WP series WP-40

Siamesed Weigh-Pack Machine

User
Manual
 Preface
Thank you for choosing our WP-40 series Siamesed Weigh-Pack Machine.
Wepack Packing Equipment Co., Ltd. is a is specialized in Siamesed Weigh-Pack Machine and in its’
research, development ,production and sale. As a complex enterprise ,we have a group of professional
technology personnel and the high quality managerial talent , excellent corporate culture and perfect
marketing system.

Siamesed Weigh-Pack WP series Machine is a fully automatic equipment with advanced technology and
high-speed microprocessor-controller. It can satisfy the different needs for automatic quantitative package
of various solid ,such as granular, flake, lump, ball or other items not sticky. The material contact parts are
made of food grade SUS304. The machine is easy to use, easy to operate, superior quality, high precision
and with high speed. And it can fully automatic process including sub-weighing, filling, film-pulling, making
bags, punching, printing, and counting. Output of finished products is to make out the beautiful, strong
and firm pillow bag, stand bag by using laminated film, Single-layer folio or others. So it’s wide adaptation,
and can satisfy different customer needs to adapt to the market changes.

Before using the machine, please read this manual carefully to understand and grasp the correct
operation method, and make out service more successfully.

WP series Siamesed Weigh-Pack Machine is easy to use and operate, have great practicability, safe to
run and can create high profit. However, different equipments have different function according to different
purposes. This manual provides the instructions for operation, including procedures for adjustment and
protection, so please consult to the addenda when using the machine.

WP series Siamesed Weigh-Pack Machine is designed by high standard, so it won’t be broken down by
careless control or by incaution touch on switch. If there’s any question, please consult to the manual and
take necessary measures.

Before shipping, the machine has been made carefully checking and commissioning. However, maybe
there are some damage during shipping, or if you have any question, please contact us.

Complied with the manual strictly, the user can operate the machine successfully and reduce the dangers.
To avoid the accident, the safety requirement of work's condition should be abided by.

The copyright of the manual (including interrelated document) is belonged to Wepack Packing Equipment
Co,. Ltd. This manual is not for any other purpose, photocopy and copy must get the promise first, we
keep the right of document modification and impunity.

The manual is provided to help users to quickly learn to use the equipment. The manual describes how to
properly use the machines and basic maintenance of machines. The same time we have a professional
service team, to provide you with a comprehensive quality services.

Annotations: This manual is fit for WP-40-type Siamesed Weigh-Pack Machine.

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 Content
Chapter 1 : Safety……………………………………………………………………………………….1

1.1 Safe announce

1.2 Safety standard of the design and making

1.3 Security and protective measures

1.4 Control warning

1.5 Control safety

1.6 Identification record for machine’s safety warning

Chapter 2: Installation, packing & transportation…………………………………………………....4

2.1 Machine’s packing

2.2 Transportation of the machine

2.3 Installation of the machine

Chapter 3: Technology………………………………………………………………………………….6

3.1 Structure and domination principle

3.2 Factors influence machine’s working

3.3 Electrical requirements

3.4 The performance and parameters of the machine

3.5 General configuration specification

3.6 Optional annex configuration specification

3.7 Appearance and description of the main components

Chapter 4 : Use and operation…………………………………………………………………………14

4.1 The operation board

4.2 The safety check of debugging

4.3 Safety of debugging

4.4 The process and description of debugging

4.5 Operation

4.6 Check

Chapter 5: Equipment protection………………………………………………………………..…42

5.1 Guidelines of maintain

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5.2 Equipment protection

5.3 Lubricating and description of the machine

Chapter 6 : Malfunction and maintain…………………………………………………………….…..43

6.1 Safety of the maintain

6.2 Avoid scald when maintain the seal jaw

Chapter 7: Annex………………………………………………………………………………………….…….47

7.1 Standard warning parts

7.2 Machine’s diagram

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 Chapter 1 Safety
1.1 Safe announce
User notice:
(1) Strictly prohibits removing, damaging, changing or covering any warning signal and
nameplate of this machine;
(2) Strictly prohibits removing, damaging, changing any safety device of the machine;
(3) Changing any part of the machine may cause the security accident. If necessary, please
solicit our written agreement. We have no responsibility for any unauthorized changing.
(4) Before using the machine, Please follow the manual’s dictate as below:
a. Whether the machine is correctly fixed.
b. Whether every part is correctly adjust.
c. Check the power supply, and see whether surrounding is suitable.
d. Validate and confirm the guard and safety
e. Follow the manual to check the control system
(5) When controlling the machine, please wear necessary protective equipment such as glove,
work clothes and safety glasses.
(6) When the machine is nonuse, please shut off all the power supply, compress air supply etc.
(7) Often put lubricate oil on the drive part of the machine, and check it at some time.
(8) The equipment is combined with touch screen and microprocessor control, make sure the
main electric box is clear and dry. Do not put any sundries in the control box for avoiding
serious result.

1.2 Safety standard of the design and making

1) EN60204-1: <2000 mechanism safety> Mechanism electric fixtures. -First part: general
specification
2) EN1672-2: <foodstuff processing machinery> the basic principle of design – Second part:
sanitary requirements
3) EN415-3: <safety of packing machine> Third part: sculpt, packing and back seal packaging

1.3 Security and protective measures

The main potential source of danger and the safety defend measure are as follows:
(9) Film delivering device: potential enwinding damage.
(10) Safety defend measures:
a) This area has stationary shield;
b) Stop the machine before loading film;
c) Adding warning sign to warn people not to approach when the machine is working
(11) Electric control part: potential danger of tip-and-run;
(12) the safety defend measure are as follows:
a) All the electric power loop and control electric circuit must be fixed in electricity ark
with interlock-function, and the ark should have lock, and the ark’s defence system is
made according to design standard.

1
 b) Electrocircuit all have creepage protect,over loading protect, over electric flow
protect,earthing protect etc, all the DOS shell and machine shelf must link to
protective electrocircuit;
c) All the electrification equipment should have electric shock warning mark;

1.4 Control warning

1) Close the door before using the machine to avoid any accident, or there maybe some
injured.
2) Prohibits touching the seal or other accessory when it’s running to avoid any injured, or
there maybe some injured.
3) Before using the machine, make sure that the urgency stop can be start up, or there
maybe some injured.
4) Prohibits touching the heater when heating up.

1.5 Control safety

1)Please abide the following proceeding strictly:
①
. In order to keep the machine work on safe side and protect the controller’s safey, make
sure the controller is professional and trained.
②
. Controller must have necessary personal protective equipment such as glove,work
clothes and safety glasses.
③
. Keys of electric ark and control system must be kept by speciality person or controller who
is familiar with the machine’s control. Such keys must be unique. In case of missing, the
backup key must kept by experienced person familiar with the machine. When
maintaining, the electricity power must be cut off on “break off” and lock it;
④
. Check the cooling system,electrocircuit,air passage and the working situation of each part
before start the machine, seeing if there is any leak,dilapidation,rupture and some other
hidden trouble. If there is something abnormal, please ask some professional to check at
once and make sure all hidden trouble is removed, then can run the machine.
⑤
. Control the machine according to the safety produce regulation, or will cause machine
damage and personal injured.
⑥
. Faulty operation will cause serious accident and loss of lives.
⑦
. When the machine is working, controller must be on duty and other people can’t approach
the working area; when abnormity appear, such as abnormal noise, sudden halt and the
crudy is instability, must stop the machine immediately and check.
2) Two ways of urgency stop:
①
. press the power off button on the control board
②
. press the urgency stop button
The machine is designed according to electric safety standard of IEC 60204; collocate of
the power supply must accord fixing require; special notice, stop the machine and cut off
the power supply before maintaining.

3) prevent the machining goods harming the controller

① . When laying processed film to import belt, the import belt must stop and then put the film
on the import belt placidly and abut on the wheel so that the film can move steadily.

