Designation: A803/A803M − 16

Standard Specification for

Seamless and Welded Ferritic Stainless Steel Feedwater
Heater Tubes1
This standard is issued under the fixed designation A803/A803M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.

1. Scope* 4. Ordering Information

1.1 This specification covers seamless and welded ferritic 4.1 It is the responsibility of the purchaser to specify all
stainless steel feedwater heater tubes including those bent, if requirements that are necessary for material under this speci-
specified, into the form of U-tubes for application in tubular fication. Such requirements may include, but are not limited to,
feedwater heaters. the following:
1.2 The tubing sizes covered shall be 5⁄8 to 1 in. [15.9 to 25.4 4.1.1 Quantity (length or number of pieces),
mm] inclusive outside diameter, and average or minimum wall 4.1.2 Material description (seamless or welded),
thicknesses of 0.028 in. [0.7 mm] and heavier. 4.1.3 Dimensions (outside diameter, wall thickness (mini-
mum or average wall), and length),
1.3 The values stated in either SI units or inch-pound units 4.1.4 Grade (chemical composition) (Table 1), and
are to be regarded separately as standard. Within the text, the 4.1.5 U-bend requirements, if order specifies bending,
SI units are shown in brackets. The values stated in each U-bend schedules or drawings shall accompany the order.
system may not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values 4.2 Optional Requirements—Purchaser shall specify
from the two systems may result in non-conformance with the whether annealing of the U-bends is required or whether tubes
standard. are to be hydrotested or air-tested (see 10.6).
4.3 Supplementary Requirements—Purchaser shall specify
2. Referenced Documents on this purchase order if material is to be eddy-current tested in
2.1 ASTM Standards:2 accordance with Supplementary Requirement S1 or S2, and if
A480/A480M Specification for General Requirements for special test reports are required, under Supplementary Require-
Flat-Rolled Stainless and Heat-Resisting Steel Plate, ment S3, and,
Sheet, and Strip 4.4 Any additional special requirements.
A763 Practices for Detecting Susceptibility to Intergranular
Attack in Ferritic Stainless Steels 5. General Requirements
A941 Terminology Relating to Steel, Stainless Steel, Related
5.1 Material furnished to this specification shall conform to
Alloys, and Ferroalloys
the applicable requirements of the latest published edition of
A1016/A1016M Specification for General Requirements for
Specification A1016/A1016M unless otherwise provided
Ferritic Alloy Steel, Austenitic Alloy Steel, and Stainless
herein.
Steel Tubes

3. Terminology 6. Materials and Manufacture

3.1 Definitions—For definitions of terms used in this 6.1 The tubing shall be manufactured by either the seamless
specification, refer to Terminology A941. or welded process.
6.2 Seamless Tubing:
1
6.2.1 Seamless tubing shall be supplied from a cold finish
This specification is under the jurisdiction of ASTM Committee A01 on Steel,
process. Hot finishing as the final sizing process is not allowed.
Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee
A01.10 on Stainless and Alloy Steel Tubular Products. 6.3 Welded Tubing:
Current edition approved March 1, 2016. Published March 2016. Originally
6.3.1 The tube shall be made from flat-rolled steel by an
approved in 1982. Last previous edition approved in 2012 as A803/A803M–12.
DOI: 10.1520/A0803_A0803M-16. automatic welding process with no addition of filler metal.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
6.4 Surface contaminants may have detrimental effects on
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on high temperature properties or corrosion resistance of tubing.
the ASTM website. Contamination by copper, lead, mercury, zinc, chlorides, or

