
4
2
Case, battery
1 Screws
(+BV 3x10)
3 Bond (SC-121)
(7-432-912-45)
– 11 –
SECTION 4
TEST MODE
CD SECTION Check to see that the jitter is less than 9.0 nsec. and RF level is
between 0.9 –1.3Vp-p.
1. Entering CD test mode
With the POWER button ON, short JW880 and JW881 on the VOLT/DIV : 200mV (using 10:1 probe)
SW (1) board. (You need a moment for the short.) TIME/DIV : 500ns
The LCD display changes as in the diagram and the unit goes
into test mode.
PGM
cd RF level:
0.9 – 1.3 Vp-p
When you press the u key, the CD rotates and when you press
the u key again, the CD plays (the track servo comes on)(but
no sound is issued).
Pressing the u key starts automatic adjustment and the value
changes, but this value is not a problem. 4. TRAVERSE SIGNAL check
Connection P oint : CD board (Conductor side)
[SW (1) BOARD] (Conductor side)
oscilloscope
S813 (AC range)
VOL
–
C712
R859
R851 (TEST-1)
JW880 TP (VC)
R848
R711
JW881
R730
C72
R850
C75
R7
S812 R728 JW705
52
R718 C737 C736
C744 C718
VOL C722
JW739
S811 R719
C740
+
C739
R706 C717
13 12
R720 15 10 R703
>+ C715
R753 20 5
R790 24 1
R700
R701
C702
C701
C714
1-675-599- R799 IC701 TP
R849 93 (VC)
25 48 C710
794 45 C711
30
C727 C721 35 40 R745
R727
36 37 C704
CD TEST MODE
C712
C729 R731
R743 R717
SHORT : TEST MODE TP R732 C716
(RFO) C709
C725
R723
C713
R722
R721
R733
25
43
06
B
42
41
34
3
With the unit in test mode, when you press the POWER button
to OFF, test mode ends. Press the FF or FR from step 3.
Check to see that the traverse signal level is between 300 to
3. RF LEVEL and jitter check 400mVp-p.
Test mode PLAY status Note:
Extend the sweep time
Connection P oint : CD board (Conductor side) for easier view.
oscilloscope
(AC range)
A A
300 – 400mVp-p
TP (RFO) 0V 0V
B B
TP (VC) A=B
5. RELEASE THE TEST MODE
R711
R730
C72
C75
R7
R728 JW705
52
R718 C737 C736
C744 C718
After completed with adjustment, press the POWER button to
C722
JW739
R719
C739
R706 C717
13 12
R720 15 10 R703
R753 20 C715
5
R790 24 1
R700
R701
C702
C701
C714
R799 IC701 TP
93 (VC)
25 48 C710
794 45 C711
30
C727 C721 35 40 R745
R727
36 37 C704
C712
C729 R731
R743 R717
TP R732 C716
(RFO) C709
C725
C723
R723
C713
R722
R721
R733
25
43
06
B
42
41
34
3
R735
– 12 –
SECTION 5
ELECTRICAL ADJUSTMENTS
FM RF signal
generator FM FREQUENCY COVERAGE ADJUSTMENT
reading on digital
Adjust part Frequency display
voltmeter.
0.01 µF telescopic
Confirmation 87.5MHz 1.55 – 1.85V
antenna
terminal Adjustment Value : 4.0V
L2 108MHz
Standard Value : 3.9 – 4.1V
22.5kHz frequency deviation by
400Hz signal.
Output level : as low as possible FM TRACKING ADJUSTMENT
16 Ω L1 87.5MHz
CT1 108MHz
set +
–
i jack (J501)
– 13 –
Connect and Adjustment Location :
L1 : FM Tracking Adjustment
[TUNER BOARD] (Component side) L3 : AM Tracking Adjustment
CFT1 : AM IF Adjustment
L2 : FM Frequency
Coverage Adjustment
L4 : AM Frequency
Coverage Adjustment
JW2
Digital voltmeter
– 14 –
SECTION 6
DIAGRAMS
6-1. EXPLANATION OF IC TERMINALS
IC801 SYSTEM CONTROL (CXP83620-016Q)
– 15 –
Pin No. Pin name I/O Description
71 TU-CE O PLL IC chip enable output.
72 VDD – Power supply terminal (B+ 3.3V)
73 TX O Sub System clock oscillator output (32.768kHz).
74 TEX I Sub System clock oscillator input (32.768kHz).
75 NC – Not used (OPEN).
–––––
76 CD O Function output for CD.
–––––––––––––––––––
77 KEY-CHK O Key operation enable output.
78 E. C – Connect to ADJ (4 pin).
79 R-COUNT I PLL IC data input.
80 SENS 2 I CD SENS 2 input.
– 16 –
ZS-X7
6-2. BLOCK DIAGRAM
• Signal path.
F : FM
J : CD
– 17 – – 18 – – 19 – – 20 –
ZS-X7 6-3. SCHEMATIC DIAGRAM (TUNER SECTION) r Refer to page 45 for IC Block Diagram.
r Waveform
TUNER board
SW (2) board
MAIN board
CONTROL board
SW (1) board
CD board
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
• ¢ : internal component.
• U : B+ Line.
• H : adjustment for repair.
• Power voltage is dc 12 V and fed with regulated dc power
supply from external power voltage jack (J901).
OPEN/CLOSE board • Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
RELAY board no mark : FM
( ) : AM
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
F : FM
– 21 – – 22 – – 23 – – 24 –
ZS-X7
6-4. PRINTED WIRING BOARDS (TUNER SECTION) r Refer to page 21 for Circuit Boards Location.
1 2 3 4 5 6 7 8
L3
AM
FERRITE-ROD
ANTENNA
A
[TUNER BOARD]
C10 C3 C43
JW23
C17
R9
C15
R2 C26
C12
CFT1 CF2
C18 C61 C16
L3 C14
R7
X1
B CF3 C60
C47 C11 C75
FL1 22 1 L11
C41 JW17
JW22
R73
C4
C6
1 CN1
C5
20 IC2 1
C7
5 10 12 5 2
IC1 R74
C13
JW24
JW15
CNP2 20 15 13 C72
R62 5 MAIN BOARD
JW12
(SPEAKER FRAME) JW20
B
JW13
R40 24 15
CN301
C35 R16 C70
JW14
C42 10 (Page 34)
R91
JW18
C33
JW9
JW19
C23 12 11 10 11
CT3
L6
L1 L2 C24 C71
C69
C
C68
R64
R13
C82
D7
C80 JW10
R41
L10
L90
ANT1 D3 C22 C45
L40
CT1 C64
C34
FM -1
C25
C32
C20
D1 R11 C73
C97
TELESCOPIC -2 L4 C31 R66 Q13
C44
JW25
ANTENNA -1 -2 C30 C65 B
JW3
C
JW8
R32 R33 JW1 D2 E
C21 C94
C92
C40 -1 -2
JW21
JW7
C46
C77
JW11 R76
R67
D5
A
MAIN BOARD
POST PIN
02 (Page 35)
E
r Semiconductor
Location
Ref. No. Location
D1 C-4
D2 D-5
D3 C-3
D4 D-2
D5 D-2
D7 C-7
IC1 B-5
IC2 B-6
Note:
• X : parts extracted from the component side.
Q13 D-7 • ¢ : internal component.
• b : Pattern from the side which enables seeing.