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 ②. During the machining process, all people cannot approach the machine’s back area.

4) Prevent electric damage

damage
①. Power on or running, don’t open the cover board of each electric device, or maybe have
an electric shock accident.
②. Line setting or checking: power off, use multimeter to check whether the line system have
any problem.
③. High voltage electrification goods, such as transformer, direct current power supply,
electromotor etc, if the surface area is more than 50mm x 50 mm, they should be earthing
into land respectively.
④. Placing line or checking work should be done by professional.
⑤. Exterior line setting should be done after the control ark is fixed.
⑥. Do not damage the cable, any stress mustn’t exist, check the cable frequently and change
it when damaged.
⑦. Power supply should be up to the mustard, please link to each end according to the
technique document, or will have blow out or shatter.
⑧. In the process of electrify or just cut off for a while, please do not touch any of electrical
components, or will cause loss.

1.6 Identification record for machine’s safety warning

Warning sign is set for devices such as electric cabinet and gear end, please strictly
obey.Risk identification and explaination:

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 Chapter 2: Installation, packing & transportation

2.1 Machine’s packing

(1) Packing requirement
Use special packing film and wood to packing the machine, annex such as built for
purpose tools, spare parts and catalog should use paper box or wooden box to pack, the
whole machine use plywood to pack.
(2) Packing notice
Notice that each part of the electric component, equipment’s precision and appearance
cannot be damage during packing.

2.2 Transportation of the machine

(1) Safety of machine’s transportation
Transportation include the transit of machine, annex etc. The carrier must not less than
20KN, the height is not less than 3m.

Notice: Abide the crane, truck’s working criterion

(2) Notice on packing and transportation

Notice: Please take care the following proceeding to avoid accident, injure and electric
shock.
When the machine is transporting, please use the right lifter to avoid hurt;
The pile height of the packing boxes can be less than 2.3 meter;
Avoid strenuous vibration , extrusion ,drench and corrade of the chemistry goods

(3) Store
Put the machine in dry and ventilated place, machines out of use for a long time should be
cleaned and the moving part should add lubricating oil and fat.

2.3 Installation of the machine

(1) Preparation and check before installing:
Set a safety area not less than 4000mm(length)x4000(width), and at the same time
prepare a truck(not less than 2t), clean cloth, amortize gasket and wood. Warning
sign must set up defence fence or countercheck in the installing area, prevent
irrelevant people to come in.
Unpacking and check: after the packing is open, first of all, check the machine’s
nameplate to confirm whether the model and product are match with the order form.
At the same time, compare with the manual’s limb, annex list and machine’s whole
drawing to check whether the machine is damaged during the transportation or
missing any limb. After everything is all right, please sign and seal on the goods’
confirm form. The form will take back by our company man or our agent.
Notice: We take responsibility for the parts of the machine which is offered from our
company and have a clear indication, the other things not give a clear indication is derelict

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 of our duty! ( The other special requirement bring forward from customer about offering
other annex must give a clear indication in supply agreement.)
Notice: Please check the coherence about the machine and annex is the same as the
document information before sign and seal. We are derelict of duty on the disaccord after
the signing and sealing.

(2) Installing and store environmental condition:

℃ ℃
The temperature should be 5 ~35 ( not freeze), relative humidity should be less than
90%RH, height above sea level should be ≤1000m. During the installing, considering that
the magnetic field and electric field will cause some effect to the control system.

(3) ； ：
Installed power: voltage rating 220V AC single-phase; frequency 50Hz.

(4) Safe working area:

Length x width ≥ 4000mm×4000mm

(5) Install and adjust:

Installing process:
Move the machine to the working area, and put the machine on the flat concrete
floor, use the gradienter to adjust the base of every aspect and make it fix the level
of the machine(special meter), it demand level error of the four angle ≤0.5mm. Take
care that the machine’s precision and appearance cannot be damaged during
installing.
Means of adjusting:
Consult the machine’s outside drawing, adjust the adjustable bolt, the way should be:
loosen the adjustable bolt to install nut, then adjust every part to level and once
more fasten.

Notice: Not allow to put the branch legs into the dust, it will have some limit to the
machine’s thermal expansion.

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 Chapter 3: Technology

Conveying

Feeding funnel
Material
Material testing testing
Top cone

C
o
Linear feeder pan Linear feeder pan
n
v
e
Buffer bucker Buffer bucker
y
10.4"
i
touch
n
screen
g Weigh bucket Weigh bucket

（
Portfolio selection target weight ）
Automatic feeding
（
equipment accessories
）
optional
CPU
Control （
Pulling film sealing finished product ）
system

3.1 Structure and domination principle

The machine adopts the touch screen to input parameters ,while the microcomputer controller
to control the feeding ,weighting and the mechanical and pneumatic combined movements. First,
the conveyor feeding the material into feeding funnel. And then the material on the feeding
funnel will be put into the buffer by the top cone and the linear feeder pan, which are auto
controlled by the microcomputer of the multi-head weigher, later into the weighing hopper.
According to different weights of each weighing hopper, the processor choose the closest ones
to the target weight, by filtering, arranging and mixing the weights. The regarding weighing
bucket open, and the material be put into the packaging machine. The
microprocessor-controlled packaging machine use the way of servo or pneumatic to make the
sealing systems, while lamination, vertical sealing, cutting, braking are powered by pneumatic,

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 thus can improve the speed and reduce the noise . Also the servo system transporting the film,
which make it fast response and accurate positioning. All this make the machine apply for
improving machine’s working capability under rugged environment.

3.2 Factors influence machine’s working

(1). Environmental requirements ：
Temperature ：-5 ～ 400C , Humidity：35-85%;
Electrical power：AC 220±5V 50-60HZ;

Installation surface：On rigid, horizontal and vibration-free surface;

Grounding：Make sure the grounding terminal is grounded;

Jamming source：Keep away or shield off;

Should work in axenic and non-dusty workshop when packing food products;

Avoid corrosive gas environments;

Do not use sharp objects to click on the touch screen.

(2).Notice

No bump or strong pressure on weigh buckets.

Check and clear out the remained material inside the machine before running and set to

zero;

To maintain, clean the machine, be sure to break the power first.

To clean, repair, maintain or operate the machine, be ensure that the machine stable and

secure first;

Direct current for the connection signal with other equipment (Packing machine, conveyor,

etc.), should be no more than 30V, load current no more than 100mA

It is prohibited to touch the output gate or other moving parts while the machine is running to

avoid bodily injury

Read before the first running and the correctly setup the program and system parameters;

Keep other electronic equipment away from the weighing and packing machines when it is
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 running to avoid affecting other electronic devices.

Do not use high-pressure water washing the dust ring which is under the aluminum box .

The coupling status of the sealing knife will affect the quality of the sealing of the bag.

Temperature will affect the bag sealing quality and the appearance.

Packing film technological parameter will affect the bag’s packing quality.

It does not apply for adhesive materials, powders and liquid.

3.3 Electrical requirements

(1). AC frequency : 220V/50HZ

(2). Electrical installation instructions:
a. be sure to Install the GFCI before the machine installed
b. The wires of the packaging machine should be large enough.
c. Professionally trained staff must be required.
(3). Electrical safety devices, interlock device description.
Close the protective door before machine can start; in general ，shut and lock the electrical
appliances doors. If it not yet reached the air pressure it will not boot.
(4). Maintenance and safety
Electrical maintenance: You must make sure the power off and brush aside the power plug.
Staff must be professionally trained before maintenance and repair of the machine.
(5). Electrical safety instructions
a. Only professional trained staff can change the circuit.
b. Without the approval of the Manufacturer, the computer program cannot be changed.
c. It is prohibited to change the protection switch for safety, and prohibited to change big for
small.
(6. Handling, transport and storage.
a. Don’t take off the electrical appliance ,and not to press the electrical components inside the
electrical box when handling the machine.
b. Keep the electrical appliance balance and minimize vibration when transit.
c. Storage areas must be smooth, without water droplets and sun beats down on .

