Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

GXT 225R Mobile Shear: Parts Manual

Download as pdf or txt
Download as pdf or txt
You are on page 1of 53

GXT 225R Mobile Shear

PARTS MANUAL
CONTACT INFORMATION

Genesis Attachments Europe/Africa/Middle East


Genesis GmbH
1000 Genesis Drive
Superior, WI 54880 USA Teramostrasse 23
87700 Memmingen, Germany
Toll Free: 888-SHEAR-IT
(888-743-2748) Phone: +49 83 31 9 25 98 0
Fax: +49 83 31 9 25 98 80
Phone: 715.395.5252 genesis-europe.com

E-mail: E-mail:
info@genesisattachments.com info@genesis-europe.com

Asia Pacific Representative Office


24 Upper Serangoon View #12-28
Singapore 534205

Phone: +65 9673 9730

E-mail:
tchoo@genesisattachments.com

Central America & Colombia


Cra 13A #89-38 / Ofi 613
Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail:
contact@themsagroup.com

View and download all manuals: genesisattachments.com/manuals


Patents: genesisattachments.com/products/patents

2 Genesis GXT 225R © 2021 Genesis Attachments, LLC


TABLE OF CONTENTS
CONTACT INFORMATION2
GENERAL ARRANGEMENT4
ASSEMBLY PIVOT GROUP - RIGHT SIDE6
ASSEMBLY PIVOT GROUP - LEFT SIDE8
ASSEMBLY LOWER BLADES10
ASSEMBLY UPPER BLADES12
ASSEMBLY AUTO GUIDE14
ASSEMBLY CYLINDER PINS16
ASSEMBLY ACCESS COVERS18
ASSEMBLY UPPER HEAD20
ASSEMBLY ROTATION22
ASSEMBLY ROTATION CIRCUIT24
SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL26
SUB-ASSEMBLY LINE MOUNT MANIFOLD28
ASSEMBLY OPEN AND CLOSE CIRCUIT30
ASSEMBLY CYLINDER 6350085 - B10.0 R7.0 S21.2532
ASSEMBLY CYLINDER PACKING KIT34
ASSEMBLY SWIVEL MANIFOLD - TOP/BOTTOM PORTED36
ASSEMBLY SWIVEL MANIFOLD PACKING KIT38
ASSEMBLY SWIVEL MANIFOLD - TOP PORTED40
ASSEMBLY SWIVEL MANIFOLD PACKING KIT42
REGEN BLOCK SUB-ASSEMBLY44
ASSEMBLY SLEWING RING LUBRICATION46
WARRANTY48
PARTS ORDER POLICY AND PROCEDURE49
PARTS ORDER FORM50
INDEX51
CONTACT INFORMATION53

NOTICE For bolt torque specs, see the Fastener Manual.


genesisattachments.com/manuals

© 2021 Genesis Attachments, LLC Genesis GXT 225R 3


GENERAL ARRANGEMENT

13 15
11 12 14 10
20 21 8
19

7
22

9
1
16 17
18
4
5 6

3
Wtmg Lug Upper Head
Part Number is Serial Number specific.
For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

Serial Number Location


Facing the left side of shear,
lower right corner.

4 Genesis GXT 225R © 2021 Genesis Attachments, LLC


GENERAL ARRANGEMENT
ITEM QTY PART NUMBER DESCRIPTION
1 1 1105374 Wtmg Stick
2 1 1105352 Wtmg Upper
3 * Note Below Wtmg Lug Upper Head
4 See page 6 Assembly Pivot Group - Right Side
5 See page 8 Assembly Pivot Group - Left Side
6 See page 10 Assembly Lower Blades
7 See page 12 Assembly Upper Blades
8 See page 14 Assembly Auto Guide
9 See page 16 Assembly Cylinder Pins
10 See page 42 Assembly Access Covers
11 See page 20 Assembly Upper Head
12 See page 22 Assembly Rotation
13 See page 24 Assembly Rotation Circuit
14 See page 26 Sub-Assembly Rotate Cross-over / C’bal
15 See page 28 Sub-Assembly Line Mount Manifold
16 See page 30 Assembly Open and Close Circuit
17 See page 32 Assembly Cylinder
18 See page 34 Assembly Cylinder Packing Kit
19 See page 36 Assembly Swivel Manifold - Top/Bottom Ported
20 See page 40 Assembly Swivel Manifold - Top Ported
21 See page 44 Sub-Assembly Regen Block
22 See page 46 Assembly Slewing Ring Lubrication
* Wtmg Lug Upper Head Part Number is Serial Number specific. For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2021 Genesis Attachments, LLC Genesis GXT 225R 5