– 25 – – 26 –
ZS-X7
6-5. PRINTED WIRING BOARDS (CD SECTION) r Refer to page 21 for Circuit Boards Location.
r Semiconductor 1 2 3 4 5 6 7 8 9
Location
Ref. No. Location
MAIN BOARD
D701 F-3 CN303
D702 C-2 (Page 34)
A
C
IC701 D-5 [CD BOARD] [OPEN/CLOSE BOARD]
IC702 C-3
IC703 B-5
C774 S702
IC704 D-2
R702
(OPEN/CLOSE)
CNP702
Q701 E-5 R704
C785
1 6
Q704
FB701
Q702 E-4 C771 C773
CNP701 R756
JW702
C786
Q703 B-5
JW701
Q703
FB702 R758 11
Q704 B-5 B C772 C742
L701 (11)
C746
FB703
C745
R780
R770 R765 JW710
C707
R768 1-675-597-
JW751
JW753 C748 14 10 8 7 5 1
R767
JW733
R763 R752
R766
R755
C734
C759
C750
JW708
IC703
L703
C777 C749 R754 C708
JW719
JW752
JW712
R764
L705
C747 JW711 JW709
JW717
JW714
JW713
JW707 15 21 22 28
C732
41 40 R747
R778
45 35 R714
JW720 R751
R771
50 30 C788 C733 C731 C730
C R707
JW754 55 25 R715
D702
C775
JW704
C792
R713
C720
C743
R708
60 21 JW748
JW706
R716
R750
C726
R710
JW755 IC702
C770 C738
L707 C735 [RELAY BOARD]
R712
61 20
C741
C728
C751
R711
R730
JW723 65 15 R728 JW705
JW726 C752
70 10 R718 C737 C736
C744 C718
JW746
JW718
JW747
JW727 C722
JW739
75 5 R719
C740
C739
R740 1 R706 CN708
JW728 80 13 12 C717
X701
R720 15 10 R703 2 1
R774
C767
C768
12 10 JW729 C715
JW777
15 11 R753 20 5
C781
5 R790 24 1 5
R787
20 C765 JW745
R700
OPTICAL PICK-UP
R701
C702
D
C701
1
C714
22 R799 TP CN709
IC704 JW722 IC701 DAX-01A2
R739
44 C758 25 48
25 C710
40 JW731 JW724 C756 45 C711
R798 R794
C763
JW732 30 30 13
35 C764 C727 C721 35 40 R745 14
33
R727
34 17
C787
C762 16 36 37 C704 15
R781
C712
C755 R731 JW774
C729 R743 R717
R797
TP JW775
C753
R760
C780
C779
C754
C723
R723
C713
R722
R721
R733
R796
R736
R795
10
R789
JW715
JW730
R788
R729 JW772
R725
JW743
C706
B
R742
R741
R734
C703
R735 C 5
R777
JW734
E
Q702
E
C724
C719
JW740
C776 Q701
R726
C782
JW749
C761
C791 1 2 S701
C705
1 2 1 (LIMIT)
CN702 R705 R724
C784
JW737
M701
JW738
JW736
JW735
CN704
D JW744 1
M SLED
MOTOR
CONTROL BOARD JW741
C783 CN701
D701
R709
1
M M702
JW750
CN802 20
(Page 41) 10 2 SPINDLE
21 15 5 1 MOTOR
F 1-675-598- 1-675-595- 11
11
(11) (11)
02
Note:
• X : parts extracted from the component side.
• b : Pattern from the side which enables seeing.
– 27 – – 28 –
6-6. SCHEMATIC DIAGRAM (CD SECTION) r Refer to page 45 – 46 for IC Block Diagrams. ZS-X7
r Waveforms
1 PLAY MODE 4
720 mVp-p
0.9 – 1.3
Vp-p
16.934 MHz
2 PLAY MODE 5
6.6 Vp-p
0.7 Vp-p
44.1 kHz
3 6
2.1 MHz
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
Note: Note:
The components identi- Les composants identifiés
fied by mark ! or dotted par une marque ! sont cri-
line with mark ! are cri- tiques pour la sécurité.
tical for safety. Ne les remplacer que par
Replace only with part une piéce portant le
number specified. numéro spécifié.
• U : B+ Line.
• Power voltage is dc 12 V and fed with regulated dc power
supply from external power voltage jack (J901).
• Voltages and waveforms are dc with respect to ground
under no-signal (detuned) conditions.
no mark : CD STOP
( ) : CD PLAY
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Waveforms are taken with a oscilloscope.
Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
• Signal path.
J : CD
– 29 – – 30 – – 31 – – 32 –
ZS-X7
6-7. PRINTED WIRING BOARDS (MAIN SECTION) r Refer to page 21 for Circuit Boards Location.
1 2 3 4 5 6 7 8 9 10 11 12
r Semiconductor
Location J501
Ref. No. Location i
A
D101 B-6
D102 A-5
D201 B-6 [MAIN BOARD] [HEADPHONE BOARD]
D102
R314
D202 B-6
R203 1 5 6
R311 C323
D301 D-7 C303
D308
C309
JW318 SP201
R114
CN304
C212
Q204 Q308
JW501
R205
Q150
C203
SPEAKER
C204
R312
C201
JW322 R301
C205
R113
C301
C305
B CNP302
B
JW502
D302 D-5 R331
R306 Q307
C213
R204 R-CH
D309
C R313 C
Q250
C117
C150
D304 C-4 Q205 R332 E C217
R150
E
JW337
JW349
C210
D101
R210
JW336
D307 C-4 CN303 C321 C207 C308
R330
R213
C302 JW338
R250
C211
D308 B-5 JW503
1-675-601-
Q104
JW317
1 1 5 10 1516 R211
JW301
D309 B-5 B CN502
C110
R105 D202
C112
R111
C111
IC301 R208 CN501 1 2
C
JW335
C107
C206 C311
JW345
C113 32 30 25 20 17 R108 11
R214
D601 F-10 JW348
D201
C250 6 5 1
R207
C310
Q202
(11)
JW316
5
JW339
D602 F-10 CD BOARD Q322
R212
R110
6 JW350
D603 G-10 CN701 R103
C101
R310
JW334 C319
C322
R304
C307
(Page 27) C312 C106 SP101
D901 F-7
R109
C109
C104
R112
C103
C105
JW333 R303
R308
JW302
C306
SPEAKER
C320
C209
R209
Q310
B R305 R302 L-CH
Q321
JW303
Q309
11 10 C
JW304
R309
IC301 B-4 E C318
JW315
Q301
C208
R107
C108
Q306
JW332
IC302 C-6
Q102
R104
Q312
JW314
JW305
Q316
CN301
Q317
IC303 D-5
B IC302
JW340
C
JW321
JW331
5
JW320
JW313
IC601 G-10
JW323
L301
Q105
R328
Q311
R326
TUNER BOARD D304 Q302 18 15 10 5 1
R307
2 JW324
CN1 1 ECB
JW308
JW330 Q314 R318 CNP301
Q102 C-5 (Page 26) C317
JW307
D307 Q303 1 5 10 11
JW319
JW325
Q104 B-2 R317 [RESET BOARD]
R336
R325
JW310
D302
JW327 Q304
C300
Q105 C-2 R329
R322
C304
C313
ECB JW312
R324
JW328
Q150 B-10 JW329 R323 S901
R327
R338 D301
Q325
Q202 B-5 R321 IC303 11 RESET
CN302 R315
Q305
1
Q313
B 20 2 2 R337 1-675-604- (11)
Q320
Q204 A-2
R334
R335
R333
Q324
10
R320
C 3
D
Q323
Q205 B-2 E 21 15 5 1
Q319
Q250 B-10 Q318
Q301 C-5 CNP903 11
Q302 C-5 1-675-600- (11)
CONTROL BOARD
Q303 C-4 E CN801 A BLU BLK
Q304 D-3 (Page 41)
TUNER BOARD
Q305 D-3
CNP1 J901
Q306 C-5
(Page 25)
Q307 B-2 [BATT(R) BOARD] [BATT(L) BOARD] DC IN 10.6 –12V
E
Q308 B-5
Q309 C-2
Q310 C-4 DRY BATTERY [DC IN BOARD]
Q311 C-3 SIZE "D"
Q312 C-3 (IEC DESIGNATION R20)
F901
J902 3PCS, 4.5V
JW911
Q313 D-3 J901
Q314 C-3 JW912
Q316 C-7
[REGULATOR BOARD]
Q317 C-7 C603
F CNP601
Q318 D-5 2 C602
P 90 1
1
JW603
Q319 D-5 CN BLU
D901
Q320 D-5 D601
2
BLU
CNP901
Q321 C-2 1 BLK Q601
R601
BLK 5 C601
Q322 B-2
JW604
GRY CN901 6 B
Q323 D-2 3 1 5 10 11 JW913
C605
D602 C
Q324 D-2 CN905 1 5 6 CN904 E
3
IC601
Q325 D-2 BLU BLK JW602 C604
R602
G DRY BATTERY 2
Q601 F-10 J904 BLU BLK
Q602 G-10 SIZE "D"
J903 CN902
JW601 1 C608 C607
1 2 D603
(IEC DESIGNATION R20) 1 3 C609 Q602
3PCS, 4.5V CN903
ECB C606 11
BLK
GRY
BLU
11 1-675-588- (11)
11 1-675-607- (11)
11
1-675-606- 1-675-605-
(11) (11)
– 33 – – 34 – – 35 – – 36 –
6-8. SCHEMATIC DIAGRAM (MAIN SECTION) ZS-X7
Note:
• All capacitors are in µF unless otherwise noted. pF: µµF
50 WV or less are not indicated except for electrolytics
and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
specified.