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3.4 The performance and parameters of the machine
Item WP40-10-0.8 WP40-14-0.5

Weigh Head No. 10 14

Weigh Volume 800ML 500ML

Weighing Accuracy X(0.5)grade, about ±0.5-2g X(0.5) grade, about±0.5-2g

20-70 bags / min (according to the 20-120 bags / min (according to the
Packing Speed
materials) materials)
If three languages required (note If three languages required (note
Language
that when ordering) that when ordering) ）
Servo mode
Film drawing single-servo Film drawing double -servo

Air Pressure 6kg/cm,0.25m3/min 6kg/cm,0.25m3/min

Install Voltage AC220V AC220V

Display Size 10.4 ＂color display touch screen 10.4 ＂color display touch screen
Bag Size L=70-240mm,W=70-190mm L=70-240mm,W=70-190mm

（
10-1000g according to the （
10-1000g according to the
Packing range
）
materials ）
materials
OPP/CPP、OPP/PE、MST/PE、 OPP/CPP、OPP/PE、MST/PE、
Fill Roll
PET/PE or other PET/PE or other

Thickness 0.04-0.08mm 0.04-0.08mm

Measurement Terms Weight Sensor Weight Sensor

Open mode of
stepper motor stepper motor
hopper
Program No. Up To 99 Up To 99
Material of Contact
SUS304 SUS304
Parts
Material of Hopper
304 stainless steel 304 stainless steel
and Crate
Machine Power 3KW above 3.5KW above

Weight 400kg 450kg

Dimensions(MM) 1500X1300X2300 1500X1300X2300

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 3.5 General configuration specification
The siamesed Weigh-Pack Machine consists of the microprocessor control system, material
separating weighing system, former system, sealing system, print system, film roller system, etc.

3.6 Optional annex configuration specification

a) Vibration feeder: material conveyor, sending material automatically.
b) Finished product conveyor;
c) Air compressor (0.25m ³ / min, 0.6MP).

3.7 Appearance and description of the main components

(1) Outside drawing of the machine

Main feeder pan

Linear Feeder Pan
buffering Bucket
bucker

Weigh Bucket rings

display touch screen

Collating Bucket

Collating Funnel

Stop
Forming Tube
Start

Film pulling belt

Power

Weighing Control Box Vertical Sealer

End sealer
Packing Control Box

Illustration 3-7-1

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 Printer
(underside)
Typing position adjusting

Pinc

Former
Film feed roll

Eye Mark
Film Frame Sensor

Tense Bar

Control Box
Film Roll

Arrester

Machine Frame

Illustration 3-7-2

(2) Main components

1) Material separating and weighing system
main function:It is on the upper part of the Siamesed Weigh –pack machine and consist of the infeed
funnel, main feeder ,linear feeder, buffer hopper, weighing hopper, chute, collating funnel and other
components (including the photoelectric detector on the infeed funnel).
Product is firstly delivered by conveyor into Infeed Funnel, then discharged and distributed to Linear
Feeders with the help of the top cone. Product flow thickness can be adjusted by adjusting the Infeed
Funnel height.
Product is distributed evenly into each linear feeder pan and stored in feed bucket. When weigh bucket
completes the previous weighing and cleaned out, product in feed bucket flows into weigh bucket to be
weighed.
The high-speed microprocessor adds up the weights received from each weigh bucket, calculates out
the numerous combinations which meet the set deviation , and then selects the one closest to the target
weight. The regarding weighing hopper open, the material will be weighed into the forming tube and then

11
to be packed.

2) Touch screen display

This machine adopts 10.4-inch color LCD display, with touch screen-type man-machine conversation
interface, easy to use intuitively (It works within 0.5-1 seconds after touching the function keys, and the
【 】
parameter range display at the bottom of the screen keyboard after the word Note: .The user can be
prompted to modify parameters accordingly ). Any user interface in three languages preset are free to
choose, and with the powerful automatic data statistical functions, all important information is at a glance.

3) Film shelf
Main function: use to install packing film, and pull the film into the former.
Film former: Shear the film head become triangle, and pull the film through each film roller as the
following chart, then wear it into the forming tube slowly. If installing the second film is necessary, just
connect the both ends of film with the second one, then use adhesive tape to make them sticking
together and pull the joining part into the former.

Typing position
adjusting roll
Forming
tube
Roll Film feed
Angle adjusting
roll roll
Tense bar

Film

Note:Shear the film head become triangle,then

wear it into the forming tube slowly.
Film direction diagram
4) Printer
Function: use to print date of production, guarantee period, serial number etc.
Fixing ribbon: change the color belt in the same way like the empty color belt as the following:
Stepping wheel
Pressing belt wheel

Ribbon Receiving belt rolling wheel

Deliver belt rolling wheel
Tense wheel

Color belt diagram

Exchange the words:

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 Push the handle inside(about 1.5-2mm),turn the handle 90-180 at the same time, turn off the
hook head, pull out the mould, make the mould’s fixed screw loosen, replace the moving
character, then the level of the installment should be the same. Remember not to knock the
moving character with the metal bar, in order to prevent damage it.

The adjustment of printing position:

Turn the side wheel, make sure the printing position, move the adjusting wheel front and
back, make sure the vertical printing.

5) Eye mark sensor

Main functions: the eye mark sensor which we used was a kind of light electricity sensor, use for
fixing the film eyes mark orientation and insuring sealing and cutting position.
Installment: loosen the handle and move the sensor to the eyes mark position as the following:

Sensibility adjustment:
The sensibility has been adjusted according to the films that provided by the clients
before the machine was finished. If change for other films, needs to be reset.
Move the sensor head 12.5mm away from the film, and make sure the sensor is
outside from the eye mark, then press the SET(yellow button), the indicator light off,
thus eye mark was reset success. Otherwise the indicator light flashed fast, means
the setting failure, and must be reset as bellow.
Maintenance: the machine all use SICK diffuse reflection to avoid maintainance, suggest
that cleaning the glisten face and check the snail and plug are fasten termly.

6) Film pulling belt

Functions: the film is drawn by the belt friction, the belt friction can be adjusted by compressing air.
The frictional force can be adjusted by the air pressure.
Regulation: Pull out the switch handle of the pressure adjusting value, watching the indication of the
barometer(about 2kg/cm2) to ensure the film is drawn as usual.

13
 Chapter 4 – Use and operation

4.1 The operation board

This machine adopts color LCD display, with touch screen-type man-machine conversation interface,
and easy to use intuitively (It works within 0.5-1 seconds after touching the function keys, and the
【 】
parameter range display at the bottom of the screen keyboard after the word Note: , the user can be
prompted to modify parameters accordingly ).
Connect the power, open the key switch, move the emergency stop to the left, and press start , then the
touch screen display the main menu.

Main Menu Description:

a) The current date is on the top left corner of the main menu ,while the current time on the top right
corner displays. These two parameters can be modified in the interface by the system settings.
b) When power is on, there is "zero" message (red font) on the main menu, you are prompted to run
zero before operation.

Run Enter into the running interface and it will display weighing and packaging
conditions.
Manual ope Enter into the manually settings interface, and it will test all the running conditions
of all the parts of machine and the whole machine.

Program set Enter into the program settings, set the operating parameters of weighing and
packaging..
Statistic Enter into the statistics, records the results of each weighing packaging.
Calibration Enter Into the interface of the initial calibration, re-calibration of all weighing
bucket, or zero the bucket whose zero drifting excessive .
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Systems set Enter Into the system setting interface, set the system parameters of weighing
and packing.
Zero The role of zero: empty weighing hopper , and automatically records the net
weight of the bucket and set this value as the zero value. Ending up the main
menu will display a black belt. Operation method: Just by touching the "zero" key,
the combination scale automatically set to zero.
Stop Stop clearing .
Clear End up the weighing packaging, clear up the combination scale, and keeps the
main feeder pan, linear feeder pan , buffer bucket, weighing hopper continuously
running, the material emptied. Operation method: Just tap the "Clear" button,
the combination scale cycle running until the tap "Stop" button to make it stop.

