Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

DE50AV Horizonal Auger Packer Brochure 2016 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 18
At a glance
Powered by AI
The document discusses an auger filler machine called the DE-50-AV that can fill multiple bags simultaneously using different filling methods for accuracy.

The DE-50-AV auger filler is used to fill dry powdered and granulated materials into bags at rates of up to 4 bags per minute.

The DE-50-AV uses a variable speed main auger, vibratory feeder, and dribble feed via a vibratory tube for three stage filling to accurately fill bag weights.

DE-50-AV Single Or Dual Auger Packer

Horizontal Auger Packer


Spout model options:
Single or Dual (range of sizes)
Ideal Materials:
Free Flowing, Non Clumping Powders and Granules.

Single spout auger packer

Dual spout auger packer

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

Fill up to 4 bags per minute: 20kg per minute*

Single or Dual Auger Option


Weighs bag & contents while being filled.

Production rate: Up to 4 bags per minute.

For filling accuracy the DE-50-AV uses a


variable speed drive on the main auger feeder
for fast, and slow filling, with the third dribble
feed via a vibratory feeder tube.

The filling nozzles have a specially designed


inlet housing to prevent product bridging
during the filling cycle, and are fitted with
pneumatic bag clamps linked to the machine
cycle.
Single Spout DE-50-AV with bag on kicker

Our Clients:
Dry solids compatible with
DE-50-AV:

• Granulated pellets

• Cement

• Adhesives

• Renders

• Powders

• Small aggregates

• Flaked products

• Free-flowing foods

* Fill speed is dependant upon type of product & bag capacity.

1 Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

Reasons to choose the DE-50-AV Single or Dual Auger Filler

Accuracy & productivity

 High accuracy patented load cell technology


Three
  stage filling for accurate filled bag weights
 Speed can be adjustable manually for weight fine-tuning
 Quick adjustment control to suit bag sizes
 Operator friendly controls
Secure
  system: operator access levels can be password protected

DE50-AV With A Drum


International quality build & Valve Spout

 Manufactured to comply to International & Australian standards


 Uses quality European component brands such as, Festo, Metalwork,
Scheider & SMC

Durable & Easy to maintain


Vibratory Feeders
 Choice of powder-coated Mild Steel or selective Stainless Steel
 Internal & external parts are easy to clean
 Changeover new products with minimum downtime
 Built with universal industrial components to ensure easy maintenance
 Components kept dust-free: pneumatic & electrical control equipment
housed in positive pressure enclosure
Optional Bag Chair Kickers
 Structural steel construction

Grows with your business

 Hands-on training & manuals to help you maximise ROI


 Modular design: interfaces with other filling systems & check weighers
 Future-proof control panel: DE-50-AV control panel can be extended to Single Auger Filler In Final
operate additional machinery or conveyors in the future Assembly
 Higher speed production rate available with our PVPE Air Packer
 Customisation options available

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

How the DE-50-AV Single Or Dual Valve Auger Filler Works

1. The bagger is fed from an overhead hopper, silo or mixer containing the product to be bagged.

2. The packing cycle begins by managing a charge of material from the overhead vessel into the
DE-50-AV holding chamber.

Holding Chamber

Main Feed Auger

Vibratory Feeder
Bag Clamp
Valve Auger Spout
Valve Auger Feeder

3. The filling cycle begins with the placement of bag(s) onto the nozzle. Pressing a foot switch or
start button initiates the filling cycle. The main feed auger, vibratory feeder and valve auger
feeder turn on simultaneously to activate flood fill.

Holding Chamber

Main Feed Auger

Vibratory Feeder
Bag Clamp
Valve Auger Spout

Valve Auger Feeder


Valve Bag

3 Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

How the DE-50-AV Single Or Dual Valve Auger Filler Works


4. Once flood-fill-setpoint has been achieved then slow speed filling begins. A variable-frequency
drive (VFD) sends a signal to slow down the main feed auger. After filling to a pre-determined
weight e.g 98% then main feed auger shuts off.

Holding Chamber

MainFeed Auger

Vibratory Feeder Bag Clamp

Valve Auger Spout


Valve Auger Feeder
Valve Bag

5. Vibratory feeder and valve auger continue to run together until final setpoint is achieved.
Using 3 different speeds of filling, accuracy & speed is achieved.

Holding Chamber

Main Feed Auger

Vibratory Feeder
Bag Clamp
Valve Auger Spout
Valve Auger Feeder
Valve Bag

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler


6. Filling cycle is complete.

Holding Chamber

Main Feed Auger

Vibratory Feeder Bag Clamp

Valve Auger Spout

Valve Auger Feeder


Valve Bag

7. Next step in production workflow:


Single Auger Filler: Replace bag for the cycle to continue.
Dual Auger Filler: Head 1 & head 2 are independant. Fill them simultaneously. Or one at a time.