Note: Note:
The components identi- Les composants identifiés
fied by mark !or dotted par une marque !sont cri-
line with mark !are cri- tiques pour la sécurité.
tical for safety. Ne les remplacer que par
Replace only with part une piéce portant le
number specified. numéro spécifié.
• U : B+ Line.
• Power voltage is dc 12 V and fed with regulated dc power
supply from external power voltage jack (J901).
• Voltages are dc with respect to ground under no-signal
(detuned) conditions.
no mark : CD
( ) : FM
• Voltages are taken with a VOM (Input impedance 10 MΩ).
Voltage variations may be noted due to normal produc-
tion tolerances.
• Signal path.
F : FM
J : CD
– 37 – – 38 – – 39 – – 40 –
ZS-X7 6-10. SCHEMATIC DIAGRAM (CONTROL SECTION)
6-9. PRINTED WIRING BOARDS (CONTROL SECTION) r Refer to page 21 for Circuit Boards Location.
1 2 3 4 5 6 7 8 9 10
BLK
Q803
D
S G 2 1
LCD801 R852 R853 R854
JW802
R856
C810
JW801 C801 JW823
25 20 15 10 5 1 CNP803
S814 R857 R855
L801
R836
L803
R837 CLOCK
R898 R834 S815 S816 S817 S818
1 C811
IC802
R835 STANDBY
R882
TIMER ALARM
C815
CN801 SLEEP
2
D802
1 C812
R829
C804
2
X801
3 40 C813
JW825
45
C805
B CN803
JW826
5 R863 50 35
C802
R825 2 BLK
55
L802
30 R828 R824
R865 R864 60 1
10 25 R827 R823 BLU S820
E R866
R872 JW810
JW820 JW819
MEGA BASS
R891
JW805
R895
IC801 CN804
JW806
MAIN BOARD 15 65 1
R869
JW804
R867
70 Q804 Q805
CN302 20
C803
C806
JW824
R868
X802 15
JW822
R896
R826
(Page 35) R871
JW821
4
21 R870 75 10 BLU
20 R839
C807
5 R822
80 1 R830
C JW807 R876 CN802 S819
R811
IC803 1
R877
JW812
1
Q802
SOUND
2
R879 C814 3
R880
R803
R820
R890
JW809
R819
Q801
R894
R893
R817
5
R818
JW808 R805
R814
R810
R899
R807 R813
CD BOARD
R804 C809 D
10
JW811
CN702
R881
JW818
R802
C816
R815
Q807
11
R812
JW816
JW817
(Page 27)
R801
JW813
JW815
JW814
1-675-596- (11)
15
Q806
16
R806
R809
R808
17
D 11
1-675-602- (11)
BLU
4
1 02 S813
P8
CN VOL
–
S810 R851 R859
S803
S804 S808 R847 R849
S806 11
R841
R840 S805
S807 1-675-599-
S802 x (11)
ESP
BAND
D801
F R842 R843 R844 R845
OPR/BATT
02
r Semiconductor
Location
r Waveforms Note:
Ref. No. Location
• All capacitors are in µF unless otherwise noted. pF: µµF
D801 F-1 50 WV or less are not indicated except for electrolytics
D802 B-2 1 2 and tantalums.
• All resistors are in Ω and 1/4 W or less unless otherwise
2.7 Vp-p
specified.
IC801 C-3 271 mVp-p • U : B+ Line.
IC802 B-2
• Power voltage is dc 12 V and fed with regulated dc power
IC803 C-4
supply from external power voltage jack (J901).
4.19 MHz
32.768 kHz • Voltages and waveforms are dc with respect to ground
Q801 D-2 under no-signal (detuned) conditions.
Q802 C-2 IC801 ud VOLT/DIV : 50mVAC IC801 es VOLT/DIV : 0.5 V AC no mark : CD
TX TIME/DIV : 5 µ sec XTAL TIME/DIV : 0.1µ sec ( ) : FM
Q803 A-5
Q804 C-4 • Voltages are taken with a VOM (Input impedance 10 MΩ).
Q805 C-4 Voltage variations may be noted due to normal produc-
Note: tion tolerances.
Q806 D-3 • X : parts extracted from the component side. • Waveforms are taken with a oscilloscope.
Q807 D-2 • b : Pattern from the side which enables seeing. Voltage variations may be noted due to normal produc-
tion tolerances.
• Circled numbers refer to waveforms.
– 41 – – 42 – – 43 – – 44 –
r IC Block Diagrams (CD Section)
IC701 CXA2542AQ
RF_H
RF_O
RFTC
RF_I
PD1
CC1
CC2
FOK
PD
LD
CP
CB
36 35 34 33 32 31 30 29 28 27 26 25
VCC
VCC
VEE VCC
VEE
PD1 IV
AMP VEE RF VEE
SUMMING
VCC AMP
PD2 37 APC 24 SENS2
PD2 IV
AMP VEE
LASER POWER CONTROL
IIL
F 38 VCC ↓ 23 SENS1
F IV AMP TTL
VCC FE AMP
VCC
E 39 22 C. OUT
IFB4
IFB5
IFB2
IFB3
IFB6
IFB1
E IV AMP VEE
INT
VEE
LEVEL S
BAL3
BAL1
BAL2
BAL4
COMP. ↓
TOG1
TOG4
TOG2
TOG3
MIRR TTL
FOK
TRK. GAIN
TEO 41 20 DATA
WINDOW
TTL
COMP.
XDFCT1
↓
DFCT2
LDON
MIRR
LPCL
TGFL
LPC
CC1
E-F BALANCE IIL
WINDOW COMP. FOH 19
LPFI 42 XLT
FOL
TGH
TGL IIL DATA REGISTER
INPUT SHIFT REGISTER
BALH
BALL ADDRESS DECODER
ATSC 43 ATSC SENS SELECTOR 18 CLK
OUTPUT DECODER
ATSC TZC
WINDOW FZC
COMP.
