BRL – 305 POSITION CONTROLLER

MANUEL

1-) GENERAL DISCRIPTION

• Working with 5 VDC – 30 VDC Encoder,

• Working with optional sensor enter,
• Adjustable dividing and multiplying value,
• Adjustable decimal point,
• Relay output the same value of set ,
• Relay output the same value of approaching value
• Saving position info in RAM,
• Saving set value in Eeprom,
• When cut off the electricity, saving value of the last position,
• Inlet of external reset,
• RS-232 serial communication,
• Directly communicating into barcode printer for sticker,
• Adjustable head + 8 line (32 letters) srticker information,
• Printing measurement and weighting information with barcod,
• With 2 x 300 kg load-cells, reading for 50 gram sensitiveness,
• Mambren front panel,
• 144 x 144 mm DIN box.

BUREL ELEKTRONİK LTD. ŞTİ. Tel: +90 224 4433405 (Pbx)

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2-) DISPLAY AND BUTTON FUNCTION

Graphic LCD Display Meter and weight information are shown big digit number.
Set and Preset value on left down, dividing value on right
down. It makes you can see and chance easily Parameter
and Sticker information.

F1 Used for printing all meter value

Used for entering Shipping Number on same model.

F2 Used for chancing only right side of sticker lines of printer

quickly. When cipher asked, quickly entering sticker is
activated by pressing ESC. Should entering cipher, left side
of sticker can be chanced (Matter 9).

F3 Used for entering preset value. Preset value is

automatically cleared when meter is reset.

(F4,F5,F6) Not used.

PRT Button Used for data trasfet into printer.

( Matter 8 / 9 )

RST Button Used for clearing meter.

FLT Button Used with error code device. You can enter fabric error.
(Matter 10 / 11)

TAR Button Used with weight equipped device and for deducting tare. It
is need pressing for two second for this.

SET Button Used for entering set value.

PRM Button Used for passing parameter screen.(Matter 3)

↑ Button When on main menu, used for increasing dividing value.

Pressing on, when main menu, cipher asked. Should right
cipher entered, dividing value increases. Pressing ENT for
entering. Pressing ESC for old value. After chancing
dividing value, should it is not entered, turning old value
within 10 second.

Used for passing upper parameter on parameter menu.

↓ Button When on main menu, used for decreasing dividing value.
Pressing on, when main menu, cipher asked. Should right
cipher entered, dividing value decreases. Pressing ENT for
entering. Pressing ESC for old value. After chancing
dividing value, should it is not entered, turning old value
within 10 second.
Used for passing down parameter on parameter menu
CLR Button Used for clearing entered value when value entering.

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ESC Button Used for invalidating entered value when value entering,
Also used for exit menus

ENT Button Used for accepting entered value when value entering,.
Used for passing down parameter on parameter menu.

Numerical Button Same number has same work on main menu.

F2 : Is used to load recorded label

9 : Used to save factory adjusting
8 : Used to delete all fault list ( 96 number )
7 : Used to backtrack factory adjusting
5 : Used to write fault list
3 : Display date and hour as long as press to key
2 : Display all fault point as long as press to key

Sticker parameter work on screen to write letter.

1: /&@.1
2: ABC(2
3: DEF)3
4: GHI-4
5: JKL*5
6: MNO?6
7: PQRS7
8: TUV$8
9: WXYZ9
0: Space 0 [ ] :

M+, M-, MRC Button Not used.

3-) PROGRAM PARAMETER

It is the screen that has fixed ting of measurement, time and manuel cipher. This
parameters are not chanced unless needed.
Parameter enters screen by pressing button of PRM for 5 second. Going the
parameter wanted by using ← matter on right side of computer screen, PAGE UP key
and ENT key on keyboard. Entering value here by pressing both number and CLR. After
chancing, all chances entered by pressing ENT or not entered by pressing ESC.

As program parameter described below.

M.Dividing Described as value of dividing. Encoder turning time is to divide this
value. When meter preset is zero, adjust this value.

