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    Secondary Ignition Report Training

    Uploaded by

    Roque Julio Gonzalez
    This document provides an overview and examples of using secondary spark surveys to analyze ignition systems. It discusses: - The basic components of an ignition system and how spark data can be collected with or without an encoder. - How Windrock MD software is used to set up and analyze spark surveys, including suggested spark timing, trace displays, and different report types. - Examples of common spark parameters that are evaluated like ionization voltage, arc duration, arc voltage, rise time, and ring down voltage. - Case studies demonstrating how anomalies in these parameters can indicate ignition issues on specific cylinders of reciprocating machinery.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Secondary Ignition Report Training

    Uploaded by

    Roque Julio Gonzalez
    128 views60 pages
    This document provides an overview and examples of using secondary spark surveys to analyze ignition systems. It discusses: - The basic components of an ignition system and how spark data can be collected with or without an encoder. - How Windrock MD software is used to set up and analyze spark surveys, including suggested spark timing, trace displays, and different report types. - Examples of common spark parameters that are evaluated like ionization voltage, arc duration, arc voltage, rise time, and ring down voltage. - Case studies demonstrating how anomalies in these parameters can indicate ignition issues on specific cylinders of reciprocating machinery.

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    This document provides an overview and examples of using secondary spark surveys to analyze ignition systems. It discusses: - The basic components of an ignition system and how spark data can be collected with or without an encoder. - How Windrock MD software is used to set up and analyze spark surveys, including suggested spark timing, trace displays, and different report types. - Examples of common spark parameters that are evaluated like ionization voltage, arc duration, arc voltage, rise time, and ring down voltage. - Case studies demonstrating how anomalies in these parameters can indicate ignition issues on specific cylinders of reciprocating machinery.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    128 views60 pages

    Secondary Ignition Report Training

    Uploaded by

    Roque Julio Gonzalez
    This document provides an overview and examples of using secondary spark surveys to analyze ignition systems. It discusses: - The basic components of an ignition system and how spark data can be collected with or without an encoder. - How Windrock MD software is used to set up and analyze spark surveys, including suggested spark timing, trace displays, and different report types. - Examples of common spark parameters that are evaluated like ionization voltage, arc duration, arc voltage, rise time, and ring down voltage. - Case studies demonstrating how anomalies in these parameters can indicate ignition issues on specific cylinders of reciprocating machinery.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 60

    Secondary Spark

    Survey
    2016
    Secondary Ignition
    What you find out might shock you!!!!!!!!
    Presenter – That’s Me

    MARY MARGARET CHAPMAN


    Regional Sales Manager for the Mid Continent area
    Based out of Knoxville Tennessee
    26 Years Experience in Predictive Maintenance and Reliability
    3 ½ Years Experience in the Reciprocating Machinery Analysis
    Agenda

    • Basic overview of ignition system


    • Crank angle data vs non-encoder spark survey
    • Ignition trace and spark trace
    • Basic concept of Windrock Balance and Spark Report
    • Spark survey report
    - Ionization
    - Arc Duration
    - Arc Voltage
    - Rise Time
    - Arc Slope
    - Ring Down Voltage
    - No Arc, Voltage Problem
    - Arc Flyback
    • Examples
    Basic Ignition Systems
    Two Ways to Take Secondary Ignition Data

    • In conjunction with an • Non-encoder data – Survey


    encoder – Ignition Report Report
    Windrock MD Software and
    Analyzer Setup
    Setup in Windrock MD for Crank-angle Spark
    Suggested Spark Timing
    Spark Survey setup on the Analyzer
    Setup for Non-encoder Spark Survey and Balancing
    Encoder Based 2nd Ignition with Power Curve
    Events Overlaid on Power Curve and Ignition

    Remember the suggested spark


    timing was 357 After TDC
    Non-encoder Spark Trace
    Example of reverse polarity
    Multi-Strike System
    Encoder based Multi Strike setup
    Multi Strike Spark Survey Setup
    Spark Trace of Multi-spark System
    Ignition Report
    Different Type of Reports

    Balance (non-encoder)
    Ignition (crank based)
    Spark Survey (non-encoder)

    6320CA – Balance and Spark Survey Report


    6320PA – Ignition & Spark Survey Report
    Ignition Report – Encoder Based
    Ignition Report –
    Balance Report
    Balance Report – As Found

    1. As Found / As Left
    2. How many samples
    3. Graph
    • Number of
    Samples
    • Mean
    • Highest PFP
    • Lowest PFP
    • Differential
    • Standard
    Deviation
    • Spread
    As Left Report
    Spark Survey Report
    Ionization Voltage Report

    Voltage it takes to spark


    Arc Duration Report

    Time of Arc
    Arc Voltage Report
    Rise Time Report

    How long to build up


    ionization voltage to spark
    Arc Slope Reports
    Ring Down Voltage Report
    No Arc / Dead Problem Report
    Arc Flyback
    Case History #1
    How you Use the Data
    Worthington SEHG 8 Cylinder
    What Does Arc Duration Look Like?
    What About the Arc Voltage Mean?
    What Does the Rise Time Look Like
    Arc Slope – Flat, Positive, or Negative?
    What Does the Ring-Down Look Like?
    Is It Arcing?
    Comparing All Plugs on Right Side
    Picking Single Spark Traces
    Five Singles

    Highest Ionization Longest Arc Duration

    Lowest Ionization Last One Taken

    Shortest Arc Duration


    Case History #2
    Another Worthington
    Ionization – Issues on L1, L2, L5, R4
    Arc Duration Issues on L1, L2, R5
    Biggest Arc Voltage Issues on L2 and L5
    Rise Times All Over the Place
    Left side
    Right Side
    Balance As Found
    Balance As Left
    THE END
    An example of high resistence

    Your trace below is classic positive arc slope indicating pre-gap


    issues or high resistance in the connections due to looseness or
    corrosion. With decent ring down patterns if it is corrosion I have
    seen it inside of the plug wire insulation at the coil end of the wire.

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