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Ishida Checkweigher Scotraco PDF

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The document discusses DACS WN Series checkweighers, including their specifications, models, weighing capacities, and dimensions.

The checkweighers have adjustable belt speeds, weighing sensors, accuracy levels, ranges, and capacities depending on the model. They also have preset and data storage capabilities.

Optional features include a printer, metal detector, large touchscreen control panel, data storage card, and networking capabilities.

DACS WN Series

A Broad Range
of Checkweighers

DACS-WN-003
Feel our State-of-the-Art Technology for
Superior Precision and High Performance
DACS-WN Series

DACS-WN-003 DACS-WN-012 DACS-WN-050


with air-jet rejector with arm rejector with arm rejector

DACS-WN-003/012 + Air-jet Rejector DACS-WN-003/012 + Arm Rejector


(Belt width)

(Belt width)
A A
B E B E

C D
C D

Optional printer
Control unit Control unit
Optional printer
Shield
Rejector
Weigh conveyor Weigh conveyor

F F

G G H

Specifications
Model DACS-WN-003-SB/PB(WP) DACS-WN-012-SB/PB(WP) DACS-WN-030-SB/PB(WP)
Weighing capacity 300 g 1200 g 3000 g
Weighing range 3 ~ 300 g 10 ~1200 g 30 ~ 3000 g
Weighing accuracy* ±0.2 g (±0.7 g) ±0.2 g (±0.7 g) ±1.0 g (±2.0 g)
Minimum graduation 0.1 g 0.1 g 0.5 g
Weigh sensor Double-beam load cells Double-beam load cells Double-beam load cells
Weighing speed* 250 times/min. (max.) 330 times/min. (max.) 210 times/min. (max.) 270 times/min. (max.) 170 times/min. (max.) 210 times/min. (max.)
Weigh conveyor dimensions (mm) 450(L) x 165(W) 350(L) x 165(W) 450(L) x 245(W) 350(L) x 245(W) 545(L) x 330(W) 445(L) x 330(W)
(445(L) x 160(W)) (345(L) x 160(W)) (445(L) x 230(W)) (345(L) x 230(W)) (540(L) x 310(W)) (440(L) x 310(W))
Length 60 ~ 410 (80 ~ 410) 60 ~ 310 (80 ~ 310) 60 ~ 420 (80 ~ 410) 60 ~ 320 (80 ~ 310) 80 ~ 500 (110 ~ 490) 80 ~ 400 (110 ~ 390)
Product dimensions Length Width 30 ~ 150 30 ~ 220 30 ~ 300
(mm)
Height 10 ~ 130 10 ~130 10 ~ 300
Belt speed 18 ~ 116 m/min. (18 ~ 117 m/min.) 15 ~ 95 m/min. (15 ~ 96 m/min.) 15 ~ 96 m/min. (15 ~ 94 m/min.)
During operation: During operation: During operation:
Zero adjustment Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation**
During standby: During standby: During standby:
Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key
Preset Max. 100 items Max. 100 items Max. 100 items
Construction IP-30 (IP-65) IP-30 (IP-65) IP-30 (IP-65)
AFV Standard Standard Standard
Main body weight Approx. 65 kg Approx. 65 kg Approx. 80 kg
Power supply Single phase AC100 V~240 V, 50/60 Hz Single phase AC100 V~240 V, 50/60 Hz Single phase AC100 V~240 V, 50/60 Hz
003(Air-jet) 003(Arm) 012(Air-jet) 012(Arm) 030 (Arm)
A 580 E 550 (540) A 580 E 400 (380) A 580 E 620 (610) A 580 E 405 (405) A 740 (800) E 540 (515)
Dimensions (mm) B 150 F 1405 ± 50 B 150 F 1405 ± 50 B 220 F 1405 ± 50 B 220 F 1405 ± 50 B 300 F 1405 ± 50
C 710 (705) G 620 C 710 (705) G 620 C 810 (805) G 620 C 810 (805) G 620 C 855 (995) G 620
D 450 (445) D 450 (445) H 410 D 450 (445) D 550 (545) H 410 D 745 (740) H 660
*Depends on the product shape, installation environment and other conditions. **Depends on weighing speed.
*** The DACS-WN-500 of belt speed 10-40m/min. can be supplied in case the product weight is 30 kg or less.
Using ISHIDA’s proven technology, the DACS-WN Series has
been developed to satisfy the strictest production requirements,
providing ease of operation, flexibility, hygiene, high-speed
processing and optimal accuracy. The unique modular design
allows easy on-site adjustment for installation, and remarkable
accessibility for maintenance which enables minimal downtime.
Furthermore, the checkweigher can be interfaced via a “DDE”
server to many Windows® packages for integration into your
management and control systems.
Note: Windows® is a trademark of Microsoft Corporation.