TZC 44 VCC 17 VCC
VCC VCC
VC 46
15 SL_O
VEE TM4 TM6
VCC
FZC 47 14 SL_M
TM5
FZC COMP. TM3
TM7 13
FEO 48 VCC
SL_P
VEE VEE
TM2
FOCUS FS1
PHASE COMPENSATION
FS2
DFCT
FSET
TG2
FS4
VEE
1 2 3 4 5 6 7 8 9 10 11 12
FEI
FOFCT
FGD
FLB
FE_O
FE_M
SRCH
TGU
TG2
FSET
TA_M
TA_O
– 45 –
IC702 CXD3009Q
PCMDI
EMPHI
PCMD
EMPH
WFCK
SCOR
DOUT
SBSO
VDD2
C2PO
XPCK
XUGF
VSS3
EXCK
VSS2
XTSL
BCKI
C4M
BCK
GFS
60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
EFM DIGITAL
DEMODULATOR CUT
SERIAL-IN
INTERFACE 40 LRCKI
VDD3 61
LOUT1 67 34 AVDD
AVSS 68 33 CLTV
XVDD 69 32 AVSS
XTAI 70 DIGITAL 31 FILI
TIMING 3RD-ORDER
OVER SAMPLING PLL
XTAO 71 LOGIC NOISE 30 FILO
SHAPER DIGITAL FILTER
XVSS 72 29 PCO
AVSS 73 28 VCTL
OSC
LOUT2 74 27 V16M
AIN2 75 PWM
CLOCK 26 VCKI
AOUT2 76 GENERATOR 25 VPCO
AVDD 77 24 TEST1
AVSS 78 23 TEST0
XRST 79
DIGITAL 22 PWMI
CLV
VDD0 80 21 MDP
CPU
INTERFACE SERVO AUTO
SEQUENCER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
XLTO
CLKO
SPOA
SPOB
XLON
FOK
VDD1
VSS1
VSS0
LMUT
RMUT
SQCK
SQSO
SENS
DATA
XLAT
CLOCK
SEIN
CNIN
DATO
IC704 SM5904BF
A10/NCAS2
YMDATA
YDMUTE
YMCLK
YMLD
NCAS
NWE
D1
D0
D3
D2
33 32 31 30 29 28 27 26 25 24 23
22 VDD1
21 ZSENSE
NRAS 34 20 NRESET
A9 35 MICRO
GENERAL
A8 36 COMPUTER 19 YBLKCK
PORT INPUT
37 1/F 18 YFCLK
A7 CONTROL 1
A6 38 17 YFLAG
A5 39
COMPRESSION
A4 40 DRAM 1/F MODE 16 ZSRDATA
A0 41 DECODER OUTPUT
ATTENUATOR 15 ZLRCK
A1 42 THROUGH 1/F
MODE 14 ZSCK
A2 43
A3 44
INPUT INPUT 13 YSCK
ENCODER BUFFER 1/F 12 LRCK
INPUT
CONTROL 2
1 2 3 4 5 6 7 8 9 10 11
VDD2
UC1
UC2
UC3
UC4
UC5
NC
NTEST1
CLK
VSS
YSRDATA
– 46 –
r IC Block Diagrams (Tuner Section)
IC1 TA2104BN
LPF1/BAND
FM RF OUT
AM RF IN
OSC OUT
DET OUT
2/MO-ST
MPX-IN
AM OSC
FM OSC
ST-IND
IF OUT
VCC1
24 23 22 21 20 19 18 17 16 15 14 13
AM IF AF
OSC RED
ST SW
FM AF
OSC BUFF VCO
DECOOE
BUFF DIVIDE
IF
BUFF
BUFF LEVEL
DET 1/8
AM FM
ST/MO
DET DET
FM/AM
AM
MAX
FM FM AGC
AMIF FMIF MUTE
RF MAX
1 2 3 4 5 6 7 8 9 10 11 12
GND1
FM RF IN
AM LOW CUT
MIX OUT
VCC
AM IF IN
FM IF IN
GND2
AGC
QUAD
R-OUT
L-OUT
IC2 LC72137-D
LP-OUT
MO/ST
AM-IN
X OUT
FM-IN
LP-IN
VDD
X IN
VSS
NC
PD
22 21 20 19 18 17 16 15 14 13 12
FILTER
POWER
ON
REFERENCE PHASE DETECTOR RESET
DIVIDER CHARGE PUMP
1/2
UNLOCK
DETECTOR
SWALLOW COUNTER
1/16. 1/17 4 BITS
12 BIT PROGRAMBLE
DIVIDER
1 2 3 4 5 6 7 8 9 10 11
NC
CE
DI
CK
DO
NC
BAND
BAND
ST-IND
NC
IF-IN
– 47 –
SECTION 7
EXPLODED VIEWS
NOTE : • The mechanical parts with no reference
• -XX, -X mean standardized parts, so they number in the exploded views are not
may have some difference from the original supplied. The components identified by mark 0
one. • Hardware (# mark) list and accessories and or dotted line with mark 0 are critical
• Items marked “ * ”are not stocked since they packing materials are given in the last of this for safety.
are seldom required for routine service. Some parts list. Replace only with part number specified.
delay should be anticipated when ordering • Abbreviation
these items. Les composants identifiés par une
CND : Canadian
marque 0 sont critiques pour la sécurité.
7-1. FRONT CABINET SECTION Ne les remplacer que par une pièce
#7 portant le numéro spécifié.
26 9
27 #7
8
10
7
11
12
#7
6 #7
5 #7
#6 13
21
5 20 #7
#6 #6
23 22 #6
not
SP101 supplied
#8
19 15
LCD801 #6 IC302
#8 #6
17 #6 14
24 16
18 #6 28
4
#7 30
#7 29
not #6
#5 25
supplied
#7 SP201 #4
30
#5
2 1
3
#5
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
1 X-3378-024-1 CABINET SUB ASSY, FRONT 18 3-040-387-01 RUBBER (SOUND)
2 3-040-393-01 SHEET(LCD), ADHESIVE 19 3-040-511-01 HOLDER, LCD
3 3-040-392-01 WINDOW, LCD * 20 A-3322-282-A CONTROL BOARD, COMPLETE
4 3-028-872-11 PACKING (JACK)
5 4-931-757-41 SCREW(DIA.2.6X10) (IT3B) 21 1-791-613-11 WIRE, PARALLEL (FFC) (17 CORE)
22 3-911-135-01 SCREW (2.6X10), (+PWH) TAPPING
* 6 A-3322-289-A SW (1) BOARD, COMPLETE * 23 1-675-601-11 HEADPHONE BOARD
7 3-040-382-01 BUTTON (POWER) 24 3-017-930-01 PACKING (F/R)
8 3-040-383-01 RUBBER (POWER) 25 3-040-346-01 BRACKET (S), BATTERY
9 3-040-384-01 PANEL, CONTROL
10 3-040-381-01 RUBBER (VOL) 26 3-040-386-01 SHEET (POWER), ADHESIVE
27 3-040-385-01 INDICATOR (POWER)
11 3-040-380-01 BUTTON (VOL) 28 3-040-344-01 LID,BATTERY CASE
* 12 A-3322-284-A TUNER BOARD, COMPLETE 29 3-040-345-01 LOCK(BATT)
* 13 A-3322-285-A MAIN BOARD, COMPLETE 30 3-042-819-01 CUSHION (2), SPEAKER
14 1-791-611-11 WIRE, PARALLEL (FFC) (11 CORE)
15 1-791-612-11 WIRE, PARALLEL (FFC) (21 CORE) IC302 8-759-333-16 IC LA4705NA
LCD801 1-803-794-11 DISPLAY PANEL, LIQUID CRYSTAL
* 16 1-675-596-11 SW (2) BOARD SP101 1-529-504-11 SPEAKER (8cm) (L-CH)
17 3-040-388-01 BUTTON (SOUND) SP201 1-529-504-11 SPEAKER (8cm) (R-CH)
– 48 –
7-2. REAR CABINET SECTION ANT1
67
81
81
65 66
61 64
Q601 #6
#6
80
#3
not 62
supplied IC601 #1
#6
60 80
#6
59
62
#6 58 #6
76 #6
56 57
76 64
#6
78 75 #6
#6 #1
55
54 F901 82 69 68
53 73 74
#6 51 72
71
70
62
52
77 51
79
79
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
51 3-040-363-01 COVER, FOOT 70 3-040-352-01 PIN,BRACKET (L)
52 3-040-359-01 FOOT(TURN)
53 3-040-367-01 CASE, BATTERY 71 X-3378-021-1 PIN ASSY (L)
* 54 1-675-600-11 RESET BOARD 72 3-040-361-01 CAP(R), FOOT
* 55 1-675-606-11 BATT (R) BOARD 73 1-533-233-31 HOLDER, FUSE
* 74 1-675-607-11 DC IN BOARD
56 3-040-369-01 SPRING (+) (S), BATTERY 75 3-040-360-01 CAP(L), FOOT
57 3-040-342-01 SPRING (-) (L), BATTERY
58 3-040-343-01 SPRING (-) (S), BATTERY 76 1-529-505-11 SPEAKER (12X6cm)
59 3-040-342-01 SPRING (-) (L), BATTERY 77 3-040-362-01 SCREW (IPWII 3X33)
* 60 1-675-605-11 BATT (L) BOARD 78 3-017-930-01 PACKING (F/R)
79 3-042-304-01 CUSHION (LEG)