ASSEMBLY PIVOT GROUP - RIGHT SIDE

1
2

5
6

Maintenance Schedule
Lubricate every
4 hours
8

6 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY PIVOT GROUP - RIGHT SIDE
ITEM QTY PART NUMBER DESCRIPTION
1 1 1105385 Shim Set Main Shaft
2 1 S0190267 O-Ring
3 1 1105382 Mach Bearing RH
4 1 S0190369 O-Ring
5 2 6300134 Dowel Pin
6 1 1105386 Mach End Cap
7 7 F1201630 Socket Head Capscrew M24 x 3.00 x 50
8 1 6200002 Grease Fitting

© 2021 Genesis Attachments, LLC Genesis GXT 225R 7


ASSEMBLY PIVOT GROUP - LEFT SIDE

8
7

6
5

4
3

2 Maintenance Schedule
Lubricate every
4 hours
9

8 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY PIVOT GROUP - LEFT SIDE
ITEM QTY PART NUMBER DESCRIPTION
1 1 1105384 Mach Main Shaft
2 1 1105385 Shim Set Main Shaft
3 1 S0190267 O-Ring
4 1 1105383 Mach Bearing LH
5 1 S0190369 O-Ring
6 2 6300134 Dowel Pin
7 1 1105386 Mach End Cap
8 7 F1201630 Socket Head Capscrew M24 x 3.00 x 50
9 1 6200002 Grease Fitting

© 2021 Genesis Attachments, LLC Genesis GXT 225R 9


ASSEMBLY LOWER BLADES

10
7
13 14
2

12
4
8

14

16 3
2
15
6
14
11
13

9 14

10 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY LOWER BLADES
ITEM QTY PART NUMBER DESCRIPTION
1 2 4500397 Mach Blade
2 2 1105387 Mach Blade Guide
3 1 4500399 Mach Blade Razor
4 1 1105377 Mach Adjust Plate - Primary
5 1 1105378 Mach Adjust Plate - Secondary
6 1 1105379 Mach Guide Blade Adjust Plate
7 1 1105380 Mach Guide Blade Adjust Plate
8 4 F0575350 Flat Head Capscrew .75-10 x 3.50
9 4 F0275300 Hex Head Capscrew .75-10 x 3.00
10 4 F0275400 Hex Head Capscrew .75-10 x 4.00
11 2 F0275150 Hex Head Capscrew .75-10 x 1.50
12 1 1105459 Shim Set - Blade
13 1 1105458 Shim Set - Guide Blade
14 10 F1300075 Flat Washer Narrow .75
15 2 F2575075 Set Screw Socket Head .75-10 X .75
16 4 F0907510 Hex Head Nut .75-10

© 2021 Genesis Attachments, LLC Genesis GXT 225R 11


ASSEMBLY UPPER BLADES

8
3

4
5

12 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY UPPER BLADES
ITEM QTY PART NUMBER DESCRIPTION
1 2 4500397 Mach Blade
2 1 1105375 Mach Blade Tip Right
3 1 1105376 Mach Blade Tip Left
4 2 F0575500 Flat Head Capscrew .75-10 x 5.00
5 2 F0575350 Flat Head Capscrew .75-10 x 3.50
6 4 F0775300 Mach Bolt Socket Head Capscrew .75-10 x 3.00
7 4 F0907510 Hex Head Nut .75-10
8 4 F1300075 Flat Washer Narrow .75

© 2021 Genesis Attachments, LLC Genesis GXT 225R 13


ASSEMBLY AUTO GUIDE

Maintenance Schedule
Lubricate every
4 hours
4

14 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY AUTO GUIDE
ITEM QTY PART NUMBER DESCRIPTION
1 2 F0210400 Hex Head Capscrew 1.00-8 x 4.00
2 2 F1300100 Flat Washer Narrow 1.00
3 1 1105992 Mach Auto Guide
4 1 6200002 Grease Fitting
SHIM SET
1106478 Shim Set, Auto Guide

© 2021 Genesis Attachments, LLC Genesis GXT 225R 15


ASSEMBLY CYLINDER PINS

8
2
4

3
7
1
5

6
4

Maintenance Schedule
Lubricate every
4 hours
9

16 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY CYLINDER PINS
ITEM QTY PART NUMBER DESCRIPTION
1 1 1105457 Mach Rear Cyl Pin
2 1 3500309 Mach Pin Keeper Rear
3 1 F0620160 Socket Head Capscrew M20 x 2.50 x 160
4 2 F1020250 Nylock Hex Nut M20 x 2.50
5 1 3500345 Wldt Front Cyl Pin
6 1 1105456 Mach Bearing Upper Cylinder Connection
7 1 3500350 Mach Pin Keeper (Clevis)
8 1 F0620100 Socket Head Capscrew M20 x 2.50 x 100
9 1 6200002 Grease Fitting

© 2021 Genesis Attachments, LLC Genesis GXT 225R 17


ASSEMBLY ACCESS COVERS

2
1
3

18 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY ACCESS COVERS
ITEM QTY PART NUMBER DESCRIPTION
1 1 1105391 Wldt Cover
2 3 1105854 Mach Flange Shoulder Bolt
3 3 6301112 O-Ring

