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Site Acceptance Test Report For Micom Relay: - Schneider Electric - 66kV

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The document details the site acceptance test report for a MICOM relay project. It tests various components and measurements of the relay against specifications.

The report is testing the functionality and accuracy of the protective relay by injecting various current levels and measuring the relay's response. It aims to verify the relay is operating as intended.

Key measurements being tested include the CT ratios, differential element settings, low set element sensitivity, slope of the tripping characteristic curve, harmonic restraint levels.

SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY

PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

1. RELAY DETAILS:
Type P6323491040NW00E09 Designation 87T
Firmware No. P632-662 Nominal Current : In 1/5 A, 50/60Hz
Nominal Voltage :
Serial Number 31768027 100-120 V DC
Vn
Aux. Volts : 110-250 V DC,
Make Schneider Electric
Vx 100-240 V AC

2. TRANSFORMER DETAILS:

Transformer Ratio 66/6.6 kV


Vector Group Dyn11
Rating (MVA) 20 MVA
HV ( a ) Side CT Ratio 175/1 A
LV ( b ) Side CT Ratio 1750/1 A

3. VISUAL INSPECTION:

Sl. No Description Checked


1 Inspect For Physical Damage / Defects OK

2 Verify Connections As Per Approved Drawing OK

3 Check Tightness Of All Connections OK

4 Check relay version and switching elements on printed circuit board OK

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

4. MEASUREMENT VALUE TEST:

CT Ratio:

Primary side – a: 175A Secondary side – a: 1 A


Primary side – b: 1750 A Secondary side – b: 1 A

Inj. Calculated Relay Reading ( A )


Side Current Current R Y B
(A) (A) Prim. Sec. %Error Prim. Sec. %Error Prim. Sec. %Error
0.25 150 149.7 0.249 0.2 150.8 0.249 0.5 149.2 0.250 0.5
a
0.50 300 299.7 0.500 0.1 299.7 0.501 0.1 300.1 0.500 0.03
HV 600.7 1.001 0.11 601.7 1.004 0.28 601.2 1.002 0.2
1.00 600

0.25 600 599.3 0.248 0.11 599.2 0.249 0.1 597.9 0.249 0.3
b
0.50 1200 1200 0.498 0.0 1200 0.498 0.0 1200.1 0.499 0.08
LV 2403 1.001 0.12 2407 1.002 0.29 2403 1.003 0.12
1.00 2400
Deviation: +/- 1% Manual P64x/EN TD/A32 – Technical Data – Page No. 4

5. DIFFERENTIAL ELEMENT:
Adopted Values

S ref 20 MVA
Vnom,a 132.0 kV
Vnom,b 33.0 kV
CT Ratio,a 175/1 A
CT Ratio,b 1750/1 A

Iref a (Prim)= Sref /√3* Vnom a = (100MVA/1.732*132KV) = 437.3994A

Iref b (Prim)= Sref /√3* Vnom b = (100MVA/1.732*33KV) = 1749.5975A

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

Kam,a = CT Ratio a / Iref a = (600/437.3994) = 1.371

Kam,b = CT Ratio b / Iref b = (2400/1749.5975) = 1.371

Where:

Iref a (Prim)………………............ HV full load current (Primary value)


Iref b (Prim)………………............ LV full load current (Primary value)
Sref ……………………………… Transformer capacity
Vnom a………………………….. Transformer HV Side voltage
Vnom b………………………….. Transformer LV Side voltage
CT Ratio a.……………………… Transformer HV Side phase CT raAtio
CT Ratio b.……………………… Transformer LV Side phase CT ratio
Kam,a…………………………… Winding “a” amplitude matching factor
Kam,b…………………………… Winding “b” amplitude matching factor

a. TRIPPING CHARACTERISTIC

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

b. LOW SET ELEMENT CURRENT SENSITIVITY TEST ( Is1 ):

Objective : To test threshold Is1 :


Test method:
Inject balanced currents in all phases (one by one)
Gradually increase currents till relay operation. Note down the value.