* 61 1-675-588-11 REGULATOR BOARD 80 3-042-305-01 CUSHION, HANDLE
62 3-040-358-01 SCREW (+BVWP11 3X14)
64 3-040-364-01 NUT(BELT) 81 3-043-146-01 CUSHION (ANTENNA)
65 3-040-356-01 TERMINAL, ANTENNA 82 3-042-831-01 CUSHION (JACK)
66 3-042-815-01 TERMINAL (B), ANTENNA ANT1 1-754-090-11 ANTENNA, TELESCOPIC
0 F901 1-533-420-11 FUSE, GLASS CYLINDRICAL(DIA.5) (5A/125V)
67 3-040-357-01 HANDLE IC601 8-759-445-59 IC BA033T
68 3-028-872-11 PACKING (JACK)
69 3-040-353-01 CABINET, REAR (US) Q601 8-729-209-15 TRANSISTOR 2SD2012
69 3-040-353-11 CABINET, REAR (CND)
– 49 –
7-3. CD BLOCK SECTION
111
113 #6
CDM-2411AAA 122
123
112 124
#6
111
123
108
109
110
109 124
109 #6
106
115
116
109
105
117 114
107 107 121 #6
103 118
120 119
104
102
101
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
101 X-3378-025-1 LID ASSY, CD * 113 A-3322-287-A CD BOARD, COMPLETE
102 3-040-373-01 HOLDER, CD 114 3-040-370-01 BRACKET (SW)
103 3-040-375-01 SPRING (CD), TENSION COIL 115 3-040-371-01 SPRING (CD), COMPRESSION
104 X-3378-019-1 PINASSY (S)
105 3-040-377-01 PACKING (CD) 116 3-040-372-01 SLIDER (CD), PUSH
* 117 1-675-597-11 OPEN/CLOSE BOARD
106 3-040-376-01 PLATE, CD ORNAMENTAL * 118 1-675-595-11 RELAY BOARD
107 3-040-731-01 SCREW (+PTPWH 2.6X8) 119 1-791-614-11 WIRE, PARALLEL (FFC) (21 CORE)
108 3-040-394-01 CHASSIS, CD 120 3-040-396-01 BRACKET, PIN (S)
109 3-017-930-01 PACKING (F/R)
110 3-042-826-01 INSURATOR, CD 121 3-040-730-01 SCREW (PTPWH 3X8)
122 3-043-515-11 INSURATOR
111 4-975-762-01 INSULATOR 123 3-044-315-01 SCREW, TAPPING +PWH
112 3-043-515-01 BRACKET (CD) 124 3-044-314-01 RUBBER (VIBRATION)
– 50 –
7-4. OPTICAL PICK-UP SECTION
(CDM-2411AAA)
156
M702
157
M701
158
#2
155
159
S701
154
160
153 152
151
161
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
151 A-3303-970-A SCREW ASSY, FEED 158 1-660-965-11 SLIDE FLEXIBLE BOARD
152 3-318-203-11 SCREW (B1.7), TAPPING 0 159 X-4950-060-1 OPTICAL PICK-UP DAX-01A2
153 1-690-530-81 LEAD (WITH CONNECTOR) 160 4-972-165-01 RACK
154 4-972-163-04 SPRING, SLED
155 4-974-003-01 GEAR (B) 161 4-973-631-01 SCREW
M701 A-3303-403-A MOTOR ASSY (SLED) (INCLUDING GEAR)
156 3-719-401-11 SCREW (B1.7), TAPPING M702 A-3303-971-A MOTOR ASSY, TURN TABLE (SPINDLE)
157 4-972-162-01 CHASSIS S701 1-571-099-21 SWITCH (1 KEY) (LIMIT)
– 51 –
SECTION 8
BATT (L) BATT (R) CD ELECTRICAL PARTS LIST
NOTE :
• Due to standardization, replacements in the • SEMICONDUCTORS
parts list may be different from the parts In each case, u : µ , for example : The components identified by mark 0
specified in the diagrams or the components uA.... : µ A.... , uPA.... : µ PA.... or dotted line with mark 0 are critical
used on the set. uPB.... : µ PB.... , uPC.... : µ PC.... for safety.
• -XX, -X mean standardized parts, so they uPD.... : µ PD.... Replace only with part number specified.
may have some difference from the original • CAPACITORS Les composants identifiés par une
one. uF : µ F marque 0 sont critiques pour la sécurité.
• RESISTORS • COILS Ne les remplacer que par une pièce
All resistors are in ohms uH : µ H portant le numéro spécifié.
METAL : Metal-film resistor • Abbreviation
METAL OXIDE :Metal oxide-film resistor CND : Canadian When indicating parts by reference num-
F : nonflammable ber, please include the board.
• Items marked “ * ”are not stocked since
they are seldom required for routine service.
Some delay should be anticipated when
ordering these items.
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
* 1-675-605-11 BATT (L) BOARD C728 1-162-215-31 CERAMIC 47PF 5% 50V
************* C729 1-162-600-11 CERAMIC 0.0047uF 30% 16V
C730 1-126-162-11 ELECT 3.3uF 20% 50V
3-040-342-01 SPRING (-) (L), BATTERY
3-040-343-01 SPRING (-) (S), BATTERY C731 1-136-495-11 MYLAR 0.068uF 5% 50V
************************************************************** C732 1-162-306-11 CERAMIC 0.01uF 20% 16V
C733 1-162-215-31 CERAMIC 47PF 5% 50V
* 1-675-606-11 BATT (R) BOARD C734 1-162-600-11 CERAMIC 0.0047uF 30% 16V
************* C735 1-162-306-11 CERAMIC 0.01uF 20% 16V
3-040-342-01 SPRING (-) (L), BATTERY C736 1-124-584-00 ELECT 100uF 20% 10V
3-040-369-01 SPRING (+) (S), BATTERY C737 1-162-282-31 CERAMIC 100PF 10% 50V
************************************************************** C738 1-162-282-31 CERAMIC 100PF 10% 50V
C739 1-162-282-31 CERAMIC 100PF 10% 50V
* A-3322-287-A CD BOARD, COMPLETE C740 1-162-306-11 CERAMIC 0.01uF 20% 16V
*******************
C741 1-128-057-11 ELECT 330uF 20% 6.3V
< CAPACITOR > C742 1-162-282-31 CERAMIC 100PF 10% 50V
C743 1-136-169-00 MYLAR 0.22uF 5% 50V
C701 1-124-584-00 ELECT 100uF 20% 10V C744 1-136-155-00 FILM 0.015uF 5% 50V
C702 1-162-306-11 CERAMIC 0.01uF 20% 16V C745 1-162-302-11 CERAMIC 0.0022uF 20% 16V
C703 1-162-294-31 CERAMIC 0.001uF 10% 50V
C704 1-136-161-00 MYLAR 0.047uF 5% 50V C746 1-162-286-21 CERAMIC 220PF 10% 50V
C705 1-162-600-11 CERAMIC 0.0047uF 20% 16V C747 1-136-169-00 MYLAR 0.22uF 5% 50V
C748 1-137-194-91 MYLAR 0.47uF 5% 50V
C706 1-162-306-11 CERAMIC 0.01uF 20% 16V C749 1-162-306-11 CERAMIC 0.01uF 20% 16V
C707 1-126-926-11 ELECT 1000uF 20% 10V C750 1-136-165-00 MYLAR 0.1uF 5% 50V
C708 1-162-306-11 CERAMIC 0.01uF 20% 16V
C709 1-162-306-11 CERAMIC 0.01uF 20% 16V C751 1-136-155-00 FILM 0.015uF 5% 50V
C710 1-136-165-00 MYLAR 0.1uF 5% 50V C752 1-162-306-11 CERAMIC 0.01uF 20% 16V
C753 1-162-288-31 CERAMIC 330PF 10% 50V
C711 1-136-165-00 MYLAR 0.1uF 5% 50V C754 1-162-288-31 CERAMIC 330PF 10% 50V
C712 1-136-157-00 MYLAR 0.022uF 5% 50V C755 1-162-288-31 CERAMIC 330PF 10% 50V
C713 1-124-584-00 ELECT 100uF 20% 10V