© 2021 Genesis Attachments, LLC Genesis GXT 225R 19


ASSEMBLY UPPER HEAD

8
12

11

8 9 See Note

7 2
See Note
10

3
See Note

10
See Note

13 14
4 5

20 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY UPPER HEAD
ITEM QTY PART NUMBER DESCRIPTION
1 1 5513784 Wtmg Sub Head
2 1 * Note Below Wtmg Lug Upper Head
3 2 * Note Below Wldt Pin
4 4 F0112030 Hex Head Capscrew M12 x 1.75 x 30
5 4 F1401200 Lock Washer M12
6 1 5500752 Plt Strap
7 2 5513798 Plt Bolt Cover
8 8 F0110020 Hex Head Capscrew M10 x 1.50 x 20
9 4 F1201021 Flat Washer M10
10 4 * Note Below Mach Spacer Sleeve
11 1 5513799 Wtmg Sub Head Cover
12 4 F0112020 Hex Head Capscrew M12 x 1.75 x 20
13 1 F0124060 Hex Head Capscrew M24 X 3 X 60
14 1 F1202444 Flat Washer M24
* Wtmg Lug Upper Head Part Number is Serial Number specific. For replacement parts call the Genesis
Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2021 Genesis Attachments, LLC Genesis GXT 225R 21


ASSEMBLY ROTATION

6
3
5
4 9
2 1
7
2
8

Serial Number Location


Facing the left side of shear,
lower right corner.

22 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY ROTATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 6100397 Bearing Slewing
2 56 F0120090 Hex Head Capscrew M20 x 2.50 x 90
3 1 6380082 Motor
4 1 3101225 Pinion
5 1 1107014 Mach Spacer
6 4 1108183 Mach Bolt Socket Head Capscrew
7 4 F1900050 Washer Nord Lock
8 1 3101226 Mach Washer Motor Pinion
9 1 F0238100 Hex Head Capscrew .38-16 x 1.00

© 2021 Genesis Attachments, LLC Genesis GXT 225R 23


ASSEMBLY ROTATION CIRCUIT

7
5

Rotator Installation
See Safety and Operator’s Manual
1

Rotate Cross-over / C’bal


See page 26
4
2 10

8 9
11
12

13
Line Mount Manifold
See page 28
3

Serial Number Location


Facing the left side of shear,
lower right corner.

24 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY ROTATION CIRCUIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 See page 22 Motor Installation
2 1 See page 26 Sub-Assembly Rotate Cross-over / C’bal
3 2 See page 28 Sub-Assembly Line Mount Manifold
4 1 3501912 Mach Spacer - Rotate Valve
5 2 1105551 Hose 08-2WR16-08FFORX-08FFORX90S-20.50*
6 2 1105552 Hose 08-2WR16-08FFORX-08FFORX-20.50*
7 2 6300305 Adaptor 10MB-08MFFOR90
8 2 F0112140 Hex Head Capscrew M12 x 1.75 x 140
9 2 F1201224 Flat Washer M12
10 1 3501837 Mach Bracket - Motion Control
11 4 F0116240 Hex Head Capscrew M16 x 2.0 x 240
12 4 F1201630 Flat Washer M16
13 4 6300052 Adaptor 12MB-08MO
* Estimated length

© 2021 Genesis Attachments, LLC Genesis GXT 225R 25


SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL

1
Torque Specs
45-50 Ft-Lb
5 4 61-68 Nm
2
Seal Kit
6300633

Torque Specs
30-35 Ft-Lb
41-47 Nm
3
Seal Kit
SK00058

Front View

Torque Specs
45-50 Ft-Lb
61-68 Nm
2 Torque Specs
Seal Kit 45-50 Ft-Lb
6300633 61-68 Nm
2
Seal Kit
6300633

Torque Specs
Rear View 30-35 Ft-Lb
41-47 Nm
3
Seal Kit
SK00058

26 Genesis GXT 225R © 2021 Genesis Attachments, LLC


SUB-ASSEMBLY ROTATE CROSS-OVER / C’BAL
ITEM QTY PART NUMBER DESCRIPTION
1 1 6360010 Valve Block
2 2 6300501 Valve Relief Seal Kit 6300633
3 2 6380035 Valve Counterbalance Seal Kit SK00058
4 2 6300088 Diagnostic Nipple 04MP
5 2 6310001 Diagnostic Nipple Dust Cap
6 2 6300054 Plug Socket Head 08MB

© 2021 Genesis Attachments, LLC Genesis GXT 225R 27


SUB-ASSEMBLY LINE MOUNT MANIFOLD

1
Torque Specs
45-50 Ft-Lb
61-68 Nm
Seal Kit
6300634
2

28 Genesis GXT 225R © 2021 Genesis Attachments, LLC


SUB-ASSEMBLY LINE MOUNT MANIFOLD
ITEM QTY PART NUMBER DESCRIPTION
1 1 6300609 Valve Line Body
2 1 6300361 Valve Flow Control Seal Kit 6300634
3 1 6300497 Adaptor Bulkhead 08MB-08MO
4 1 6300523 Adaptor 08MB-08MB
5 1 6300364 Filter

