Regulador de Presion de Gas Italpump Ifr206n032 DN40
Regulador de Presion de Gas Italpump Ifr206n032 DN40
Regulador de Presion de Gas Italpump Ifr206n032 DN40
Serie IFR1/2...
CHARACTERISTICS
Gas pressure closing filter regulator
Pmax = 1 bar
Pmax = 2 bar
ITALPUMP series IFR is a gas pressure regulator device adjustable screw
and built in filter.
IDENTIFICATION
Versions
Pmax A = P2 > 200 mbar (strengthen diaphragm)
1 = Pmax 0,5 ÷ 1 bar
2 = Pmax 1 ÷ 2 bar
Settings: see next page
M01 = spring setting (mbar)
M02 = spring setting (mbar)
.....
Connections
Threaded Flanged
Code Code ANSI
Code GAS NPT Code PN 16
NPT ANSI PN 16
02 DN 15 (G 1/2”) 02N DN 15 (NPT 1/2”)
03 DN 20 (G 3/4”) 03N DN 20 (NPT 3/4”)
04 DN 25 (G 1”) 04N DN 25 (NPT 1”) 25 DN 25 25A DN 25 ANSI
05 DN 32 (G 1”1/4) 05N DN 32 (NPT 1”1/4) 32 DN 32 32A DN 32 ANSI
06 DN 40 (G 1”1/2) 06N DN 40 (NPT 1”1/2) 40 DN 40 40A DN 40 ANSI
07 DN 50 (G 2”) 07N DN 50 (NPT 2”) 50 DN 50 50A DN 50 ANSI NOTE: not all combinations are possible
08 DN 65 08A DN 65 ANSI Please contact the technical department.
09 DN 80 09A DN 80 ANSI
10 DN 100 10A DN 100 ANSI
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Versions with threaded connections Versions with flanged connections
Connections Setting (mbar) Code Code Connections Setting (mbar) Code Code
DN 15 9 ÷ 28 M01 - DN 25 9 ÷ 28 M01 -
9 ÷ 22 - M03 9 ÷ 22 - M03
18 ÷ 40 M02 - 18 ÷ 40 M02 -
20 ÷ 40 - M02 20 ÷ 40 - M02
40 ÷ 110 M04 M04 40 ÷ 110 M04 M04
110 ÷ 150 M05 M05 110 ÷ 150 M05 M05
150 ÷ 200 M06 M06 150 ÷ 200 M06 M06
200 ÷ 600 M07 M07 200 ÷ 600 M07 M07
DN 20 9 ÷ 28 M01 - DN 32 13 ÷ 23 M08 -
9 ÷ 22 - M03 12 ÷ 35 - M04
18 ÷ 40 M02 - 20 ÷ 36 M09 -
20 ÷ 40 - M02 30 ÷ 50 - M05
40 ÷ 110 M04 M04 33 ÷ 58 M06 -
110 ÷ 150 M05 M05 40 ÷ 60 - M06
150 ÷ 200 M06 M06 55 ÷ 100 M10 -
200 ÷ 600 M07 M07 60 ÷ 95 - M10
DN 25 9 ÷ 28 M01 - 90 ÷ 190 M11 M11
9 ÷ 22 - M03 190 ÷ 500* M12 M29
18 ÷ 40 M02 - DN 40 13 ÷ 23 M08 -
20 ÷ 40 - M02 12 ÷ 35 - M04
40 ÷ 110 M04 M04 20 ÷ 36 M09 -
110 ÷ 150 M05 M05 30 ÷ 50 - M05
150 ÷ 200 M06 M06 33 ÷ 58 M06 -
DN 32 13 ÷ 23 M08 - 40 ÷ 60 - M06
12 ÷ 35 - M04 55 ÷ 100 M10 -
20 ÷ 36 M09 - 60 ÷ 95 - M10
30 ÷ 50 - M05 90 ÷ 190 M11 M11
190 ÷ 500* M12 M29
SETTINGS
33 ÷ 58 M06 -
40 ÷ 60 - M06 DN 50 13 ÷ 23 M08 -
55 ÷ 100 M10 - 12 ÷ 35 - M04
60 ÷ 95 - M10 20 ÷ 36 M09 -
90 ÷ 190 M11 M11 30 ÷ 50 - M05
190 ÷ 500* M12 M29 33 ÷ 58 M06 -
DN 40 13 ÷ 23 M08 - 40 ÷ 60 - M06
12 ÷ 35 - M04 55 ÷ 100 M10 -
20 ÷ 36 M09 - 60 ÷ 95 - M10
30 ÷ 50 - M05 90 ÷ 190 M11 M11
33 ÷ 58 M06 - 190 ÷ 500* M12 M29
40 ÷ 60 - M06
55 ÷ 100 M10 -
60 ÷ 95 - M10 DN 65 7 ÷ 18 M13 M13
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GENERAL DATA
TECHNICAL DATA MATERIALS
• Use: not aggressive gases of the 3 families (dry gases) • Die-cast aluminium (UNI EN 1706)
• Threaded connections Rp: (DN 15 ÷ DN 50) according to EN 10226 • OT-58 brass (UNI EN 12164)
• Flanged connections PN 16: (DN 25 ÷ DN 100) according to ISO 7005 • 11S aluminium (UNI 9002-5)
• On request ANSI 150 flanged connections • Galvanized and 430 F stainless steel (UNI EN 10088)
• Max. working pressure: 0,5 bar • NBR rubber (UNI 7702)
• Environment temperature: -15 ÷ +60 °C • Nylon 30% glass fibre (UNI EN ISO 11667)
• Max superficial temperature: 60 °C • Viledon
• Class: A
• Group: 2
• Filtration: 50 μm (on request other)
• Filtration class: G 2 (according to EN 779)
DIMENSIONS
Filtering area
Connections A B Weight (Kg)
(mm2)
DN 15 120 194 1,3 2810
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COMPONENTS
fig. 1: DN 15 fig. 2: DN 32
DN 20 DN 40
DN 25 DN 50
LEGEND
1 - Aluminium cap 7 - Funnel fixing screws 13 - Washer seal 19 - Sensor tube 25 - Central nut
2 - Regolation screw 8 - Flange 14 - Bottom 20 - Compensation diaphragm 26 - Washer for spring
3 - Setting spring 9 - Central pin 15 - Bottom fixing screws 21 - Diaphragm upper disc
4 - Funnel 10 - Body 16 - Bottom seal O-Ring 22 - Working diaphragm
5 - Toothed washer 11 - Filtering organ 17 - Closure member 23 - Diaphragm lower disc
6 - Safety diaphragm 12 - Pressure tap 18 - Seal seat 24 - Antidust cap
fig. 3: DN 65 fig. 4: DN 65
DN 80 DN 80
DN 100 DN 100
P2 = 200÷600 mbar
LEGEND
1 - Aluminium cap 14 - Bottom
2 - Regulation screw 15 - Bottom fixing screws
3 - Setting spring 16 - Bottom seal O-Ring LEGEND
4 - Funnel 17 - Teflon ring 1 - Closing cap 9 - Washer seal
5 - Toothed washer 18 - Closure member
2 - Regulation screw 10 - Closure member
6 - Safety diaphragm 19 - Sensor tube
3 - Funnel 11 - Bottom seal O-Ring
7 - Funnel fixing screws 20 - Compensation diaphragm
4 - Setting spring 12 - Sensor tube
8 - Flange 21 - Diaphragm upper disc