PLC, Touchscreen with variable controls to make adjustments

• The DE-50-AV fills bags by gross weight. The filler tare/zeros the bag and fills product to
the desired weight.
• Bag placement options: 1) Manual placement & manual removal
2) Manual placement & automatic removal
5
3) Automatic placement & automatic removal
AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

DE-50-AV Single Or Dual Valve Auger Components

Touchscreen with variable


Controls to make adjustments Emergency stop control
on the go. Configurable to suit
a wide array of packaging

GS100P panel mount weight


display with multiple relays
and multiple setpoint control

Manual start control

Pneumatic bag clamp


used in auto operation Main auger
feeder and
motor

Valve Nozzle to suit Valve Vibratory feeder


Bags two standard sizes for high accuracy
available weighing / filling

Loadcell summation box

Auger feeder in centre of


valve nozzle High
accuracy
loadcell
weighing
/ control
system

Height adjustable bag Sturdy bolt down frame


kicker with manual / auto or optional portable frame
functionality design
Single Auger Valve Bag Filler Displayed In Above Representation
Dual Auger Model uses this common frame and has 2 Nozzles

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

Make it work harder. Customise for your business.

Options to suit your process.

Bulk Handling Options


 Surge hoppers or Feeding systems
 Inlet surge bins

 Discharge chute

 Dust collection vacuum system reducing dust


Simple Operator around fill nozzle
Controls View
 Food Grade construction

 Integrated rotary valves - Industrial or Food


grade (removes high head pressures from
mixers)

Bag Loading & Handling Options


 Automatic bag loader (Arm loader)
Vibratory Controls &  Bag placers
Summation Box
 Bag flatteners
 Multiple bag collision sensors
 Conveyors
 Out-feed conveyor
 Check weigher
 Palletizers
 Self-leveling palletizers
 Ultrasonic sealers
Side View Of Valve Auger
 Foot switch for manual valve tuck positioner
Feeder

7 Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

Rotary Feeders For The DE-50-AV:

Rotary Vanes for


dosing product to
main feed Augers

Main drive motors and


gearboxes interlocked
to main feed augers

Things To Remember About Valve Bags & Valve Bag Filling

When the volume of the When the bag is unsupported With the bag supported, the
bag is not enough, there is the weight of the material in side of the bag is allowed
excessive wear on flights the bag keeps the sides of to bellow out to increase
pushing the last amount the bag straight decreasing volume in the valve bag.
into bag. volume in valve bag.

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

DE-50 AV Single Auger


MAIN AUGER MOTOR

MAIN AUGER
HOUSING

DUST
EXTRACTION

DE-50-AV FRAME

703

FRONT
PANEL
AIR CYLINDER
VIBRATOR (BAG HOLDER)
LOCATION
SPOUT
AUGER

AUGER
SPOUT
MOTOR
BAG CHAIR
WITH AIR
1912

CYLINDER
(OPTIONAL
PART)
3
Ø6
D 300
D 50

640
1912
1100

703

1593

1080 1593 All measurements are in mm

9
Australian Weighing Equipment  Riteweigh Scales
Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

DE-50 AV Dual Auger

COUPLED WITH
PRODUCT FEEDER

WORM MAIN AUGER


GEAR
MAIN AUGER
MOTOR (2 EA)
DUST EXTRACTION

FRONT PANEL

AIR CYLINDER
(BAG HOLDER)
MAIN

1937
FRAME

FILLING NOZZLES
AUGER SPOUT
VIBRATOR

AUGER
SPOUT
MOTOR
BAG CHAIR:
• FOR SMALL BAG USE PART
“DE-50-AV-SA-OO17”
• FOR LARGE BAG USE PART
Ø 63 “DE-50-AV-SA-OO16”
D 300 D 300
912
D 50

1937

953
1100

1578.5

All measurements are in mm

1080
1578.5

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

DATA REQUEST
Quotation due date Estimated installation date

Project for: (Name)

(Address) Funds approved: Yes No

(City)
Quarter:

(Plant location)

Contact: (Name)

(Title)

(Telephone)

Equipment discussed

Copy of proposal to:


Customer

Customer

Salesman

Others

Attachments: Supplement Bag sample

Pallet Data Product sample

Sketch / Drawing Hazard sheet


Product Details: One (1) sample & product hazard sheet to be forwarded on (date) _________

A Name:
B Description:
C Particle Size (Mesh):
D Density:
E Pack Temperature:
F Flash Point:
G Melting Point:
H Angle of Repose:
I Bridging Characteristics:
J Corrosive:
K Abrasive:
L Hygroscopic:
M Explosive:
N Flammable:
O Toxic:
P Poisonous:
Q Cost:
R Other:

Filling Bag Details: Empty samples will be forwarded (date) ___________________________

Empty Filled Empty Filled Empty Filled


A Bag Face Width:
B Bag Gusset Width/Thickness:
C Bag Length:
D Top & Bottom Width:
E Bag Type (O.M.,Valve):
F Valve Size (inside):
G Valve Location:
H Valve Sleeve Type:
I Valve Sleeve Dimensions*:
J Bag Construction:
K Rigid Container Diameter/Width:
L Rigid Container Length:
M Rigid Container Height:
N Rigid Container Tare Wt:
O Net Bag/Container Filled Wt:

* Length from outside edge of bag to inside edge of sleeve insert.