4.1.1 Running
Enter the Running Menu by pressing running key lightly in a second. (set to zero and empty the hopper
before running.)
Qualified,
overweight
prompt

Indicated
Pinch roller

Combination disk

Digital block

Linear feeder
amplitude list

Alarm

Two-dimensional
key

up and down
arrow keys

Running interface description:

1)The program number, target value, upper limit, lower limit: The four parameters can be set by entering
into the "Program Settings" ,and shown the value on the running interface for users’ reference.
2)The average quantity of Combined bucket, and the actual speed: These two parameters together reflect
the running conditions of the combination scale currently .It is a ideal running status that the average
quantity of buckets is 3-5, and the actual speed is equal to the preset speed.

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 3) Preset speeds, main feeder, linear feeder: all are dynamically adjustable parameters, that means:
during running, these three parameters of the combination scale can be immediately increased or
decreased by manually pressing the up and down arrow keys to improve the efficiency of scale.
4) The Linear feeder amplitude list: showing each linear feeder amplitude correspondingly, on the left of
the list is the number of the linear feeder, the right are the values of the linear feeder amplitude.
5) The combination disk: shows the running condition of the combination scale.
6) Digital block: shows running conditions of each bucket , different states have different color-coded,
representing a different meaning.
7) Indicated Weight: shows weights of each weighing.
8) Pinch roller: the clutch state between the film pulling roll and the wall of former.
9) Bag length: Show the bags length.
10) Current temperature of end seal and vertical seal: show current actual temperature values of the end
seal and vertical seal.
11) End seal temperature and vertical seal temperature: show the setting temperature of the end seal
and the vertical seal, and can be dynamically adjusted.
Alarm: when the alarm box prompts such as "door was not closed", "no ribbon", "no film" ,the machine will
stop working

Preset Setting the desired speed of packaging,.It can press the key for the dynamic
Speed adjustment, and the modified parameters of this dynamic will not be saved after
shutdown. How: Tap the button, then tap up and down arrow keys, preset speed
will be increased or decreased by one step. You can also check the preset speed
value on the display frame.
Main feeder Changes the Amplitude and adjust the feeding quantity of the main feeder.
Dynamic adjustment are by pressing the key , the greater value, the larger
quantity of the feeding. And the dynamic parameters are not saved after shutdown.
How: Tap the button, then tap up and down arrow keys, main feeder amplitude will
be increased or decreased by one step, and can see the main vibration amplitude
values on the display frame.
Linear feeder Changes the amplitude and adjust the feeding quantity of the linear feeder.
Dynamic adjustment are by pressing the key , the greater value, the larger
quantity of the feeding.(The greater value the larger of the noise. And don't make
noise as possible )The dynamic parameters are not saved after shutdown. How:
Tap the button, then tap up and down arrow keys, main feeder amplitude will be
increased or decreased by one step, and can see the linear vibration amplitude
values on the display frame.
Increase and decrease the value of different parameters
Pinch roller Tap this button, the belt will press the forming tuber, touch again, it will be
separated with the forming tuber.
Temperature Making the dynamic adjustment for the temperature of end seal and vertical seal
of end seal by pressing the key , according to the quality of the packing seal while the
and vertical machine is running or stopping .And the dynamic parameters are not saved after
seal shutdown. How: Tap the end seal temperature and the vertical seal temperature
button, then tap up and down arrow keys, and the temperature will be increased or

16
 decreased by one step, and we can see the values on the display frame.
Alarm Show the reason of the alarm while the machine stopped working. After you take
the appropriate steps to eliminate failure timely , tap the return key to run. If the
machine still doesn’t work, you can cut off the power , and then restart the machine.
Run The switch to run or stop the weighing packing machine.
Return Exit the running state. Weighing packaging machine must suspend in order to tap
the keys back to the main menu.

Meaning of the Color of the digital block while running :

Yellow The weight inside the bucket is over than the requirement, system enforces the
bucket to combine even if the output weight is overweight or less weight.
Red The bucket has been being combined in this discharging
Blue Enough material has been added.
Light blue Not enough material.
Purple There is something wrong happen on the mechanical part of the bucket.
automatically set to zero negative
Green The system is Zeroing weight on the bucket.
Light When it automatically set to zero, zero drift of the weighing bucket is more than
Green 20% of full scale value.
Black The head is inhibited running, it won’t execute any instruction from the system.
White The weighing bucket is lack of product to reach its requirement.

4.1.2 Manual operation

manual debugging for combination scale
In the main menu, tap "2. Manual operation" button, enter the interface of manual debugging for
combination scale. The main role of manual operation is testing whether the weighing packaging
machine is running well.

17
 Manual debugging interface description:
Single running, continuous running can test the running state of the combination scale and other
mechanical components; linear feeder ,main feeder, buffer bucket, weighing hopper, collecting funnel
were tested respectively ; weighing bucket set to zero is used to observe the weighing ‘s accuracy, and
whether the existence of zero drift and can be re-set to zero; inhibiting head is used for prohibit the
buckets out of order ; when taping the button , the color from blue to red.

Cycle run Select Single running by touching key. All the head is selected at the initial entering.
When “M” key is touched, the main feeder, linear Feeder, buffer bucket, Weighing
bucket, Collection bucket(if it is active) will run one part by one part for one time. If
choose single running ,and then press some disk number of color blocks, the
selected main feeder, linear Feeder, buffer bucket, Weighing bucket, Collection
bucket(if it is active) will run one part by one part for one time.
This is used for separately debugging whether each component is normal, when
running those component run according to the parameter under system setting(or
dynamically changing) .
Conti run Select continuous running by touching key. All the head is selected at the initial
entering. When “M” key is touched, the main feeder, linear Feeder, buffer bucket,
Weighing bucket, Collection bucket(if it is active) will run one part by one part
continuously until receive “stop” instruction. Then “M” key is touched, the relevant
head will run the main feeder, linear Feeder, buffer bucket, Weighing bucket,
Collection bucket(if it is active) continuously without receiving any instruction. This
is used for debugging whether the whole machine is normal, when running those

18
 component run according to the parameter under system setting(or dynamically
changing) .
Linear Fd Select Linear Feeder by touching key. Touch “M” to run all the linear feeder for one
time. When some head is selected, its color is orange, the machine will run that
linear feeder for one time. This is used for debugging whether each linear feeder is
normal, when running those component run as parameter under system setting(or
dynamically changing) .
Main Fd Touch “Main Feeder” to select to run. If “M” key is pressed, the main feeder will run
for one time. This is used for debugging whether main feeder is normal, when
running those component run as parameter under system setting.
Feed Touch “buffer bucket” to select to run. If “M” key is pressed, the buffer bucket will run
for one time. This is used for debugging whether buffer is normal, when running
those component run as parameter under system setting.
Weigh Touch “Weighing bucket” to select to run. If “M” key is pressed, the weighing bucket
will run for one time. This is used for debugging whether weighing bucket is normal,
when running those component run as parameter under system setting.
Collect Touch “Collection bucket” to select to run. If “M” key is pressed, the collection bucket
will run for one time. . This is used for debugging whether collection bucket is normal,
(This function is valid only the collection bucket should be set to 1)
Wb zero Touch “Weighing bucket” to select to run. If “M” key is touched, the weighing bucket
will run for one time. When some head is selected, its color is orange, The machine
will run that weighing bucket for one time. (If module communication error, it shows
ERR), confirming that no material and press the regarding number and make it zero
(it effective when the original weight of less than 20% of the full scale value), 0.0 g is
displayed after successful operation, (Before it can be set to zero ,the new machine
to be calibrated after the initial implementation), this function is used to quickly check
the zero of the weighing hopper situation and set to zero.
Inhibit Select the Inhibiting head, If the number of the head on the screen is selected by
head touching one time, its color will charge from Blue to be Black. It means the inhibiting
head is active. If that head is touched again. The system will cancel the inhibiting
operation.
Function: If there is something wrong on some head, it is helpful for technician to
find out the problem and work normally even if the machine is running.
Stop When component run continuously, it is necessary to stop it by touching “stop” key.
Return Before going back to main menu

Packaging machine manual debugging

Enter manual debugging interface, tap the "packing machine" into the packaging machine manually
debug interface:

19
 Packaging machine manual debugging interface :
The interface is used for each output of the packaging machine testing and other functional testing, to
determine whether they work properly. And it is also used in the clean-up the cross-sealing, cutting, or
adjust the color cut position , the strength of end seal and other sealing effect when debugging packaging
of different products.