*A Summary of Changes section appears at the end of this standard

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States

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 A803/A803M − 16
TABLE 1 Chemical Requirements
Grade UNS UNS S 43035 UNS UNS S 44626 UNS S 44635 UNS S 44660 UNS UNS UNS S 44400 UNS S 44735
S 40900 TP439 S 44627 TP XM-33 25-4-4 26-3-3 S 44700 S 44800 18-2 29-4C
TP409 TP XM-27 29-4 29-4-2
Element Composition, %
C, max 0.08 0.07 0.01A 0.06 0.025 0.030 0.010 0.010 0.025 0.030
Mn, max 1.00 1.00 0.40 0.75 1.00 1.00 0.30 0.30 1.00 1.00
P, max 0.045 0.040 0.02 0.040 0.040 0.040 0.025 0.025 0.040 0.040
S, max 0.030 0.030 0.02 0.020 0.030 0.030 0.020 0.020 0.030 0.030
Si, max 1.00 1.00 0.40 0.75 0.75 1.00 0.20 0.20 1.00 1.00
Ni 0.50 max 0.50 max 0.5B max 0.50 max 3.5–4.5 1.0–3.5 0.15 max 2.0–2.5 1.00 max 1.00 max
Cr 10.5– 17.0–19.0 25.0–27.5 25.0–27.0 24.5–26.0 25.0–28.0 28.0–30.0 28.0–30.0 17.5–19.5 28.0–30.0
11.7
Mo ... ... 0.75–1.50 0.75–1.50 3.5–4.5 3.0–4.0 3.5–4.2 3.5–4.2 1.75–2.50 3.6–4.2
Al ... 0.15 max ... ... ... ... ... ... ... ...
Cu ... ... 0.20 max 0.20 max ... ... 0.15 max 0.15 max ... ...
N ... 0.04 max 0.015 0.040 max 0.035 0.040 max 0.020 0.020 0.035 max 0.045 max
max
maxC maxC
Ti 6×C 0.20 + 4 (C + ... 7 × (C + N) but (Ti + NbD ) = Ti + NbD = 6 × (Ti + NbD ) = Ti + NbD = 6 ×
min; 0.75 N) min; 1.10 no less than 0.2 + 4 (C + N) (C + N) but no 0.20 + 4 (C + (C + N) but no
max max 0.20 min; min; 0.80 less than 0.20 N) min; 0.80 less than 0.20
min; min; 1.00 max
1.00 max max 1.00 max max
NbD ... ... 0.05–0.20 ... ... ... ... ... ... ...
A
For small diameter or thin walls, or both, tubing, where many drawing passes are required, a carbon maximum of 0.015 % is necessary. Small outside diameter tubes
are defined as those less than 0.500 in. [12.7 mm] in outside diameter and light wall tubes as those less than 0.049 in. [1.2 mm] in average wall thickness (0.040 in. [1
mm] in minimum wall thickness).
B
Nickel + copper.
C
Carbon + nitrogen = 0.025 max.
D
The term Niobium (Nb) and Columbium (Cb) are alternate names for the same element.

sulfur may be detrimental to stainless steels. The manufacturer 8.2.1 The heat treatment shall be applied to the U-bend area
shall employ techniques which minimize surface contamina- plus approximately 6 in. [150 mm] of each leg beyond the
tion by these elements. tangent point of the U-bend.
8.2.2 If the heat treatment specified in 8.2 is accomplished
7. Cleaning Before Annealing by resistance-heating methods wherein electrodes are clamped
7.1 All lubricants or coatings used in the manufacture of to the tubes, the clamped areas shall be visually examined for
straight-length tube or in the bending shall be removed from all arc burns. Burn indications shall be cause for rejection unless
surfaces prior to any annealing treatments. U-bends on which they can be removed by local polishing without encroaching
a lubricant had been applied to the inside surface during upon minimum wall thickness.
bending shall have the cleanness of their inside surface 8.2.3 Temperature control shall be accomplished through
confirmed by blowing close-fitting acetone-soaked felt plugs the use of optical or emission pyrometers, or both. No
through 10 % of the tubes of each bend radius. Dry, oil-free air temperature-indicating crayons, lacquers, or pellets shall be
or inert gas shall be used to blow the plugs through the tubes. used.
If the plugs blown through any tube show more than a light 8.2.4 The inside of the tube shall be purged with a protective
gray discoloration, all tubes that have had a lubricant applied to or an inert gas atmosphere during heating and cooling to below
the inside surface during bending shall be recleaned. After 700°F [370°C] to prevent scaling of the inside surface. The
recleaning 10 % of the tubes of each bend radius whose inside atmosphere should be noncarburizing.
surface had been subjected to bending, lubricants shall be 9. Chemical Composition
retested.
9.1 Product Analysis:
8. Heat Treatment 9.1.1 The steel shall conform to the chemical composition
in Table 1.
8.1 All finished straight tubing or straight tubing ready for 9.1.2 When specified on the purchase order, a product
U-bending shall be furnished in the solution-annealed condi- analysis shall be supplied from one tube or coil of steel per
tion. The annealing procedure shall consist of heating the heat. The product analysis tolerance of Specification A480/
material to a temperature of 1200°F [650°C] or higher and A480M shall apply.
cooling (as appropriate for the grade) to meet the requirements 9.1.3 If the original test for product analysis fails, retests of
of this specification. two additional lengths of flat-rolled stock or tubes shall be
8.2 If heat treatment of U-bends is specified, it shall satisfy made. Both retests, for the elements in question, shall meet the
the annealing procedure described in 8.1 and shall be done as requirements of this specification; otherwise all remaining
follows: material in the heat or lot shall be rejected or, at the option of