© 2021 Genesis Attachments, LLC Genesis GXT 225R 29


ASSEMBLY OPEN AND CLOSE CIRCUIT

See Note
4
5 Assembly Swivel Manifold
3 See page 36 - page 42
2 10 12
9 11
6

Assembly Cylinder
See page 32
18 1

Valve Regen
See page 44
7

13
6

17

18 13 16

15
14

30 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY OPEN AND CLOSE CIRCUIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 See page 32 Assembly Cylinder B10.0 R7.0 S21.25
2 1 See page 36 Assembly Swivel Manifold
3 2 * Note Below Mach Port Block
4 12 * Note Below Socket Head Capscrew
5 4 * Note Below O-Ring
5 1” Split Flange Kit - Code 61
2 H0261100 Split Flange Half 1.00 Code 61
6 4 F0110035 Hex Head Capscrew M10 x 2.00 x 60
4 F1401000 Lock Washer M10
1 S0190219 O-Ring
7 4 See page 44 Valve Regen
8 1 F0612120 Socket Head Capscrew M12 x 1.75 x 120
9 1 1105388 Mach Plt Frmd Valve Tray
10 2 F0616035 Socket Head Capscrew M16 x 2 x 35
11 2 F1201630 Flat Washer M16
12 2 F3616020 Socket Head Shoulder Screw M16 x 2 x 20
2 1-1/4” Split Flange Kit - Code 62
2 H0262125 Split Flange Half 1.25 Code 62
13 4 F0112050 Hex Head Capscrew M12 x 1.75 x 50
4 F1401200 Lock Washer M12
1 S0190222 O-Ring
14 1 1106562 Hose 20-6WR13-20FLH9062-20FLH62-36.00R
15 1 1106564 Hose 24-6WR13-24FLH3062-24FLH62-30.00
16 1 1106563 Hose 20-6WR13-20FLH3062-20FLH62-32.00
17 1 1106561 Hose 20-6WR13-20FLH9062-20FLH62-36.00L
5 1” Split Flange Kit - Code 62
2 H0262100 Split Flange Half 1.00 Code 62
18 4 F0112040 Hex Head Capscrew M12 x 1.75 x 40
4 F1401200 Lock Washer M12
1 S0190219 O-Ring
* Items 3, 4 and 5 are Serial Number specific. For replacement parts call the Genesis Parts Department.
USA Europe
715-395-5614 +49 83 31 9 25 98 0
715-395-3405

© 2021 Genesis Attachments, LLC Genesis GXT 225R 31


ASSEMBLY CYLINDER 6350085 - B10.0 R7.0 S21.25

Gland Seals
See page 34

Plug Seals
See page 34

8
6
5

Piston Seals
See page 34

3
1
7
5
6

32 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY CYLINDER 6350085 - B10.0 R7.0 S21.25
ITEM QTY PART NUMBER DESCRIPTION
1 1 Piston Rod Assembly
For replace-
2 1 Butt and Tube Assembly
ment parts call
3 1 the Genesis Parts Piston
4 1 Department. Gland
5 2 USA Bushing
6 2 715-395-5614 Pin Seal
7 1 715-395-3405 Seal Plate (Plug)
Europe
8 7 Socket Head Capscrew
+49 83 31 9 25 98 0
9 25 Socket Head Capscrew

© 2021 Genesis Attachments, LLC Genesis GXT 225R 33


ASSEMBLY CYLINDER PACKING KIT

Piston Seals

6
5

2
9
2

Gland Seals

10
11
Seal Plate (Plug)
Seals

34 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY CYLINDER PACKING KIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 O-Ring
2 2 Vented Back Up Washer
For replace-
3 1 Piston Bearing Ring
ment parts call
4 1 the Genesis Parts Capped T Seal
5 1 Department. O-Ring (90 Durometer)
6 2 USA Vented Back Up Washer
7 1 715-395-5614 Kuver Seal
8 1 715-395-3405 Gland Bearing Seal
Europe
9 1 Buffer Seal
+49 83 31 9 25 98 0
10 1 Deep Z Seal w/ Delta Back Up
11 1 DX Wiper

© 2021 Genesis Attachments, LLC Genesis GXT 225R 35


ASSEMBLY SWIVEL MANIFOLD - TOP/BOTTOM PORTED
6350097 Top / Bottom Ported Design

See page 38 for a detailed view and


orientation of manifold seals

5
2

3
7
6
Swivel Identification
Quick Reference
Top/Bottom Ported Design

36 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY SWIVEL MANIFOLD - TOP/BOTTOM PORTED
ITEM QTY PART NUMBER DESCRIPTION
1 1 For replace- Spool - 2 Port
2 1 ment parts call Barrel - 2 Port
3 1 the Genesis Parts Keeper Plate
Department.
4 1 Torque Arm
USA
5 2 715-395-5614 16 SAE Plug
6 5 715-395-3405 Lock Washer 3/8”
Europe
7 9 Socket Head Capscrew 3/8-16 x 1.25
+49 83 31 9 25 98 0