9 - Central pin 22 - Working diaphragm 5 - Body 13 - Central pin
10 - Body 23 - Diaphragm lower disc 6 - Filtering organ 14 - Pressure tap
11 - Filtering organ 24 - Antidust cap 7 - Bottom 15 - Antidust cap
12 - Pressure tap 25 - Central nut 8 - Bottom fixing screws
13 - Washer seal 26 - Washer for spring
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PRESSURE DROP DIAGRAM
NATURAL GAS
AIR
TOWN GAS
LPG
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INSTALLATION
The regulator is in conformity with the Directive 94/9/CE (said Directive ATEX 100 a) as device of group II, category 2G and as device of group II, category
2D; for this reason it is suitable to be installed in the zones 1 and 21 (besides in the zones 2 and 22) as classified in the attachment I to the Directive 99/92/EC.
The regulator is not suitable to be used in zones 0 and 20 as classified in the already said Directive 99/92/EC.
To determine the qualification and the extension of the dangerous zones, see the norm EN 60079-10.
The device, if installed and serviced respecting all the conditions and the technical instructions of this document, is not source of specific dangers: in particular,
there is no emission in the atmosphere of inflammable substance only occasionally.
The regulator can be dangerous as regards to the presence close to it of other devices only in case of damage either of the working diaphragm or of the safety
one: only in this case the regulator is a source of emission of the continue degree explosive atmosphere and, so, it can originate dangerous areas 0 as defined
in the 99/92/EC Directive.
In conditions of particularly critic installation (places not protected, lack of servicing, lacking availability of ventilation) and, especially in presence, close to
the regulator, of potential sources of primer and/or dangerous devices during the normal working because susceptible to origine electric arcs or sparks, it is
necessary to value before the compatibility between the regulator and these devices.
In any case it is necessary to take any useful precaution to avoid that the regulator could be origin of areas 0: for example yearly periodical inspection of regular
working, possibility to change the emission degree of the source or to attend on the exhaust outside the explosive material.
For this, it is possible to connect the threaded hole G ¼” outside by a copper pipe removing the anti-dust cap (fig. 1, 2 and 3 (24), fig. 4 (15)).
WARNING: Read carefully the instruction sheet of each product before installing.
Installation and maintenance operations must be carried out by qualified personnel.
• Check that the line pressure DOES NOT EXCEED the maximum pressure stated on the product label.
• The regulator is normally installed before the user. It must be installed with the arrow on the body (10) towards the user.
• It can be installed in any position but it is preferable the installation with the spring (3) in vertical position (see fig. 1, 2 and 3). Outside the regulator, downstream
of it, there is a checking pressure-tap for the control of the regulation pressure.
• During installation take care not to allow debris or scraps of metal to enter the device.
• If the device is threaded check that the pipeline thread is not too long; overlong threads may damage the body of the device when screwed into place.
• Do not use the spring casing for leverage when screwing into place; use the appropriate tool.
• If the device is flanged check that the inlet and outlet counterflanges are perfectly parallel to avoid unnecessary mechanical stresses on the body of the device.
Also calculate the space needed to fit the seal. If the gap left after the seal is fitted is too wide, do not try to close it by over-tightening the device’s bolts.
EXAMPLE OF INSTALLATION
1. gas filter IF 5
2. filter regulator IFR
3. fast opening valve IEL
4. slow opening valve IEL
5. overflow valve
6. leak tester
6
1 2 3 4
OFF SERVICE
Unscrew the cap (1) and screw the regulator (2) to its end.
MAINTENANCE
Before disassembling the device make sure that there is no pressured gas inside.
Check the filtering organ (11) on threaded body: (see fig. 1 and 2)
unscrew the fixing screws (15) and remove the bottom cover (14).
Remove the filtering component (11), clean it with water and soap, blow it with compressed air or sobstitute it if is necessary. Reassemble it in its original
position in its special guide (as in the picture below).
Reassemble the bottom (14) being sure that the central pin (9) is centred in the bottom hole (14).
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