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Pipe and Coating Manufacture

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COMPANY SHARING KNOWLEDGE

Pipe and Coating Manufacturing

Commercial Office Steel Pipe Mill


Bakrie Tower 7th Fl., Rasuna Epicentrum Jl. Pejuang Medan Satria
Jl. H. R. Rasuna Said, Jakarta Selatan 12940 Kota Bekasi 17131
Phone: (021) 2994 1270, 561 000 71-76 Phone: (021) 887 1135
Fax: (021) 2994 1267 0 69 Fax: (021) 8897 6606 - 6705
Email: commercial@bakrie-pipe.com Website: http://www.bakrie-pipe.com
Steel Pipes Manufacturing Process

Submerged
Arc Welding

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 2


Milestones
BPI produced
pipes for sour
service
accordance to
NACE, MR0175,
TM0177 &
TM0284.
PT Bakrie & Expansion of
Brothers Tbk product range. PT South East
established Asia Pipe
Product range: Industries
steel pipe mill, ⅝ “ – 6” (SEAPI) was BPI improved BPI Destructive
“Pabrik Pipa Pipe spec: established in capabilities Laboratory BPI
Baja Talang conduit, water Bakaheuni with max WT. accredited by received
Tirta” in Jakarta. pipes, square Lampung. 15.9 mm. National Gold
Product range: pipes, pipe for BPI obtained Product range: BPI obtained BPI improved Accreditation BPI received
24” – 48”. trophy
⅝”–1½“ ordinary uses, API license to API license to capabilities SEAPI obtained Body (KAN) in Silver trophy for SNI
Pipe spec: Pipe spec: pipe monogram API with max WT. OHSAS 18001 accordance with for SNI Award
pipe for oil & monogram API for oil & gas Award
conduit. gas industries. 5L products. industries. 5CT products. 14.3 mm. Certificate. ISO 17025. 2015. 2017.

Expansion of PT Bakrie Pipe SEAPI obtained BPI supplied BPI obtained BPI improved BPI received BPI
BPI installed a Statement of BPI expanded receive
product range. Industries new production API license to pipes for West capabilities Gold trophy for
Compliance its plant SNI Award d Silver
Product range: (“BPI”) was line for monogram API Seno – A with max WT. facilities with
⅝ “ – 4” established in 5L products. (Indonesia’s first from DNV for 19.44 mm 2016. trophy
diameter 1 ½ “ producing pipe coating unit. for SNI
Pipe spec: Bekasi, West up to 4 ½ “ and deep water (trial).
conduit, water Java. SEAPI first development). in accordance to BPI obtained Award
diameter 8 ⅝ “ DNV OS F101. 2018.
pipes, pipe for Product range: up to 24” with commercial SEAPI obtained ISO 14001
ordinary uses. 2 ⅜ “ – 16”. max WT. 12.7 production for SEAPI produced API license to
Pipe spec: water West Natuna pipes for sour BPI obtained monogram API SEAPI obtained
mm. OHSAS 18001
pipes, pipe for Trunkline service 2B products. ISO 14001
ordinary uses, System – accordance to Certificate.
pipe for oil & offshore NACE, MR0175,
gas industries. application. TM0177 &
TM0284.

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 3


BPI Production Facilities
PT Bakrie Pipe Industries (ERW Pipe Mill)
Location: Bekasi, West Java
Annual Capacity: 310.000 MT

Tube Mill / Plant MM-1 VAI-4 WTM-8 WTM-16 KT-24


Capacity [metric ton/annum] 10,000 60,000 30,000 60,000 150,000
Outside diameter [in] ½–1¼ 1½ –4½ 4½ –8⅝ 6 ⅝ – 16 8 ⅝ – 24
Wall thickness [mm] 1.3 – 3.6 1.3 – 6.0 2.9 – 8.2 4.8 – 12.7 4.8 – 17.5

PT Southeast Asia Pipe Industries (LSAW Pipe Mill)


Location: Lampung
Annual Capacity: 120.000 MT

Tube Mill / Plant L-SAW


Capacity [metric ton/annum] 120,000
Outside diameter [in] 24 – 48
Wall thickness [mm] 7.9 – 40.5

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 4


BPI Products Specification
SPEC DESCRIPTION
API SPEC 5L GRADE B up to X70 SPECIFICATION FOR LINEPIPE
API SPEC 5CT - H40, J55, K55 SPECIFICATION FOR CASING & TUBING
DNVGL-ST-F101 SPECIFICATION FOR SUBMARINE PIPELINE
ASTM A53 STEEL PIPES FOR ORDINARY USE
ASTM A252 STEEL PIPE FOR PILES
SNI 0039 STEEL GALVANIZED WATER PIPES
SNI 0068 STEEL PIPE FOR GENERAL STRUCTURE
SNI 8052 STEEL PIPE FOR PILES
JIS G 3444 STK 400 STEEL PIPE FOR CONSTRUCTION
SPLN D3.019-1:2012 ELECTRIC POLES
STEL L-003-2004 Ver.2 TELEPHONE POLES
SIO BPI INTERNAL SPECIFICATION
BOS BPI INTERNAL SPECIFICATION
XL (EXTRA LIGHT) BPI INTERNAL SPECIFICATION
BRATA
BPI INTERNAL SPECIFICATION
RECTANGULAR HOLLOW SECTION (RHS)
SENA
BPI INTERNAL SPECIFICATION
SQUARE HOLLOW SECTION (SHS)