DACS-WN-180/300/500
with push-plate rejector

DACS-WN-030/050 + Arm Rejector DACS-WN-180/300/500 + Push-plate Rejector


(Belt width)

A
B E
E

(Belt width)
A B

C D

C D
Control unit
G
Optional printer

Weigh conveyor
Control unit
Weigh conveyor Rejector
F
Optional infeed conveyor

F H

G H

( ): Value for waterproof model


DACS-WN-050-SB/PB(WP) DACS-WN-180-SB/PB DACS-WN-300-SB/PB DACS-WN-500-SB/PB
5000 g 18000 g 30000 g 50000 g
50 ~ 5000 g 180 ~18000 g 300 ~ 30000 g 500 ~ 50000 g
±2.0 g (±3.0 g) ±2.0 g ±10.0 g ±10.0 g
1g 1g 5g 5g
Double-beam load cells Double-beam load cells Double-beam load cells Double-beam load cells
110 times/min. (max.) 130 times/min. (max.) 84 times/min. (max.) 50 times/min. (max.) 18 times/min. (max.) 36 times/min. (max.)
545(L) x 410(W) 445(L) x 410(W) 650(L) x 450(W) 800(L) x 500(W) 1100(L) x 600(W)
(540(L) x 380(W)) (440(L) x 380(W))
80 ~ 500 (110 ~ 490) 80 ~ 400 (110 ~ 390) 210 ~ 590 210 ~ 740 210 ~ 1040
30 ~ 370 50 ~ 450 50 ~ 500 50 ~ 600
10 ~ 300 50 ~ 450 50 ~ 500 50 ~ 500
5 ~ 60 m/min. 10 ~ 15 m/min. 10 ~ 40 m/min. 5 ~ 20 m/min. 10 ~ 40 m/min.***
During operation: During operation: During operation: During operation:
Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation**
During standby: During standby: During standby: During standby:
Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key
Max. 100 items Max. 100 items Max. 100 items Max. 100 items
IP-30 (IP-65) IP-30 IP-30 IP-30
Standard Unavailable Unavailable Unavailable
Approx. 80 kg Approx. 120 kg Approx. 130 kg Approx. 140 kg
Single phase AC100 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz
050 (Arm) 180 (Push-plate) 300 (Push-plate) 500 (Push-plate)
A 800 E 620 A 766 E 1135 A 815 E 1185 A 915 E 1385
B 370 F 405 ± 50 B 400 F 1370 ± 50 B 450 F 1370 ± 50 B 550 F 1370 ± 50
C 955 (995) G 620 C 650 G 2270 C 800 G 2420 C 1100 G 3320
D 845 H 660 D 800 H 200 D 800 H 200 D 1100 H 200
Feel our State-of-the-Art Technology for An Impressive Array of High-Tech Features Delivers Accurate Product Screening
Superior Precision and High Performance Using ISHIDA’s proven technology, the DACS-WN Series has
DACS-WN Series