Tap this key, the belt will press the forming tuber, touch again, it will be
Pinch roller
separated with the forming tuber.
Fill pull on Turn on/off the film pull mechanism.
End seal Tap this key , the end sealer close, touch again, end sealer open
Vertical seal Tap this key , the vertical sealer close, touch again, Vertical sealer open
Make bag Making empty bags continuously
Make one bag Making one empty bag.
Fill one bag Completing the cycle of making one bag fill it with the product.
Once fill Filling one bag.
Cutter Press a cutter, the cutter out, press again, cutter retracted.
Press this key once typing, typing heads out of the coder, and then again, the
Typing
print head retracted.
Press eye mark fine-tune by + or – keys, it shows a corresponding value
Eye mark fine-tune increase or decrease in the middle. This function is used to fine-tune the
position the sign for cutting.
Press end seal fine-tune by + or – keys, it shows a corresponding value
End seal fine-tune increase or decrease in the middle. This function is used to fine-tune the
pressure strength of the End seal.
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Bag length Show the bag length.
Temperature of end Making the adjustment for the temperature of end seal and vertical seal by
seal and vertical seal pressing the key + or – , according to the quality of the packing seal
When the screen display warning as the follow. Door open, Product caught,
No eye mark, No film, etc, machine will stop working. After taking action to
Warning
clear the obstacle in time, touch the stop key to start the machine again. If
this does not work, cut off the main power and restart the machine.
Combination scale Press to enter the display into the manually debug interface.
Stop Press to stop a running function of the continuous bag.
Return Press to return to the main interface.

4.1.3 Program setting

On the main screen, press the "3 program setting" button, Input "Password 1"according to the prompt ，
then press "ENT" to enter the program setting. The initial password is: 111111

1) Target Weight: Set weight in the current program

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 2) Up/down weight: Accuracy required

3) Program Selection: The system has recorded 99 programs that are preset. All programs

can be active at this moment.

4 ）Program copy: Input the number of original Program at the left side, and enter the number

of target program on the right. To be “ENT” confirmation, all the parameter setting will be copied to

Target program. It can save a lot of times for the close weight and similar product.

If parameter setting required ，enter “Parameter Setting” ，and all the parameter can be set
directly. Select the Parameter that is required to modify, and enter the data through the Key

board.

Setting parameters of Combination scale

Select the program number, tap the combination setting to enter the parameter setting interface:

22
a) Program Number

Each Program has full set parameter setting. That is good for different product and different

weight requirement. Advice: Each program should be working for only one product with fixed

weight. If the similar product or similar weight needs programming, it’d better copy that program to

set new parameter.

b) Target Weight

What is the weight required in the program setting. It points to total discharged weight before

outputting the finished signal.

c) Up\Down limit weight

It is accuracy requirement. Not all the out weight is 100% same as the target weight, it always

get more or less weight that is acceptable.

d) ：
Bias Actual weight=displays weight + Bias

e) Preset speed: The expected speed that is how many outputting cycle can be done per min.

Actually, It depends on speed of packaging machine.

f) Main Feeder Amplitude ：

The Value of Main Feeder Amplitude is more, the Amplitude is more, the power of distributing

23
 is more. Its value is less than 65 normal to keep the life of the vibrator.

g) Linear Feeder Amplitude ：

That is controlling the power of linear feeder. If the value is more, the Amplitude is more, the

power of driving out product is more. But Don’t let the product jump up and down. The

Amplitude can be controlled independently.

h ）Linear feeding : the longer time to feed the linear feeder, the power of driving out product is
more. We usually set the time value of 25 around (for a long time, practical speed will slow).

i) AFC: Automatic Feeder Control allows the system to react to varying feeder conditions to

ensure accuracy and efficiency. Select the working condition model from 0 to 2.

0. The AFC function is off. The system won’t control the feeder.

1. To perform automatic feeder control by combined bucket numbers. The Linear Feeder

amplitude will be adjusted automatically. (Manual adjustment is applicable under operation).

AFCT menu is then effective.

2 ．To perform automatic feeder control by individual bucket weight. The Linear Feeder
amplitude will be adjusted automatically. (Manual adjustment is applicable under operation).

AFCT menu is then effective and each Linear Feeder Amplitude will be displayed

individually.

-------------AFCT----------------

AFCT working process

1、Adjustment for too big LF amplitude:

（Discharged buckets number after the set RESET INTERVAL completed） > （TARGET WB
NUMBER ×RESET INTERVAL ＋ LIMIT WB NUMBER ） ≡ Total linear feeders amplitude －

2、Adjustment for too small LF amplitude:

（Discharged buckets number after the set RESET INTERVAL completed ） < （TARGET WB
NUMBER × RESET INTERVAL －LIMIT WB NUMBER ） ≡ Total linear feeders amplitude ＋

3、Keeping proper LF amplitude:

（Discharged buckets number after the set RESET INTERVAL completed） within the range of
24
 （TARGET WB NUMBER × RESET INTERVAL ±LIMIT WB NUMBER ） ≡ Total linear feeders

amplitude keeps unchanged.

a) ：
TARGET NO. The desired average bucket number for combination. Press “→”“←”to

access this item and enter 0.1—6.0. Recommended value 3~5.：

b) RESET INTL(RESET INTERVAL) ： Represents packages number before the AFC

operates. Press “→”“←”to access this item and enter a number from 01—99.

Recommended value:10

c) LIMIT NO.(LIMIT WB NO.) ： Represents the allowable range for the accumulated

deviation of discharged weigh buckets number differed from Target WB Number.

Press“→”“←”to access this item and enter a number from 0.1—9.9. Recommended value:

4.0

------------AFCI-------------

AFCI Work processing

1 、 Over-power Amplitude amendment

(The total weight that single weighing bucket has finished combination for Interval times) >

(“Single weight” X “Interval times” + “Limited weight”) ≡ Linear feeder Amplitude - 1

2 、 Less-power Amplitude amendment

(The total weight that single weighing bucket has finished combination for Interval times) >

(“Single weight” X “Interval times” - “Limited weight”) ≡ Linear feeder Amplitude +1

3 、 Keep away the Amplitude

(The total weight that single weighing bucket has finished combination for Interval times) is

between (“Single weight” X “Interval times” ± “Limited weight”) ≡ Linear feeder Amplitude

m. AFCI single weight

The signal target weight is product weight inside weighing bucket that will attend the

combination. Its range is 0.1-999.9 grams, Recommend Value is 1/5-1/3 of the target weight.

n. AFCI Interval times

When the machine finish N times cycle (Interval times), the system will amend the linear

Feeder Amplitude by itself. Its range is 1-99. Recommend value is 10

o. AFCI limited weight

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It is the required accuracy of the total weight that runs within the Interval times. Its range is

0.1-999.1 grams. Recommend Value is 1/6~1/10 of target weight × “Interval times”.

p. Next page: Enter next page setting.

q. No Load

The product that is inside the bucket is less than system requirement, that bucket will be taken as

empty, the system will go on feeding product into that bucket until the weight is more than the

system requirement. Its recommend value is 10%, not too many. Its range is from 1-99, which is

how many percent of the target weight.

r. No Select

The weighing bucket hasn’t attended the combination for N times that is set. The N times is

No Select. The system will enforce it to attend next combination even if the weight is not good.