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 A803/A803M − 16
the producer, each length of flat-rolled stock or tube may be TABLE 3 Minimum Elongation ValuesA
individually tested for acceptance. Lengths of flat-rolled stock Wall ThicknessB
Elongation in 2 in. or 50 mm,
min, %
or tubes that do not meet the requirements of this specification
in. mm 29-4C All Other
shall be rejected.
⁄ (0.312)
5 16 8 18 20
10. Mechanical Requirements ⁄ (0.281)
9 32 7.2 17 19
1⁄4 (0.250) 6.4 16 18
10.1 Tensile Properties: 7⁄32 (0.219) 5.6 15 17
10.1.1 The material shall conform to the tensile properties 3⁄16 (0.188) 4.8 14 16
5⁄32 (0.156) 4 13 15
shown in Table 2. 1⁄8 (0.125) 3.2 13 14
10.1.2 One tension test shall be made on a specimen for lots 3⁄32 (0.094) 2.4 12 13
of not more than 50 tubes. Tension tests shall be made on 1⁄16 (0.062) 1.6 11 12
specimens from two tubes for lots of more than 50 tubes. 0.062 to 0.035, excl 1.6 to 0.9 10 12
0.035 to 0.022, excl 0.9 to 0.6 10 11
10.1.3 Table 3 gives the computed minimum elongation 0.022 to 0.015, excl 0.6 to 0.4 10 11
values for each 1⁄32 in. [0.8 mm] decrease in wall thickness. A
Calculation elongation shall be rounded to the nearest whole number.
B
10.2 Hardness: Where the wall thickness lies between two values shown above, the minimum
elongation value shall be determined by the following equation:
10.2.1 The tubes shall have a hardness number not to exceed
those prescribed in Table 4. This hardness requirement is not to Grade Equation
apply to the bend area of U-bend tubes which are not heat 29-4C E = 28.8t + 9.00
treated after bending. [E = 1.13t + 9.00]
All other E = 32t + 10.00
10.2.2 Brinell or Rockwell hardness tests shall be made on [E = 1.25t + 10.00]
specimens from two tubes from each lot.
where:
10.3 Reverse Flattening Test (for Welded Product)—One E = elongation in 2 in. or 50 mm, %, and
reverse flattening test shall be made on a specimen from each t = actual thickness of specimen, in. [mm].
1500 ft [460 m] of finished tubing.
10.4 Flange Test (for Welded Product)—Flange tests shall
be made on specimens from each end of one finished tube, not TABLE 4 Hardness Requirements
the one used for the flattening test, from each lot. Brinell Hardness, Rockwell Hardness,
max B Scale,
10.5 Flaring Test (for Seamless Tubes)—One test shall be Grade
max
made on specimens from one end of one tube from each lot of
finished tubes. The minimum expansion of the inside diameter TP 409 207 95
TP 439 207 95
shall be 10 %. P XM-27 241 100
10.6 Pressure Test—Each straight tube, or each U-tube after TP XM-33 241 100
25-4-4 270 27A
completion of the bending and post-bending heat treatment, 26-3-3 265 25A
shall be pressure-tested in accordance with one of the follow- 29-4 241 100
ing paragraphs as specified by the purchaser: 29-4-2 241 100
18-2 217 95
10.6.1 Hydrostatic Test—Each tube shall be given an inter- 29-4C 241 100
nal hydrostatic test in accordance with Specification A1016/ A
Rockwell Hardness, C scale.
A1016M.