been developed to satisfy the strictest production requirements, Digital Filter Auto/Manual Zero Adjust
providing ease of operation, flexibility, hygiene, high-speed Greater accuracy at high speeds can be obtained utilizing Zero adjustment can be performed by the operator before
processing and optimal accuracy. The unique modular design digital processing which allows filter characteristics to be start-up or product changeover. Also, Automatic Zero
set automatically. adjustment is programmed to occur at regular intervals
allows easy on-site adjustment for installation, and remarkable during production.
accessibility for maintenance which enables minimal downtime. Double Load Cell
Furthermore, the checkweigher can be interfaced via a “DDE” Two load cells are installed to significantly increase Tare
server to many Windows® packages for integration into your accuracy during high-speed processing. Tare values can be set by entering the tare value via the
management and control systems. numeric keypad.
Note: Windows® is a trademark of Microsoft Corporation.
Digital Signal Processor (DSP)
AFV, DSP and Double Load Cell functions are integrated Self Diagnosis
through this high-speed IC to permit accurate weighing Automatic error detection functions include:
DACS-WN-003 DACS-WN-012 DACS-WN-050 DACS-WN-180/300/500 under a wide range of weighing conditions. •Power down check •Conveyor speed check
with air-jet rejector with arm rejector with arm rejector with push-plate rejector •Photoeye check •Rejector stop position check
Dynamic Calibration •CPU malfunction check •Zero error check
DACS-WN-003/012 + Air-jet Rejector DACS-WN-003/012 + Arm Rejector DACS-WN-030/050 + Arm Rejector DACS-WN-180/300/500 + Push-plate Rejector Dynamic calibration displays the correct weight if a
discrepancy exists between the ready status and
operational weight displays.
(Belt width)

(Belt width)

(Belt width)
A A
B A
E B E
B E
E

(Belt width)
C D
A B Anti-floor Vibration Device (AFV)
C D C D Weigh Plate
A major breakthrough in checkweigher Without AFV
Pack

Standard Deviation
Optional printer
Control unit Control unit Control unit
C D accuracy, the AFV actually cancels out
Optional printer Optional printer
G
influence from external vibration. Load Cell With AFV
Shield
Weigh conveyor Weigh conveyor
Rejector
Weigh conveyor
Stable and reliable weighing results are AFV
Control unit achieved even in a vibration-intensive
Weigh conveyor Rejector
F factory environment. Vibration
F F
Optional infeed conveyor

F H 0
Floor Vibration Amplitude

G G H G H
Performance * Depends on the product shape,installation environment and other conditions.

Specifications Model Weigh conveyor (350mm)


350
Weigh conveyor (450 mm)
Model Weigh conveyor (350 mm)
350
Weigh conveyor (450 mm)

( ): Value for waterproof model 003 300


120
140
012 300
120
140
Model DACS-WN-003-SB/PB(WP) DACS-WN-012-SB/PB(WP) DACS-WN-030-SB/PB(WP) DACS-WN-050-SB/PB(WP) DACS-WN-180-SB/PB DACS-WN-300-SB/PB DACS-WN-500-SB/PB 100 100

Weighing speed (times/min.)

Weighing speed (times/min.)


120 120
250 250
Weighing capacity 300 g 1200 g 3000 g 5000 g 18000 g 30000 g 50000 g 80 80

Belt speed (m/min.)

Belt speed (m/min.)