Or else, it is stopping at its station and will effect the machine accuracy and speed. The range

of N is 1-9999.

s. Zero Interval

The system will take the bucket weight as zero weight for the future weighing combination

every Auto Zero Interval that is set. Before Auto zeroing, the system will empty the bucket at

first.

Its Range is 1-99mins.

t. Feed Time

If the level of the product is lower than the level of detecting eyes on the top of the machine,

the system will have been sending out the requiring signal for Feed Time. Its range is from

1-999Seconds.

u. Feed Times

The target weight is divided into “Feed Times” to dump the product. It means each dump

weight = target weight / “Feed Times”. It works for the weight requirement that can’t dump one

times to satisfy. For example, 1000grams potato chips, it is possible that the potato chips will

be hold at the outputs mouth. If then, it is helpful to use the multi-discharge. Like that is set to

2, 1000grams will be divided into two, 500grams/discharge. Maybe more, all that is to avoid

that holding. Its range is 1-99.

v. Fb Delay
26
When the feeding bucket run, after the delay time, the linear feeder start to feed the product to the

feeding bucket. The delay time is starting from motor of the Feeding bucket. Its range is from

1-9999X 10ms. If the delay time is not enough, the product will go to weighing bucket directly. If

that is too long, it will reduce the speed.

w. Fb Delay

When the weighing bucket run, after the delay time, the feeding bucket start to feed the

product to the weighing bucket. The delay time is starting from motor of the weighing bucket.

Its range is from 1-9999X 10ms. If the delay time is not enough, the product will go out directly.

x. Sta interval: The products could be jammed during transferring to downstream equipment,

which is caused by the bucket dropping a big volume of product simultaneously.In that case,

we can set a delay time of each bucket opening , the data is 0, 1-7. 0: simultaneous dropping;

1-7: the amount of bucket dropping is by the setting data. For example: set 2, if the buckets in

the combination are No.1 2 3 4 5, then the machine will running in: No.1 and No.2 opening

simultaneous, and then No.3 and No.4, and No.5 single.

Note: Feed times is for heavy weight in each bag, Sta interval is for what the product is bulky.

y. Cb Delay

Used to set the delay time of the Collection Bucket starting to open after the Weigh Bucket

starting to open.

z. After Cb Time

Used to set the delay time of the Weigh Bucket starting to open and dump product to

Collection Bucket after the Collection Bucket starting to open.

aa. Dis Delay Time

When the weighing bucket open to discharge the product, after the Dis Delay Time, the

system will send out the finished signal to packaging machine.

bb. Finished Discharge Signal on time

When the system send out finished discharge signal, how long will the finished Discharge

signal on time to Packaging machine. It depends on the packaging machine requirement. Its

unit is 10ms.

cc. Feeding bucket motor pattern

The motor pattern is preset at the factory. Its value is more, the speed of that motor is
27
 much faster

dd. Weighing bucket motor pattern

The motor pattern is preset at the factory. Its value is more, the speed of that motor is much

faster

ee. Collection bucket motor pattern

The motor pattern is preset at the factory. Its value is more, the speed of that motor is much

faster.

ff. Last page: Return to last page Setting

gg. Return Go back to Main Menu

Note: All the parameter is selected at first, Then, input the data at the right side keyboard.

Unnecessary to touch “ENT” for confirmation.

Packing Machine parameters

In the "Program Settings" screen, tap the "packing machine settings", into the parameter setting
interface:

28
Notice: Setting time of various output.
End seal time and vertical seal time is most important for the sealing of the bag. Depend on different
material of film, this parameter is different. When the time setting long, the speed will slow down.
：
End seal 0.5-0.9S
：
Vertical seal 0.5-0.9S
：
Cutting delay 0.20S
：
Cutting time 0.20S (normally, this is ok and don’t need to be change)
printer time: 0.2S
：
Fill nitrogen delay 0.14-0.20S
：
Fill nitrogen 0.10-0.18S
End seal delay and pull film delay is determine whether the product will caught between the jaws, so
this two parameter is very important.
Space time: 0.5S
Fill delay: 0.5S
No film time: 0.5S
Cooling delay: 0.2S
Cooling time: 0.2S
Fill nitrogen delay: 0.14-0.2S
Fill nitrogen time : 0.10-0.18S
The various time settings are set according to your product requirement and speed, there is no
deterministic value.

29
 4.1.4 Statistic
Select “statistic” and enter the statistic interface on the main menu.
The records of running are register in this program---Statistic, including running time, gross of bags,
weight, etc.
1. Select “statistic” and enter the statistic interface on the main menu.

2.Quantity of Record:

The system can record max 999 sets data.

3.Touch the Arrow key to select the year, month, date, “Enter” to confirm. The display will shows all the

record that work on that day.

4. The number of daily records: the daily results of the combined scale, from you press running till out of
operation as a record.

5.Check the Record

Input the record number and confirm “ENT” key. All the data will show on the display.

6.Clear all the records

Select the item “Clear all the records” and confirm “ENT” to clear all the record.

7. Select “Last Record” and “ENT”, Last record will show.

8.Select “Next Record” and “ENT”, Next record will show.

30
4.1.5 Calibration
1.Select item “Calibration” and enter the password 1 and confirm the “ENT” key. It will enter the

Calibration Menu. The original password 1 is “111111”.

31
2. Select the calibrated head and “ENT” key to confirm. The display will show the original weight or the

changing data, meantime, the cursor will be on “Zero”.

3. Assure there is nothing inside the weighing bucket, and Press “ENT” to confirm the Zero weight.

The display will stop changing weight 。

4 .When the cursor moves from “ZERO” to “FULL”, load a standard poise of 1000g in weigh bucket,

。
then press “ENT” key to confirm. It will be displaying “1000.0” at the Weight Display line

5. Testing: Change a smaller poise (for example,100g) and load in the weigh bucket, the

corresponding weight will be displayed at the Weight Display line. Thus the bucket has been

calibrated successfully 。
6. Enter Next calibration head Number, and “ENG”. Do the same process as last operation 。
。
7. If the calibration work bad, it is able to do the calibration again until it is satisfy

8. Zero moving

Run “Zero Operation” on the Main menu. If it shows 0.0, it is Ok. Or else, do the calibration to amend

that problem 。
Attention: When the calibration is being done, make sure the environment is perfect, like no wind, no

vibration to effect the work 。

4.1.6 System Setting for combination scale
Menu of system setting

Enter the “System setting” and Password 2. It will show the menu of system

setting.
32
1.Date Setting

Enter Day, month, year on the keyboard. Move the cursor by arrow key.

2. Time Setting

Enter the correct time directly through the digital key.

3. Accuracy Times

When the system can’t find out the combination, and enforce the bucket to combine, the accuracy

is limited within the Accuracy X Times. For Example, the accuracy times is 2, and the weight

requirement is 100 ± 1, If the system can’t find out pass combination, system will increase the

accuracy as that setting to be 100 ± 2 to search the pass combination. If no, Go on increasing to be

100 ± 4 until to get the pass combination. 。

4. Optimize Times

System will search pass combination to Optimize times. And pick up the best accuracy from them. It

can keep good accuracy. Its range is 1-20. The recommend is 12.