10.6.2 Pneumatic Test—Each tube shall be examined by a

pneumatic test (either air underwater or pneumatic leak test) in
TABLE 2 Tensile Requirements accordance with Specification A1016/A1016M.
ElongationA
Grade
Tensile Strength, Yield Strength, in 2 in. 10.7 Lot Definitions:
min, ksi [MPa] min, ksi [MPa] or 50 mm,
min, % 10.7.1 For flange and flaring test requirements, the term
TP 409 55 [380] 30 [205] 20 “lot” applies to 125 tube groupings, prior to cutting to length,
TP 439 60 [415] 30 [205] 20 of the same nominal size and wall thickness, produced from the
TP XM-27 65 [450] 40 [275] 20 same heat of steel and annealed in a continuous furnace.
TP XM-33 68 [470] 45 [310] 20
25-4-4 90 [620] 75 [515] 20 10.7.2 For tension and hardness requirements, the term “lot”
26-3-3 85 [585] 65 [450] 20 applies to all tubes, prior to cutting to length, of the same
29-4 80 [550] 60 [415] 20 nominal diameter and wall thickness, produced from the same
29-4-2 80 [550] 60 [415] 20
18-2 60 [415] 35 [240] 20 heat of steel and annealed in a continuous furnace at the same
29-4C 75 [515] 60 [415] 18 temperature, time at temperature, and furnace speed.
A
For longitudinal strip tests, a deduction of 0.90 % for 29-4C and 1 % for all other
grades shall be made from the basic minimum elongation for each 1⁄32 in. [0.8 mm] 11. Corrosion Resisting Properties
decrease in wall thickness below 5⁄16 in. [8 mm]. Table 3 gives the computed
minimum values. 11.1 One full section sample 1 in. [25 mm] long from the
center of a sample tube of the smallest radius bend that is heat