O.M.= Open Mouth
Valve= Valve Bag
Performance Requirements:
A DUTY: Hours/Day _____ Days/Week______ Weeks/Year ______

B Kg per Hour:
C Bags/Containers per minute:
D Accuracy at 2 Sigma:
E % of Production:

F Operating Environment: Wet _____ Dusty____ Dry ______ Clean ____


G Operating Temp (Min/Max): Per Day ____ Per Day _____ Humidity____________

H Surge Hopper Cap:


I Headroom:

J Automation of Bag Placement: c Manual c Automatic


K c Please advise of room availability. Add hand sketches or photos.

Utilities:
A Power Voltage: ____________ Ph. ______ Hz. ________
B Control Voltage: ____________ Ph._______ Hz.________
C Classification controls: Dust tight ____ Water tight _______

Explosion proof: Class ____ Group ____ Div. _____ Other _____

D Motors: Exp. proof ____ Chem. duty _____ Hi eff. _____ Other _____

E Compressed air: PSI ________ Volume CFM ___________ Pressure __________

Materials of Construction:
F Platework type: __________ Product contact only _______ All other (specify)______

G Paint: powder coated ____________ other (submit specs) ____________

Equipment Details: (Describe components & provide sketch of layout including critical dimensions & obstacles)
A

B c by AWE Group c by Others

C Controls Description:

D Additional info & comments:


AUSTRALIAN WEIGHING EQUIPMENT

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

DE-50-AV Dual Valve Auger Technical Specifications


Bag Sizes Valve Size Valve Length Bag Width Bag Height
Suit 50mm (2”) Fill 100 – 180mm Flat
280 mm long 300 – 600 mm
Nozzle (standard) Dimension
1 to 4 bags per minute, depending on no. of spouts, product density, valve size, bag weight,
Filling Speed quality of bag, accuracy required and product flow characteristics

Bag Weights 5 Kg to 50 Kg

+/- 0.25% depending on filling speed, product bulk, flow characteristics, particle size, infeed system
Accuracy and bag size. (Typically +/- 50g @ 3 bags/ min @ 20kg Dual Spout Version On Tile Adhesives)

Electrical Base machine is 415 Vac 3 phase, 50 hz 2.5 amps

Air System Pressure Range 500Kpa (5 Bar) - 1000Kpa (10 Bar)


Control Air 1CMH @ 800Kpa (8 Bar), Clean Dry Air
Size please see drawings attached in brochure
Weighing System Fitted as standard with load cell and precision digital read-out indicator/controller.
Flow Control Three stage main/ dribble, vibratory feed cut off system

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT

DE-50-AV Single Or Dual Auger Filler

Who is Australian Weighing Equipment Group

Jeff & Trevor Baillie started Australian Weighing The biggest compliment we hear is, “Your
Equipment (or AWE) in 1981, focusing on packaging equipment is Over-Engineered”.
weighing solutions based on engineering Our response: “AWE Group really knows
principles. For the last 30 years AWE has built most packaging equipment operates in a harsh
its reputation as a leading supplier of robust environment. They cop a pounding".
Packaging & Bulk Handling Equipment.
Our innovative engineering, and We must engineer to survive these conditions.
continuous product improvement have led to We understands our reputation depends on
designs that will stand up to the rigours and this. So we prefer to build our packaging
demands your product line will throw at it. equipment based on our experience to
anticipate and cope with the harsh conditions
AWE group’s bulk handling & packaging of factory life.
equipment can reduce or eliminate the need
to manually perform repetitive tasks of filling, AWE Group’s bulk handling & packaging
packaging and palletising. equipment is built to “Our Standards” to
Protect Your Investment.
We know that one size does not fit all. If our
‘Out-of-the-box’ equipment does not suit your Based on this experience, we’re constantly
needs, then talk to us about a custom called in, to consult on setting up product lines,
solution. We are ready & able to engineer a tailored to suit unique packaging and bulk
cost effective design based on our 30+ years handling applications.
experience.