100 100
Weighing range 3 ~ 300 g 10 ~1200 g 30 ~ 3000 g 50 ~ 5000 g 180 ~18000 g 300 ~ 30000 g 500 ~ 50000 g 200 200
Weighing accuracy* ±0.2 g (±0.7 g) ±0.2 g (±0.7 g) ±1.0 g (±2.0 g) ±2.0 g (±3.0 g) ±2.0 g ±10.0 g ±10.0 g 60 80 60 80
150 150
Minimum graduation 0.1 g 0.1 g 0.5 g 1g 1g 5g 5g 60 60
Weigh sensor Double-beam load cells Double-beam load cells Double-beam load cells Double-beam load cells Double-beam load cells Double-beam load cells Double-beam load cells 100 40
100 40
40 40
Weighing speed* 250 times/min. (max.) 330 times/min. (max.) 210 times/min. (max.) 270 times/min. (max.) 170 times/min. (max.) 210 times/min. (max.) 110 times/min. (max.) 130 times/min. (max.) 84 times/min. (max.) 50 times/min. (max.) 18 times/min. (max.) 36 times/min. (max.)
50 20 50 20
450(L) x 165(W) 350(L) x 165(W) 450(L) x 245(W) 350(L) x 245(W) 545(L) x 330(W) 445(L) x 330(W) 545(L) x 410(W) 445(L) x 410(W) 20 20
Weigh conveyor dimensions (mm) 650(L) x 450(W) 800(L) x 500(W) 1100(L) x 600(W)
(445(L) x 160(W)) (345(L) x 160(W)) (445(L) x 230(W)) (345(L) x 230(W)) (540(L) x 310(W)) (440(L) x 310(W)) (540(L) x 380(W)) (440(L) x 380(W)) 0 0
100 200 300 400 (350mm) (450mm) 100 200 300 400 (350mm) (450mm)
Length 60 ~ 410 (80 ~ 410) 60 ~ 310 (80 ~ 310) 60 ~ 420 (80 ~ 410) 60 ~ 320 (80 ~ 310) 80 ~ 500 (110 ~ 490) 80 ~ 400 (110 ~ 390) 80 ~ 500 (110 ~ 490) 80 ~ 400 (110 ~ 390) 210 ~ 590 210 ~ 740 210 ~ 1040
Product dimensions Length Product length (mm) Product length (mm)
Width 30 ~ 150 30 ~ 220 30 ~ 300 30 ~ 370 50 ~ 450 50 ~ 500 50 ~ 600
(mm)
Height 10 ~ 130 10 ~130 10 ~ 300 10 ~ 300 50 ~ 450 50 ~ 500 50 ~ 500
Belt speed 18 ~ 116 m/min. (18 ~ 117 m/min.) 15 ~ 95 m/min. (15 ~ 96 m/min.) 15 ~ 96 m/min. (15 ~ 94 m/min.) 5 ~ 60 m/min. 10 ~ 15 m/min. 10 ~ 40 m/min. 5 ~ 20 m/min. 10 ~ 40 m/min.***
During operation: During operation: During operation: During operation: During operation: During operation: During operation: Model Weigh conveyor (445 mm)
250
Weigh conveyor (545 mm)
Model Weigh conveyor (445 mm) Weigh conveyor (545 mm)
Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** Continuous automatic dynamic compensation** 250
Zero adjustment
During standby: During standby: During standby: During standby: During standby: During standby: During standby: 030 100
120
050 100
120
Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key Manual compensation by touch key 200 200

Weighing speed (times/min.)

Weighing speed (times/min.)


Preset Max. 100 items Max. 100 items Max. 100 items Max. 100 items Max. 100 items Max. 100 items Max. 100 items 80 100 80 100

Belt speed (m/min.)

Belt speed (m/min.)


Construction IP-30 (IP-65) IP-30 (IP-65) IP-30 (IP-65) IP-30 (IP-65) IP-30 IP-30 IP-30 150
80
150
80
AFV Standard Standard Standard Standard Unavailable Unavailable Unavailable 60 60