0 < dividing rate < 99.999 may be between these.

M.Multiply Described as value of multipling. . Encoder turning time is to multiply
this value. Metre When meter preset is zero, adjust this value

0 < multiply rate < 99.999 may be between these.

M.Point Described as point position

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 0 No point.
1 ( XXXXX.X )
2 ( XXXX.XX )
3 ( XXX.XXX )
4 ( XX.XXXX )
5 ( X.XXXXX ) may be like these values.

Auto Reset During meter set value, meter value is automatically reset end of the
time(second) entered. Should this time is entered zero, invalidate the
automatic reset.

Approaching Used for pulling decrease relay towards approaching length to meter
set value. It can be entered value between 999999 ... 000000. It
means, point position is 2, this value can also enter between
9999.99 ... 0000.00.
Minute Shown minutes. Chancing this makes second cleared.
Time Shown hours. You can chance the hours here
Mon..Su Refer to days of week . 1 refers to Monday.
Day For entering time. You can chance days here.
Month for entering time. You can chance month here.
Year For entering time. You can chance year here.
You should enter last two number of year like this for 2005 please
enter 05.
TimeCal When your watch is foregone or take back, it is needed to adjust. .
Thermal/Stick Should you print with thermal printer, this value should be 1. For
common paper should be 0. For printing with paper, it needs ribon.
StickerTime Sholud you want time and date are to be on sticker, this value should
be 1.
Brighten Adjust lightening of rear screen between 0 and 9. (When
pressing any key or chancing weight value, light shown with its most
bright degree for 20 second)
Cipher Described user manuel and also has 7251 not chancing
cipher.
EE 5 and 0EE 6 Not used.

Program parameter entering method are describe like following.

• Pressing the PRM button for 5 second.

• ‘PARAMETRE GIRIS ‘ is shown releasing the button.
• Now ‘ SIFRE ‘ message on screen.
• Enter cipher.
• Approve these numbers by pressing ENT (Enter). Should it is true, passing
the parameter screen. Or it is not true returning to main menu..
• Should it is true, you see M.Divide is shown on upper.. Taking the ←
matter parameter that you wanted.
• Passing between parameters by ↑ ↓ or ENT.

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 • Parameter can be chanced by pressing numerical number or CLR . The
chancing can be entered by button of ENT or ESC for invalidating. After
adjusting the parameter turning the main menu by pressing ESC.
Automatically exit this mode, should do not anythig for 20 second.
•

4-) SET VALUE

Ther is a set value entered on the machineand tis value is used for controlling
the positions. Relays on device are controlled by set value. Should position value is least
than set value like approaching value, relay pulls and ‘o’ shown near the meter value on
screen. Should position value as same value as set value or more than set value, second
relay pulls and ‘ •’ shown near the meter value on screen. .

Entering set value is described like following,.

• Press SET button.

• SET DEGER GIRIS ‘ is shown releasing the button.
• Now old set value on display, allowed to enter new value.
• Enter the new value.
• Press ENT for approving new value and exit this mode..
• Pressing ESC for cancel new value Automatically exit this mode, should do
not anythig for 20 second

ENTERING PRESET VALUE

• Preset value is displayed P:XXXX.XX

• Each time reset , preset value reset
• To explain how to enter preset value
• Press SET key ( 5 second’s )
• Preset entering value is showed on display
• At the moment old preset value is displayed on display
• Enter new value using numeric key
• Active new preset value by pressing ENTER key
• Escape this mode by pressing ESC key

5-) RESET PROCEDURE

Used for clearing the counter meter. Reset procedure is made both front panel
and external reset inlet. Meter is reset also preset is reset.

When reset procedure is made, design no of that time meter value (01R Matter
9) is added into meter value. So all meter value of belonging to that design number are
gathered.
Reset procedure from panel is described like below.

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 • Press RST button for 5 second.
• When meter information is cleared on display, release the button. And also
error messeges are cleared.
External reset procedure is described like below.
• Press external reset button.
Reset procedure from computer is explained matter 6.