Pass criteria:
The operating current should be within +/- 5% of {Is1 / Kamp}.
Manual P64x/EN TD/A32 – Technical data – Page no. 42

Calculation : For example Is1 = 0.3

Side a Pick up = Is1 / Kam,a = 0.3/1.371= 0.2188 A

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

Side b Pick up = Is1 /Kam,b = 0.3/1.371= 0.2188 A

Pick up Current Ib = 0.2188 A

Calculated Measured Current ( A )


Pick up Current
Set Is1
Side with Matching R Y B
(A)
Factor
(A) Pick up % Error Pick up % Error Pick up % Error
a
0.3 0.2188 0.299 0.082 0.299 0.81 0.299 0.082
HV
b
0.3 0.2188 0.299 0.082 0.299 0.082 0.299 0.082S
LV
Deviation : +/-5% Manual P64x/EN TD/A32 – Technical data – Page no. 42

c. LOW SET ELEMENT ( Is1 ) OPERATING TIME TEST :

Injected Measured Time Delay ( ms )


Set Is1
Side Current
(A) R Y B
(A)
a
0.3 38 38 38
HV
@3* Is1
b
0.3 37ms 37ms 37ms
LV
Deviation :˂33ms Manual P64x/EN TD/A32 – Technical data – Page no. 42

d. HIGH SET ELEMENT CURRENT SENSITIVITY TEST ( Is-Hs1) :

Side Set Calculated Measured Current ( A )


Is-Hs1 Pick up
(A) Current with R Y B
Matching Pick up % Error Pick up % Error Pick up % Error
Factor
COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

(A)
a
6.0 4.376 6
HV
b
6.0 4.376
LV
The operating current should be within +/-5%
Deviation : +/-5% Manual P64x/EN TD/A32 – Technical data – Page no. 42

e. HIGH SET ELEMENT (Is-Hs1) OPERATING TIME TEST :


Injected Measured Time Delay ( ms )
Set Is-Hs1
Side Current
(A)
(A) R Y B
a
6.0 25
HV
@3* Idiff>>
b
6.0 24
LV

f. HIGH SET ELEMENT CURRENT SENSITIVITY TEST ( Is-Hs2 ) :


Calculated Measured Current ( A )
Pick up
R Y B
Set Is-Hs2 Current with
Side
(A) Matching
Factor Pick up % Error Pick up % Error Pick up % Error
(A)
a
10.0 7.293 7.269 0.3 7.269 0.32 7.264 0.39
HV
b
10.0 7.293 7.270 0.3 7.262 0.42 7.261 0.43
LV
The operating current should be within +/-5%
Manual P64x/EN TD/A32 – Technical data – Page no. 42

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

g. HIGH SET ELEMENT (Is-Hs2) OPERATING TIME TEST :

Set Injected Measured Time Delay ( ms )


Side Is-Hs2 Current
(A) (A) R Y B

a
10.0 @3* Is-Hs2 12.31 13.21 12.1
HV
b
10.0 22.0 25.0 22.0
LV

h. SLOPE m1 CHECK :
Objective : To check slope m1.
Test method :
Simulate differential and restraining currents such that they lie in the region over and under the curve.
Restraining current Ir = I amp,x,y / 2
Ir = {(Ia * Kam,a) + (Ib * Kam,b) / 2 }

Differential current Id = (Ia * Kam,a) - (Ib * Kam,b)

Inject balanced currents in HV and LV windings.


Gradually increase HV current till relay operation. Note down value.
Pass criteria:
Characteristic equation for the range (Is1/K1) ≤ Ibias ≤Is2:

Idiff=k1*Ibias

In our case , i) m1 = 0.3 , Is1 = 0.3

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

Please note that “Id” and “Ir” are derived by the relay after amplitude and vector group matching.
Hence, we have to multiply injected currents by amplitude matching factors for calculation of “Id” and
“Ir” , then we substitute this value of “Ir” into characteristic equation, To find Theoretical value of
Id.then compare with measure value of Id .

Set Set
Slope Is1 Description R Y B
m1 (A)
Injected Current side’a’ 1.474 1.970 2.466 1.472 1.970 2.464 1.474 1.970 2.466
Injected Current side’b’ 1.090 1.458 1.823 1.090 1.458 1.823 1.092 1.458 1.823
Restrain Calculated 1.757 2.349 2.941 1.756 2.349 2.939 1.758 2.349 2.941
0.3 0.3 Current
Displayed 1.763 2.357 2.949 1.762 2.357 2.949 1.763 2.357 2.949
(A)
Differential Calculated 0.528 0.707 0.884 0.528 0.707 0.884 0.528 0.707 0.884
Current
Displayed 0.528 0.705 0.886 0.525 0.704 0.883 0.527 0.705 0.886
(A)

i. SLOPE m2 CHECK:

Objective : To check slope m2 and threshold Is2.