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 A803/A803M − 16
treated shall be tested in the heat treated condition in accor- 12.2 Permissible Variations from the Specified Wall Thick-
dance with the appropriate practice in Practices A763 for the ness:
specified grade, or as agreed upon for TP409. 12.2.1 Permissible variations from the specified minimum
11.2 One full-section sample 1 in. [25 mm] long from each wall thickness shall not exceed +20 − 0 %.
lot of straight tubes shall be tested in the finished condition in 12.2.2 Permissible variations from the specified average
accordance with the appropriate practice in Practices A763 for wall thickness are 610 % of the nominal wall thickness.
the specified grade, or as agreed upon for TP409. 12.2.3 The wall thickness of the tube in the U-bent section
shall not be less than value determined by the equation:
11.3 The appearance of any fissures or cracks in the test
4RT
specimen, when evaluated in accordance with the Evaluation tf 5
Sections of Practices A763 indicating the presence of inter- 4R1D
granular attack, shall be cause for rejection of that lot. where:
11.4 For corrosion test requirements, the term “lot” applies tf = wall thickness after bending, in. [mm],
to all tubes, prior to cutting to length, of the same nominal T = specified minimum tube wall thickness, in. [mm],
diameter and wall thickness, produced from the same heat of R = centerline bend radius, in. [mm], and
steel and annealed in a continuous furnace at the same D = nominal outside tube diameter, in. [mm].
temperature, time at temperature, and furnace speed. 12.3 Permissible Variations from the Specified Length:
12.3.1 Straight Lengths—The maximum permissible varia-
12. Permissible Variations in Dimensions (Fig. 1) tions for lengths 24 ft [7.3 m] and shorter shall be +1⁄8 in. [+3
12.1 Permissible variations from the specified outside diam- mm], −0; for lengths longer than 24 ft [7.3 m], an additional
eter shall be in accordance with Specification A1016/A1016M. over tolerance of +1⁄8 in. [+3 mm] for each 10 ft [3 m], or
Those tolerances do not apply to the bent portion of the fraction thereof, shall be permitted up to a maximum of +1⁄2 in.
U-tubes. At the bent portion of a U-tube for R = 2 × D or [+13 mm].
greater, neither the major nor minor diameter of the tube shall 12.3.2 U-Bends—In the case of U-tubes, the length of the
deviate from the nominal diameter prior to bending by more tube legs, as measured from the point of tangency of the bend
than 10 %. If less than 2 × D is specified, tolerances could be and the tube leg to the end of the tube leg, shall not be less than
greater. specified, but may exceed the specified values by the amount
given in Table 5. The difference in lengths of the tube legs shall
not be greater than 1⁄8 in. [3 mm] unless otherwise specified.
12.4 The end of any tube may depart from square by not
more than the amount given in Table 6.
12.5 The leg spacing measured between the points of
tangency of the bend to the legs shall not vary from the value
(2R-specified tube outside diameter) by more than 1⁄16 in. [1.5
mm] where R is the center-line bend radius.
12.6 The bent portion of the U-tube shall be substantially
uniform in curvature, and not to exceed 61⁄16 in. [61.5 mm] of
the nominal center-line radius.
12.7 Permissible deviation from the plane of bend (see Fig.
1) shall not exceed 1⁄16 in. [1.5 mm] as measured from the
points of tangency.
13. Workmanship, Finish, and Appearance
13.1 Tubing purchased to this specification is intended for
use in heat exchangers and will be inserted through close-
fitting holes in baffles or support plates, or both, spaced along
the tube length. The tube ends will also be inserted into very
close-fitting holes in a tubesheet and expanded and may be
welded therein. The tubes shall be able to stand roll expanding
(See Note 1) and bending without showing cracks and flaws,
and shall be finished reasonably straight and suitable for the

TABLE 5 Tube Leg Length Tolerance

Leg Length, ft [m] Plus Tolerance, in. [mm]
Up to 20 [6], incl 1⁄8 [3.2]

Over 20 to 30 [6 to 9], incl 5⁄32 [4.0]

Over 30 to 40 [9 to 12], incl 3⁄16 [4.8]