© 2021 Genesis Attachments, LLC Genesis GXT 225R 37


ASSEMBLY SWIVEL MANIFOLD PACKING KIT
Top / Bottom Ported Design

1 2
4

Swivel Identification
Quick Reference
Top/Bottom Ported Design

38 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY SWIVEL MANIFOLD PACKING KIT
ITEM QTY PART NUMBER DESCRIPTION
1 106 For replace- Roller Bearing
2 2 ment parts call Crown Seal
3 1 the Genesis Parts Seal
Department.
4 2 O-Ring
USA
715-395-5614
715-395-3405
Europe
+49 83 31 9 25 98 0

© 2021 Genesis Attachments, LLC Genesis GXT 225R 39


ASSEMBLY SWIVEL MANIFOLD - TOP PORTED
6350097 Top Ported Design

See page 42 for a detailed view and


11 orientation of manifold seals

10

5
1

9
8

7
5
3

Swivel Identification
Quick Reference
Top Ported Design

40 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY SWIVEL MANIFOLD - TOP PORTED
ITEM QTY PART NUMBER DESCRIPTION
1 1 Spool - 2 Port
2 1 Barrel - 2 Port
For replace-
3 1 Keeper Plate
ment parts call
4 2 the Genesis Parts -20 SAE Plug
5 2 Department. -04 SAE Plug
6 7 USA Socket Head Capscrew M12 x 2.0 x 45
7 1 715-395-5614 Thrust Ring
8 1 715-395-3405 Thrust Ring
Europe
9 2 Retaining Seal
+49 83 31 9 25 98 0
10 2 Torque Arm
11 9 Socket Head Capscrew 3/8-16 x 1.25

© 2021 Genesis Attachments, LLC Genesis GXT 225R 41


ASSEMBLY SWIVEL MANIFOLD PACKING KIT
Top Ported Design

1
2
3

Swivel Identification
Quick Reference
Top Ported Design

42 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY SWIVEL MANIFOLD PACKING KIT
ITEM QTY PART NUMBER DESCRIPTION
1 1 For replace- O-Ring
2 1 ment parts call Top Bearing
3 4 the Genesis Parts O-Ring and Backup Washers
Department.
4 3 Seal and Energizer
USA
5 1 715-395-5614 Bottom Bearing
715-395-3405
Europe
+49 83 31 9 25 98 0

© 2021 Genesis Attachments, LLC Genesis GXT 225R 43


REGEN BLOCK SUB-ASSEMBLY

Torque Specs
120 In-Lb
14 N
7
6 Torque Specs
30-35 Ft-Lb
Torque Specs
41-47 Nm
250 In-Lb
1 93 N
3
8 Seal Kit
SK00125

Torque Specs
454-486 Ft-Lb
616-659 Nm
4
Seal Kit
6300624

Torque Specs
250 In-Lb
Torque Specs
93 N
8 31-35 Ft-Lb
42-47 Nm
5
Seal Kit
Torque Specs
6300622
454-486 Ft-Lb
616-659 Nm
2
Seal Kit
SK00024

44 Genesis GXT 225R © 2021 Genesis Attachments, LLC


REGEN BLOCK SUB-ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION
1 1 6360022 Manifold Block
2 2 6300061 Pilot to Close Check Valve Seal Kit SK00024
3 1 6301200 Valve Shuttle Seal Kit SK00125
4 1 6300623 Logic Element Seal Kit 6300624
5 1 6300625 Pressure Reducing Valve Seal Kit 6300622
6 1 6300903 Plug Pipe Orifice 01MP 1/16-27 NPT
7 1 6300076 Plug Socket Head 04MB
8 2 6300078 Plug Socket Head 06MB

© 2021 Genesis Attachments, LLC Genesis GXT 225R 45


ASSEMBLY SLEWING RING LUBRICATION

5
1
4
2
5
2

46 Genesis GXT 225R © 2021 Genesis Attachments, LLC


ASSEMBLY SLEWING RING LUBRICATION
ITEM QTY PART NUMBER DESCRIPTION
1 1 5512411 Mach Grease Bulkhead Adaptor
2 2 6300731 Adaptor 02MP-04MO
3 1 1105888 Assy Hose 0° x 0° 4M2T
4 1 5512419 Mach Slewing Ring Grease Adaptor
5 2 F0610025 Socket Head Capscrew M10 x 1.50 x 25
6 1 6200002 Grease Fitting

© 2021 Genesis Attachments, LLC Genesis GXT 225R 47


WARRANTY
Claim Procedure
Notify the Genesis Service Department of the potential warranty claim prior to making the repair.
Digital pictures are very helpful for diagnosing problems and recommending repairs.