TOTAL METER

This machine has to memory different 10 Total meter. You can write first line Company or
Design number or Personnel

To Write Total Meter

Use to F1 key to writing all total meter value.

To Reset Total Meter

Use to delete all total meter value

To explain how to reset total meter

Press CLR key ( 5 second’s )
Total meter reset is showed on display
And total meter value is reset

6-) TARE METHOD

Used for clearing the weight.

• Press TAR button on fron panel for 2 second.
• When weigh information is cleared, release the button.

7-) SERIES COMMUNICATION

BRL – 305 is designed for working with computer and has RS 232 unit.
Transferring date to computer is possible. Printing is also possible.

Serial communication feature are explained.

• 9600 Baud
• NoneParity
• 8 Bit data
• 1 Stop bit

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 By inlet this port into computer, error codes are both getting and sending from/
to BRL-305.

Error code transferring from computer to BRL-305:

Send ASCII code of Q then send one byte error code (between 0 and 99), after all send
error text like string (ASCII code).
So you can chanced all error by one by.
Error code transferring from BRL-305 to computer:
Send ASCII code of W then send one byte error code (between 0 and 99.BRL-305 will
error text like string (ASCII code)to computer .
So you can see all error on computer by one by

Additional you transfer meter and weight information from BRL-305 to computer
via this port and can reset from your computer
You should send ASCII of R for seeing meter value on computer. BRL-305 will
sent you a string 7 Byte ( point within ).
You should send ASCII of S for reset meter value.

You should send ASCII of T for seeing weight value on. BRL-305 will sent you a
string 7 Byte ( point within ).
Program ( for Com-1 and Com-2 ) for communication with BRL – 305 is to be
wanted from us (info@burel.com.tr)

8-) PRINTING STICKER

1- Pressing PRT button device send printing info to printer. Sticker

parameters are explained last sectşion.
2- Pressing F1 device prints total meter information

When printing, PRINTING shown on screen.

You can see sample print out prepared for textile inspection table below.

BUREL TEKSTIL LTD.STI. _

DESIGN NO :A313-4141
WEIGHT : 22.500 kg
METER : 100.00 m

PRODUCT :123442 Y
ORDER NO :Y4567
CUSTOMER NO :BURSA 43210
ROLL NO :326 DMM
VARIANT :RED
FABRIC CODE :4-24CT128
ROLLING WIDTH :120

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 10-WARP PROBLEM
01-WEFT PROBLEM

01-WEFT PROBLEM

: A313-4141
02-OIL SPOT

02-OIL SPOT

: 0016
TOTAL POINT
DESIGN NO
01-0011.15
02-0022.42
03-0118.05
04-0119.24
05-0120.23

Above sample prepared for textile sector, according to the sector used for
customer/user can chance information shown above.
On first page, meter and weight information are written both barcod or without
barcod.
First page’s information can enter vith sticker parameter. Should error code is
not entered, second page can not print. Should error codes are more than 25, three page
is printed. We can print and save total 40 error codes.
First page’s parameters are print on all stickers

For example parameter of DESIGN NO is printed on error code’s page. So pairing can be
done quickly.

Following sample is total meter value entered for sticker parameter 01R (sticker
paramater: Matter 9).For this sticker page last entered value are A313-4141. Total meter
info are saved differently for different 8 name. Clearing the total meter is described matter
5.

A313-4141 : 525.50 m
GUNBATIMI : 265.00 m
555-144-12 : 1125.50 m
12345 : 1110.00 m
YASEMIN 5 : 525.00 m
326 DM : 1000.00 m
03062005-1 : 1500.00 m
03062005-2 : 2200.00 m
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TOTAL METER : 8251.00 m

15:35 03-06-05
 Sample for total meter sticker

9-) STICKER PARAMETER

1L: First line definition. It has 16 character

1R: First line changeable. It has 16 character
2L: Second line definition
2R:Second line changeable

Definitions : 3L,4L,5L,6L,7L,8L…..
Changeables : 3R,4R,5R,6R,7R,8R……..