C714 1-162-302-11 CERAMIC 0.0022uF 20% 16V C756 1-162-294-31 CERAMIC 0.001uF 10% 50V
C715 1-136-165-00 MYLAR 0.1uF 5% 50V C757 1-162-306-11 CERAMIC 0.01uF 20% 16V
C758 1-162-288-31 CERAMIC 330PF 10% 50V
C716 1-126-157-11 ELECT 10uF 20% 16V C759 1-162-306-11 CERAMIC 0.01uF 20% 16V
C717 1-136-165-00 MYLAR 0.1uF 5% 50V C760 1-162-282-31 CERAMIC 100PF 10% 50V
C718 1-136-165-00 MYLAR 0.1uF 5% 50V
C719 1-162-215-31 CERAMIC 47PF 5% 50V C761 1-162-288-31 CERAMIC 330PF 10% 50V
C720 1-124-259-11 ELECT 4.7uF 20% 16V C762 1-162-306-11 CERAMIC 0.01uF 20% 16V
C763 1-162-282-31 CERAMIC 100PF 10% 50V
C721 1-162-306-11 CERAMIC 0.01uF 20% 16V C764 1-162-306-11 CERAMIC 0.01uF 20% 16V
C722 1-136-159-00 MYLAR 0.033uF 5% 50V C765 1-162-306-11 CERAMIC 0.01uF 20% 16V
C723 1-136-159-00 MYLAR 0.033uF 5% 50V
C724 1-162-215-31 CERAMIC 47PF 5% 50V C767 1-162-201-31 CERAMIC 12PF 5% 50V
C725 1-162-290-31 CERAMIC 470PF 10% 50V C768 1-162-201-31 CERAMIC 12PF 5% 50V
C770 1-126-176-11 ELECT 220uF 20% 10V
C726 1-136-156-00 MYLAR 0.018uF 5% 50V C771 1-162-302-11 CERAMIC 0.0022uF 30% 16V
C727 1-136-165-00 MYLAR 0.1uF 5% 50V C772 1-162-302-11 CERAMIC 0.0022uF 30% 16V
– 52 –
CD
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
C773 1-126-157-11 ELECT 10uF 20% 16V R705 1-247-887-00 CARBON 220K 5% 1/4W
C774 1-126-157-11 ELECT 10uF 20% 16V R706 1-247-891-00 CARBON 330K 5% 1/4W
C775 1-162-282-31 CERAMIC 100PF 10% 50V R707 1-247-891-00 CARBON 330K 5% 1/4W
C776 1-162-306-11 CERAMIC 0.01uF 20% 16V R708 1-247-903-00 CARBON 1M 5% 1/4W
C777 1-126-176-11 ELECT 220uF 20% 10V R709 1-249-437-11 CARBON 47K 5% 1/4W
C778 1-162-288-31 CERAMIC 330PF 10% 50V R710 1-247-896-11 CARBON 510K 5% 1/4W
C779 1-162-282-31 CERAMIC 100PF 10% 50V R711 1-247-883-00 CARBON 150K 5% 1/4W
C780 1-162-288-31 CERAMIC 330PF 10% 50V R712 1-247-887-00 CARBON 220K 5% 1/4W
C781 1-162-306-11 CERAMIC 0.01uF 20% 16V R713 1-249-437-11 CARBON 47K 5% 1/4W
C782 1-162-288-31 CERAMIC 330PF 10% 50V R714 1-249-435-11 CARBON 33K 5% 1/4W
C783 1-162-282-31 CERAMIC 100PF 10% 50V R715 1-249-439-11 CARBON 68K 5% 1/4W
C784 1-136-169-00 MYLAR 0.22uF 5% 50V R716 1-249-441-11 CARBON 100K 5% 1/4W
C785 1-162-306-11 CERAMIC 0.01uF 20% 16V R717 1-249-441-11 CARBON 100K 5% 1/4W
C786 1-126-916-11 ELECT 1000uF 20% 6.3V R718 1-249-413-11 CARBON 470 5% 1/4W
C787 1-162-282-31 CERAMIC 100PF 10% 50V R719 1-249-413-11 CARBON 470 5% 1/4W
C788 1-126-157-11 ELECT 10uF 20% 16V R720 1-247-831-91 CARBON 1K 5% 1/4W
C789 1-162-294-31 CERAMIC 0.001uF 10% 50V R721 1-249-437-11 CARBON 47K 5% 1/4W
C790 1-162-290-31 CERAMIC 470PF 10% 50V R722 1-249-437-11 CARBON 47K 5% 1/4W
C791 1-126-157-11 ELECT 10uF 20% 16V R723 1-249-437-11 CARBON 47K 5% 1/4W
C792 1-128-057-11 ELECT 330uF 20% 6.3V R724 1-249-437-11 CARBON 47K 5% 1/4W
– 53 –
CD CONTROL
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R777 1-247-831-91 CARBON 1K 5% 1/4W L802 1-410-509-11 INDUCTOR 10uH
R778 1-247-831-91 CARBON 1K 5% 1/4W L803 1-414-142-11 INDUCTOR 1uH
– 54 –
CONTROL DC IN HEADPHONE MAIN
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R871 1-247-831-91 CARBON 1K 5% 1/4W < TRANSISTOR >
R872 1-247-887-00 CARBON 220K 5% 1/4W
R876 1-247-807-31 CARBON 100 5% 1/4W Q150 8-729-905-50 TRANSISTOR DTC343TS
R877 1-249-441-11 CARBON 100K 5% 1/4W Q250 8-729-905-50 TRANSISTOR DTC343TS
D901 8-719-200-02 DIODE 10E2 C209 1-126-960-11 ELECT 1uF 20% 50V
C210 1-136-165-00 MYLAR 0.1uF 5% 50V
< FUSE > C211 1-136-165-00 MYLAR 0.1uF 5% 50V
C212 1-162-282-31 CERAMIC 100PF 10% 50V
0 F901 1-533-420-11 FUSE, GLASS CYLINDRICAL(DIA.5) (5A/125V) C213 1-162-282-31 CERAMIC 100PF 10% 50V
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
C319 1-126-963-11 ELECT 4.7uF 20% 50V Q321 8-729-037-34 TRANSISTOR KRA107M
C320 1-104-665-11 ELECT 100uF 20% 10V Q322 8-729-036-77 TRANSISTOR KRC107M
C321 1-104-664-11 ELECT 47uF 20% 10V Q323 8-729-036-77 TRANSISTOR KRC107M
Q324 8-729-801-84 TRANSISTOR 2SB1013-4
C322 1-104-664-11 ELECT 47uF 20% 10V Q325 8-729-119-76 TRANSISTOR 2SA1175-HFE
C323 1-162-851-11 CERAMIC 0.1uF 10% 16V
< RESISTOR >
< CONNECTOR >
R103 1-249-431-11 CARBON 15K 5% 1/4W
CN301 1-691-043-21 HOUSING, CONNECTOR 11P R104 1-249-425-11 CARBON 4.7K 5% 1/4W
* CN302 1-691-053-21 HOUSING, CONNECTOR 21P R105 1-249-431-11 CARBON 15K 5% 1/4W
* CN303 1-580-158-11 PIN, CONNECTOR (PC BOARD) 6P R107 1-249-425-11 CARBON 4.7K 5% 1/4W
* CN304 1-564-505-11 PLUG, CONNECTOR 2P R108 1-249-429-11 CARBON 10K 5% 1/4W
– 56 –
MAIN OPEN/CLOSE REGULATOR RELAY RESET SW (1) SW (2)
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R332 1-247-895-91 CARBON 470K 5% 1/4W * 1-675-600-11 RESET BOARD
R333 1-247-887-00 CARBON 220K 5% 1/4W ************
R334 1-249-421-11 CARBON 2.2K 5% 1/4W
R335 1-247-815-91 CARBON 220 5% 1/4W < SWITCH >
R336 1-249-429-11 CARBON 10K 5% 1/4W S901 1-692-014-11 SWITCH, KEY BOARD (RESET)
R337 1-249-411-11 CARBON 330 5% 1/4W **************************************************************
R338 1-247-887-00 CARBON 220K 5% 1/4W
************************************************************** * A-3322-289-A SW (1) BOARD, COMPLETE
***********************
* 1-675-597-11 OPEN/CLOSE BOARD
***************** < DIODE >
C601 1-162-851-11 CERAMIC 0.1uF 10% 16V R845 1-249-427-11 CARBON 6.8K 5% 1/4W
C602 1-126-934-11 ELECT 220uF 20% 10V R846 1-249-415-11 CARBON 680 5% 1/4W
C603 1-104-664-11 ELECT 47uF 20% 10V R847 1-249-416-11 CARBON 820 5% 1/4W
C604 1-104-664-11 ELECT 47uF 20% 10V R848 1-249-418-11 CARBON 1.2K 5% 1/4W
C605 1-162-851-11 CERAMIC 0.1uF 10% 16V R849 1-247-837-91 CARBON 1.8K 5% 1/4W
C606 1-126-934-11 ELECT 220uF 20% 10V R850 1-247-843-11 CARBON 3.3K 5% 1/4W