Main body weight Approx. 65 kg Approx. 65 kg Approx. 80 kg Approx. 80 kg Approx. 120 kg Approx. 130 kg Approx. 140 kg 100 60 100 60
40 40
Power supply Single phase AC100 V~240 V, 50/60 Hz Single phase AC100 V~240 V, 50/60 Hz Single phase AC100 V~240 V, 50/60 Hz Single phase AC100 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz Single phase AC200 V~240 V, 50/60 Hz
40 40
003(Air-jet) 003(Arm) 012(Air-jet) 012(Arm) 030 (Arm) 050 (Arm) 180 (Push-plate) 300 (Push-plate) 500 (Push-plate) 50 50
20 20
20 20
A 580 E 550 (540) A 580 E 400 (380) A 580 E 620 (610) A 580 E 405 (405) A 740 (800) E 540 (515) A 800 E 620 A 766 E 1135 A 815 E 1185 A 915 E 1385
Dimensions (mm) B 150 F 1405 ± 50 B 150 F 1405 ± 50 B 220 F 1405 ± 50 B 220 F 1405 ± 50 B 300 F 1405 ± 50 B 370 F 405 ± 50 B 400 F 1370 ± 50 B 450 F 1370 ± 50 B 550 F 1370 ± 50 0 0
C 710 (705) G 620 C 710 (705) G 620 C 810 (805) G 620 C 810 (805) G 620 C 855 (995) G 620 C 955 (995) G 620 C 650 G 2270 C 800 G 2420 C 1100 G 3320 100 200 300 400 500 (445mm) (545mm) 100 200 300 400 500 (445mm) (545mm)
Product length (mm) Product length (mm)
D 450 (445) D 450 (445) H 410 D 450 (445) D 550 (545) H 410 D 745 (740) H 660 D 845 H 660 D 800 H 200 D 800 H 200 D 1100 H 200
*Depends on the product shape, installation environment and other conditions. **Depends on weighing speed.
*** The DACS-WN-500 of belt speed 10-40m/min. can be supplied in case the product weight is 30 kg or less.
Control Unit
Optional Features
An easy-to-operate control unit with a large
256-by-64-dot display helps eliminate Printer Web-RCU
reading errors, while the interactive operation A printer can be attached to the control unit. Preset
system makes presetting extremely simple. parameter data and various performance data can be
Data is clearly shown on the screen, and recorded and printed.
graphs and histograms are provided for easy
understanding and enhanced production. Interface Capability
Communication interfaces with a host computer, Ishida
Control Unit with Optional Printer CCW multihead weighers, or other external devices are
available to help optimize your production line’s
performance.
• Large 12.1 inch color LCD touch screen panel
• Built-in Camera
Takes and loads product photo onto the operating
DACS WN Series
Feedback Control
Corrective control signals from the checkweigher to an
screen to assist operators in selecting the correct
product preset. A Broad Range
Printout Example
upstream auger filler improve production efficiency.

Metal Detector
• Data storage by CF card
CF card stores weighing results and setting parameters.
This data can be loaded by PC.
of Checkweighers
A high-efficiency metal detector can be easily added to • iTPS-net
Display Mode Examples provide an extra measure of safety and quality The Ishida Total Packaging System (iTPS) network
assurance. integrates the DACS-WN and other Ishida equipment.
Preset and production data can be easily shared with
this network.

Rejectors
Bar Graph Zoom Data
Other types of rejectors are
During operation the easy-to-read bar graph will The current weight and total count values can be displayed available upon consultation.
continuously display current degree of variance from in an enlarged format for easy monitoring.
target weight. Notes:
1. A waterproof model which conforms to
IP65 standards is also available.
2. The DACS-WN with built-in metal
detector is available.

Histogram Password Setting


The number of over, under, proper and total batch Operational functions are divided into 3 levels: Operator,
weighments, as well as reference, mean, and standard Supervisor and Installation Engineer. Passwords for non- Arm Air-jet Push-plate
deviation data, can be displayed in an easy-to-read operator levels are programmable on site.
histogram format.

Diagnostic
Span Adjustment Message
The easy-to-follow conversational menus guide the operator An alarm sounds and the diagnostic message is instantly Ishida, the world leader in weighing
technology, also manufactures a full
through necessary set-up and operational procedures. displayed for easy troubleshooting of operational problems. line of multihead weighers.