ENTERİNG LABEL

To explain how to do entering label

Press PRT key ( 5 second’s )

Entering label is showed on display
Pass entering label value

LABEL ARRANGEMENT
To explain how to do label arrangement

Press PRT key ( 10 second’s )

Label arrangement is showed on display
The password correctly entered and ENTER key is pressed
Pass entering label value.

ENTERING LABEL VALUE

By ↓ ↑ button go to wanted line. Then pressing letter chancing is made. For example each
pressing ABC button, letter chances orderly. The letter shown upper right side on screen
( dark) and the place chance is made

Delete old value by pressing CLR key

Enter new value using alphanumeric
Active new value by pressing ENT key
Escape this mode by pressing ESC key or ( If no key is pressed during 30 seconds or
ESC key is pressed , this mode is escaped without changing value )

SAVE LABEL VALUE

This machine has to memory different 20 label information.

Press F2 key and to choose label number
Enter new label information
This procedure do it 20 label’s
Save new label information. And if you want to do print , use F2 key .

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10-) ERROR LIST

Her is the section that has 99 kind error codes to sticker. 00 code is not
chanced. It is a special code. This code is used for clearing previous entered error. So it si
empty.
Sample of error list and how to enter is shown below

• Pressing for 5 second for FLT button. (attention. Short time pressing this
button takes you different menu explained matter 10)
• ‘HATA TEXT GIRIS‘ is shown on screen, release the button.
• After entering true cipher below menu is shown.

SN PN ERROR
0
1 01-WEFT PROBLEM
2 10-WORP PROBLEM
3 90-PAINT SPOT
4 02-OIL SPOT

SN: Number Order, PN: Error Point, Error: Explain

• By ↓ ↑ button go to wanted line. Then pressing letter chancing is made. For
example each pressing ABC button, letter chances orderly. The letter
shown upper right side on screen ( dark) and the place chance is made,
First three characters has their error points. ( 05 WEFT PROBLEM or 005
WEFT PROBLEM or 125 WORP PROBLEM ). One number is not
entered( 8.3). 09,05 are okay. Should not entering digital value one of the
first 2 character, the error shown this is not seen on total error.
• The line written is save by pressing ENT.
• End of the chancing that you wanted to do on error list, you cab,n turn
mainnmenu by pressing ESC. value Automatically exit this mode, should
do not anythig for 20 second

This error list is also chanced on computer. This procedure is explained on

RS232 .

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11-) ENTERINGN THE ERROR BY METER VALUE

Used for recording the error on fabric that operator sees when fabric runs.Near
the error pressing the FLT for a while. Should pressing this button is longer than 5 second
mane gos to matter 9. ‘HATA KOD GIRIS’ is shown and wan you to enter error code.
Entering error code and pressing ENT error code saved with fabric meter. And it is seen
on screen like followinh.

SN PN ERROR

1 02-OIL SPOT ←
2
3
4
5

For example 04 error value entered and 02 point ( OIL Spot ) is entered.
Meter info is not seen on screen but when printing this is shown
Should 04 number is to be chanced POINT SPOT, for this arrows are uses to go what is
wanted (03 Poınt Spot ) and press ENT..
Operator wants to see only screen that error of fabric on, when come to HATA
KOD GIRIS message place, not entering code, only press ESC.
When main menu pressing 2, you see all entered error code until that time.
When meter value is reset, also all error code and total poits are reset.

12-) CALIBRATION

Meter calibration is made chancing M.Divide and M.Multiply value on program

parameter section. Entering parameter is also described matter.3

It is made using button of ↑↓ on main menu.

↑ Button
When on main menu, used for increasing dividing value.
Pressing on, when main menu, cipher asked. Should right
cipher entered, dividing value increases. Pressing ENT for
entering. Pressing ESC for old value. After chancing
dividing value, should it is not entered, turning old value
within 10 second.