5. Enforced Combining bucket quantity

If this value is more, the combination rate is more. Like Pic3-3-1,3-3-2. If the last combination used

(7,12,13,14), in the coming combination can be search from the left bucket. If the system can’t find

out the pass-weight combination, “The quantity of left bucket” ≥ “Enforced combining bucket

quantity”, then, systems enforces to combination even if the result is not good.

This value is controlling the pass rate and continuous running. If this value is small, the pass rate will

be lower. Its recommend value is 6.

6. Collection Bucket setting

0 means there is no collection bucket. And 1 means there is collection bucket.

7. Password 1 Setting

Enter the 6 bits digit for new password one time. So the password should be clear. This password

is using for the program setting and Calibration work.

8. LAMP

We can set 0, 1-99 (unit: minute) for the apheliotropic light to control the touch screen: "0" means

the apheliotropic light is always on; "1-99" means the light will be kept on for that period of time.

When the apheliotropic light is off, we may turn it on again by touching the screen.
33
9. Touch screen Calibration

If the touch screen doesn’t receive the correct instruction as its show, do the Touch screen

calibration to amend it. Enter the Password “ABCDEF” “ENT” to enter the calibration menu ,like

Pic 4-6-2, 4-6-3,4-6-4. Follow the advised operation to do. After the adjustment, it will appear the

indication as picture4-6-4shows.

Illustrations 4-6-2

34
 Illustrations 4-6-3

Illustrations 4-6-4
10. Required signal way

The multihead weigher accepts 4 required signal ways from 0-3.

0: Impulse recording: Discharge requirement signal is impulse signal, even if the machine is not

ready, but system will record those requirement signals. When the impulse comes down from 1 to 0, it

is valid.

1: Impulse non-recording: Discharge requirement signal is impulse signal. If the machine is not

ready, the system will refuse those requirement signals. When the impulse comes down from 1 to 0, it

is valid.

2: Level Recording, Discharge Requirement signal is level signal. Even if the machine is not ready to

drop the product, system will record those requirements. When the level is going up from 0 to 1, it is

Valid.

3: Level non-Recording, Discharge Requirement signal is level signal. If the machine is not ready to

drop the product, system will refuse those requirements. When the level is going up from 0 to 1, it is

Valid.
35
11. Filter coefficient, its range is from 1-12. If the value is big, the weighing data is better, but action is

、
slower. Press “←” “→” to select load cell. The first data tells the value of filter Coefficient. The

coming data shows which load cell is selected. Press to “Back Space” to clear past value and

enter new information. Confirm by pressing “ENT” to change the Filter Coefficient. If success, it

will show “OK”

Filter coefficient is the times that A/D card sample the weight data from load cell. If the times is

more, its result is closer to the real weight. But A/D Card spends more time on the sampling. Its

recommend value is 4-6.

12. Motor setting of Feeding bucket

That sets each step of the motor like running speed.

13. Motor setting of Weighing bucket

That sets each step of the motor like running speed.

14. Motor setting of collection bucket

That sets each step of the motor like running speed.

15. For the motor setting menu. The value is more, the speed is lower. There are 4 models preset in

system to be used. Holding door means how long the bucket stay be opening, its unit is MS. The

current is more, the power of motor is larger. The recommend is 15 。

16. Motor rotation: set to 0, the motor take a turn, set to 1, the motor reversal after a turn.

36
17.Password 2 Setting

Enter the 6bits digit for new password one time. So the password should be clear. This password is

using for system setting work.

37
Packaging Machine System Settings
Select the “packing machine” on the interface of combination scale system setting.

38
Reserve This button for spare keys, without any function.
End model The seal for servo motor driver set 1 effective, while for cylinder driver set 0 effective.
With this button ,It can adjusted the proportion between the bag length measured by the
servo-motor encoder and practical bag length. Don't enter decimal amount, usually set a
Pulse rate
value of 38.4 pulse/milliseconds. When the bag length for fixed-length control, change
the value in the box can modify the actual bag length to conform to set bag length size.
Ver tem First pull out the communication port RS-485 of the end seal thermostat, press the
reset vertical seal temperature initialization key, then press ENT button for confirmation,
namely to complete the vertical sealing temperature initialization. Then insert the
communication port plugs RS- 485 of the Vertical seal thermostat. (This function should
be performed after replacing Vertical sealing thermostat)
End tem First pull out the communication port RS-485 of the vertical seal thermostat, press
reset the end seal temperature initialization key, then press ENT button for confirmation,
namely to complete the end sealing temperature initialization. Then insert the
communication port plugs RS- 485 of the Vertical seal thermostat. (This function should
be performed after replacing Vertical sealing thermostat)
Jaw loca Press this button, insert the value of end sealing distance measurement
set
on the right box by the digital key.
Jaw ，
Press this button then press ENT key for confirmation. The sealing to execute a closed,
location open process, then on the right box showed a corresponding value. Then put this value

39
 in the Jaw loca set.
Range According to different function keys, it shows corresponding units and set range.
Weigher Press this button and enter combination scale system setup interface.
Return Press this button ，back to the main manul。

4.2 The safety check of debugging

a) Check whether all the snails are fasten, whether adding lubricating oil, whether the electric
power is correct.
b) Check whether the air supplier has connected to the entrance of triplet microtubules.

4.3 Safety of debugging

a) During debugging, do not put the hand to the sealing jaw.
b) The testing man should wear heat protective gloves when testing the sealing roller, in
order to prevent getting burnt.
c) When pulling belt is moving, do not touch by hands.
d) Judgement of the testing: whether has abnormal noise, whether the pulling film belt is fit
according to the former, whether the bag is symmetry by both sides.

4.4 The process and description of debugging

a) Mount the film roll, frap the film roll, cut the film end to triangularity and put the film through
each roller, then insert it into the former.
b) Close the door, of electricity box and the defend door, turn on the electric power, set the end
℃ ℃
seal temperature controller on 100 -180 , vertical end seal temperature controller on
℃ ℃
90 -160 ( The temperature is decided by the thickness of film and material.)
c) When temperature reach the set point, make vertical and end seal action by manual drive to
make certain whether the temperature is suitable, and set precedence relationship on
time.
d) Input parameter, adjust the length of the bag and color mark, test every function and try to run
the machine by making bags continually.
e) After making bags continually at good state, it can be connected with the weigher and try to
produce.

4.5 Operation
1) Operation safety: close all the door of the electric box, and close the defend door then can
run the machine.
2) Operation of the machine: turn on the electric power, when the screen shows language
selection, choose the suitable language to run the menu, touch the filling bag key can
operate the machine.
3) Baiting and lay off:
If the material’s lay off time is not right, the material will plug up in the feeder. The solution
is as follows:
a. First, adjust the photo sensor induction switch of the main motor on the turnplate.

40
 If lay off too early, the induction plate moves forward.(anti clockwise)
If lay off too late, the induction plate moves backward.(clockwise)
b. Change the time of the delay pulling belt to adjust the falling time of the material,
and change the context of the horizontal seal’s switching.

4) During packaging, when weigher puts material into the packing machine, it sends a
packaging signal to the packing machine. When the packing machine receives the signal,
the film-pull motor will work at once, send out the film and then the vertical seal, end seal
and cutter work at the same time. One signal can make one bag.
5) Urgency shut off can do when you press the urgency stop key, and everything would stop
at once, if you want to start again, you must restore the urgency stop switch.
6) Tail off: when the work are finished, pack all the material in the feeder, and then stop the
machine, at last turn off the main power supply.

4.6 Check:
After work, check whether the sealing jaw is clean, whether the railing screw is loosen, whether
the horizontal seal pole has enough lubricating oil, whether all the equipment is at good state,
whether the triplet has oil, whether the bleeder valve can drain.

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 Chapter – 5: Equipment protection

5.1 Guidelines of maintain

In order to keep machine running well, make full use of the machine, the daily maintenance should be

done every week. But before checking the machine, the power should be cut off. All operators must be

trained through Expert course.

1.The people beside the train technician is not permit to open the machine.