Contact the Genesis Service Department before making alterations, changes or repairs to any
component that is going to be considered for warranty. Not doing so will void all Genesis warranty
consideration.

The Genesis Service Department will issue an authorization number to track the repair costs, out-
going parts, and/or defective parts returning to the factory.

Replacement parts must be ordered using a purchase order number. Shipping is standard ground.
Overnight shipping is available by request, and Genesis will not cover the shipping charge.

When the repair is complete, submit an invoice to the Genesis Service Department within 30 days.
Include itemized internal labor reporting, parts lists and invoices for outside contractors. Reference
the authorization number on all invoices.

When returning parts for warranty consideration, include a copy of any related Genesis paper-
work along with any other necessary documentation to ensure proper processing and credit. The
Genesis Service Department will provide the necessary forms.

Your account will be credited when the warranty claim is accepted.

Blade Warranty
Standard warranty on blades will only be considered on the first edge, and wear on the edge must
be 1/8” radius or less. Genesis does not warranty cutting blades that are cracked or broken from
top to bottom (perpendicular to the long edge of the blade). Genesis also does not cover fasten-
ers, the labor to replace wear components or collateral damage, such as blade seats, from broken
blades, the piercing blade tang or adjustment plates.

Please direct any questions to the Genesis Service Department: 715-395-5252

48 Genesis GXT 225R © 2021 Genesis Attachments, LLC


PARTS ORDER POLICY AND PROCEDURE
Parts Orders Should Include
• Purchase order number
• Model and serial number of attachment
• Part number and quantity needed
• Shipping and billing address
• Method of shipment or required delivery date

Placing Orders
Orders may be placed by phone, e-mail or fax. To fax an order, use the form on the following
page. Contact information is located at the front of this manual.

Part Numbers
Part numbers are listed in a separate Parts Manual or, if included, the Parts section of this manual.
Contact the Genesis Parts Department with questions regarding part numbers, availability and
pricing.

Shipping
All orders will be shipped best way surface unless an alternate shipping method is requested.
Shipping charges are not included in the purchase price of parts.

Invoices
All invoices are due upon receipt. Any accounts with invoices open beyond 60 days are subject to
review and may be placed on C.O.D. status without further notice.

Returns
Unused Genesis parts may be returned with proper documentation. Return shipping is the
responsibility of the purchaser. Credit will be issued upon return, less a 20% restocking fee.
Documentation is required for credit of returned parts. Contact the Genesis Parts Department at
715-395-5252 for a RGA (Return Goods Authorization) number and form.

Return Goods Authorization


All parts returned to Genesis for warranty consideration must be returned with a completed RGA
(Return Goods Authorization) provided by the Genesis Parts Department. The form needs to be
completed in its entirety, including any additional information requested by the Parts or Service
Department. Return freight is the responsibility of the shipper and will be credited upon claim
approval. A determination to accept or deny the claim will be made based on the information avail-
able to Genesis. Warranty on purchased parts other than wear components is 6 months. There is
no warranty period on wear parts or components.

© 2021 Genesis Attachments, LLC Genesis GXT 225R 49


PARTS ORDER FORM

Customer: Date:

Phone: Contact:

Shipping Address: E-mail:

Billing Address:

Purchase Order: Shipping Method:

Model: Serial Number:

Quantity Part Number Description Price

E-mail to the Genesis Parts Department: genesisparts@genesisattachments.com


For assistance, call 715-395-5252
50 Genesis GXT 225R © 2021 Genesis Attachments, LLC
INDEX
1-1/4” Split Flange Kit - Code 62  31 5512419 Mach Slewing Ring Grease Adaptor  47
1” Split Flange Kit - Code 61  31 5513784 Wtmg Sub Head  21
1” Split Flange Kit - Code 62  31 5513798 Plt Bolt Cover  21
-04 SAE Plug  41 5513799 Wtmg Sub Head Cover  21
16 SAE Plug  37 6100397 Bearing Slewing  23
-20 SAE Plug  41 6200002 Grease Fitting  7, 9, 15, 17, 47
1105352 Wtmg Upper  5 6300052 Adaptor 12MB-08MO  25
1105374 Wtmg Stick  5 6300054 Plug Socket Head 08MB  27
1105375 Mach Blade Tip Right  13 6300061 Pilot to Close Check Valve  45
1105376 Mach Blade Tip Left  13 6300076 Plug Socket Head 04MB  45
1105377 Mach Adjust Plate - Primary  11 6300078 Plug Socket Head 06MB  45
1105378 Mach Adjust Plate - Secondary  11 6300088 Diagnostic Nipple 04MP  27
1105379 Mach Guide Blade Adjust Plate  11 6300134 Dowel Pin  7, 9
1105380 Mach Guide Blade Adjust Plate  11 6300305 Adaptor 10MB-08MFFOR90  25
1105382 Mach Bearing RH  7 6300361 Valve Flow Control  29
1105383 Mach Bearing LH  9 6300364 Filter  29
1105384 Mach Main Shaft  9 6300497 Adaptor Bulkhead 08MB-08MO  29
1105385 Shim Set Main Shaft  7, 9 6300501 Valve Relief  27
1105386 Mach End Cap  7, 9 6300523 Adaptor 08MB-08MB  29
1105387 Mach Blade Guide  11 6300609 Valve Line Body  29
1105388 Mach Plt Frmd Valve Tray  31 6300623 Logic Element  45
1105391 Wldt Cover  19 6300625 Pressure Reducing Valve  45
1105456 Mach Bearing Upper Cylinder Connection  17 6300731 Adaptor 02MP-04MO  47
1105457 Mach Rear Cyl Pin  17 6300903 Plug Pipe Orifice 01MP 1/16-27 NPT  45
1105458 Shim Set - Guide Blade  11 6301112 O-Ring  19
1105459 Shim Set - Blade  11 6301200 Valve Shuttle  45
1105551 Hose 08-2WR16-08FFORX- 6310001 Diagnostic Nipple Dust Cap  27
08FFORX90S-20.50 25 6350097 Top / Bottom Ported Design  36, 40
1105552 Hose 08-2WR16-08FFORX- 6360010 Valve Block  27
08FFORX-20.50 25 6360022 Manifold Block  45
1105854 Mach Flange Shoulder Bolt  19 6380035 Valve Counterbalance  27
1105888 Assy Hose 0° x 0° 4M2T  47 6380082 Motor  23
1105992 Mach Auto Guide  15 Assembly Access Covers  5, 18, 19
1106478 Shim Set, Auto Guide  15 Assembly Auto Guide  5, 14, 15
1106561 Hose 20-6WR13-20FLH9062-20FLH62- Assembly Cylinder  5
36.00L 31 Assembly Cylinder 6350085 - B10.0 R7.0 S21.25  32,
1106562 Hose 20-6WR13-20FLH9062-20FLH62- 33
36.00R 31 Assembly Cylinder B10.0 R7.0 S21.25  31
1106563 Hose 20-6WR13-20FLH3062- Assembly Cylinder Packing Kit  5, 34, 35
20FLH62-32.00 31 Assembly Cylinder Pins  5, 16, 17
1106564 Hose 24-6WR13-24FLH3062- Assembly Lower Blades  5, 10, 11
24FLH62-30.00 31 Assembly Open and Close Circuit  5, 30, 31
1107014 Mach Spacer  23 Assembly Pivot Group - Left Side  5, 8, 9
1108183 Mach Bolt Socket Head Capscrew  23 Assembly Pivot Group - Right Side  5, 6, 7
3101225 Pinion  23 Assembly Rotation  5, 22, 23
3101226 Mach Washer Motor Pinion  23 Assembly Rotation Circuit  5, 24, 25
3500309 Mach Pin Keeper Rear  17 Assembly Slewing Ring Lubrication  5, 46, 47
3500345 Wldt Front Cyl Pin  17 Assembly Swivel Manifold  31
3500350 Mach Pin Keeper (Clevis)  17 Assembly Swivel Manifold Packing Kit  38, 39, 42, 43
3501837 Mach Bracket - Motion Control  25 Assembly Swivel Manifold - Top/Bottom Ported  5, 36,
3501912 Mach Spacer - Rotate Valve  25 37
4500397 Mach Blade  11, 13 Assembly Swivel Manifold - Top Ported  5, 40, 41
4500399 Mach Blade Razor  11 Assembly Upper Blades  5, 12, 13
5500752 Plt Strap  21 Assembly Upper Head  5, 20, 21
5512411 Mach Grease Bulkhead Adaptor  47 Barrel - 2 Port  37, 41