↓ Button
Used for passing upper parameter on parameter menu.
When on main menu, used for decreasing dividing value.
Pressing on, when main menu, cipher asked. Should right
cipher entered, dividing value decreases. Pressing ENT for
entering. Pressing ESC for old value. After chancing

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 dividing value, should it is not entered, turning old value
within 10 second.
.
When fabric is on a reference point for example any point of table that you
choose, reset the meter value. And then roll the fabric for example 10 meter. And see on
the meter length of fabric. It is longer or shorter than real length, use ↑↓ button for getting
10 meter adjustment. After that calibration is made.

13-) MECHANICALSIZE 136 mm ~50 mm

144 mm

136 mm
Panel

136 mm 125 mm

~50 mm It means that when measuring Load-Cell cable and socket are taken
altogether. There is no this empty with any model without Load-cells.

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Technical Specification
Dimension 144x144x117 mm
Screen 128 x 64 Grafic LCD
Resolution 128 x 64
Count Enter Max. 10 Khz Encoder
Voltage Inlet 220 V AC ± %10
Sensor Inlet 12 V DC
Consumption 5 VA
Working temperature 0 – 50 ºC
Kontrol Çıkışı 2 Röle Rezistif 220 V AC 5A (NO+NC)
Encoder Rotary Encoder
Digital Input Aktif sıfır 50 msn filter
Saving Information Eeprom
Saving Position NonvolatileRAM
Keys Mambrenswitch
Front Panel Mambren
Connection 2.5 mm² with socket

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14-) BRL-305 WEIGHT CAKIBRATION

BRL-305 is a device that can make counting and weighting and transferring this
value Barcod printer.
The point that not explained in user guide is described in this additional guide.

Calibre to Weight :

Same value of parameter are not shown with user cipher. Because of this, it is
need that you use the cipher given to you. This cipher is not given in this guide.

Entering with cipher given you for parameter.

Do 1 sensitivity parameter.

Returning main menü, when weight is empty, read weight an dtake down it
without point. We think that it is 183. We put a thing that we know its weight. If this weight
is 1000 gr (but it has to be made more weight thing. For example 50 kg.) So read again
and take down (without point). Iwe think that it is 238 kg.

We calculate Kg Multiply value like following.

Kg. Multiply= 1000 gr / (238-183)

Kg. Multiply=18.1818 We see the result this..

Enter with cipher given to you for parameter.

We enter 50 into sensitivity and enter 18.1818 into Multiply section.

Return to main menu again.

You calbration is OKAY. After geting tare, we start to work.

Entering Foctory Value into EEPROM:

When on main menü, press 9 button for 30 second until see ‘’FABRIKA KAYIT’’
sentence.The cipher is asked when we enter the cipher, all arangements are saved into
spare EEPROM..

Reentering factory value:

Reaching the operator to calibration value is forbidden by code. After chancing
meter, divide and multiply value, this is prepared for helping person noticing made error
and to be forced to return previous value. Electricity comes into device, while pressing
ZERO the cipher asked. The operator cipher is sufficient here. Do not give the cipher to
operator given to you. The person entering right cipher can reach factory adjustment taht
you made again.

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15-) BRL-305 WEIGHT CONNECTION I

Load-Cell connection point are shown below. After the same named points of two load-cell
are connected each, BRL-305 connecting to inlet of Load-Cell. You should use solder for
connection point.

+SENSE + IN

- OUT + OUT

- SENSE - IN

Load_Cell connection points

BRL-305 connection point ;

DB_9 Pin No Explanation

1 +IN
5 -IN
6 +OUT
9 -OUT

We do not use +SENSE and – SENSE point with Load-Cell.

BUREL ELEKTRONİK LTD. ŞTİ.

NİLÜFER TİCARET MERKEZİ

Demirci Mah. 64. Sokak No:12
BURSA

Tel: +90 224 4433405 (Pbx)

Fax: +90 224 4433408

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