2 .All the component that touch with product directly should be cleaned after daily use.

3.Before running the machine, check if there is anything on the hook of weighing bucket. Make sure

nothing on the hook of weighing bucket.

4.Add edible oil on the joint of bucket every week to keep the bucket running smoothly.

5.Clean the dust on the machine every two months.

Check if any part is exceptional, keep the surface of the machine clean and maintain timingly.

5.2 Equipment protection

(1) Check the surface of the oil in the gas supply oil tank that whether it has keep above 1/3,
if less than 1/3, it shoule pour in 20# pure oil to cover 1/2 of the oil tank.
(2) Every day before work, adding 20# oil into the oil cup, which is on the horizontal seal
shelf.
(3) Each time after work, clean all the equipment, the surface which has dust must blow
clean by compress air; the material attached to the horizontal roller and cutter must be
cleaned up by copper brush. Take out all the packing film before ring out.
(4) Check the screw to see whether has loosen.
(5) A thorough cleaning-up must be made with he machine, cut off the power if the machine
will stop for a long time. When start again, check again before use.

5.3 Lubricating and description of the machine

(1) lubricating oil: 20# pure machine oil
(2) The horizontal seal roller must have first-rate lubricating to ensure the machine runs in
gear, reduce abrasion and ensure the machine’s life-span.
(3) Make sure the electromagnetism valve is lubricate, ensure the oil in the oil tank is
enough, if the valve is not in good state, the whole machine will not be in effective
situation.

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 Chapter -6: Malfunction and maintain

6.1 Safety of the maintain:

(1) Cut off the power and pull out the connector plugs when maintaining.
(2) Avoid scald when maintain the seal jaw.
(3) Turn off all the air supply to avoid hurt.

6.2 The exception class and the solution.

Exception class Cause Solution

Press the touching key

and the machine Check whether there is alarm. Eliminate the alarm.
doesn’t work.
Switch of creepage Equipment such as heated
Check all the equipment one by one.
break down. patch maybe creepage.

The figures of the

Thermocouple is loosen or
temperature meter jump Fasten or change the thermocouple.
damaged.
repeatedly.

The open circuit protector Check to eliminate short circuit,

is cut off. and combine again.
The sealing roller is not
Heated patch is burnout. Change the heated patch
hot.
Temperature control Change the temperature control
meter is burnout. meter
Voltage low, the power of
Temperature is Reduce the packing speed or
the heated patch minish.
well-balanced when add voltage stabilizer.
The power of the heated
stop, but falling Change high-power heated
patch is too low.
continually when patch.
Packaging speed is too
boot-strap. Reduce packing speed.
fast.
The temperature is not
high enough. Raise the temperature properly.
The pressure is not Augment air pressure in
enough. specialized range.
Gas leak of the sealing
Too short time for Increase the parameter of
bag
sealing. sealing time
The forward and Adjust the forward and backward
backward horizontal roller horizontal seal jaw in parallel.
is not sealing well.
Film edge has cockled or
light path problem to
cause wrong
photoelectricity action. Change the packing film.
Cannot control cutting The flexibility of the eye Adjust flexibility of the
point or cutting half bag sensor is not adjust well. photoelectricity
The bag’s length setting Increase bag length setting.
is not long enough that to
cause making bag in
different length.

43
 1. Operating when AFC=0, reduce “LF
AMP”
Single Bucket WT bigger than 2. Operating when AFC=1, increase
U
Target WT “TARGET BUCKET NUMBER”
、
3. Operating when AFC=2 3, reduce
“SINGLE WT”
1. Increase “ENFORCE” value
2. Target WT/2 > Single Bucket
A scale under enforced WT > Target WT/6
Q
dumping 3. Reduce packing accuracy under
acceptable circumstances,
increase “UP & LOW LIMIT WT”
1. Clear the irrelated stuff in WB
hanger
When automatic zeroing, the 2. Adjust “WB MOTOR PATTERN”,
zero wave of Weigh Bucket ensure buckets are cleared out
E exceeds 20% of the bucket full when it’s opened.
value. . 3. Stop the machine after ensuring
above 2 points without abnormity,
press “CLEAR OUT” key in main
menu and restart the machine.
1. Clear the irrelated stuff in WB
hanger
WB occurs with negative value 2. Adjust “WB MOTOR PATTERN”,
E
during operation ensure no product blocked
between WB and Collating Chute
when buckets are closed.

1. Increase “NO SELECT” value, or

Enforced combination set within “00-09”. (This function
W failure when no select can be closed if the product won’t
detected be run or can keep unsticky for a
long time)

1. Increase “NO SELECT” value, or

Enforced combination set within “00-09”. (This function
Y succeeded when no select can be closed if the product won’t
detected be run or can keep unsticky for a
long time)

1. Increase “ZERO INTERVAL” value

Z Under automatic zeroing
when the product is not sticky.

44
 1. Too small amplitude
L Inadequate product in WB
2. Affected by “NO LOAD” value

1. Release the bucket in MANUAL

OPERATION menu.
D A scale inhibited
2.Calibration or Module
communication failed.

1. Check if Module power supply of

8V has improper contact.
T Module communication failed
、
2 Check if line CON081~086 is
connected properly.

、
1 If power supply has improper
No dumping or machine Vibrator or Module without contact
dead during operation power 、
2 Check electric boxes if any loose
terminals.

1 、 Groundings should be secure

1.Zero wave 2 、 Reperform initial calibration
3 、Increase “FILTER” value

2.Discharged WT heavier 1 、Set the DIAS a positive value

、Set the DIAS a negative value

Too big discrepancy
between displayed WT 3.Discharged WT lighter 1
and actual WT

1、 Adjust MOTOR PATTERN,

4. Product in WB not cleared increase the motor pause time.
out. 2、Increase “WB DELAY TIME”
value

5. Reaction speed of Load

Cell too slow
、
1 Reduce “FILTER” value

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 The discharged buckets for 1 、 Reduce “OPTIMUM” value
noncontinuous discharge previous combination start to 2 、 Reduce “ENFORCE” value
work till re-fed with products 3 、 Increase “UP & LOW LIMIT” value
1. In AFCT, “TARGET BUCKET
NUMBER” should be set within 3-5
Packing speed gets
、
2 In AFCI, “SINGLE BUCKET WT”
AFC setting improper should be set within 1/3~1/5 of
slower
the single discharge
WT(Target WT / discharge
times)
1、 Reduce amplitude and increase
“BUCKET NUMBER”
2、Increase “UP & LOW LIMIT”
Low Pass Rate Low combination rate
value

、
1 Increase “SPEED” of Steps 00-09
Weak opening of Opening speed of Motor is
in MOTOR PATTERN time （
buckets too fast
level ）
、
1 Increase “SPEED” of Steps 11-20
Too noisy when bucket’s Closing speed of Motor is
in MOTOR PATTERN time （
closed too fast
level ）
1 、If all motors like this, should
check if the DC of 18V is
normal, or if lining of 34P is
Bucket opens fast for Position detect failed
loose.
numerous times
2 、 If individual motor likes this,
should check if the relevant
sensor board is normal.

Initial Calibration cannot

be accessed
Hardware lock is switched
on
1 、Set DIP2 in Main Board to ON

、
1 Check if lining of 26P is loose
Error！ 、
2 If power supply of printer is
normal
Error with Printing

Disable Set DIP2 in Main Board to ON

46
 Chapter 7: Annex…………………………………………………………………….47
7.1 Standard warning parts
Error 1, Belt Servo Alarm!
Error 2, Jaw Servo Alarm!
Error 3, No Film Alarm!
Error 4, Check Film!
Error 5, Check Print Ribbon!
！
Error 6, Thermostat alarm
Error 7,Eye mark not detected ！
Error 8, Door open！
Error 11, other mistakes

7.2 Machine’s diagram

Attached.

47