FIG. 1 Plane Bend for U-Tube

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 A803/A803M − 16
TABLE 6 Squareness of Ends Tolerance 17. Rejection
Tube OD, in. [mm] Tolerance, in. [mm]
17.1 Each length of tubing received from the manufacturer
Up to 5⁄8 [15.9], incl 0.010 [0.25]
Over 5⁄8 to 1 in. [15.9 to 25.4], incl 0.016 [0.41] may be inspected by the purchaser, and, if it does not meet the
requirements of the specification based on the inspection and
test method outlined in the specification, the tubing may be
intended purpose. Surface defects that violate minimum wall rejected and the manufacturer shall be notified. Disposition of
requirements shall be cause for rejection. rejected tubing shall be a matter of agreement between the
NOTE 1—Ferritic stainless steels may be expanded by other methods but manufacturer and the purchaser.
the user should exercise precautions when using methods other than roll
expansion as these grades have a higher ductile-brittle transition 17.2 Material that fails in any of the forming operations or
temperature, are more strain rate sensitive, and have lower ductility than in the process of installation and is found to be defective, shall
austenitic grades. be set aside, and the manufacturer shall be notified. Disposition
13.2 The residual chloride salt contamination of the inside of such material shall be a matter for agreement between the
and outside surface of the tubing at the time of packing for manufacturer and the purchaser.
shipment from the mill shall not exceed a concentration of 1
mg/ft2 [10.7 mg/m2] of tube surface. One tube in each 500 18. Certification
pieces shall be checked immediately prior to packing for
shipment for chloride salt contamination by a procedure agreed 18.1 A test report, signed by an authorized employee or
to between the manufacturer and purchaser. representative of the manufacturer, shall be furnished to the
purchaser to indicate the specification and grade, seamless or
14. Surface Condition welded, the results of the heat analysis, hardness, and tensile
14.1 The straight tubes, after final annealing, shall be properties. Product analysis will be reported only when re-
pickled using a solution of nitric and hydrofluoric acids quested on the purchase order as provided in 9.1.1.
followed by flushing and rinsing in water. If bright-annealing is
performed, this requirement does not apply. 19. Product Marking
14.1.1 All tubes shall be free of excessive mill scale, 19.1 All tubes shall be marked with the heat number.
suitable for inspection. A slight amount of oxidation will not be
considered as scale. Any special finish requirements shall be 19.2 Containers and packages shall be marked or tagged to
subject to agreement between the manufacturer and the pur- show the purchaser’s order number, the manufacturer’s order
chaser. number, specification, seamless or welded, grade, size and wall
thickness, minimum or average, number of pieces contained in
14.2 A light oxide scale on the outside surface of U-bend
the package, and item number (if appropriate).
area shall be permitted for tubes that have been electric-
resistance heat treated after bending.
20. Packaging
15. Nondestructive Test (Electric Test) 20.1 All tubing shall be packaged and blocked in such a
15.1 Each straight tube shall be tested after the finish heat manner as to prevent damage in ordinary handling and trans-
treatment by passing it through a nondestructive tester capable portation. The boxes shall be constructed in such a manner that
of detecting defects on the entire cross section of the tube in no nails, staples, screws, or similar fasteners are required to
accordance with Specification A1016/A1016M. close and secure the box after the tubes have been placed in the
box. The box shall be lined with plastic sheet or vapor barrier
16. Inspection materials so as to prevent chloride contamination of the tube
16.1 The inspector representing the purchaser shall have during handling, transportation, and storage.
entry, at all times, to those areas where inspection and testing
20.2 The U-bent tubes shall be arranged in boxes so that the
is being performed on the purchaser’s ordered material. The
smaller radius bends may be removed without disturbing larger
manufacturer shall afford the inspector all reasonable facilities
to satisfy the inspector that the material is being furnished in radius bends. Tubes for an item number shall be boxed
accordance with this specification. All required tests and together.
inspections shall be made at the place of manufacture prior to
shipment, unless otherwise specified, and shall be conducted so 21. Keywords
as not to interfere unnecessarily with the operation of the 21.1 feedwater heater tubes; ferritic stainless steel; seamless
works. steel tube; stainless steel tube; steel tube; welded steel tube

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 A803/A803M − 16
SUPPLEMENTARY REQUIREMENTS

The following supplementary requirements may become a part of the specification when specified
in the inquiry or invitation to bid and purchase order or contract. These requirements shall not be
considered, unless specified in the order, in which event the necessary tests shall be made by the
manufacturer prior to the bending or shipment of the tubing.