Test method: Simulate differential and restraining currents such that they lie in this region over and
under the curve
Restraining current Ir = I amp,x,y / 2
Ir = ((Ia * Kam,a) + ( Ib*Kam,b ) ) / 2
Differential current Id = (Ia * Kam,a) - (Ib * Kam,b)
Inject balanced current in HV and LV windings.
Gradually increase HV current till relay operation. Note down value.
Pass criteria:
Characteristic equation for the range Ibias ≥ Is2
Idiff = K1*Is2 + K2 (Ibias – Is2).

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

In our case , i) m1 = 0.3 & m2= 0.8, Is1 = 0.3


Is2 = 3.0
Please note that “Id” and “Ir” are derived by the relay after amplitude and vector group matching.
Hence, we have to multiply injected currents by amplitude matching factors for calculation of “Id” and
“Ir”, then we substitute this value of “Ir” into characteristic equation, To find Theoretical value of Id,
then compare with measure value of Id .

Set Set
Slope Is2 Description R Y B
m2 (A)
Injected Current side’a’ 3.282 3.625 4.134 3.283 3.625 4.138 3.283 3.625 4.134
Injected Current side’b’ 2.187 2.334 2.552 2.187 2.334 2.552 2.187 2.334 2.552
Restrain Calculated 3.749 4.084 4.583 3.749 4.084 4.586 3.749 4.084 4.583
0.8 3.0 Current
Displayed 3.763 4.098 4.597 3.762 4.100 4.601 3.762 4.099 4.600
(A)
Differential Calculated 1.510 1.778 2.177 1.509 1.780 2.180 1.509 1.779 2.180
Current
Displayed 1.508 1.774 2.176 1.509 1.778 2.181 1.509 1.779 2.179
(A)

j. DIFFERENTIAL ELEMENT 2nd HARMONIC RESTRAIN TEST :

Injected Expected Actual Relay


Applied Phase Setting
Current ( A ) (A) (A) Condition
1.0 15% 0.150 0.145 Blocked
Side a
1.0 20% 0.200 0.194 Blocked
R Phase 1.0 15% 0.150 0.146 Blocked
Side b
1.0 20% 0.200 0.194 Blocked
1.0 15% 0.150 0.145 Blocked
Side a
1.0 20% 0.200 0.194 Blocked
Y Phase 1.0 15% 0.150 0.145 Blocked
Side b
1.0 20% 0.200 0.195 Blocked
Side a 1.0 15% 0.150 0.145 Blocked
COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE
SITE ACCEPTANCE TEST REPORT FOR MICOM RELAY
PROJECT ------ MANUFACTURER REF. SCHNEIDER ELECTRIC

SUBSTATION REF. ------ SWITCHGEAR REF. --------

FEEDER REF. ------- SWITCHGEAR TYPE ------

DRAWING REF ------ SYSTEM.VOLT 66kV

1.0 20% 0.200 0.194 Blocked


B Phase 1.0 15% 0.150 0.146 Blocked
Side b
1.0 20% 0.200 0.195 Blocked
Deviation: +/-10% Manual P63x/EN tTD/A32 – Technical data – Page no. 42

k. DIFFERENTIAL ELEMENT 5th HARMONIC RESTRAIN TEST:


Injected Expected Actual Relay
Applied Phase Setting
Current ( A ) (A) (A) Condition
1.0 15% 0.150 0.146 Blocked
Side a
1.0 20% 0.200 0.195 Blocked
R Phase 1.0 15% 0.150 0.146 Blocked
Side b
1.0 20% 0.200 0.195 Blocked
1.0 15% 0.150 0.145 Blocked
Side a
1.0 20% 0.200 0.195 Blocked
Y Phase 1.0 15% 0.150 0.146 Blocked
Side b
1.0 20% 0.200 0.195 Blocked
1.0 15% 0.150 0.146 Blocked
Side a
1.0 20% 0.200 0.195 Blocked
B Phase 1.0 15% 0.150 0.146 Blocked
Side b
1.0 20% 0.200 0.195 Blocked
Deviation : +/-10% Manual P64x/EN M/Aq6 – Technical data – Page no. 42

COMPANY SCHNEIDER ELECTRIC GASAL

NAME

SIGNATURE

DATE

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