AWE Investment in the Future

To help provide a seamless packaging solution, In 2008, AWE established a manufacturing


AWE has just increased its investment in our facility in China - AWE Group Packaging and Bulk
manufacturing facilities now giving us over Materials Handling Equipment.
3,200 square metres of factory in Sydney with
AWE Group Packaging and Bulk Materials
 A CNC Machine Shop Handling Equipment occupies a purpose-built
 Heavy Metal Fabrication Shop 5,000 m2 factory in Suzhou China
 P
 lus further room for our team of qualified (70kms From Shanghai).
tradesman
All Equipment is Australian designed and
Acquisitions of Bradwood Packaging, Dendy manufactured under our strict quality control
Packaging and Design Engineering increased our system in our own factories both locally and
packaging and engineering experience. internationally.

Australian Weighing Equipment  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
AUSTRALIAN WEIGHING EQUIPMENT GROUP

Australian Weighing Equipment Offers Complete Filling, Packaging & Weighing Solutions

AWE Group’s Quality Guarantee

We guarantee what we sell; this is a guarantee directly from the manufacturer.

To ensure we fulfill our commitment to providing quality, reliable packaging and bulk handling
equipment, we understands that it's more than just delivering a well built & designed packaging
machine. It also requires a team of dedicated people who care and there to back you up with
great service & support.

The quality of our team sets us apart. Most companies choose to outsource these services
to contractors, or buy machinery from overseas as a so-called agent. They do not have the
knowledge base to support or maintain this equipment long term.

Our solutions are designed to fit your factory systems. To do this, it requires a team of
professionally trained tradesmen.

When we build your equipment, an army of skilled tradesmen engineers, draftsmen are on the job.

We’re Talking About Reliability


 Licensed Tradesmen Our bulk materials handling and packaging
 Mechanical Engineers equipment are designed for Australian
 Electrical Engineers conditions and a lifetime of heavy duty filling,
 Structural Engineers bagging & packing. Our proven and robust
 Draftsmen designs are engineered and manufactured
 Fitter & Turners in-house to the highest standards to provide
 Boilermakers our customers with a lifetime of reliable and
 Fully Qualified Scale Makers accurate service.
 Electronic Technicians
 Instrument Fitters In the unlikely case of breakdown, we know
 Electricians downtime is costly and service is required,
 Service Technicians quickly with accurate attention.
 Project Managers
 Formworkers AWE Group’s Service Technicians Are
 Concreters On Call 24/7 , Because We Know
Breakdowns Don’t Always Happen In
They are all led by your own personal project Business Hours.
manager assigned to make your project run
smoothly. Which means there’s one point of The service guys are there when you need
contact, you won’t get the run around.They’re them. When your line goes down, 5.00pm on
responsible for managing the design team, a Friday, you need technicians to turn up. If
installation, commissioning and documenting you need them at 11pm Saturday, they will
your project. be there. That’s a promise, because we stand
behind our equipment.

Australian Weighing Equipment  Bradwood Packaging  Riteweigh Scales


Sydney +61 2 8717 3333  Melbourne +61 3 9330 1011  Brisbane +61 7 3423 1388
www.awe.com.au
So If You Have Questions About Factory Layout And Packaging
Equipment, Bulk materials handling or componentry Then Talk To
AWE Group’s Packaging & Packaging Machinery About Our Solutions

We pride ourselves on providing plain english proposals, there’s no hidden surprises.


You’ll know what you’re getting.

We manufacture filling, sealing to palletising lines, as well as designing complete plant


lines.

So if you have questions about factory layout and packaging equipment, then talk to
us about our solutions.

Call or email us today and find out how our sales team and project engineers can assist
you in finding the best Packing & Bagging solution for your needs.

Companies in the AWE Group

Australian Weighing All State Machining P/L Rite-Weigh Scales P/L Dendy Packaging (Australia) P/L China Weighing &
Equipment P/L Packaging Machinery

Australian Weighing Equipment Rite-Weigh Scales Rite-Weigh Scales


Sydney Office Melbourne Office Brisbane Office
16 Kerr Road 37 Barrie Road 7 Darnick Street,
Ingleburn NSW 2565 Tullamarine, VIC, 3043 Underwood, QLD, 4119
PH: (+61) 2 8717 3333 Ph: (+61) 3 9330 1011 Ph: (+61) 7 3423 1388
Email: sales@awe.com.au Email: sales@rite-weigh.com.au Email: sales@rite-weigh.com.au
www.awe.com.au
Visit AWE Group YouTube channel at www.
youtube.com/user/AustWeighing where you
can watch videos, on our products and services
in action. You’ll see our new product releases
On Industrial Weighing Systems, Packaging
Machinery & Bulk Handling Solutions

Sydney Melbourne Brisbane

Dealer’s Information:
For Links to AWE Website please
scan your smartphone here

You might also like