44 SANNO-CHO, SHOGOIN, SAKYO-KU


KYOTO, 606-8392 JAPAN HEAT AND CONTROL, INC.
PHONE : 81-75-771-4141 21121 CABOT BLVD.
Preset Overview X-Bar Chart FACSIMILE: 81-75-751-1634 HAYWARD, CA 94545-1132 USA
URL: http://www.ishida.com PHONE: 1(800)227-5980
Up to 50 sets of preset product parameters can be stored for To evaluate weighing trends during operation, the average 1(510)259-0500
instant retrieval. This facilitates rapid product start-up and for each ten weighments is displayed. FACSIMILE: 1(510)259-0600
changeover, and ensures accurate and consistent weight www.heatandcontrol.com
checking. info@heatandcontrol.com
DACS-WN-003
Design and specifications are subject to change without notice. recycled paper Printed in Japan 808(SK)13 No.1518A
Control Unit
Optional Features
An easy-to-operate control unit with a large
256-by-64-dot display helps eliminate Printer Web-RCU
reading errors, while the interactive operation A printer can be attached to the control unit. Preset
system makes presetting extremely simple. parameter data and various performance data can be
Data is clearly shown on the screen, and recorded and printed.
graphs and histograms are provided for easy
understanding and enhanced production. Interface Capability
Communication interfaces with a host computer, Ishida
Control Unit with Optional Printer CCW multihead weighers, or other external devices are
available to help optimize your production line’s
performance.
• Large 12.1 inch color LCD touch screen panel
• Built-in Camera
Takes and loads product photo onto the operating
DACS WN Series
Feedback Control
Corrective control signals from the checkweigher to an
screen to assist operators in selecting the correct
product preset. A Broad Range
Printout Example
upstream auger filler improve production efficiency.

Metal Detector
• Data storage by CF card
CF card stores weighing results and setting parameters.
This data can be loaded by PC.
of Checkweighers
A high-efficiency metal detector can be easily added to • iTPS-net
Display Mode Examples provide an extra measure of safety and quality The Ishida Total Packaging System (iTPS) network
assurance. integrates the DACS-WN and other Ishida equipment.
Preset and production data can be easily shared with
this network.

Rejectors
Bar Graph Zoom Data
Other types of rejectors are
During operation the easy-to-read bar graph will The current weight and total count values can be displayed available upon consultation.
continuously display current degree of variance from in an enlarged format for easy monitoring.
target weight. Notes:
1. A waterproof model which conforms to
IP65 standards is also available.
2. The DACS-WN with built-in metal
detector is available.

Histogram Password Setting


The number of over, under, proper and total batch Operational functions are divided into 3 levels: Operator,
weighments, as well as reference, mean, and standard Supervisor and Installation Engineer. Passwords for non- Arm Air-jet Push-plate
deviation data, can be displayed in an easy-to-read operator levels are programmable on site.
histogram format.

Diagnostic
Span Adjustment Message
The easy-to-follow conversational menus guide the operator An alarm sounds and the diagnostic message is instantly Ishida, the world leader in weighing
technology, also manufactures a full
through necessary set-up and operational procedures. displayed for easy troubleshooting of operational problems. line of multihead weighers.

44 SANNO-CHO, SHOGOIN, SAKYO-KU


KYOTO, 606-8392 JAPAN HEAT AND CONTROL, INC.
PHONE : 81-75-771-4141 21121 CABOT BLVD.
Preset Overview X-Bar Chart FACSIMILE: 81-75-751-1634 HAYWARD, CA 94545-1132 USA
URL: http://www.ishida.com PHONE: 1(800)227-5980
Up to 50 sets of preset product parameters can be stored for To evaluate weighing trends during operation, the average 1(510)259-0500
instant retrieval. This facilitates rapid product start-up and for each ten weighments is displayed. FACSIMILE: 1(510)259-0600
changeover, and ensures accurate and consistent weight www.heatandcontrol.com
checking. info@heatandcontrol.com
DACS-WN-003
Design and specifications are subject to change without notice. recycled paper Printed in Japan 808(SK)13 No.1518A

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