© 2021 Genesis Attachments, LLC Genesis GXT 225R 51


INDEX
Bottom Bearing  43 Keeper Plate  37, 41
Buffer Seal  35 Kuver Seal  35
Bushing 33 Lock Washer 3/8”  37
Butt and Tube Assembly  33 Mach Port Block  31
Capped T Seal  35 Mach Spacer Sleeve  21
Contact Information  2, 53 Motor Installation  25
Crown Seal  39 O-Ring  31, 35, 39, 43
Deep Z Seal w/ Delta Back Up  35 O-Ring (90 Durometer)  35
DX Wiper  35 O-Ring and Backup Washers  43
F0110020 Hex Head Capscrew M10 x 1.50 x 20  21 Parts Order Form  50
F0110035 Hex Head Capscrew M10 x 2.00 x 60  31 Parts Order Policy and Procedure  49
F0112020 Hex Head Capscrew M12 x 1.75 x 20  21 Pin Seal  33
F0112030 Hex Head Capscrew M12 x 1.75 x 30  21 Piston 33
F0112040 Hex Head Capscrew M12 x 1.75 x 40  31 Piston Bearing Ring  35
F0112050 Hex Head Capscrew M12 x 1.75 x 50  31 Piston Rod Assembly  33
F0112140 Hex Head Capscrew M12 x 1.75 x 140  25 Piston Seals  34
F0116240 Hex Head Capscrew M16 x 2.0 x 240  25 Regen Block Sub-Assembly  44, 45
F0120090 Hex Head Capscrew M20 x 2.50 x 90  23 Retaining Seal  41
F0124060 Hex Head Capscrew M24 x 3 x 60  21 Roller Bearing  39
F0210400 Hex Head Capscrew 1.00-8 x 4.00  15 S0190219 O-Ring  31
F0238100 Hex Head Capscrew .38-16 x 1.00  23 S0190222 O-Ring  31
F0275150 Hex Head Capscrew .75-10 x 1.50  11 S0190267 O-Ring  7, 9
F0275300 Hex Head Capscrew .75-10 x 3.00  11 S0190369 O-Ring  7, 9
F0275400 Hex Head Capscrew .75-10 x 4.00  11 Seal 39
F0575350 Flat Head Capscrew .75-10 x 3.50  11, 13 Seal and Energizer  43
F0575500 Flat Head Capscrew .75-10 x 5.00  13 Seal Kit 6300622  44, 45
F0610025 Socket Head Capscrew M10 x 1.50 x 25  47 Seal Kit 6300624  44, 45
F0612120 Socket Head Capscrew M12 x 1.75 x 120  31 Seal Kit 6300633  26, 27
F0616035 Socket Head Capscrew M16 x 2 x 35  31 Seal Kit 6300634  28, 29
F0620100 Socket Head Capscrew M20 x 2.50 x 100  17 Seal Kit SK00024  44, 45
F0620160 Socket Head Capscrew M20 x 2.50 x 160  17 Seal Kit SK00058  26, 27
F0775300 Mach Bolt Socket Head Capscrew .75-10 x Seal Kit SK00125  44, 45
3.00 13 Seal Plate (Plug)  33
F0907510 Hex Head Nut .75-10  11, 13 Seal Plate (Plug) Seals  34
F1020250 Nylock Hex Nut M20 x 2.50  17 Shim Set  15
F1201021 Flat Washer M10  21 Socket Head Capscrew  31, 33
F1201224 Flat Washer M12  25 Socket Head Capscrew 3/8-16 x 1.25  37, 41
F1201630 Flat Washer M16  25, 31 Socket Head Capscrew M12 x 2.0 x 45  41
F1201630 Socket Head Capscrew M24 x 3.00 x 50  7, 9 Spool - 2 Port  37, 41
F1202444 Flat Washer M24  21 Sub-Assembly Line Mount Manifold  5, 25, 28, 29
F1300075 Flat Washer Narrow .75  11, 13 Sub-Assembly Regen Block  5
F1300100 Flat Washer Narrow 1.00  15 Sub-Assembly Rotate Cross-over / C’bal  5, 25, 26, 27
F1401000 Lock Washer M10  31 Table of Contents  3
F1401200 Lock Washer M12  21, 31 Thrust Ring  41
F1900050 Washer Nord Lock  23 Top Bearing  43
F2575075 Set Screw Socket Head .75-10 X .75  11 Torque Arm  37, 41
F3616020 Socket Head Shoulder Screw M16 x 2 x Valve Regen  31
20 31 Vented Back Up Washer  35
General Arrangement  4, 5 Warranty 48
Gland 33 Wldt Pin  21
Gland Bearing Seal  35 Wtmg Lug Upper Head  5, 21
Gland Seals  34
H0261100 Split Flange Half 1.00 Code 61  31
H0262100 Split Flange Half 1.00 Code 62  31
H0262125 Split Flange Half 1.25 Code 62  31

52 Genesis GXT 225R © 2021 Genesis Attachments, LLC


CONTACT INFORMATION

Genesis Attachments Europe/Africa/Middle East


Genesis GmbH
1000 Genesis Drive
Superior, WI 54880 USA Teramostrasse 23
87700 Memmingen, Germany
Toll Free: 888-SHEAR-IT
(888-743-2748) Phone: +49 83 31 9 25 98 0
Fax: +49 83 31 9 25 98 80
Phone: 715.395.5252 genesis-europe.com

E-mail: E-mail:
info@genesisattachments.com info@genesis-europe.com

Asia Pacific Representative Office


24 Upper Serangoon View #12-28
Singapore 534205

Phone: +65 9673 9730

E-mail:
tchoo@genesisattachments.com

Central America & Colombia


Cra 13A #89-38 / Ofi 613
Bogota, Colombia

Phone: +57 1 610 8160 / 795 8747

E-mail:
contact@themsagroup.com

View and download all manuals: genesisattachments.com/manuals


Patents: genesisattachments.com/products/patents

Rev. S - 5-14-21

You might also like