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 5


BPI Production Process
Bandar Lampung

WEST JAVA

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 6


SEAPI Products Specification
SPEC DESCRIPTION
API SPEC 5L GRADE B up to X80 SPECIFICATION FOR LINEPIPE
API 2B SPECIFICATION FOR STRUCTURAL STEEL PIPE
DNVGL-ST-F101 SPECIFICATION FOR SUBMARINE PIPELINE
ASTM A139 STEEL PIPES FOR GENERAL PURPOSE
SNI 0039 STEEL GALVANIZED WATER PIPES
ASTM A252 STEEL PIPE FOR PILES

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 7


SEAPI Production Process
Bandar Lampung

123
V
Receiving Identification & Plate Edge Three Rolls Edge Tack Welding &
Plate Inspection Plate Milling Bending Crimping Tab Installing

WEST JAVA
Mechanical Ultra Sonic First Tab Cutting & Outside Inside
Expanding Testing Visual Bead Removing Welding welding

Hydrostatic Chamfering of Ultra Sonic Radiographic Final


Testing Pipe Ends Testing Testing Inspection

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 8


Testing & Inspection Facilities
Facilities :
• Chemical Analysis (Spectrometer)
• Universal Testing Machine
• Hardness Testing Machine
• Charpy Impact Testing Machine
• Metallurgical Examination (Stereo
Mechanical & Chemical Laboratory
Microscope)
• Bursting Test Machine
• Drop Weight Tear Test
• Measurement Instruments
TESTING EQUIPMENT :
• Flattening Testing Machines
• Ultrasonic For Plate Testing
• Ultrasonic For Weld Seam Testing (on&off Line)
• Ultrasonic For Pipe End Weld & PE Lamination
• Ultrasonic Full body pipe for Lamination check
• Magnetic Particle Inspection / Dye Penetrant test
• Eddy Current Test
• Hydrostatic Tester
• Radiographic Test
Workshop Laboratory Facilities

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 9


Coating Production Facilities
Bandar Lampung

Plant Coating
Capacity [metric OD ≥ 16 inch 800,000
ton/annum] OD ≤ 14 inch 400,000
Outside diameter [in] 3 – 48
Pipe 1.3 – 25
Wall thickness [mm] Coating FBE 0.1 – 0.6
Coating 3LPE ≤ 5

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 10


Coating Products Specification

SPEC DESCRIPTION
Single Layer Fusion Bonded Epoxy (FBE)
Dual Layer FBE Coating Separate pipe surface from outside environment
Three Layer Polyethylene Coating (3LPE) and for corrosion resistant
Three Layer Polypropylene Coating (3LPP)

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 11


Coating Production Process
Bandar Lampung

WEST JAVA

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 12


Coating Testing & Inspection Facilities

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 13


BPI-SEAPI Quality & HSE Management System
Certificate Registration No. Licensed by

ISO 9001:2015: for Pipe & Coating Facility 30111 ABS Quality Evaluation

ISO 9001:2015: for Laboratory Facility 824 100 15030 TUV Rheinland

ISO 14001:2015: for Pipe & Coating Facility 01 104 1633322 TUV Rheinland

40816
OHSAS 18001:2007: for Pipe & Coating Facility ABS Quality Evaluation
44802

OHSAS 18001:2007: for Laboratory Facility 01 113 1533351 TUV Rheinland

KAN (National Accreditation


ISO 17025:2008: for Laboratory Facility Accreditation LP-733-IDN
Committee)
5L-0040
API 5L Monogram American Petroleum Institute
5L-0374

API 5CT Monogram 5CT-0495 American Petroleum Institute

DNVGL ST F101 Statement of Compliance - Det Norske Veritas

SNI 0039
BSI (Institute of Industrial
SNI (Indonesian National Standard) SNI 0068
Certification)
SNI 8052

SPLN D3.019-1:2012 PLN Pusat Sertifikasi

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 21


BPI Certification

ISO 9001:2015 ISO 14001:2015 OHSAS 18001:2007

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 50


BPI Certification

API Specification 5L Accreditation for PT BPI Test


Laboratory

API Specification 5CT

SNI 0039:2013

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 51


Customer Satisfaction Certificate

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 54


Customer Satisfaction Certificate

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 55


Customer Satisfaction Certificate

PASSION – RESPECT – INTEGRITY – DISCIPLINE - EXCELLENT 56


THANK YOU

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