C607 1-162-851-11 CERAMIC 0.1uF 10% 16V R851 1-249-427-11 CARBON 6.8K 5% 1/4W
C608 1-162-851-11 CERAMIC 0.1uF 10% 16V R858 1-249-407-11 CARBON 150 5% 1/4W
C609 1-104-665-11 ELECT 100uF 20% 10V R859 1-249-432-11 CARBON 18K 5% 1/4W
D601 8-719-110-03 DIODE RD7.5ESB2 S801 1-692-014-11 SWITCH, KEY BOARD (POWER)
D602 8-719-991-33 DIODE 1SS133T-77 S802 1-692-014-11 SWITCH, KEY BOARD (BAND)
D603 8-719-110-03 DIODE RD7.5ESB2 S803 1-692-014-11 SWITCH, KEY BOARD (PRESET - )
S804 1-692-014-11 SWITCH, KEY BOARD (PRESET + )
< IC > S805 1-692-014-11 SWITCH, KEY BOARD (DISPLAY ENTER)
IC601 8-759-445-59 IC BA033T S806 1-692-014-11 SWITCH, KEY BOARD (MONO/ST MODE)
S807 1-692-014-11 SWITCH, KEY BOARD (ESP)
< TRANSISTOR > S808 1-692-014-11 SWITCH, KEY BOARD (x)
S809 1-692-014-11 SWITCH, KEY BOARD (u)
Q601 8-729-209-15 TRANSISTOR 2SD2012 S810 1-692-014-11 SWITCH, KEY BOARD (TIME SET TUNING - )
Q602 8-729-036-86 TRANSISTOR KTC3203Y-AT
S811 1-692-014-11 SWITCH, KEY BOARD (TIME SET TUNING + )
< RESISTOR > S812 1-692-014-11 SWITCH, KEY BOARD (VOL + )
S813 1-692-014-11 SWITCH, KEY BOARD (VOL - )
R601 1-249-407-11 CARBON 150 5% 1/4W **************************************************************
R602 1-247-815-91 CARBON 220 5% 1/4W
************************************************************** * 1-675-596-11 SW (2) BOARD
*************
* 1-675-595-11 RELAY BOARD
************ < RESISTOR >
– 57 –
SW (2) TUNER
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
S815 1-692-014-11 SWITCH, KEY BOARD (TIMER) C77 1-130-483-00 MYLAR 0.01uF 5% 50V
S816 1-692-014-11 SWITCH, KEY BOARD (STANDBY) C80 1-162-306-11 CERAMIC 0.01uF 30% 16V
S817 1-692-014-11 SWITCH, KEY BOARD (SLEEP) C82 1-162-294-31 CERAMIC 0.001uF 10% 50V
S818 1-692-014-11 SWITCH, KEY BOARD (ALARM) C92 1-162-294-31 CERAMIC 0.001uF 10% 50V
S819 1-692-014-11 SWITCH, KEY BOARD (SOUND) C94 1-162-306-11 CERAMIC 0.01uF 30% 16V
S820 1-692-014-11 SWITCH, KEY BOARD (MEGA BASS) C97 1-104-666-11 ELECT 220uF 20% 25V
**************************************************************
< FILTER >
* A-3322-284-A TUNER BOARD, COMPLETE
********************** CF2 1-760-738-61 FILTER, CERAMIC
CF3 1-781-171-11 DISCRIMINATOR, CERAMIC
< CAPACITOR >
< COMPOSITION CIRCUIT BLOCK >
C3 1-162-301-11 CERAMIC 0.0015uF 30% 16V
C4 1-162-282-31 CERAMIC 100PF 10% 50V CFT1 1-233-885-11 ENCAPSULATED COMPONENT (AM IF)
C5 1-162-282-31 CERAMIC 100PF 10% 50V
C6 1-162-282-31 CERAMIC 100PF 10% 50V < CONNECTOR >
C7 1-162-282-31 CERAMIC 100PF 10% 50V
CN1 1-770-519-31 CONNECTOR, FFC/FPC 11P
C10 1-126-160-11 ELECT 1uF 20% 50V
C11 1-162-294-31 CERAMIC 0.001uF 10% 50V < TRIMMER >
C12 1-126-163-11 ELECT 4.7uF 20% 50V
C13 1-162-306-11 CERAMIC 0.01uF 30% 16V CT1 1-141-603-21 CAP, ADJ (FM TRACKING)
C14 1-161-055-00 CERAMIC 0.022uF 10% 50V CT3 1-141-601-21 CAP, ADJ (AM TRACKING)
C26 1-162-306-11 CERAMIC 0.01uF 30% 16V FL1 1-236-711-21 FILTER, BAND PASS
C30 1-162-306-11 CERAMIC 0.01uF 30% 16V
C31 1-102-514-11 CERAMIC 22PF 5% 50V < IC >
C32 1-162-294-31 CERAMIC 0.001uF 10% 50V
C33 1-162-282-31 CERAMIC 100PF 10% 50V IC1 8-759-644-86 IC TA2104BN
IC2 8-759-549-57 IC LC72137-D
C34 1-162-294-31 CERAMIC 0.001uF 10% 50V
C35 1-164-159-21 CERAMIC 0.1uF 50V < COIL >
C40 1-162-851-11 CERAMIC 0.1uF 16V
C41 1-102-821-00 CERAMIC 360PF 5% 50V L1 1-409-904-31 COIL, FM OSC (FM TRACKING)
C42 1-162-199-31 CERAMIC 10PF 5% 50V L2 1-409-905-31 COIL, FM RF (FM FREQUENCY COVERAGE)
L3 1-754-100-11 ANTENNA, FERRITE-ROD (MW)
C43 1-162-282-31 CERAMIC 100PF 10% 50V (AM TRACKING)
C44 1-162-839-11 CERAMIC 0.01uF 10% 16V L4 1-411-234-21 COIL, AM OSC (AM FREQUENCY COVERAGE)
C45 1-162-282-31 CERAMIC 100PF 10% 50V L6 1-414-142-11 INDUCTOR 1uH
C46 1-162-282-31 CERAMIC 100PF 10% 50V
C47 1-162-306-11 CERAMIC 0.01uF 30% 16V L10 1-410-521-11 INDUCTOR 100uH
L11 1-410-521-11 INDUCTOR 100uH
C60 1-162-199-31 CERAMIC 10PF 5% 50V L40 1-410-509-11 INDUCTOR 10uH
C61 1-162-199-31 CERAMIC 10PF 5% 50V L90 1-414-142-11 INDUCTOR 1uH
C64 1-162-306-11 CERAMIC 0.01uF 30% 16V
C65 1-162-306-11 CERAMIC 0.01uF 30% 16V < TRANSISTOR >
C68 1-162-294-31 CERAMIC 0.001uF 10% 50V
Q13 8-729-036-77 TRANSISTOR KRC107M
C69 1-162-294-31 CERAMIC 0.001uF 10% 50V
C70 1-162-306-11 CERAMIC 0.01uF 30% 16V < RESISTOR >
C71 1-162-306-11 CERAMIC 0.01uF 30% 16V
C72 1-128-057-11 ELECT 330uF 20% 6.3V R2 1-249-413-11 CARBON 470 5% 1/4W
C73 1-162-294-31 CERAMIC 0.001uF 10% 50V R7 1-249-429-11 CARBON 10K 5% 1/4W
R9 1-249-411-11 CARBON 330 5% 1/4W
C75 1-136-171-00 MYLAR 0.33uF 5% 50V R11 1-247-843-11 CARBON 3.3K 5% 1/4W
– 58 –
TUNER
Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark
R13 1-249-421-11 CARBON 2.2K 5% 1/4W **************
HARDWARE LIST
R16 1-247-807-31 CARBON 100 5% 1/4W **************
R30 1-249-431-11 CARBON 15K 5% 1/4W
R31 1-247-843-11 CARBON 3.3K 5% 1/4W #1 7-624-106-04 STOPRING 3.0, TYPE -E
R32 1-249-441-11 CARBON 100K 5% 1/4W #2 7-627-850-17 SCREW,PRECISION +P 1.4X2.5
R33 1-247-887-00 CARBON 220K 5% 1/4W #3 7-682-549-04 SCREW +B 3X10
#4 7-685-534-19 SCREW +BTP 2.6X8 TYPE2 N-S
R40 1-247-887-00 CARBON 220K 5% 1/4W #5 7-685-549-19 SCREW +BTP 3X14 TYPE2 N-S
R41 1-249-429-11 CARBON 10K 5% 1/4W
R62 1-247-831-91 CARBON 1K 5% 1/4W #6 7-685-647-79 SCREW, TAPPING +BV 3X10
R64 1-249-437-11 CARBON 47K 5% 1/4W #7 7-685-648-79 SCREW, TAPPING +BV 3X12
R66 1-247-831-91 CARBON 1K 5% 1/4W #8 7-685-649-79 SCREW, TAPPING +BV 3X14
MISCELLANEOUS
**************
Sony Corporation
99J0219-1
9-927-185-11 Personal Audio Division Company Printed in Japan © 1999.10
– 60 – Published by General Engineering Dept.