S1. Nondestructive Eddy-Current Test TABLE S1.1 Notch DepthA

Length,
S1.1 Each tube in the finished condition, except for bending OD, in. Wall, in. Depth, max
max, in. Width, max
[mm] [mm] in. [mm]
if that is required, shall be tested by passing it through an [mm]
electric nondestructive tester capable of detecting defects on 5⁄8 to 1 0.028 0.005 [0.12] or 10.8 % 0.375 wall thickness,
the entire cross section of the tube. Suitable instrumentation [15.9 to [0.71] and of specified average [9.52] but not greater
25.4] heavier wall (when average than 0.062 in.
shall be used to clearly distinguish the artificial defects. The incl wall is ordered), or [1.6 mm]
outside and inside surfaces of the tubes shall be free of loose 11.8 % of specified
scale, metallic particles, or other material that would tend to minimum wall (when
minimum wall is
restrict signals or create electrical noise. The tubing shall be ordered), whichever is
inspected by feeding it longitudinally through an inspection greater
coil or coils with a diameter suitable for the diameter of tubing A
The tolerance of notch depth shall be ± 8 % or ± 0.0005 in. [0.01 mm], whichever
to be inspected. The instrument calibration shall be accom- is greater. Refer to Fig. S1.1 for notch location orientation and length of calibration
standard.
plished with a reference standard prepared from the appropriate
length of selected tubing of the same size, grade, and physical
condition as the material to be inspected. The standard shall be
fed through the coil at the same speed that the inspection of the
tubing is performed.
S1.2 The factors listed in S1.3 shall be selected or adjusted,
or both, in accordance with the instrument manufacturer’s
instructions, for the particular instrument involved as required
to achieve optimum instrument distinction between the refer-
ence defects and plain portions of the tube.
S1.3 The following as well as other factors involved shall
not be used in such a manner that they detract from the overall
ability of the instrument to detect defects: test frequency,
direct-current saturation level, filter networks, phase-analysis
circuits, coil diameter, and instrument gain. FIG. S1.1 Eddy-Current Test Standard
S1.4 The reference standard shall consist of a defect-free
sample of the same size, alloy, and condition (temper) as that
being tested, and shall contain longitudinal and circumferential
ments. Upon agreement between purchaser and manufacturer,
notches on the outside diameter establishing the rejection level
the referee method, employing ultrasonic testing, may be
of the tubing to be tested. Inside diameter notches, both
employed for retesting tubes rejected by the eddy-current test.
longitudinal and transverse, shall also be a part of the reference
The calibration standard for this test shall be identical to that
standard. These inside notches may be larger than the outside
required for the eddy-current test.
notches, and are intended for use only to assure instrument
phase settings capable of yielding optimum inside surface S2. Nondestructive Eddy-Current Testing (Select Com-
sensitivity. mercial Grade)
S1.4.1 All notches shall be produced by EDM methods. The
outside diameter notches shall be of the dimensions shown in S2.1 The manufacturer shall test the tubing using the
Table S1.1. See also Fig. S1.1. procedure outlined in Supplementary Requirement S1, except
S1.5 All tubing shall meet this specification. The instrument for the notch standards, which shall be as indicated in Table
calibration shall be verified at the start of testing, after any shut S2.1.
down of the test equipment, after any test equipment
adjustment, or at least every 1⁄2 h of continuous production S3. Report
testing, or both. Tubes generating a signal above the outside- S3.1 A report shall be furnished by the manufacturer to
diameter calibration standard sensitivity level shall be rejected. include a record of all tests performed to qualify material to
S1.6 Tubes may be reconditioned and retested provided this specification. This record shall include numbers of tests
reconditioning does not adversely effect the minimum wall performed and qualitative or quantitative results as are appli-
thickness or other properties of the tube specification require- cable.

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 A803/A803M − 16
TABLE S2.1 Notch Depth for Select Commercial GradeA
Length,
OD, in. Wall, in. Depth, max
max, Width, max
[mm] [mm] in. [mm]
in. [mm]
5⁄8 to 1 0.035 0.005 [0.12] or 10.8 % 0.375 3 times
[15.9 to [0.9 mm] of specified average [9.5] notch depth
25.4], and wall (when average
incl heavier wall is ordered),
or 11.8 % of
specified minimum wall
(when minimum wall
is ordered), whichever
is greater
5⁄8 to 1 less than 0.375 wall
[15.9 to 0.035 [9.5] thickness
25.4], [0.9 mm]
incl
A
The tolerance of notch depth shall be ± 8 % or ± 0.0005 in. [0.01 mm], whichever
is greater. Refer to Fig. S1.1 for notch location orientation and length of calibration
standard.

SUMMARY OF CHANGES

Committee A01 has identified the location of selected changes to this specification since the last issue,
A803/A803M – 12, that may impact the use of this specification. (Approved March 1, 2016)

(1) Changed “Cb” to “Nb” in Table 1 and added a note to

identify that they are the same element.

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