ZS-X7
US Model
SERVICE MANUAL
2000. 2
SUPPLEMENT-1
Fill this Supplement with the Service Manual.
Subject :
z A MODEL IN BLACK COLOR HAS BEEN ADDED
z CHANGED PARTS LIST
EXPLODED VEWS
7-1. FRONT CABINET SECTION (Service Manual See page 48)
Before Change After Change
Ref. No. Part No. Description Part No. Description
1 X-3378-024-1 CABINET SUB ASSY, FRONT X-3378-024-1 CABINET SUB ASSY, FRONT (YELLOW)
X-3378-806-1 CABINET SUB ASSY, FRONT (BLACK)
3 3-040-392-01 WINDOW, LCD 3-040-392-01 WINDOW, LCD (YELLOW)
3-040-392-11 WINDOW, LCD (BLACK)
4 3-028-872-11 PACKING (JACK) 3-028-872-01 PACKING (JACK) (BLACK)
3-028-872-11 PACKING (JACK) (YELLOW)
9 3-040-384-01 PANEL, CONTROL 3-040-384-01 PANEL, CONTROL (YELLOW)
3-040-384-11 PANEL, CONTROL (BLACK)
24 3-017-930-01 PACKING (F/R) ––––––––––
28 3-040-344-01 LID,BATTERY CASE 3-040-344-01 LID,BATTERY CASE (YELLOW)
3-040-344-11 LID,BATTERY CASE (BLACK)
30 3-042-819-01 CUSHION (2), SPEAKER ––––––––––
#8 7-685-649-79 SCREW, TAPPING +BV 3X14 7-685-651-79 SCREW +BTP 3X20 TYPE2 N-S
! : Changed portion
#7
26 9@
27 #7
8
10
7
11
12
#7
6 #7
5 #7
#6 13
21
5 20 #7
#6 #6
23 22 #6
not
SP101 supplied
19
! #8
#8 @ LCD801 #6 15 IC302
#6
24
^ 17 #6 14
16
!4 18 #6 28 @
#7 ! 30
#7 29
not #6
#5 25
supplied
#7 SP201 #4
30 @
#5
2 1@
!3
#5
–2–
7-2. REAR CABINET SECTION (Service Manual See page 49)
Before Change After Change
Ref. No. Part No. Description Part No. Description
51 3-040-363-01 COVER, FOOT 3-040-363-01 COVER, FOOT (YELLOW)
3-040-363-11 COVER, FOOT (BLACK)
52 3-040-359-01 FOOT(TURN) 3-040-359-01 FOOT(TURN) (YELLOW)
3-040-359-11 FOOT(TURN) (BLACK)
68 3-028-872-11 PACKING (JACK) 3-028-872-01 PACKING (JACK) (BLACK)
3-028-872-11 PACKING (JACK) (YELLOW)
3-040-353-01 CABINET, REAR (US) 3-040-353-01 CABINET, REAR (YELLOW)
69 3-040-353-11 CABINET, REAR (CND) ––––––––––
3-040-353-21 CABINET, REAR (BLACK)
70 3-040-352-01 PIN,BRACKET (L) –––––––––– (not supplied)
78 3-017-930-01 PACKING (F/R) 3-043-252-01 PACKING (F/R)
3-043-493-01 PACKING (CD) (673mm) (YELLOW)
83 ––––––––––
3-043-493-51 PACKING (CD) (673mm) (BLACK)
! : Changed portion
ANT1
67
81
81
65 66
61 64
Q601 #6
#6
80
#3
not 62
supplied IC601 #1
#6
60 80
#6
59
62
#6 58 #6
57 76 #6
56
76 64
#6
78 75 #6
#1
55
$ #6
54 F901 82 69 68@
53 51 @ 73 74 $
#6 72
71
62
70 not supplied @
52
$
^
83 77 51
$ 79
79
–3–
7-3. CD BLOCK SECTION (Service Manual See page 50)
Before Change After Change
Ref. No. Part No. Description Part No. Description
101 X-3378-025-1 LID ASSY, CD X-3378-025-1 LID ASSY, CD (YELLOW)
X-3378-807-1 LID ASSY, CD (BLACK)
102 3-040-373-01 HOLDER, CD 3-040-373-01 HOLDER, CD (YELLOW)
3-040-373-11 HOLDER, CD (BLACK)
105 3-040-377-01 PACKING (CD) 3-040-377-01 PACKING (CD) (YELLOW)
3-040-377-11 PACKING (CD) (BLACK)
106 3-040-376-01 PLATE, CD ORNAMENTAL 3-040-376-01 PLATE, CD ORNAMENTAL (YELLOW)
3-040-376-11 PLATE, CD ORNAMENTAL (BLACK)
108 3-040-394-01 CHASSIS, CD 3-040-394-01 CHASSIS, CD (YELLOW)
3-040-394-11 CHASSIS, CD (BLACK)
109 3-017-930-01 PACKING (F/R) ––––––––––
111 4-975-762-01 INSULATOR 3-043-515-01 INSURATOR
112 3-043-515-01 BRACKET (CD) 3-040-395-01 BRACKET (CD) (YELLOW)
3-040-395-11 BRACKET (CD) (BLACK)
114 3-040-370-01 BRACKET (SW) 3-040-370-01 BRACKET (SW) (YELLOW)
3-040-370-11 BRACKET (SW) (BLACK)
116 3-040-372-01 SLIDER (CD), PUSH 3-040-372-01 SLIDER (CD), PUSH (YELLOW)
3-040-372-11 SLIDER (CD), PUSH (BLACK)
120 3-040-396-01 BRACKET, PIN (S) 3-040-396-01 BRACKET, PIN (S) (YELLOW)
3-040-396-11 BRACKET, PIN (S) (BLACK)
126 –––––––––– 3-042-827-01 COVER (CD) (YELLOW)
3-042-827-11 COVER (CD) (BLACK)
127 –––––––––– 3-043-994-01 LUMINER (CD) (YELLOW)
3-043-994-11 LUMINER (CD) (BLACK)
128 –––––––––– 3-043-999-01 BRACKET (CHASSIS)
129 –––––––––– 3-043-493-11 PACKING (CD) (58mm) (YELLOW)
3-043-493-61 PACKING (CD) (58mm) (BLACK)
130 –––––––––– 3-043-493-21 PACKING (CD) (132mm) (YELLOW)
3-043-493-71 PACKING (CD) (132mm) (BLACK)
131 –––––––––– 3-043-493-31 PACKING (CD) (148mm) (YELLOW)
3-043-493-81 PACKING (CD) (148mm) (BLACK)
132 –––––––––– 3-043-493-41 PACKING (CD) (50mm) (YELLOW)
3-043-493-91 PACKING (CD) (50mm) (BLACK)
–4–
! : Changed portion
!111
113 #6
CDM-2411AAA 122
123
^
112 124
#6
! 111 ^
132 123
! 108 109
! 129 110
124
#6
109 109
! 106 131@ 115
116 @
^ 109 114
! 105 127 130 128 $
# # 117
^ 121 #6
107 107 126
103 118
120 119
104 $
126 @
! 102
! 101
–5–
ZS-X7
Sony Corporation
2000B0214-1
9-927-185-81 Personal Audio Division Company Printed in Japan © 2000.2
–6– Published by General Engineering Dept.